Suspension bridge tight cable, cable clamp fastening and void ratio detection all-in-one machine and construction method thereof

Abstract

The application discloses a suspension bridge tight cable, cable clamp fastening and porosity detection integrated machine and a construction method thereof. The integrated machine comprises a walking unit, a tight cable unit, a cable clamp installation unit and a detection control unit. The walking unit is fixedly arranged above a main cable. The tight cable unit is fixedly arranged above the main cable and movably connected with the walking unit, and is moved in the walking unit through a walking part. The cable clamp installation unit is fixedly arranged at one side of the middle part of the tight cable unit. The detection control unit comprises a detector which is fixedly arranged at the upper end and the middle part of the two sides of the tight cable unit. In the construction process, the function integration and collaborative work of the multiple units of the integrated machine save time and human resources. The accurate movement control and preset parameters of the integrated machine realize accurate cable clamp installation, ensure accurate installation and fastening of the cable clamp, improve construction safety, and the integrated machine is suitable for cable clamp installation on main cables of different sizes, and has high adaptability and flexibility.

Description

Technical Field

[0001] This invention belongs to the technical field of suspension bridge cable clamp installation equipment, and more specifically, relates to an integrated machine for cable tightening, cable clamp fastening and void ratio detection of suspension bridges and its construction method. Background Technology

[0002] Cable clamps are a crucial component of suspension bridge structures. They connect the main cables and bridge towers, bearing the weight of the bridge deck load and transferring it to the towers. They also provide support and fixation, ensuring the stability and reliability of the main cables at the towers. Adjusting the position of the cable clamps allows for control of the prestressing of the main cables and the shape of the bridge deck. Proper design and arrangement also help distribute and balance the bridge deck load, improving the structural stability and service life of the suspension bridge. Therefore, cable clamps are critical to the safety, performance stability, and operational reliability of suspension bridges. After determining the precise position and arrangement of the cable clamps on the main cables, traditional construction methods require pre-tensioning the cables to ensure a circular cross-section and a void ratio of ≤30%. Subsequent formal cable tightening further reduces the void ratio to ensure the main cables maintain appropriate tension under bridge loads, effectively bearing the load and minimizing loosening and friction between the main cables and the cable clamps, thus guaranteeing the stability and safety of the entire bridge structure.

[0003] In the prior art, Chinese Patent CN117468359A discloses an intelligent cable tensioning machine and method for the main cable of a suspension bridge, including a traveling mechanism, a tensioning device, a hydraulic pump station, a counterweight frame, a controller, and cable displacement sensors; the controller is connected to the counterweight frame; each hydraulic jack is connected to a cable displacement sensor; each cable displacement sensor and the hydraulic pump station are electrically connected to the controller. This invention uses six cable displacement sensors to actually measure three sets of diameters, and uses these three sets of diameter values ​​to derive the real-time porosity and out-of-roundness, which are then adjusted by operating the hydraulic pump station.

[0004] Chinese patent CN117468359A improved the efficiency and accuracy of calculation by systematically calculating porosity, which greatly improved the efficiency of main cable tightening construction. However, it still did not solve some problems in the installation of cable clamps for suspension bridges: (1) During the tightening process, the single-sided cable tightening machine may cause uneven tightening of the main cable, affecting the balance and load-bearing capacity of the suspension bridge; (2) The low degree of integration of cable tightening and cable clamp installation equipment for suspension bridges makes coordination difficult, data consistency poor, and also increases the complexity of operation and construction cost; (3) During the construction of cable tightening and cable clamps, the operation platform provided by the catwalk may be limited by the structure of the suspension bridge itself, such as the distance between the main cable and the bridge deck and the height of the bridge tower. Under the condition of limited space, the construction operation may become more difficult. Summary of the Invention

[0005] To address the aforementioned deficiencies or improvement needs of existing technologies, this invention provides an integrated machine and its construction method for cable tightening, clamp fastening, and void ratio detection in suspension bridges. Through the functional integration and collaborative operation of multiple units within the integrated machine, manual operation and personnel movement during construction are reduced, saving time and manpower. Furthermore, the precise motion control and preset parameters of the integrated machine enable accurate clamp installation, providing consistent construction quality and ensuring accurate clamp installation and fastening, thereby improving construction safety. Simultaneously, this integrated machine can adapt to clamp installation on main cables of different sizes and can be adjusted and customized as needed, exhibiting high adaptability and flexibility. In addition, the detection and control unit also has data recording and analysis functions, including key parameters and data during construction, such as position, force, and time. This data can be used for quality control, construction process analysis and optimization, as well as subsequent maintenance and management.

[0006] To achieve the above objectives, the present invention provides an integrated machine for cable tightening, cable clamp fastening, and porosity detection in suspension bridges, comprising:

[0007] The walking unit includes a walking frame, an operating platform, walking components, and first connecting beams; multiple first connecting beams are respectively fixedly connected to the inner side of the walking frame at both ends to form the main structure of the walking unit; the operating platform with catwalk function is fixedly disposed on the outer surfaces of both sides of the multiple walking frames; the walking components are fixedly disposed on one side of the cable tensioning unit;

[0008] The cable tensioning unit is fixedly installed inside the walking unit, and includes a cable tensioning bracket and a cable tensioning component; the cable tensioning bracket is fixedly installed inside the integrated machine through through holes fixedly provided at both ends of the cable tensioning frame and the first connecting beam passing through the through holes; the cable tensioning component is fixedly installed inside the main structure of the cable tensioning unit.

[0009] The cable clamp installation unit is fixedly installed inside the cable tensioning unit. It includes an auxiliary platform for temporarily storing other components of the cable clamp installation unit, cable clamp bolts for fixing the cable clamps, a fifth hydraulic jack for pre-tightening the cable clamp bolts, and an electric wrench for ensuring that the torque value of the cable clamp bolts meets the design requirements. One end of the auxiliary platform is fixedly installed on one side of the steel structure columns on both sides of the cable tensioning frame and is located on the opposite side of the walking component.

[0010] The detection and control unit includes a detector and a motion controller. The detector is fixedly installed on one side of the support block in the middle of the cable tensioning frame and on the same side of the steel structure columns on both sides of the cable tensioning frame. The motion controller is a handheld movable controller. Through the controller, multiple units of the integrated machine are coordinated to complete the installation of the cable clamp, realizing intelligent installation, saving time and manpower, and improving the flexibility and accuracy of the cable clamp installation.

[0011] Furthermore, multiple detectors located on the same side of the cable tensioning frame constitute a three-dimensional detection system and obtain data such as the longitudinal axis diameter, minor axis diameter, and circumference of the main cable in real time, and this data is displayed as a three-dimensional reconstruction result in the motion controller.

[0012] Furthermore, the cable tensioning bracket includes: a connector, a first slide rail, and a second slide rail; the connector is fixedly disposed on the lower side of the upper crossbeam of the cable tensioning frame; the first slide rail is fixedly disposed on one side of the middle of the steel structure columns on both sides of the cable tensioning frame and located inside the two cable tensioning frames; the second slide rail is fixedly disposed on the lower end of the outer surface of the corresponding side of the steel structure column of the cable tensioning frame where the first slide rail is located and located on the upper end of the corresponding through hole.

[0013] Furthermore, the cable tightening component includes a second hydraulic pump station, a reaction frame, a first slider, a third hydraulic jack, a second slider, a fourth hydraulic jack, a connecting block, a pin, and a second fastening shoe. The second hydraulic pump station is generally rectangular box-shaped and is welded or bolted to the outer surface of the steel structure columns on both sides of the cable tightening frame. The reaction frame is a steel structural component that is straight at both ends and curved in the middle, with an overall angle of 90 degrees. Its two ends are respectively fitted with semi-circular protrusions and grooves, and each end is fixed with through holes corresponding to the pin. The protrusions and grooves are fixedly connected through the through holes and the pin, so that multiple reaction frames are combined into a closed circular structure and constitute the main structure of the cable tightening component. At the same time, the two reaction frames at the upper end of the main structure are respectively connected to the connecting piece. Fixed connection; the fourth hydraulic jack is fixedly installed at the straight end of the reaction frame; the second fastening shoe is fixedly installed at the end of the fourth hydraulic jack facing the main cable; the first slider is an L-shaped slider welded from rectangular steel plates or integrally formed, which is fixedly installed on the left and right sides of the upper part of the reaction frame at the lower end of the main structure of the cable tensioning component and adapted to the first slide rail; the connecting block is fixedly installed on the left and right sides of the lower part of the reaction frame at the lower end of the main structure of the cable tensioning component; the second slider is an L-shaped slider welded from rectangular steel plates or integrally formed, which is fixedly installed in the middle of one side of the connecting block and adapted to the second slide rail; the third hydraulic jack is fixedly installed at the lower end of the steel structure columns on both sides of the cable tensioning frame and one end passes through the cable tensioning frame and is fixedly connected to the upper outer surface of the connecting block.

[0014] Furthermore, the traveling frame includes a traveling frame, a first hydraulic jack, a first fastening shoe, a first hydraulic pump station, and a second hydraulic jack; the traveling frame is a portal frame structure, with steel structural columns on the upper side and both sides, and the upper side of the connection between the two ends and the upper end is reinforced and fixed by multiple triangular steel plates; the first hydraulic jack is fixedly installed in the middle of the upper end of the traveling frame, with one end passing through the upper side of the traveling frame; the second hydraulic jack is fixedly installed in the middle of both sides of the traveling frame, with one end passing through both sides of the traveling frame; the first fastening shoe is located inside the traveling frame, with one side fixedly connected to the first hydraulic jack and the second hydraulic jack respectively by bolts and / or pins, and the other side is an arc-shaped structural steel plate adapted to the shape of the main cable, and a flexible liner is fixedly provided on the side in contact with the main cable; the first hydraulic pump station is fixedly installed in the lower right part of the left column of the traveling frame.

[0015] Furthermore, the walking component includes: a walking motor, a chain, a reducer, a gear, a drive shaft, and a bearing support; the walking motor is fixedly mounted above the support block on one side of the middle of the cable tensioning frame; the reducer is fixedly mounted on the upper ends of both sides of the cable tensioning frame and is fixedly connected to the walking motor via the chain; one end of the drive shaft is fixedly connected to the reducer, and the other end passes through the bearing support mounted on the upper side of one side of the cable tensioning frame and is rotatably connected to the bearing support mounted on the lower side of the same side of the cable tensioning frame; the gear is fixedly mounted on the drive shaft and corresponds to the position of the through hole.

[0016] Furthermore, when the cable clamp is installed, the main cable porosity is ≤16%.

[0017] Furthermore, the cable clamp installation unit, during the tightening operation of the cable clamp bolts, meets the following requirements: resolution of 0.8-1.2 kN, corresponding sensor accuracy of 0.2%-0.5% FS, and system synchronization accuracy of 0.8%-1.2%.

[0018] Another aspect of the present invention provides a construction method for an integrated machine for cable tightening, cable clamp fastening, and porosity detection of suspension bridges, comprising the following steps:

[0019] S1: Verify the cable clips and corresponding consumables and ensure their quality meets requirements; check the operating status of the integrated machine and ensure the equipment is operating normally; develop a detailed construction plan;

[0020] S2: After the reaction frames on the lower side of the cable tensioning unit are all in a position away from the main cable and the cable tensioning unit is kept in the posture of crossing the cable clamp, the integrated machine is hoisted to the cable clamp installation position above the main cable. The first hydraulic jack and the second hydraulic jack respectively drive the first fastening shoe to stick to the main cable so that the traveling frame maintains the posture of clamping the main cable. The second connecting beam is installed and the cable clamp installation position is cleaned.

[0021] S3: After the third hydraulic jack operates to bring the lower reaction frame horizontally close to the main cable and fix it with the pin, the fourth hydraulic jack drives the second fastening shoe to press against the main cable, so that the cable tightening unit is in the posture of squeezing the main cable and performs the cable tightening operation; at the same time, the cable clamp is hoisted to the installation position and pre-fixed with the cable clamp bolt, and then the cable clamp bolt is pre-tightened with the fifth hydraulic jack and tightened with the electric wrench in sequence;

[0022] S4: After the cable clamps are installed, remove the tightening device and verify the installation quality of the cable clamps; once the requirements are met, the integrated machine moves to the next cable clamp installation position in a walking manner and completes the installation of the remaining cable clamps using steps S2 and S3.

[0023] Furthermore, the walking method described in step S4 includes the following steps:

[0024] S401: After the cable clamp is installed, the cable tightening unit maintains the posture of squeezing the main cable, and the first hydraulic jack and the second hydraulic jack respectively drive the first fastening shoe away from the main cable so that the walking frame forms a walking posture;

[0025] S402: When multiple walking components work simultaneously and drive the walking frame to move along the main cable axis by driving the first connecting beam until the walking frame approaches the cable tensioning unit on one side, the walking components stop, and the first hydraulic jack and the second hydraulic jack work to keep the walking frame clamping the main cable.

[0026] S403: After the traveling frame clamps the main cable, the pin that fixes the lower reaction frame is removed. The third hydraulic jack works to make the cable tensioning unit cross the cable clamp. The traveling component works to make the cable tensioning unit move along the first connecting beam to one side of the cable tensioning unit close to one side of the traveling frame.

[0027] S404: After the third hydraulic jack operates to keep the cable tightening unit in a clamped position on the main cable, repeat steps S401-S403 to move the integrated machine to the next cable clamp installation position.

[0028] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects:

[0029] 1. The integrated machine of the present invention reduces manual operation and personnel movement during construction by integrating the functions of multiple units and coordinating their operation, thus saving time and human resources. Furthermore, through the precise motion control and preset parameters of the integrated machine, it achieves precise installation of cable clamps to provide consistent construction quality, ensuring accurate installation and fastening of cable clamps, thereby improving construction safety. At the same time, the integrated machine can adapt to the installation of cable clamps on main cables of different sizes and can be adjusted and customized as needed, exhibiting high adaptability and flexibility.

[0030] 2. The integrated machine of the present invention controls the movement and operation of the integrated machine through a mobile controller, further realizing the intelligentization of cable clamp installation operations, thereby providing flexibility and precision, reducing the risk exposure of operators, improving work efficiency, achieving precise cable tightening operations and simplifying the cable clamp installation process.

[0031] 3. The integrated machine of the present invention uses a three-dimensional detection system composed of multiple detectors to monitor the cable tensioning operation in real time, obtain accurate real-time data, observe the status and changes of the main cable tensioning, and help understand the actual working condition of the structure; and by monitoring the void ratio, it can promptly detect potential fault signs, take necessary maintenance and adjustment measures, avoid further damage to the structure and safety risks, adjust the void ratio of the main cable in a timely manner, ensure the stability and safety of the cable clamp installation, and extend the service life of the structure.

[0032] 4. The integrated machine of the present invention replaces the traditional catwalk design with an operating platform, thereby reducing costs and increasing efficiency without compromising construction safety, and avoiding the time and resources required for catwalk construction.

[0033] 5. The integrated machine of the present invention, through the orderly cooperation of the various components of the walking unit, enables the integrated machine to have autonomous walking ability and good flexibility in the axial direction of the main cable, improves the stability, safety and working range of the integrated machine, and also enables the integrated machine to move quickly to the position where the work needs to be done, reducing hoisting waiting in traditional construction and improving work efficiency.

[0034] 6. The integrated machine of the present invention, by reasonably setting the positional relationship of multiple cable tightening units, rationally designs the cable clamp installation work space, ensuring the normal installation of cable clamps.

[0035] 7. The integrated machine of the present invention applies pressure or tension to both sides of the main cable simultaneously through the double-sided cable tightening unit, thereby achieving uniform load distribution and preventing the main cable from being overloaded on one side, which would lead to uneven stress and porosity distribution. This improves the durability and reliability of the cable clamp installation. Furthermore, the cable tightening operations on both sides can cooperate with each other to prevent the main cable from generating excessive vibration or deformation when the load changes, thereby maintaining the stability of the device or structure, reducing the risk of accidents, and improving safety.

[0036] 8. The integrated machine of the present invention controls the fifth hydraulic jack and electric wrench to tighten the cable clamp bolts through the mobile controller, ensuring that the torque value of the cable clamp bolts meets the design requirements, avoiding loosening and overtightening, controlling material stress, thereby improving the reliability and safety of the cable clamps and improving the installation efficiency of the cable clamps.

[0037] 9. The integrated machine of the present invention records and analyzes data through a detection and control unit, including key parameters and data during the construction process, such as position, force and time. This data can be used for quality control, analysis and optimization of the construction process, as well as subsequent maintenance and management. Attached Figure Description

[0038] Figure 1 This is a three-dimensional structural diagram of the all-in-one machine according to an embodiment of the present invention;

[0039] Figure 2 This is a side view of the all-in-one machine according to an embodiment of the present invention;

[0040] Figure 3 This is a three-dimensional structural diagram of the cable tightening machine according to an embodiment of the present invention;

[0041] Figure 4 This is a structural schematic diagram of the cable tensioning machine's clamping posture in an embodiment of the present invention;

[0042] Figure 5 This is a structural schematic diagram of the cable tensioning machine crossing the main cable in an embodiment of the present invention;

[0043] Figure 6 This is a schematic diagram of the structure of the mobile controller according to an embodiment of the present invention;

[0044] Figure 7 This is a schematic diagram illustrating the construction steps of the integrated machine according to an embodiment of the present invention;

[0045] Figure 8 This is a schematic diagram illustrating the steps of the integrated machine's walking motion according to an embodiment of the present invention.

[0046] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 100-traveling unit, 110-traveling frame, 111-traveling frame frame, 112-ladder, 113-first hydraulic jack, 114-first fastening shoe, 115-first hydraulic pump station, 116-second hydraulic jack, 120-operating platform, 121-platform railing, 122-platform base plate, 123-platform ladder, 130-traveling component, 131-traveling motor, 132-chain, 133-reducer, 134-gear, 135-drive shaft, 136-bearing support, 140-first connecting beam, 150-second connecting beam, 200-cable tensioning unit, 210-cable tensioning bracket, 211-cable tensioning frame. 212-Connector, 213-First slide rail, 214-Second slide rail, 215-Support block, 216-Through hole, 220-Cable tightening component, 221-Second hydraulic pump station, 222-Reaction frame, 223-First slider, 224-Third hydraulic jack, 225-Second slider, 226-Fourth hydraulic jack, 227-Connector block, 228-Pin, 229-Second fastening shoe, 300-Cable clamp installation unit, 310-Auxiliary platform, 320-Fifth hydraulic jack, 330-Electric wrench, 340-Cable clamp bolt, 400-Detection control unit, 410-Detector, 420-Movement controller, 421-Display terminal, 422-Input terminal, 510-Main cable, 520-Cable clamp. Detailed Implementation

[0047] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.

[0048] like Figures 1 to 6As shown, this embodiment of the invention provides an integrated machine for cable tightening, cable clamp fastening, and void ratio detection in suspension bridges, including a traveling unit 100, a cable tightening unit 200, a cable clamp installation unit 300, and a detection and control unit 400. The traveling unit 100 is fixedly mounted above the main cable 510; the cable tightening unit 200 is fixedly mounted above the main cable 510 and movably connected to the traveling unit 100, and moves within the traveling unit 100 via a traveling component 130; one end of the cable clamp installation unit 300 is fixedly mounted on the middle of one side of the cable tightening unit 200; the detection and control unit 400 includes a detector 410, which is fixedly mounted on the upper end and the middle of both sides of the cable tightening unit 200. During construction, the detection and control unit 400 controls the traveling unit 100 to move the entire integrated machine above the main cable 510 to the cable clamp 520 installation position. The cable tightening unit 200 then tightens the main cable 510, and the detection and control unit 400 ensures the tightening effect, thus cooperating with the cable clamp installation unit 300 to complete the installation of the cable clamp 520; the integrated machine... The integration and collaborative operation of multiple units reduces manual operation and personnel movement during construction, saving time and manpower. Furthermore, through precise motion control and preset parameters, the integrated machine enables accurate installation of cable clamps 520, ensuring consistent construction quality and guaranteeing accurate installation and tightening, thereby improving construction safety. Simultaneously, the integrated machine can adapt to the installation of cable clamps 520 on main cables 510 of different sizes, and can be adjusted and customized as needed, exhibiting high adaptability and flexibility. In addition, the detection and control unit 400 has data recording and analysis functions, including key parameters and data during construction, such as position, force, and time. This data can be used for quality control, construction process analysis and optimization, as well as subsequent maintenance and management.

[0049] like Figures 1 to 5As shown, the walking unit includes: a walking frame 110, an operating platform 120, a walking component 130, a first connecting beam 140, and a second connecting beam 150; wherein, the walking frame 110 further includes a walking frame 111, a ladder 112, a first hydraulic jack 113, a first fastening shoe 114, a first hydraulic pump station 115, and a second hydraulic jack 116; the walking frame 111 has a portal frame structure, with steel structural columns on the upper side and left and right sides, and the upper side of the connection between the two ends and the upper end is reinforced by multiple triangular steel plates. The ladder 112 is fixedly installed on the outer sides of both ends of the traveling frame 111 to facilitate maintenance and upkeep of the traveling frame 110. The vertical distance between each section is 10-25cm. The first hydraulic jack 113 is fixedly installed in the middle of the upper end of the traveling frame 111, with one end passing through the upper side of the traveling frame 111. The second hydraulic jack 116 is fixedly installed in the middle of both sides of the traveling frame 111, with one end passing through both sides of the traveling frame 111. The first fastening shoe 114 is located inside the traveling frame 111, with one side secured by bolts and / or pins. The first hydraulic jack 113 and the second hydraulic jack 116 are fixedly connected to each other in a manner that allows for their respective connection. The other side is an arc-shaped steel plate adapted to the shape of the main cable 510, and a flexible liner is fixedly provided on the side in contact with the main cable 510. The first hydraulic pump station 115 is fixedly installed on the lower right side of the left column of the traveling frame 111 to support the normal operation of the first hydraulic jack 113 and the second hydraulic jack 116. The operating platform 120 is fixedly installed on the outer surfaces of both sides of the multiple traveling frames 110, and has a catwalk function. It also includes a platform guardrail 121. Platform base plate 122 and platform ladder 123; Platform base plate 122 is a rectangular steel plate with protruding sides. The protruding parts on both sides are fixed to the upper and lower ends of the outer side of the walking frame 110 by welding and / or bolting to provide support for construction personnel; Platform guardrail 121 is fixed to the outer side of platform base plate 122 to ensure the safety of operating platform 120; Platform ladder 123 is fixedly connected to the outer middle of the two platform base plates 122 at both ends to facilitate the movement of construction personnel on the integrated machine. The vertical distance between each section is 20-35cm.

[0050] In addition, the walking component 130 is fixedly mounted on one side of the cable tensioning unit 200 to provide power for the integrated machine to move on the main cable 510 and to regulate the positional relationship between the walking unit 100 and the cable tensioning unit 200. It also includes a walking motor 131, a chain 132, a reducer 133, a gear 134, a drive shaft 135, and a bearing support 136. The walking motor 131 is fixedly mounted above the support block 215 on one side of the middle of the cable tensioning frame 211 to provide walking power. The reducer 133 is fixedly mounted on the upper ends of both sides of the cable tensioning frame 211 and is fixedly connected to the walking motor 131 through the chain 132 to regulate power and direction of rotation. One end of the drive shaft 135 is fixedly connected to the reducer 133, and the other end passes through the bearing support 136 mounted on the upper side of one side of the cable tensioning frame 211 and is rotatably connected to the bearing support 136 mounted on the lower side of the same side of the cable tensioning frame 211. The gear 134 is fixedly mounted on the drive shaft 135 and corresponds to the position of the through hole 216. The first connecting beam 140 is a square column steel component. A rack, compatible with the gear 134, is fixedly installed on the side near the main cable 510 to enable relative movement between the traveling unit 100 and the cable-tightening unit 200. Furthermore, multiple first connecting beams 140 are fixedly connected at both ends to the inner side of the traveling frame 110 to form the main structure of the traveling unit 100, ensuring the stability of the integrated machine structure and providing support to other units. The second connecting beam 150 is a detachable cylindrical steel component. Its two ends are fixedly connected to the inner lower ends of the columns on both sides of the traveling frame, forming a closed structure with the traveling frame frame 111 to prevent the integrated machine from falling from above the main cable 510. During construction, after the integrated machine is hoisted onto the main cable 510, the second connecting beam 150 needs to be installed, and the traveling frame 110 needs to be driven to clamp the main cable 510 to ensure the stability of the integrated machine on the main cable. In addition, the clamping / releasing operation of the main cable 510 by the traveling frame 110 and the cable tensioning unit 200, in conjunction with the traveling component 130 and the first connecting beam 140, provides the power for the integrated machine to run, ensuring the stable operation of the integrated machine on the main cable 510. Through the orderly cooperation of the various components of the traveling unit 100, the integrated machine has autonomous walking ability and good flexibility in the axial direction of the main cable 510, improving the stability, safety and working range of the integrated machine, and also enabling the integrated machine to move quickly to the position where it needs to work, reducing hoisting waiting in traditional construction and improving work efficiency. At the same time, the operating platform 120 can replace the traditional catwalk design, avoiding the construction time and resources of the catwalk without reducing construction safety, thus achieving cost reduction and efficiency improvement.

[0051] Preferably, the flexible liner fixed on one side of the first fastening shoe 114 is made of rubber or high-strength plastic.

[0052] Preferably, the reducer 133 includes a gear reducer.

[0053] Preferably, the first hydraulic pump station 115 can control the operating status of the first hydraulic jack 113 and the second hydraulic jack 116.

[0054] like Figures 1 to 5 As shown, the cable tensioning unit 200 includes a cable tensioning bracket 210 and a cable tensioning component 220. The cable tensioning bracket 210 is fixed inside the integrated machine via a first connecting beam 140 passing through it at both ends. It also includes a cable tensioning frame 211, a connector 212, a first slide rail 213, a second slide rail 214, a support block 215, and through holes 216. The cable tensioning frame 211 has a door frame structure, with steel structural columns on its upper and left / right sides. Through holes 216, adapted to the first connecting beam 140, are fixed at both the upper and lower ends of both sides. A ladder 112 is fixed on the side facing away from the main cable 510. The connector 212 is fixed to the cable tensioning frame. The lower side of the upper crossbeam of 211; the first slide rail 213 is a steel concave linear slide rail, which is fixedly installed on one side of the middle of the steel structure columns on both sides of the cable tension frame 211 and located between the two cable tension frames 211; the second slide rail 214 is a steel concave linear slide rail, which is fixedly installed on the lower end of the outer surface of the corresponding side of the steel structure column of the cable tension frame 211 where the first slide rail 213 is located and located on the upper end of the corresponding through hole 216; the support block 215 is L-shaped in general and is fixedly installed on the outer side of the middle of the upper side of the cable tension frame 211, which is used to support the walking motor 131 and fix the detector 410.

[0055] Furthermore, the cable tensioning component 220 is fixedly installed inside the main structure of the cable tensioning unit 200, which consists of two cable tensioning frames 211, for tightening the main cable 510. It also includes a second hydraulic pump station 221, a reaction frame 222, a first slider 223, a third hydraulic jack 224, a second slider 225, a fourth hydraulic jack 226, a connecting block 227, a pin 228, and a second fastening shoe 229. The second hydraulic pump station 221 is generally rectangular box-shaped and is fixed to the outer surface of the steel structure columns on both sides of the cable tensioning frame 211 by welding or bolting with connecting components, for providing stable hydraulic energy to the cable tensioning component 220. The reaction frame 222 is a steel structural component that is straight at both ends and curved in the middle, forming a 90-degree angle. Its two ends are fitted with semi-circular protrusions and grooves, each with a through hole corresponding to the pin 228. These protrusions and grooves are fixedly connected through the through holes and the pin 228, allowing multiple reaction frames 222 to be combined into a circular, closed structure, forming the main structure of the cable tensioning component 220. Simultaneously, the two upper reaction frames 222 of this main structure are fixedly connected to the connector 212, thus securely set inside the cable tensioning bracket 210, ensuring the stability and safety of the cable tensioning component 220. The fourth hydraulic jack 22... The 6th hydraulic jack is cylindrical and fixed to the straight end of the reaction frame 222; the second fastening shoe 229 is an arc-shaped steel component and fixed to the end of the fourth hydraulic jack 226 facing the main cable 510, used to tighten the main cable 510; the first slider 223 is an L-shaped slider welded or integrally formed from rectangular steel plates, fixed to the upper left and right sides of the reaction frame 222 at the lower end of the main structure of the cable tightening component 220 and adapted to the first slide rail 213 to assist the horizontal movement of the lower reaction frame 222, realizing convenient disassembly and assembly of the lower end of the main structure; the connecting block 227 is a rectangular steel plate and fixed to the cable tightening component 220. The lower left and right sides of the reaction frame 222 at the lower end of the main structure of the cable component 220; the second slider 225 is an L-shaped slider welded or integrally formed from rectangular steel plates, which is fixedly installed in the middle of one side of the connecting block 227 and adapted to the second slide rail 214 to assist the horizontal movement of the lower reaction frame 222, so as to realize the convenient disassembly and assembly of the lower end of the main structure; the third hydraulic jack 224 is a cylindrical jack, which is fixedly installed at the lower end of the steel structure columns on both sides of the cable tensioning frame 211 and one end passes through the cable tensioning frame 211 and is fixedly connected to the upper outer surface of the connecting block 227, and is used to provide power for the horizontal movement of the lower reaction frame 222.

[0056] Furthermore, during construction, multiple cable tensioning units 200 are fixed inside the integrated machine through through holes 216 adapted to the first connecting beam 140, and stand facing each other with the side without the fixed walking component 130 facing each other. This method can reasonably arrange the cable clamp installation work space so that the cable clamps 520 located between the multiple cable tensioning units 200 can be installed normally. At the same time, by applying pressure or tension to both sides of the main cable 510 through the cable tensioning units 200 on both sides, the load is evenly distributed, preventing the main cable 510 from being overloaded on one side, which would lead to uneven stress and porosity distribution. This improves the durability and reliability of the cable clamp 520 installation. Moreover, the cable tensioning operations on both sides can cooperate with each other to prevent the main cable 510 from generating excessive vibration or deformation when the load changes, thereby maintaining the stability of the device or structure, reducing the risk of accidents, and improving safety.

[0057] Preferably, after the cable clamp is installed following the construction of the cable tensioning unit 200, the porosity of the main cable 510 is ≤16%.

[0058] Preferably, the width of the second fastening shoe 229 is 220-380mm.

[0059] Preferably, the cable tightening unit 200 is suitable for main cable 510 with a diameter of 1100-1550mm.

[0060] Preferably, the second hydraulic pump station 221 can control the operating status of the third hydraulic jack 224 and the fourth hydraulic jack 226.

[0061] like Figures 1 to 5As shown, the cable clamp installation unit 300 is fixedly installed on the inner side of the steel structure columns on both sides of the cable tightening unit 200. It also includes an auxiliary platform 310, a fifth hydraulic jack 320, an electric wrench 330, and cable clamp bolts 340. The auxiliary platform 310 includes a base plate mainly composed of rectangular steel plates and a steel guardrail fixed to the outer side of the base plate. One end of the guardrail is fixed to one side of the steel structural columns on both sides of the cable tensioning frame 211 and located on the opposite side of the walking component 130, for temporarily storing other cable clamp installation unit 300 components. One end of the fifth hydraulic jack 320 is adapted to the cable clamp bolt 340 and used to pre-tighten the cable clamp bolt 340. The other end of the jack is also fixedly connected to the second hydraulic pump station 221 via a cable and inputs stable hydraulic energy through the second hydraulic pump station 221. A pressure sensor for sensing hydraulic pressure is also fixedly installed at the connection point between the cable and the fifth hydraulic jack 320. At the same time, the pressure sensor can transmit pressure data to the motion controller 420. One end of the electric wrench 330 is adapted to the cable clamp bolt 340 and used to pre-tighten the cable clamp bolt. Bolt 340 is used for final tightening. During construction, the fifth hydraulic jack 320, electric wrench 330, and cable clamp bolt 340 are temporarily stored above the base plate of the auxiliary platform 310. After the cable clamp bolt 340 is placed in the appropriate position on the cable clamp 520, multiple fifth hydraulic jacks 320 form a pre-tightening device to pre-tighten multiple cable clamp bolts 340 under the hydraulic energy input from the second hydraulic pump station 221 controlled by the mobile controller 420. After pre-tightening, the electric wrench 330 replaces the fifth hydraulic jack 320 and tightens multiple cable clamp bolts 340 under the control of the mobile controller 420. This ensures that the torque value of the cable clamp bolt 340 meets the design requirements, avoids loosening and over-tightening, and controls material stress, thereby improving the reliability and safety of the cable clamp 520 and increasing the installation efficiency of the cable clamp.

[0062] Preferably, the cable clamp mounting unit 300 meets the following requirements during the tightening operation of the cable clamp bolt 340: resolution of 0.8-1.2 kN, corresponding sensor accuracy of 0.2%-0.5% FS, and system synchronization accuracy of 0.8%-1.2%.

[0063] like Figure 1 and Figure 6As shown, the detection and control unit includes a detector 410 and a motion controller 420. The detectors 410 are fixedly mounted on the lower side of one side of the support block 215 and on the same side of the steel structural columns on both sides of the cable tensioning frame 211. Multiple detectors 410 on the same side are combined to form a three-dimensional detection system, used to detect the porosity of the main cable 510 in real time and send the data to the motion controller 420 to obtain accurate real-time data. This allows for observation of the cable tensioning status and changes, helping to understand the actual working condition of the structure. Furthermore, by monitoring the porosity, potential fault signs can be detected in a timely manner, allowing for necessary maintenance and adjustment measures to avoid further structural damage and safety risks. Timely adjustment of the porosity of the main cable 510 ensures the stability and safety of the cable clamp 520 installation, extending the structural lifespan. The mobile controller 420 is a handheld, portable controller, which also includes a display terminal 421 for displaying the real-time status and operation options of the integrated machine and an input terminal 422 for controlling the operation of the entire integrated machine. During the operation of the integrated machine, the movement and operation of the integrated machine are controlled by the mobile controller 420 to realize intelligent installation operation, thereby providing greater flexibility and accuracy, reducing the risk exposure of operators, improving work efficiency, achieving precise cable tightening operation and simplifying the cable clamp installation process.

[0064] Preferably, the detectors 410 on both sides are at a lower vertical height than the main cable 510.

[0065] Preferably, the three-dimensional detection system composed of the detectors 410 can acquire data such as the longitudinal axis diameter, minor axis diameter and circumference of the main cable 510 in real time, and the data is displayed as a three-dimensional reconstruction result in the motion controller 420.

[0066] Preferably, the mobile controller 420 is connected to the walking component 130 wirelessly and / or via wired means to control the running speed and direction of the walking component 130. It is also connected to the first hydraulic pump station 115 and the second hydraulic pump station 221 wirelessly and / or via wired means to control the operating status of all jacks.

[0067] like Figure 7 and Figure 8 As shown, another embodiment of the present invention provides a construction method for an integrated machine for cable tightening, cable clamp fastening, and porosity detection of suspension bridges, comprising the following steps:

[0068] S1: Verify the cable clips and corresponding consumables and ensure their quality meets the requirements; check the operation status of the integrated machine and ensure the equipment is operating normally; develop a detailed construction plan, including workflow, schedule, personnel allocation and resource requirements;

[0069] S2: After the reaction frames 222 on the lower side of the cable tensioning unit 200 are all in a position away from the main cable 510 and the cable tensioning unit 200 is kept in the posture of crossing the cable clamp 520, the integrated machine is hoisted to the installation position of the cable clamp 520 above the main cable 510. The first hydraulic jack 113 and the second hydraulic jack 116 respectively drive the first fastening shoe 114 to stick to the main cable 510 so that the walking frame 110 maintains the posture of clamping the main cable 510. The second connecting beam 150 is installed and the installation position of the cable clamp 520 is cleaned.

[0070] S3: After the third hydraulic jack 224 operates to bring the lower reaction frame 222 horizontally close to the main cable 510 and fix it with the pin 228, the fourth hydraulic jack 226 drives the second fastening shoe 229 to press against the main cable 510, so that the cable tightening unit 200 is in the posture of squeezing the main cable 510 and the main cable 510 is tightened; at the same time, the cable clamp 520 is hoisted to the installation position and pre-fixed with the cable clamp bolt 340, and then the fifth hydraulic jack 320 is used to pre-tighten and the electric wrench 330 is used to tighten the cable clamp bolt 340 in sequence.

[0071] S4: After the cable clamp 520 is installed, remove the tightening device and verify the installation quality of the cable clamp 520; once the requirements are met, the integrated machine will move to the next cable clamp 520 installation position in a walking manner and complete the installation of the remaining cable clamps 520 using steps S2 and S3.

[0072] Specifically, the walking method described in step S4 includes the following steps:

[0073] S401: After the cable clamp 520 is installed, the cable tightening unit 200 maintains the posture of clamping the main cable 510. The first hydraulic jack 113 and the second hydraulic jack 116 respectively drive the first fastening shoe 114 away from the main cable 510 so that the walking frame 110 forms a walking posture.

[0074] S402: Multiple walking components 130 work simultaneously and drive the walking frame 110 to move along the main cable 510 axis by driving the first connecting beam 140. After the walking frame 110 approaches the cable clamping unit 200 on one side, the walking component 130 stops, and the first hydraulic jack 113 and the second hydraulic jack 116 work to keep the walking frame 110 clamping the main cable 510.

[0075] S403: After the traveling frame 110 clamps the main cable 510, the pin 228 that fixes the lower reaction frame 222 is removed. The third hydraulic jack 224 works to make the cable tensioning unit 200 cross the cable clamp 520. The traveling component 130 works to make the cable tensioning unit 200 move along the first connecting beam 140 to one side of the cable tensioning unit 200 close to one side of the traveling frame 110.

[0076] S404: After the third hydraulic jack 224 operates to keep the cable tensioning unit 200 in the position of clamping the main cable 510, repeat steps S401-S403 to move the integrated machine to the next cable clamp 520 installation position.

[0077] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0078] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0079] In this patent, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.

[0080] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit it; those skilled in the art will readily understand that the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An integrated machine for cable tightening, cable clamp fastening, and porosity detection in suspension bridges, characterized in that, include: Walking unit (100), cable tightening unit (200), cable clamp installation unit (300) and detection control unit (400); The walking unit (100) includes a walking frame (110), an operating platform (120), a walking component (130), and a first connecting beam (140); the two ends of the plurality of first connecting beams (140) are respectively fixedly connected to the inner side of the walking frame (110) and form the main structure of the walking unit (100); the operating platform (120) with catwalk function is fixedly disposed on the outer surfaces of both sides of the plurality of walking frames (110); the walking component (130) is fixedly disposed on one side of the cable tensioning unit (200); The cable tensioning unit (200) is fixedly installed inside the walking unit (100), and includes a cable tensioning bracket (210) and a cable tensioning component (220); the cable tensioning bracket (210) includes a cable tensioning frame (211) with a door frame structure and is fixed inside the integrated machine through through holes (216) fixedly provided at both ends of the cable tensioning frame (211) and the first connecting beam (140) passing through the through holes (216); the cable tensioning component (220) is fixedly installed inside the main structure of the cable tensioning unit (200); the cable tensioning bracket (210) also includes Includes a connector (212), a first slide rail (213), and a second slide rail (214); the connector (212) is fixedly installed on the lower side of the upper crossbeam of the cable tensioning frame (211); the first slide rail (213) is fixedly installed on one side of the middle of the steel structure columns on both sides of the cable tensioning frame (211) and located inside the cable tensioning frame (211); the second slide rail (214) is fixedly installed on the lower end of the outer surface of the corresponding side of the steel structure column of the cable tensioning frame (211) where the first slide rail (213) is located and located on the upper end of the corresponding through hole (216); The cable tensioning component (220) includes a second hydraulic pump station (221), a reaction frame (222), a first slider (223), a third hydraulic jack (224), a second slider (225), a fourth hydraulic jack (226), a connecting block (227), a pin (228), and a second fastening shoe (229); the second hydraulic pump station (221) is generally rectangular box-shaped and is fixed to the outer surface of the steel structure columns on both sides of the cable tensioning frame (211) by welding or bolting through the connecting component; the reaction frame (224) 22) is a steel structural component that is straight at both ends and curved in the middle, with an overall angle of 90 degrees. Its two ends are respectively fitted with semi-circular protrusions and grooves, and each end is fixedly provided with through holes corresponding to the pin (228). The protrusions and grooves are fixedly connected through the through holes and the pin (228) so that multiple reaction frames (222) are combined into a closed structure that is circular in shape and constitutes the main structure of the cable tightening component (220). At the same time, the two reaction frames (222) at the upper end of the main structure are respectively fixed to the connector (212). Fixed connection; the fourth hydraulic jack (226) is fixedly installed at the straight end of the reaction frame (222); the second fastening shoe (229) is fixedly installed at the end of the fourth hydraulic jack (226) facing the main cable (510); the first slider (223) is an L-shaped slider welded from rectangular steel plates or integrally formed, which is fixedly installed on the left and right sides of the upper part of the reaction frame (222) at the lower end of the main structure of the cable tightening component (220) and adapted to the first slide rail (213); the connecting block (227) is fixed. The reaction frame (222) is located on the lower left and right sides of the main structure of the cable tensioning component (220); the second slider (225) is an L-shaped slider welded from a rectangular steel plate or integrally formed, which is fixedly located in the middle of one side of the connecting block (227) and adapted to the second slide rail (214); the third hydraulic jack (224) is fixedly located at the lower end of the steel structure columns on both sides of the cable tensioning frame (211) and one end passes through the cable tensioning frame (211) and is fixedly connected to the upper outer surface of the connecting block (227); The cable clamp installation unit (300) is fixedly installed inside the cable tightening unit (200). It includes an auxiliary platform (310) for temporarily storing other components of the cable clamp installation unit (300), a cable clamp bolt (340) for fixing the cable clamp (520), a fifth hydraulic jack (320) for pre-tightening the cable clamp bolt (340), and an electric wrench (330) for ensuring that the torque value of the cable clamp bolt (340) meets the design requirements. One end of the auxiliary platform (310) is fixedly installed on one side of the steel structure columns on both sides of the cable tightening frame (211) and located on the opposite side of the walking component (130). The detection and control unit (400) includes a detector (410) and a motion controller (420). The detector (410) is fixedly installed on one side of the support block (215) on one side of the middle part of the cable tensioning frame (211) and on the same side of the steel structure columns on both sides of the cable tensioning frame (211). The motion controller (420) is a handheld movable controller. Through the controller, multiple units of the integrated machine are coordinated to complete the installation of the cable clamp (520), realize the intelligent installation operation, save time and manpower, and improve the installation flexibility and accuracy of the cable clamp (520).

2. The all-in-one machine according to claim 1, characterized in that, Multiple detectors (410) located on the same side of the cable tensioning frame (211) constitute a three-dimensional detection system and obtain data such as the longitudinal axis diameter, minor axis diameter and circumference of the main cable (510) in real time, and the data is displayed as a three-dimensional reconstruction result in the motion controller (420).

3. The all-in-one machine according to claim 1, characterized in that, The walking unit (100) also includes a second connecting beam (150), which is a detachable cylindrical steel component. Its two ends are respectively fixedly connected to the inner side of the lower end of the uprights on both sides of the walking frame, and are combined with the walking frame frame (111) to form a closed structure.

4. The all-in-one machine according to claim 3, characterized in that, The traveling frame (110) includes a traveling frame (111), a first hydraulic jack (113), a first fastening shoe (114), a first hydraulic pump station (115), and a second hydraulic jack (116). The traveling frame (111) is a portal frame structure, with steel structural columns on the upper side and both sides, and the upper side of the connection between the two ends and the upper end is reinforced and fixed by multiple triangular steel plates. The first hydraulic jack (113) is fixedly installed in the middle of the upper end of the traveling frame (111), with one end passing through the upper side of the traveling frame (111). The second hydraulic jack (116) is fixedly installed in the middle of the upper end of the traveling frame (111). Located in the middle of both sides of the walking frame (111), with one end passing through both sides of the walking frame (111); the first fastening shoe (114) is located inside the walking frame (111), with one side fixedly connected to the first hydraulic jack (113) and the second hydraulic jack (116) respectively by bolts and / or pins, and the other side is an arc-shaped steel plate adapted to the shape of the main cable (510), and a flexible liner is fixedly provided on the side in contact with the main cable (510); the first hydraulic pump station (115) is fixedly located on the lower right side of the left column of the walking frame (111).

5. The all-in-one machine according to any one of claims 1-3, characterized in that, The walking component (130) includes: a walking motor (131), a chain (132), a reducer (133), a gear (134), a drive shaft (135), and a bearing support (136); the walking motor (131) is fixedly mounted on the support block (215) on one side of the middle of the cable tensioning frame (211); the reducer (133) is fixedly mounted on the upper ends of both sides of the cable tensioning frame (211) and fixedly connected to the walking motor (131) through the chain (132); one end of the drive shaft (135) is fixedly connected to the reducer (133), and the other end passes through the bearing support (136) mounted on the upper side of one side of the cable tensioning frame (211) and is rotatably connected to the bearing support (136) mounted on the lower side of the same side of the cable tensioning frame (211); the gear (134) is fixedly mounted on the drive shaft (135) and corresponds to the position of the through hole (216).

6. The all-in-one machine according to any one of claims 1-3, characterized in that, When the cable clamp (520) is installed, the porosity of the main cable (510) is ≤16%.

7. The all-in-one machine according to any one of claims 1-3, characterized in that, When the cable clamp installation unit (300) tightens the cable clamp bolt (340), it meets the following requirements: resolution of 0.8-1.2 kN, corresponding sensor accuracy of 0.2%-0.5% FS, and system synchronization accuracy of 0.8%-1.2%.

8. A construction method for an integrated machine for cable tightening, cable clamp fastening, and porosity detection of a suspension bridge, implemented using the integrated machine described in claim 4, characterized in that... Includes the following steps: S1: Verify the cable clamps and corresponding consumables and ensure their quality meets requirements; check the operating status of the integrated machine and ensure the equipment is operating normally; develop a detailed construction plan; S2: The reaction frame (222) on the lower side of the cable tensioning unit (200) is positioned away from the main cable (510), and the cable tensioning unit (200) is kept in a posture of crossing the cable clamp (520). The integrated machine is then hoisted to the cable clamp (520) installation position above the main cable (510). The first hydraulic jack (113) and the second hydraulic jack (116) drive the first fastening shoe (114) to press against the main cable (510) so that the walking frame (110) maintains the posture of clamping the main cable (510). The second connecting beam (150) is installed and the cable clamp (520) installation position is cleaned. S3: After the third hydraulic jack (224) operates to bring the lower reaction frame (222) horizontally close to the main cable (510) and fix it with the pin (228), the fourth hydraulic jack (226) drives the second fastening shoe (229) to press against the main cable (510) so that the cable tightening unit (200) is in the posture of squeezing the main cable (510) and performs the cable tightening operation of the main cable (510); at the same time, after the cable clamp (520) is hoisted to the installation position and pre-fixed with the cable clamp bolt (340), the cable clamp bolt (340) is pre-tightened with the fifth hydraulic jack (320) and tightened with the electric wrench (330) in sequence. S4: After the cable clamp (520) is installed, remove the tightening device and verify the installation quality of the cable clamp (520); after the requirements are met, the integrated machine moves to the next cable clamp (520) installation position in a walking manner and completes the installation of the remaining cable clamps (520) using the methods in steps S2 and S3.

9. The construction method according to claim 8, characterized in that, The walking method described in step S4 includes the following steps: S401: After the cable clamp (520) is installed, the cable tightening unit (200) maintains the posture of squeezing the main cable (510), and the first hydraulic jack (113) and the second hydraulic jack (116) respectively drive the first fastening shoe (114) away from the main cable (510) so that the walking frame (110) forms a walking posture; S402: When multiple walking components (130) work simultaneously and drive the walking frame (110) to move axially along the main cable (510) by driving the first connecting beam (140) to one side of the walking frame (110) approaching the cable tightening unit (200), the walking component (130) stops, and the first hydraulic jack (113) and the second hydraulic jack (116) work to keep the walking frame (110) clamping the main cable (510); S403: After the traveling frame (110) clamps the main cable (510), the pin (228) fixing the lower reaction frame (222) is removed. The third hydraulic jack (224) works to make the cable tensioning unit (200) form a posture that crosses the cable clamp (520). The traveling component (130) works to make the cable tensioning unit (200) move along the first connecting beam (140) to one side of the cable tensioning unit (200) close to one side of the traveling frame (110). S404: After the third hydraulic jack (224) operates to keep the cable tightening unit (200) in a position that clamps the main cable (510), repeat steps S401-S403 to move the integrated machine to the next installation position of the cable clamp (520).

Images