Instrument panel press-fitting device and method
By designing an automated instrument panel pressing equipment, using components such as adsorption inlet pipes and stacking motors, the adverse effects of manual operations in existing equipment are solved, and a more efficient and safe pressing process is achieved.
Patent Information
- Application Number
- CN202411034717.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-07-30
AI Technical Summary
The existing automotive instrument pointer pressing equipment has adverse effects on the increase in manual feeding and stacking operations. Frequent control of fixtures leads to operation fatigue, and it is easy to misoperate and lead to damage to the instrument panel.
A dashboard panel pressing equipment is designed, using equipment base plate, feed base plate, mobile conveyor belt, lift base plate, adsorption inlet pipe and stacking motor. By automatically feeding, transporting and stacking materials, the adsorption method of external air pumps is used to press the instrument panel.
It effectively avoids the impact of fixtures on the instrument panel, reduces manual operation steps, improves installation safety and production efficiency, and reduces labor costs.
Smart Images

Figure CN118951657B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of electric vehicle component press-assembly equipment, and in particular to a dashboard panel press-assembly equipment and a method thereof. Background Art
[0002] At present, in the automobile instrument assembly production industry, there are two main modes for the assembly of automobile instrument pointers. One is to use a relatively simple press-fitting machine to press the instrument pointer into place by means of mechanical limiters. This production mode is inefficient and the pressing process is uncontrollable, which often causes invisible damage to the instrument motor and causes the automobile instrument to fail to reach its design life. The second is to develop special instrument pointer pressing equipment, but its disadvantages are that the cost is too high and the versatility is poor.
[0003] The prior art discloses an automobile instrument pointer pressing device with application number CN202010931514.4 and IPC classification number B23P19 / 027. It is fixed to the edge of the upper surface of the base by a pressing cylinder through a base, a support platform and a quick-change locking clamp. The cylinder piston rod extends upward to the top of the support platform. A pressing rod is fixed on the piston rod, which is perpendicular to the piston rod and is used to press the instrument panel to be pressed. This realizes the conversion of manual operation into semi-automatic operation, reducing the amount of manual operation to a certain extent.
[0004] However, the technical solutions in the prior art have the problem of requiring manual feeding and stacking of materials during installation. The added operation steps will have adverse effects on production personnel. At the same time, there is the problem of fatigue of operators due to frequent control of the clamps, and there is the problem of damage to the produced instrument panels due to misoperation. Summary of the invention
[0005] In order to solve the deficiencies mentioned in the above background technology, the object of the present invention is to provide an instrument panel press-assembly device and method thereof.
[0006] The purpose of the present invention can be achieved through the following technical solutions:
[0007] An instrument panel press-fitting device and method thereof, comprising a device bottom plate, the top of which is slidably connected to a feeding bottom plate for assisting feeding operation;
[0008] The end of the feed bottom plate close to the equipment bottom plate is fixedly connected to the feed plate moving bracket, the end of the feed bottom plate away from the equipment bottom plate is fixedly connected to the moving guide rod, and the outer side of the moving guide rod is slidably connected to the movable push plate;
[0009] A moving conveyor belt for moving the instrument panel that needs to be installed is fixedly installed on the top of the bottom plate of the equipment, a driving motor is installed on the outside of the moving conveyor belt, a lifting bottom plate for lifting and installation control is fixedly installed on the top of the moving conveyor belt, an adsorption inlet pipe is fixedly installed on the outside of the lifting bottom plate, and a stacking motor is fixedly installed on the outside of the moving conveyor belt.
[0010] Furthermore, a base platform is fixedly connected to the top of the equipment bottom plate, a conveyor belt bracket is fixedly connected to the top of the equipment bottom plate, a movable conveyor belt is fixedly connected to the top of the equipment bottom plate through the conveyor belt bracket, a motor bracket is fixedly connected to the side end of the conveyor belt bracket, and a driving motor is fixedly connected to the top of the equipment bottom plate through the motor bracket.
[0011] Furthermore, the movable push plate is fixedly connected to a supporting push frame at one end away from the moving guide rod, a ring-shaped motor is fixedly installed on the outside of the supporting push frame, a threaded push rod is threadedly connected to the inside of the ring-shaped motor, a movable push frame is arranged on the side end of the threaded push rod, a fixed bracket is fixedly installed on the top of the feeding bottom plate, a lifting platform is slidably connected to the inside of the feeding bottom plate, an end of the lifting platform away from the equipment bottom plate is fixedly connected to a lifting support plate, an end of the lifting platform away from the lifting support plate is provided with a lifting inclined plate, and the lifting inclined plate is fixedly connected to one end of the base platform close to the moving conveyor belt.
[0012] Furthermore, an auxiliary movable bracket is arranged on the outer side of the movable conveyor belt, a conveyor belt protection plate is installed on the outer side of the movable conveyor belt, and a conveyor belt movable roller is arranged on the inner side of the movable conveyor belt.
[0013] Furthermore, the output end of the driving motor is fixedly connected to a driving gear, the outer side of the driving gear is toothed with a transmission connecting gear, the inner side of the transmission connecting gear is fixedly connected to a rotating support rod, the end of the rotating support rod away from the transmission connecting gear is fixedly connected to a rotating connecting bracket, a bearing support rod is fixedly installed on the outer side of the rotating connecting bracket, and a mounting protection plate is fixedly connected to the outer side of the bearing support rod.
[0014] Furthermore, a lifting connection port is provided at the top of the lifting base plate, a central adsorption rod is slidably connected to the inner side of the lifting connection port, one end of the central adsorption rod close to the equipment base plate is fixedly connected to the central adsorption disk, and a movable support plate is installed at the end of the central adsorption rod away from the central adsorption disk, a plurality of inner support springs are fixedly connected to the end of the movable support plate close to the equipment base plate, an inner support rod is fixedly installed on the inner side of the inner support spring, and a rotating bracket is fixedly installed at the end of the movable support plate away from the central adsorption rod.
[0015] Furthermore, the outer side of the rotating bracket is rotatably connected to a connecting support frame, the end of the connecting support frame away from the rotating bracket is rotatably connected to a control support frame, the end of the control support frame away from the equipment bottom plate is rotatably connected to a connecting hanging plate, the outer side of the connecting hanging plate is fixedly connected to a load-bearing connecting belt, the end of the load-bearing connecting belt away from the connecting hanging plate is fixedly connected to a connecting belt storage tube, the end of the control support frame away from the connecting hanging plate is fixedly connected to an active gear ring, the outer side of the active gear ring is geared with a transmission gear ring, the outer side of the transmission gear ring is fixedly connected to a transmission support frame, the top of the transmission support frame is rotatably connected to a pushing support frame, and the end of the pushing support frame away from the transmission support frame is rotatably connected to the top of the rotating bracket.
[0016] Furthermore, a telescopic tube is fixedly connected to the top of the adsorption inlet tube, an end of the telescopic tube away from the adsorption inlet tube is fixedly connected to a fixed ventilation tube, the fixed ventilation tube passes through the outer wall of the mounting protection plate and is fixedly connected to the top of the rotating bracket, an end of the adsorption inlet tube away from the telescopic tube is fixedly connected to a connecting ventilation tube, a plurality of flexible ventilation tubes are fixedly connected to the outside of the connecting ventilation tube, an end of each flexible ventilation tube away from the connecting ventilation tube is fixedly connected to a connecting air valve, and an end of each connecting air valve away from the flexible ventilation tube is fixedly connected to a connecting adsorption port.
[0017] Furthermore, the output end of the stacking motor is fixedly connected to a motor transmission rod, the outer side of the motor transmission rod is threadedly connected to a lifting sleeve, the end of the lifting sleeve away from the stacking motor is fixedly connected to a connecting suspension plate, the end of the connecting suspension plate away from the stacking motor is fixedly connected to a push plate bracket, the outer side of the push plate bracket is fixedly connected to an instrument panel bracket, and the outer bottom end of the stacking motor is fixedly connected to a connecting rod base.
[0018] A method for press-fitting an instrument panel comprises the following steps:
[0019] Step 1: First, install the corresponding instrument panel to be installed on the inner side of the support push frame at the top of the feeding bottom plate and the top of the fixed bracket, and then control the movement of the movable push plate at the top of the movable guide rod to drive the support push frame, so that the support push frame can push the instrument panel to be installed to the top of the lifting support plate;
[0020] Step 2: Then pull the feeding bottom plate to move, let the lifting inclined plate drive the lifting platform to move, let the height of the lifting support plate drop, so that the instrument panel panel to be installed on the top of the lifting support plate moves to the bottom, so that the instrument panel panel to be installed is close to the moving conveyor belt, so that one end of it can finally fall on the top of the moving conveyor belt;
[0021] Step 3: After the instrument panel to be installed is moved to the top of the mobile conveyor belt in the previous step, the mobile conveyor belt is used to drive the instrument panel to be installed to move the instrument panel to be installed to the position inside the stacking motor;
[0022] Step 4: Use the stacking motor to drive the motor drive rod to rotate, so that the motor drive rod rotates to drive the lifting sleeve to lift, and the lifting of the lifting sleeve drives the connecting suspension plate to lift, and the connecting suspension plate drives the push plate bracket and the instrument panel bracket to lift the instrument panel bracket so that the instrument panel panel to be installed is stacked on the top of the instrument panel bracket to prepare for subsequent press installation;
[0023] Step 5: Drive the driving motor to rotate the driving gear to drive the transmission connecting gear, so that the rotating support rod is driven, thereby rotating the rotating connecting bracket, driving the load-bearing support rod and the outer mounting protection plate to rotate;
[0024] Step 6: Output negative air pressure to the connecting vent pipe through the adsorption inlet pipe. The negative air pressure is guided to the connecting air valve through the flexible vent pipe, so that the connecting adsorption port can generate adsorption force to adsorb the instrument panel that needs to be installed at its bottom. Then the driving motor starts to work, and the driving gear drives the transmission connecting gear to rotate, so that the rotating support rod is driven, thereby rotating the rotating connecting bracket, driving the bearing support rod and the installation protection plate on its outer side to rotate, and reaching the position where press-fitting is required;
[0025] Step seven: After reaching the position where press-fitting is required, drive the motor built into the connecting belt storage cylinder, so that the connecting belt storage cylinder drives the load-bearing connecting belt to move, and the load-bearing connecting belt moves through the connecting hanging plate, so that the control support frame is driven to flip, so that the connecting support frame can be driven to push the rotating bracket to move to the bottom end. In this process, the active gear ring transmission drives the transmission gear ring to rotate, and the corresponding transmission support frame will also drive the pushing support frame to move, and at the same time, a driving force toward the bottom is applied to the rotating bracket, so that the movable support plate moves toward the bottom end, and the center adsorption rod cooperates with the center adsorption plate to push toward the bottom end, so that the center adsorption plate applies a driving force to the bottom end for press-fitting. This process is guided and buffered by the inner support spring and the inner support rod at the bottom end of the movable support plate, so as to realize the press-fitting of the instrument panel panel that needs to be installed at the bottom.
[0026] Beneficial effects of the present invention:
[0027] 1. The present invention avoids the use of a clamp for processing, and uses an external air pump for multi-directional adsorption processing, which can adsorb the instrument panel to be installed for transportation, and can be pressed by an internal motor drive. Compared with the installation scheme in the prior art, it can effectively avoid the impact of the clamp on the instrument panel, avoid possible damage to the operator during manual processing, and improve the safety of installation;
[0028] 2. When the present invention is in use, the manual operation steps are reduced, and the feeding, transfer and stacking operations are all performed automatically, which reduces the manual participation, improves the production efficiency and reduces the production cost. Compared with the solutions in the prior art, it can improve the production efficiency and reduce the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention will be further described below in conjunction with the accompanying drawings.
[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the bottom plate of the device of the present invention;
[0032] Figure 3 It is a schematic diagram of the feeding bottom plate of the present invention;
[0033] Figure 4 It is a schematic side view of the present invention;
[0034] Figure 5 It is a schematic diagram of the mobile conveyor belt of the present invention;
[0035] Figure 6 is a schematic diagram of a drive motor of the present invention;
[0036] Figure 7 is a schematic diagram of an adsorption tube of the present invention;
[0037] Figure 8 yes Figure 7 The enlarged schematic diagram of point B in the middle;
[0038] Fig. 9 It is a schematic diagram of the stacking motor of the present invention;
[0039] Fig.10 yes Fig. 9 Enlarged schematic diagram at point A in the middle.
[0040] In the figure: 1. Equipment bottom plate; 11. Base platform; 12. Conveyor belt bracket; 13. Motor bracket; 2. Feeding bottom plate; 21. Feeding plate moving bracket; 22. Moving guide rod; 23. Active push plate; 24. Support push frame; 25. Ring motor; 26. Threaded push rod; 27. Active push frame; 28. Fixed bracket; 29. Lifting platform; 210. Lifting support plate; 211. Lifting inclined plate; 3. Moving conveyor belt; 31. Auxiliary moving bracket; 32. Conveyor belt protection plate; 33. Conveyor belt moving roller; 4. Driving motor; 41. Driving gear; 42. Transmission connecting gear; 43. Rotating support rod; 44. Rotating connecting bracket; 45. Bearing support rod; 46. Installing protection plate; 5. Lifting bottom plate; 51. Lifting connection port; 52. Middle Center adsorption rod; 53, center adsorption plate; 54, inner support spring; 55, inner support rod; 56, movable support plate; 57, rotating bracket; 58, connecting support frame; 59, control support frame; 510, connecting hanging plate; 511, load-bearing connecting belt; 512, connecting belt storage tube; 513, active gear ring; 514, transmission gear ring; 515, transmission support frame; 516, pushing support frame; 6, adsorption inlet pipe; 61, telescopic pipe; 62, fixed ventilation pipe; 63, connecting ventilation pipe; 64, flexible ventilation pipe; 65, connecting air valve; 66, connecting adsorption port; 7, stacking motor; 71, motor transmission rod; 72, lifting sleeve plate; 73, connecting hanging plate; 74, push plate bracket; 75, instrument panel panel bracket; 76, connecting rod base. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] A kind of instrument panel press-fitting equipment, which belongs to the intelligent manufacturing equipment industry in the high-end equipment manufacturing industry, belongs to the equipment of additive manufacturing equipment manufacturing. It is a machine used for simple assembly or disassembly of metal parts or products or metal parts and non-metal parts. Specifically in this case, it is a machine that uses metal parts for assembly, where the metal parts refer to the instrument panel used for installation, and the IPC classification number is B23P19 / 027.
[0043] like Figure 1As shown, it includes an equipment base plate 1, a feeding base plate 2 is slidably connected to the top of the equipment base plate 1, a moving conveyor belt 3 is fixedly installed on the top of the equipment base plate 1, a driving motor 4 is installed on the outer side of the moving conveyor belt 3, a lifting base plate 5 is fixedly installed on the top of the moving conveyor belt 3, an adsorption inlet pipe 6 is fixedly installed on the outer side of the lifting base plate 5, and a stacking motor 7 is fixedly installed on the outer side of the moving conveyor belt 3.
[0044] The feeding bottom plate 2 at the top of the equipment bottom plate 1 is used to cooperate with the feeding processing, the mobile conveyor belt 3 is used for transmission, the stacking motor 7 is used for stacking, the driving motor 4 cooperates with the lifting bottom plate 5 and the adsorption inlet pipe 6 for transfer, and the lifting bottom plate 5 is used to cooperate with the press-fitting processing of the instrument panel panel that needs to be pressed.
[0045] like Figure 2 As shown, a base platform 11 is fixedly connected to the top of the equipment base plate 1, a conveyor belt bracket 12 is fixedly connected to the top of the equipment base plate 1, the mobile conveyor belt 3 is fixedly connected to the top of the equipment base plate 1 through the conveyor belt bracket 12, a motor bracket 13 is fixedly connected to the side end of the conveyor belt bracket 12, and the driving motor 4 is fixedly connected to the top of the equipment base plate 1 through the motor bracket 13.
[0046] The movement of the feeding bottom plate 2 is guided by the base platform 11 at the top of the equipment bottom plate 1, the conveyor belt bracket 12 is used to support the moving conveyor belt 3, and the motor bracket 13 is used to support the driving motor 4.
[0047] like Figure 3 and 4 As shown, one end of the feeding bottom plate 2 close to the equipment bottom plate 1 is fixedly connected to a feeding plate moving bracket 21, and the end of the feeding bottom plate 2 away from the equipment bottom plate 1 is fixedly connected to a moving guide rod 22, and a movable push plate 23 is slidably connected to the outer side of the moving guide rod 22, and the end of the movable push plate 23 away from the moving guide rod 22 is fixedly connected to a supporting push frame 24, and an annular motor 25 is fixedly installed on the outer side of the supporting push frame 24, and a threaded push rod 26 is threadedly connected to the inner side of the annular motor 25, and a movable push frame 27 is arranged on the side end of the threaded push rod 26, a fixed bracket 28 is fixedly installed on the top of the feeding bottom plate 2, and a lifting platform 29 is slidably connected to the inner side of the feeding bottom plate 2, and the end of the lifting platform 29 away from the equipment bottom plate 1 is fixedly connected to a lifting support plate 210, and the end of the lifting platform 29 away from the lifting support plate 210 is provided with a lifting inclined plate 211, and the lifting inclined plate 211 is fixedly connected to one end of the base platform 11 close to the moving conveyor belt 3.
[0048] The movement of the feeding bottom plate 2 is controlled by the cooperation between the feeding plate moving bracket 21 at the bottom end of the feeding bottom plate 2 and the base platform 11. The moving guide rod 22 at the top of the feeding bottom plate 2 and the movable push plate 23 on its outer side are used to cooperate for movement. The support push frame 24 at the top of the movable push plate 23 is used to push the feeding. After the support push frame 24 moves the instrument panel panel that needs to be pressed to the top of the lifting support plate 210, the feeding bottom plate 2 is moved, and the lifting inclined plate 211 cooperates with the lifting platform 29 to control the position of the lifting support plate 210. The threaded push rod 26 is driven to rotate by the ring motor 25, so that the movable push frame 27 pushes the instrument panel panel that needs to be pressed to the top of the moving conveyor belt 3.
[0049] like Figure 5 As shown, an auxiliary moving bracket 31 is arranged on the outer side of the moving conveyor belt 3, a conveyor belt protection plate 32 is installed on the outer side of the moving conveyor belt 3, and a conveyor belt moving roller 33 is arranged on the inner side of the moving conveyor belt 3.
[0050] The transmission is performed by the mobile conveyor belt 3, so that the instrument panel panel that needs to be pressed and installed at the top of the mobile conveyor belt 3 is moved to the position of the stacking motor 7 for stacking processing.
[0051] like Figure 6 As shown, a driving gear 41 is fixedly connected to the output end of the driving motor 4, a transmission connecting gear 42 is toothed on the outer side of the driving gear 41, a rotating support rod 43 is fixedly connected to the inner side of the transmission connecting gear 42, and a rotating connecting bracket 44 is fixedly connected to the end of the rotating support rod 43 away from the transmission connecting gear 42, a bearing support rod 45 is fixedly installed on the outer side of the rotating connecting bracket 44, and a mounting protection plate 46 is fixedly connected to the outer side of the bearing support rod 45.
[0052] The driving motor 4 drives the driving gear 41 to drive the transmission connecting gear 42 to rotate, so that the rotating support rod 43 drives the load-bearing support rod 45 to move, so that the load-bearing support rod 45 and the installation protection plate 46 can drive the lifting bottom plate 5 and the adsorption inlet pipe 6 inside and outside to perform adsorption and press-fitting processing.
[0053] like Fig.10 As shown, a lifting connection port 51 is provided at the top of the lifting base plate 5, and a central adsorption rod 52 is slidably connected to the inner side of the lifting connection port 51, and the end of the central adsorption rod 52 close to the equipment base plate 1 is fixedly connected to the central adsorption disk 53, and the end of the central adsorption rod 52 away from the central adsorption disk 53 is installed with a movable support plate 56, and the end of the movable support plate 56 close to the equipment base plate 1 is fixedly connected to a plurality of inner support springs 54, and the inner support rod 55 is fixedly installed on the inner side of the inner support spring 54, and the end of the movable support plate 56 away from the central adsorption rod 52 is fixedly installed with a rotating bracket 57.
[0054] A connecting support frame 58 is rotatably connected to the outer side of the rotating bracket 57, and the end of the connecting support frame 58 away from the rotating bracket 57 is rotatably connected to the control support frame 59, and the end of the control support frame 59 away from the equipment bottom plate 1 is rotatably connected to the connecting hanging plate 510, and a load-bearing connecting belt 511 is fixedly connected to the outer side of the connecting hanging plate 510, and the end of the load-bearing connecting belt 511 away from the connecting hanging plate 510 is fixedly connected to a connecting belt storage tube 512, and an active gear ring 513 is fixedly connected to the end of the control support frame 59 away from the connecting hanging plate 510, and a transmission gear ring 514 is toothed on the outer side of the active gear ring 513, and a transmission support frame 515 is fixedly connected to the outer side of the transmission gear ring 514, and a driving support frame 515 is rotatably connected to the top of the driving support frame 515, and the end of the pushing support frame 516 away from the transmission support frame 515 is rotatably connected to the top of the rotating bracket 57.
[0055] The instrument panel panel to be installed is press-fitted through the central adsorption rod 52 and the central adsorption disk 53. The control support frame 59 and the transmission support frame 515 at the top of the rotating bracket 57 are used for transmission control. The connecting belt storage tube 512 drives the load-bearing connecting belt 511 to move, so that the control support frame 59 drives the connecting support frame 58 to move, and the rotating bracket 57 drives the movable support plate 56 to move, so that the movable support plate 56 drives the central adsorption rod 52 and the central adsorption disk 53 to be press-fitted. During the press-fitting process, the central adsorption rod 52 can output air pressure to the central adsorption disk 53, so as to further realize controlled adsorption and press-fitting.
[0056] like Figure 7 and 8 As shown, a telescopic tube 61 is fixedly connected to the top of the adsorption inlet tube 6, and a fixed ventilation tube 62 is fixedly connected to the end of the telescopic tube 61 away from the adsorption inlet tube 6, and the fixed ventilation tube 62 passes through the outer wall of the mounting protection plate 46 and is fixedly connected to the top of the rotating bracket 57, and a connecting ventilation tube 63 is fixedly connected to the end of the adsorption inlet tube 6 away from the telescopic tube 61, and a plurality of flexible ventilation tubes 64 are fixedly connected to the outside of the connecting ventilation tube 63, and each flexible ventilation tube 64 is fixedly connected to a connecting air valve 65 at one end away from the connecting ventilation tube 63, and each connecting air valve 65 is fixedly connected to a connecting adsorption port 66 at one end away from the flexible ventilation tube 64.
[0057] Through the control of the adsorption inlet pipe 6 and the external air pump, the external air pump outputs negative pressure to the adsorption inlet pipe 6 to generate adsorption force, which is guided to the connection air valve 65 through the connection vent pipe 63 and the flexible vent pipe 64, and finally the connection adsorption port 66 outputs adsorption force to adsorb the instrument panel to be installed. When moving to the position for press-fitting, the external air pump stops outputting air pressure, so that the connection adsorption port 66 no longer generates adsorption force, which facilitates the press-fitting of the instrument panel to be installed.
[0058] like Fig. 9 As shown, the output end of the stacking motor 7 is fixedly connected to a motor transmission rod 71, the outer side of the motor transmission rod 71 is threadedly connected to a lifting sleeve 72, the end of the lifting sleeve 72 away from the stacking motor 7 is fixedly connected to a connecting suspension plate 73, the end of the connecting suspension plate 73 away from the stacking motor 7 is fixedly connected to a push plate bracket 74, the outer side of the push plate bracket 74 is fixedly connected to an instrument panel bracket 75, and the outer bottom end of the stacking motor 7 is fixedly connected to a connecting rod base 76.
[0059] The lifting sleeve 72 is controlled to rise and fall by the stacking motor 7, thereby driving the push plate bracket 74 to rise and fall. The push plate bracket 74 can drive the instrument panel bracket 75 to stack the instrument panel panels that need to be installed, so as to facilitate the corresponding press-fitting process.
[0060] A method for press-fitting an instrument panel comprises the following steps:
[0061] Step 1: First, install the corresponding instrument panel to be installed on the inner side of the top of the support push frame 24 and the fixed bracket 28 at the top of the feeding bottom plate 2, and then control the movement of the movable push plate 23 at the top of the movable guide rod 22 to drive the support push frame 24, so that the support push frame 24 can push the instrument panel to be installed to the top of the lifting support plate 210;
[0062] Step 2: Then pull the feeding bottom plate 2 to move, let the lifting inclined plate 211 drive the lifting platform 29 to move, let the height of the lifting support plate 210 drop, so that the instrument panel panel to be installed on the top of the lifting support plate 210 moves to the bottom, so that the instrument panel panel to be installed is close to the moving conveyor belt 3, so that one end of it can finally fall on the top of the moving conveyor belt 3;
[0063] Step 3: After the instrument panel to be installed is moved to the top of the moving conveyor belt 3 in the previous step, the moving conveyor belt 3 is used to drive the instrument panel to be installed, so that the instrument panel to be installed is moved to the position inside the stacking motor 7;
[0064] Step 4: Use the stacking motor 7 to drive the motor transmission rod 71 to rotate, so that the motor transmission rod 71 rotates to drive the lifting sleeve 72 to lift, and the lifting of the lifting sleeve 72 drives the connecting suspension plate 73 to lift, and the connecting suspension plate 73 drives the push plate bracket 74 and the instrument panel bracket 75, so that the instrument panel bracket 75 is lifted and lowered so that the instrument panel to be installed is stacked on the top of the instrument panel bracket 75, and is prepared for subsequent press installation;
[0065] Step 5: Drive the driving motor 4, so that the driving gear 41 rotates to drive the transmission connecting gear 42, so that the rotating support rod 43 is driven, thereby rotating the rotating connecting bracket 44, and driving the bearing support rod 45 and the outer mounting protection plate 46 to rotate;
[0066] Step 6: Output negative air pressure to the connecting vent pipe 63 through the adsorption inlet pipe 6, and the negative air pressure is guided to the connecting air valve 65 through the flexible vent pipe 64, so that the connecting adsorption port 66 can generate adsorption force to adsorb the instrument panel that needs to be installed at its bottom, and then the driving motor 4 starts to work, so that the driving gear 41 drives the transmission connecting gear 42 to rotate, so that the rotating support rod 43 is driven, so that the rotating connecting bracket 44 rotates, and drives the bearing support rod 45 and the installation protection plate 46 on its outer side to rotate, and reaches the position where the press-fitting is required;
[0067] Step 7: After reaching the position where press-fitting is required, drive the motor built into the connecting belt storage cylinder 512, so that the connecting belt storage cylinder 512 drives the load-bearing connecting belt 511 to move, and the load-bearing connecting belt 511 moves through the connecting hanging plate 510, so that the control support frame 59 is driven to flip, so that the connecting support frame 58 can be driven to push the rotating bracket 57 to move toward the bottom. In this process, the active gear ring 513 drives the transmission gear ring 514 to rotate, and the corresponding transmission support frame 515 will also drive the pushing support frame 516 to move. At the same time, a driving force toward the bottom is applied to the rotating bracket 57, so that the movable support plate 56 moves toward the bottom, and the central adsorption rod 52 cooperates with the central adsorption disk 53 to push toward the bottom, so that the central adsorption disk 53 applies a driving force to the bottom for press-fitting. This process is guided and buffered by the internal support spring 54 and the internal support rod 55 at the bottom end of the movable support plate 56, so as to realize the press-fitting of the instrument panel panel that needs to be installed at the bottom.
[0068] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. An instrument panel press-fitting device, comprising a device base plate (1), characterized in that: The top of the equipment bottom plate (1) is slidably connected to a feeding bottom plate (2) for assisting the feeding operation; The end of the feed bottom plate (2) close to the equipment bottom plate (1) is fixedly connected to a feed plate moving bracket (21), the end of the feed bottom plate (2) away from the equipment bottom plate (1) is fixedly connected to a moving guide rod (22), and the outer side of the moving guide rod (22) is slidably connected to a movable push plate (23); A moving conveyor belt (3) for moving the instrument panel to be installed is fixedly installed on the top of the equipment bottom plate (1); a driving motor (4) is installed on the outside of the moving conveyor belt (3); a lifting bottom plate (5) for lifting and installing control is fixedly installed on the top of the moving conveyor belt (3); an adsorption inlet pipe (6) is fixedly installed on the outside of the lifting bottom plate (5); and a stacking motor (7) is fixedly installed on the outside of the moving conveyor belt (3); The lifting bottom plate (5) has a lifting connection port (51) at the top, a central adsorption rod (52) is slidably connected to the inner side of the lifting connection port (51), one end of the central adsorption rod (52) close to the device bottom plate (1) is fixedly connected to the central adsorption disk (53), one end of the central adsorption rod (52) away from the central adsorption disk (53) is installed with a movable support plate (56), one end of the movable support plate (56) close to the device bottom plate (1) is fixedly connected to a plurality of inner support springs (54), an inner support rod (55) is fixedly installed inside the inner support spring (54), and one end of the movable support plate (56) away from the central adsorption rod (52) is fixedly installed with a rotating bracket (57); The outer side of the rotating bracket (57) is rotatably connected to a connecting support frame (58); one end of the connecting support frame (58) away from the rotating bracket (57) is rotatably connected to a control support frame (59); one end of the control support frame (59) away from the equipment bottom plate (1) is rotatably connected to a connecting hanging plate (510); the outer side of the connecting hanging plate (510) is fixedly connected to a load-bearing connecting belt (511); one end of the load-bearing connecting belt (511) away from the connecting hanging plate (510) is fixedly connected to a connecting belt storage tube (512); one end of the control support frame (59) away from the connecting hanging plate (510) is fixedly connected to an active gear ring (513); the outer side of the active gear ring (513) is gear-connected with a transmission gear ring (514); the outer side of the transmission gear ring (514) is fixedly connected to a transmission support frame (515); the top of the transmission support frame (515) is rotatably connected to a pushing support frame (516); one end of the pushing support frame (516) away from the transmission support frame (515) is rotatably connected to the top of the rotating bracket (57); The top end of the adsorption inlet pipe (6) is fixedly connected to a telescopic pipe (61); one end of the telescopic pipe (61) away from the adsorption inlet pipe (6) is fixedly connected to a fixed ventilation pipe (62); the fixed ventilation pipe (62) penetrates the outer wall of the mounting protection plate (46) and is fixedly connected to the top end of the rotating bracket (57); one end of the adsorption inlet pipe (6) away from the telescopic pipe (61) is fixedly connected to a connecting ventilation pipe (63); a plurality of flexible ventilation pipes (64) are fixedly connected to the outside of the connecting ventilation pipe (63); one end of each flexible ventilation pipe (64) away from the connecting ventilation pipe (63) is fixedly connected to a connecting air valve (65); and one end of each connecting air valve (65) away from the flexible ventilation pipe (64) is fixedly connected to a connecting adsorption port (66).
2. The instrument panel press-fitting device according to claim 1, characterized in that: The top of the equipment bottom plate (1) is fixedly connected to a base platform (11), the top of the equipment bottom plate (1) is fixedly connected to a conveyor belt bracket (12), the moving conveyor belt (3) is fixedly connected to the top of the equipment bottom plate (1) via the conveyor belt bracket (12), the side end of the conveyor belt bracket (12) is fixedly connected to a motor bracket (13), and the driving motor (4) is fixedly connected to the top of the equipment bottom plate (1) via the motor bracket (13).
3. The instrument panel press-fitting device according to claim 2, characterized in that: The end of the movable push plate (23) away from the moving guide rod (22) is fixedly connected to a support push frame (24), an annular motor (25) is fixedly installed on the outside of the support push frame (24), a threaded push rod (26) is threadedly connected to the inside of the annular motor (25), and a movable push frame (27) is arranged on the side end of the threaded push rod (26), a fixed bracket (28) is fixedly installed on the top of the feeding bottom plate (2), and a lifting platform (29) is slidably connected to the inside of the feeding bottom plate (2), and the end of the lifting platform (29) away from the equipment bottom plate (1) is fixedly connected to a lifting support plate (210), and the end of the lifting platform (29) away from the lifting support plate (210) is provided with a lifting inclined plate (211), and the lifting inclined plate (211) is fixedly connected to one end of the base platform (11) close to the moving conveyor belt (3).
4. The instrument panel press-fitting device according to claim 1, characterized in that: An auxiliary movable bracket (31) is arranged on the outside of the movable conveyor belt (3), a conveyor belt protection plate (32) is installed on the outside of the movable conveyor belt (3), and a conveyor belt movable roller (33) is arranged on the inside of the movable conveyor belt (3).
5. The instrument panel press-fitting device according to claim 1, characterized in that: The output end of the driving motor (4) is fixedly connected to a driving gear (41), the outer side of the driving gear (41) is gear-connected with a transmission connection gear (42), the inner side of the transmission connection gear (42) is fixedly connected to a rotating support rod (43), one end of the rotating support rod (43) away from the transmission connection gear (42) is fixedly connected to a rotating connection bracket (44), a bearing support rod (45) is fixedly installed on the outer side of the rotating connection bracket (44), and a mounting protection plate (46) is fixedly connected to the outer side of the bearing support rod (45).
6. The instrument panel press-fitting device according to claim 1, characterized in that: The output end of the stacking motor (7) is fixedly connected to a motor transmission rod (71), the outer side of the motor transmission rod (71) is threadedly connected to a lifting sleeve (72), one end of the lifting sleeve (72) away from the stacking motor (7) is fixedly connected to a connecting suspension plate (73), one end of the connecting suspension plate (73) away from the stacking motor (7) is fixedly connected to a push plate bracket (74), the outer side of the push plate bracket (74) is fixedly connected to an instrument panel bracket (75), and the outer bottom end of the stacking motor (7) is fixedly connected to a connecting rod base (76).
7. A method for press-fitting an instrument panel, implemented by a press-fitting device for an instrument panel according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step 1: First, the corresponding instrument panel to be installed is installed on the inner side of the top of the support push frame (24) and the fixed bracket (28) at the top of the feeding bottom plate (2), and then the movable push plate (23) is controlled to move at the top of the movable guide rod (22), so that the movable push plate (23) drives the support push frame (24), so that the support push frame (24) can push the instrument panel to be installed to the top of the lifting support plate (210); Step 2: Then, the feeding bottom plate (2) is pulled to move, so that the lifting inclined plate (211) drives the lifting platform (29) to move, and the height of the lifting support plate (210) is lowered, so that the instrument panel panel to be installed on the top of the lifting support plate (210) moves toward the bottom, so that the instrument panel panel to be installed is close to the moving conveyor belt (3), so that one end of the instrument panel panel can finally fall on the top of the moving conveyor belt (3); Step 3: After the instrument panel to be installed is moved to the top of the moving conveyor belt (3) in the previous step, the moving conveyor belt (3) is used to drive the instrument panel to be installed, so that the instrument panel to be installed is moved to the position inside the stacking motor (7); Step 4: Using the stacking motor (7) to drive the motor drive rod (71) to rotate, the motor drive rod (71) is rotated to drive the lifting sleeve (72) to lift, and the lifting of the lifting sleeve (72) drives the connecting suspension plate (73) to lift, and the connecting suspension plate (73) drives the push plate bracket (74) and the instrument panel bracket (75), so that the instrument panel bracket (75) is lifted and lowered so that the instrument panel to be installed is stacked on the top of the instrument panel bracket (75), and preparations are made for subsequent press installation; Step 5: driving the driving motor (4) to rotate the driving gear (41) to drive the transmission connecting gear (42), so that the rotating support rod (43) is driven, thereby rotating the rotating connecting bracket (44), driving the bearing support rod (45) and the outer mounting protection plate (46) to rotate; Step 6: negative air pressure is output to the connecting ventilation pipe (63) through the adsorption inlet pipe (6), and the negative air pressure is guided to the connecting air valve (65) through the flexible ventilation pipe (64), so that the connecting adsorption port (66) can generate an adsorption force to adsorb the instrument panel to be installed at its bottom, and then the driving motor (4) starts to work, so that the driving gear (41) drives the transmission connecting gear (42) to rotate, so that the rotating support rod (43) is driven, thereby rotating the rotating connecting bracket (44), driving the bearing support rod (45) and the installation protection plate (46) on the outside thereof to rotate, and reaching the position where the press-fitting is required; Step 7: After reaching the position where the pressing is required, the motor built into the connecting belt storage cylinder (512) is driven to allow the connecting belt storage cylinder (512) to drive the bearing connecting belt (511) to move, and the bearing connecting belt (511) moves through the connecting hanging plate (510), so that the control support frame (59) is driven to flip, so that the connecting support frame (58) can be driven to push the rotating bracket (57) to move toward the bottom end. In this process, the active gear ring (513) drives the transmission gear ring (514) to rotate, and the corresponding transmission support frame (5 15) will also drive the push support frame (516) to move, and at the same time apply a pushing force to the bottom end of the rotating bracket (57), so that the movable support plate (56) moves toward the bottom end, and the central adsorption rod (52) cooperates with the central adsorption plate (53) to push toward the bottom end, so that the central adsorption plate (53) applies a pushing force to the bottom end for press-fitting. This process is guided and buffered by the inner support spring (54) and the inner support rod (55) at the bottom end of the movable support plate (56), so as to realize the press-fitting of the instrument panel that needs to be installed at the bottom.
Citation Information
Patent Citations
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