Low-temperature cell wall breaking machine and cell wall breaking process

Abstract

The application discloses a low-temperature cell wall breaking machine and a cell wall breaking process, and relates to the technical field of cell wall breaking machines. The application is characterized in that a connecting column is arranged in the accommodating cylinder, an inner cavity is formed in the connecting column, the inner cavity is communicated with the connecting pipe, the connecting pipe is connected with the transfer shell, the transfer shell is communicated with the cavity, a passage for circulating the cooling liquid is formed on the device, the distance between the extrusion rollers is reduced by arranging the connecting column when the extrusion rollers are used for breaking the cell wall, the effect of breaking the ganoderma spores is improved, and the extrusion roller is used for abutting against the abutting rod during the cell wall breaking process. When the abutting rod is separated from the extrusion roller, the connecting spring forces the abutting rod to slide in the accommodating cylinder, the abutting rod is used for stirring the ganoderma spore powder, the ganoderma spore powder can be better cooled, and the practicability of the device is improved.

Description

Technical Field

[0001] This application relates to the field of blender technology, specifically to a low-temperature blender and blending process. Background Technology

[0002] Ganoderma lucidum spores are living organisms with a double-walled structure. Because the outer wall is made of hard chitinous cellulose, it is difficult for the human body to absorb. Therefore, the outer wall of the Ganoderma lucidum spores needs to be broken to make Ganoderma lucidum spore powder for consumption.

[0003] Existing technologies, such as the application with publication number CN116099601B, disclose a Ganoderma lucidum spore powder cell wall-breaking machine, including a frame. Two pressure rollers are horizontally mounted on the frame. The frame is also equipped with a temperature control component for maintaining a constant low temperature on the pressure rollers. The temperature control component includes a chiller, which is connected to the pressure rollers via an inlet pipe and an outlet pipe. The inlet pipe is equipped with a control unit for controlling the water flow rate. A cooling channel for cold water circulation is provided inside the pressure rollers. The cooling channel is located inside the pressure rollers near their outer wall, and both ends of the cooling channel are respectively connected to... The rotating seal connects to the inlet and outlet pipes; the inner side of the cooling channel is provided with a sealed pressure chamber, one end of which is connected to a pressure pipe via the rotating seal. The water flow rate of the inlet pipe is adjusted by the pneumatic rod and gradually becomes constant, keeping the pressure roller at a constant low temperature to prevent the high temperature of the pressure roller from affecting the efficacy of Ganoderma lucidum spores. During the cell wall breaking process, the roller is cooled by flowing water, but the broken powder accumulates together. The powder at the bottom still has heat after being squeezed, but it is blocked by the powder on the outside, making it difficult to dissipate heat and thus affecting the efficacy of Ganoderma lucidum spores.

[0004] Therefore, this invention proposes a low-temperature cell-wall breaking machine and a cell-wall breaking process to solve this problem. Summary of the Invention

[0005] The purpose of this application is to provide a low-temperature cell wall blender and a cell wall blending process to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this application specifically adopts the following technical solution:

[0007] A low-temperature blender, comprising:

[0008] A container for containing Ganoderma lucidum spores, a connecting column is installed on the container, an inner cavity is opened on the connecting column, a connecting pipe is installed on the container and the connecting pipe communicates with the inner cavity, a feed inlet is opened on the container, a transfer shell is installed on the container, a water pump is installed in the transfer shell and communicates with the connecting pipe;

[0009] A shielding cylinder is movably inserted into the receiving cylinder. The shielding cylinder is used to cover the feed inlet. A connecting plate is rotatably installed on the shielding cylinder. Multiple extrusion rollers are installed on the connecting plate. A gap for containing Ganoderma lucidum spore powder is formed between the extrusion rollers and the connecting column. A cavity is opened on the rotating shaft of the connecting plate. The opening at one end of the cavity is connected to the intermediate shell, and the other end is connected to the connecting column.

[0010] A receiving shell is installed at the bottom of the receiving cylinder. An abutment rod is slidably installed inside the receiving shell via a connecting spring. The end of the abutment rod passes through the receiving shell and is located inside the receiving cylinder. When the end of the extrusion roller contacts the abutment rod, the connecting spring is in a compressed state.

[0011] Furthermore, a compression sleeve is rotatably mounted on the connecting column, a first bevel gear is mounted on the compression sleeve, a second bevel gear is rotatably mounted on the connecting column, and a third bevel gear is rotatably mounted on the connecting column that meshes with the second bevel gear. The third bevel gear meshes with the first bevel gear. A slot is provided on the second bevel gear. A tube communicating with the cavity is mounted on the connecting plate, and a plug for insertion into the slot is mounted on the side wall of the tube.

[0012] Furthermore, multiple fins are installed on the side wall of the extrusion sleeve, and a thin rod is installed on the extrusion roller. The extrusion roller is connected to the connecting plate through the thin rod. The distance between the highest and lowest points of the fins is less than the length of the thin rod. An air jet pipe connected to an air pump is installed on the receiving cylinder. The air jet pipe is used to inject high-speed gas into the receiving cylinder.

[0013] Furthermore, a conical shell is installed inside the inner cavity, and a channel is opened on the conical shell. A baffle plate is slidably installed inside the inner cavity via an anti-spring. The baffle plate is used to cover the channel. The diameter of the conical shell gradually decreases from the side closer to the anti-spring to the side farther away from the anti-spring.

[0014] Furthermore, the extrusion roller has an air cavity with the air cavity opening located inside the shielding cylinder. The connecting plate shaft has two interconnected spiral grooves with opposite rotation directions. A drive plate is engaged on the connecting plate shaft, and an mounting plate is rotatably mounted on the outside of the drive plate. A sliding rod for being accommodated in the air cavity is mounted on the mounting plate, and an extension plate is mounted at the end of the sliding rod. An air passage is provided in the extension plate, and a one-way valve is installed in the passage.

[0015] Furthermore, an outlet is provided on the receiving shell to connect the inside of the receiving cylinder with the outside. An abutment sleeve for accommodating the connecting spring and the abutment rod is slidably installed inside the receiving shell, and an arc-shaped plate for blocking the outlet is installed on the abutment sleeve.

[0016] Furthermore, a protective shell is installed on the connecting column, and the first bevel gear, the second bevel gear, and the third bevel gear are all located inside the protective shell.

[0017] Furthermore, an inclined block is installed at the bottom of the inner wall of the container, and the diameter of the inclined block gradually increases from the side away from the bottom of the inner wall of the container to the side closer to the bottom of the inner wall of the container.

[0018] Furthermore, multiple protrusions are installed on the surface of the connecting column and the extrusion roller.

[0019] This application also provides a cell-wall breaking process for a low-temperature cell-wall blender, including the following steps:

[0020] S1. The Ganoderma lucidum spores are sieved to remove the mud and sand, and the Ganoderma lucidum spores are sorted.

[0021] S2. The sorted Ganoderma lucidum spores are sprayed into the pulverizer chamber at high speed through the nozzle for preliminary pulverization;

[0022] S3. Place the pre-crushed Ganoderma lucidum spores into the container, and use the rotation of the connecting plate to make the extrusion roller break the cell wall of the Ganoderma lucidum spores.

[0023] S4. The sliding contact sleeve drives the arc plate to release the obstruction to the outlet for material feeding.

[0024] The beneficial effects of this application are as follows:

[0025] 1. This application provides a connecting column within the receiving cylinder, with an inner cavity within the connecting column. The inner cavity communicates with a connecting pipe, which in turn connects to a transfer shell. The transfer shell is connected to the cavity, creating a circulation path for the coolant. During the cell wall breaking process, the connecting column reduces the distance between the extrusion rollers, enhancing the cell wall breaking effect on Ganoderma lucidum spores. Furthermore, during the breaking process, the extrusion rollers contact a contact rod. When the contact is released, a connecting spring forces the contact rod to slide within the receiving cylinder, causing it to agitate the Ganoderma lucidum spore powder. This allows for better heat dissipation of the powder, increasing the practicality of the device.

[0026] 2. This application achieves this by having the axis of the extrusion sleeve and the axis of the connecting column collinear, and the connecting column connected to the rotating shaft of the connecting plate. This results in the axis of the extrusion sleeve and the axis of the connecting plate being collinear. The first bevel gear and the second bevel gear are parallel, and the third bevel gear is used to drive the first bevel gear and the second bevel gear. This allows the extrusion sleeve and the extrusion roller to rotate synchronously in opposite directions when the connecting plate rotates, increasing the amplitude of the relative motion between them and improving the cell wall breaking effect of the device on Ganoderma lucidum spores.

[0027] 3. In use, this application uses a high-speed vertical jet of air to blow the Ganoderma lucidum spores, causing them to accelerate and collide with each other on the inner wall of the container, thus pulverizing them and improving the cell wall breaking quality. The jet pipe is located near the bottom of the container, while the fins are located at the top of the container. During use, when the jet pipe breaks the cell wall of the Ganoderma lucidum spores, the Ganoderma lucidum spore powder will be thrown too high, making it easy for it to come into contact with and adhere to the bottom of the connecting plate. When the airflow from the jet pipe reaches the top against gravity, its wind force is smaller. At this time, the airflow driven by the fins blows the Ganoderma lucidum spore powder downward, reducing the amount of Ganoderma lucidum spore powder adhering to the connecting plate and facilitating the feeding of the Ganoderma lucidum spore powder.

[0028] 4. In this application, when the device is in use, the coolant flows into the inner cavity and contacts the baffle plate. Due to the impact of the coolant and its gravity, the contact spring is compressed, causing the baffle plate to release its obstruction of the channel. However, after the coolant passes through the channel, the cross-sectional area through which the water flows increases due to the structure of the conical shell, which also increases the pressure loss exerted by the water flow on the baffle plate. This pressure loss cannot counteract the force of the contact spring's reset, causing the contact spring to push the baffle plate to reset. This intermittently closes the passage in the inner cavity, increasing the time the coolant stays in the connecting column, thereby increasing the cooling effect of the device. Attached Figure Description

[0029] Figure 1 This is a three-dimensional structural diagram of this application;

[0030] Figure 2 This is a schematic diagram of the extrusion sleeve and receiving shell structure of this application;

[0031] Figure 3 This is a schematic diagram of the shielding cylinder structure of this application;

[0032] Figure 4 This is another structural schematic diagram of the shielding cylinder in this application;

[0033] Figure 5 This is an exploded view of part of the structure of this application;

[0034] Figure 6 This is another exploded view of the structure of this application;

[0035] Figure 7 This application Figure 2 Exploded view of the middle structure;

[0036] Figure 8 This is an exploded view of the internal structure of the protective shell of this application;

[0037] Figure 9 This is a schematic diagram of the mounting plate and its structure in this application;

[0038] Figure 10 This is a three-dimensional sectional view of the connecting column of this application;

[0039] Figure 11 This application Figure 3 Three-dimensional sectional view of the structure;

[0040] Figure 12 This application Figure 4 Three-dimensional sectional view of the structure;

[0041] Figure 13 This is a schematic diagram of the process steps in this application;

[0042] Reference numerals: 1. Receiving cylinder; 101. Connecting column; 102. Inner cavity; 103. Connecting pipe; 104. Feed inlet; 105. Transfer shell; 106. Air jet pipe; 2. Baffle cylinder; 201. Connecting plate; 202. Extrusion roller; 203. Cavity; 204. Thin rod; 3. Receiving shell; 301. Connecting spring; 302. Abutment rod; 303. Outlet; 304. Abutment sleeve; 305. Arc-shaped plate; 4. Extrusion sleeve; 401. 5. Fin plate; 6. First bevel gear; 7. Second bevel gear; 8. Third bevel gear; 9. Slot; 10. Insert tube; 11. Insert block; 12. Conical shell; 13. Channel; 14. Baffle plate; 15. Air chamber; 16. Spiral groove; 17. Drive plate; 18. Mounting plate; 19. Sliding rod; 20. Extension plate; 21. One-way valve; 22. Protective shell; 23. Inclined block; 24. Protrusion; 25. Anti-collision spring; 26. Ring plate; 27. Limiting rod. Detailed Implementation

[0043] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Example

[0044] like Figure 1 - Figure 12 As shown, the low-temperature blender proposed in Embodiment 1 of this application includes:

[0045] The container 1 is used to contain Ganoderma lucidum spores. A connecting column 101 is installed on the container 1. An inner cavity 102 is opened on the connecting column 101. A connecting pipe 103 is installed on the container 1 and communicates with the inner cavity 102. A feed inlet 104 is opened on the container 1. A transfer shell 105 is installed on the container 1. A water pump is installed in the transfer shell 105 and communicates with the connecting pipe 103. Water or other coolant is added to the transfer shell 105. The connecting pipe 103 is a flexible hose. The connecting column 101 is made of iron or other hard materials. During use, the connecting column 101 can also act as a pipeline.

[0046] The shielding cylinder 2 is movably inserted into the receiving cylinder 1, and the two are connected by friction. Alternatively, an annular groove is opened on the side wall of the shielding cylinder 2, and an annular block is installed on the receiving cylinder 1. The two are connected by snap-fit. The shielding cylinder 2 is used to cover the feed inlet 104. The shielding cylinder 2 acts as a cover to cover the receiving cylinder 1.

[0047] A connecting plate 201 is rotatably mounted on the shielding cylinder 2. Multiple extrusion rollers 202 are mounted on the connecting plate 201. A gap for containing Ganoderma lucidum spore powder is formed between the extrusion rollers 202 and the connecting column 101. A cavity is opened on the shielding cylinder 2, and a motor is installed in the cavity. The rotating shaft of the connecting plate 201 passes through the shielding cylinder 2 and is located in the cavity. A pulley is installed at the output end of the motor. A pulley is also installed on the rotating shaft of the connecting plate 201. The two pulleys are connected by a belt, so that when the motor starts, it drives the connecting plate 201 to rotate, which in turn drives the extrusion rollers 202 to rotate. When Ganoderma lucidum spores are put into the receiving cylinder 1, the relative movement between the extrusion rollers 202 and the connecting column 101 squeezes the Ganoderma lucidum spores, thereby breaking the cell walls of the Ganoderma lucidum spores by the extrusion rollers 202 and the connecting column 101.

[0048] A cavity 203 is provided on the shaft of the connecting plate 201. One end of the cavity 203 is connected to the intermediate housing 105, and the other end is connected to the connecting column 101. A ring is installed on the shaft of the connecting plate 201, and a flexible hose is also installed on the intermediate housing 105. The flexible hose is inserted into the ring, so that multiple corners are formed between the flexible hose and the ring, which increases the sealing performance and reduces the possibility of coolant leakage. A ring is also installed at the end of the connecting column 101, and the shaft of the connecting plate 201 is also inserted into the ring, which also increases the sealing performance when the two are connected.

[0049] In use, after disconnecting the transfer shell 105 from the connecting plate 201, pull out the shielding tube 2 to disconnect the connecting plate 201 from the connecting column 101, exposing the inside of the receiving tube 1 to facilitate the addition of Ganoderma lucidum spores. After the addition is completed, insert the shielding tube 2 into the receiving tube 1 to complete the connection between the connecting plate 201 and the connecting column 101. Then connect the flexible tube of the transfer shell 105 to the rotating shaft of the connecting plate 201 to complete the installation of the device.

[0050] A receiving shell 3 is installed at the bottom of the receiving cylinder 1. An abutment rod 302 is slidably mounted inside the receiving shell 3 via a connecting spring 301. The end of the abutment rod 302 penetrates the receiving shell 3 and is located inside the receiving cylinder 1. When the end of the extrusion roller 202 contacts the abutment rod 302, the connecting spring 301 is compressed. During use, as the extrusion roller 202 rotates with the connecting plate 201, its position within the receiving cylinder 1 changes, causing the extrusion roller 202 to move closer to or further away from the abutment rod 302. The abutment rod 302 has openings... When the extrusion roller 202 moves to contact the contact rod 302, the inclined surface guides the extrusion roller 202 to contact the contact rod 302, thereby compressing the connecting spring 301. When the two are released from contact, the connecting spring 301 returns to its original position, driving the contact rod 302 to return to its original position, pushing the Ganoderma lucidum spore powder located at the bottom of the inner wall of the receiving cylinder 1 and causing it to turn over. This increases the mobility of the powder inside the pile of Ganoderma lucidum spore powder, making it easier to dissipate heat and increasing the practicality of the device.

[0051] Compared with the prior art, by setting a connecting column 101 in the receiving cylinder 1 and opening an inner cavity 102 in the connecting column 101, the inner cavity 102 is connected to the connecting pipe 103, and the connecting pipe 103 is connected to the transfer shell 105, which in turn is connected to the cavity 203, a passage for coolant circulation is formed on the device. When the extrusion roller 202 is breaking the cell wall, the setting of the connecting column 101 reduces the distance between the extrusion rollers 202, which increases the effect of breaking the cell wall of Ganoderma lucidum spores. During the cell wall breaking process, the extrusion roller 202 contacts the contact rod 302. When the contact is released, the connecting spring 301 forces the contact rod 302 to slide in the receiving cylinder 1, so that the contact rod 302 agitates the Ganoderma lucidum spore powder, which allows the Ganoderma lucidum spore powder to dissipate heat better, thus increasing the practicality of the device. Example

[0052] like Figure 8 and Figure 11As shown, Embodiment 2 further discloses the connecting column 101, inner cavity 102, and extrusion roller 202 based on Embodiment 1. In Embodiment 2, an extrusion sleeve 4 is rotatably mounted on the connecting column 101, a first bevel gear 5 is mounted on the extrusion sleeve 4, a second bevel gear 6 is rotatably mounted on the connecting column 101, and a third bevel gear 7 that meshes with the second bevel gear 6 is rotatably mounted on the connecting column 101. The third bevel gear 7 meshes with the first bevel gear 5. The axis of the extrusion sleeve 4 is collinear with the axis of the connecting column 101, and the connecting column 101 is connected to the rotating shaft of the connecting plate 201, thereby making the axis of the extrusion sleeve 4 collinear with the axis of the connecting plate 201. The first bevel gear 5 and the second bevel gear 6 are parallel. The third bevel gear 7 is used to drive the first bevel gear 5 and the second bevel gear 6, so that when the connecting plate 201 rotates, the extrusion sleeve 4 and the extrusion roller 202 rotate synchronously in opposite directions, increasing the amplitude of the relative movement between the two and increasing the cell wall breaking effect of the device on Ganoderma lucidum spores.

[0053] The second bevel gear 6 has a slot 8, and the connecting plate 201 is equipped with a tube 9 that communicates with the cavity 203. The cavity 203 has two ends, one end of which is connected to the intermediate housing 105 through an opening, and the other end is connected to the inner cavity 102 through the tube 9. The cavity 203 is connected to the outside through the opening of the tube 9. A plug 10 for insertion into the slot 8 is installed on the side wall of the tube 9. When installing the device, the plug 10 is aligned with the slot 8, and then the shielding cylinder 2 is inserted into the receiving cylinder 1, thereby connecting the connecting plate 201 with the second bevel gear 6. The tube 9 is made of plastic or other rigid materials so that when the connecting plate 201 rotates, it can act as a rotating shaft to drive the second bevel gear 6 to rotate on the connecting column 101, increasing the feasibility of the device.

[0054] like Figure 1 and Figure 5 As shown, in Embodiment 2, multiple fins 401 are installed on the side wall of the extrusion sleeve 4, and thin rods 204 are installed on the extrusion roller 202. The extrusion roller 202 is connected to the connecting plate 201 through the thin rods 204. The distance between the highest and lowest points of the fins 401 is less than the length of the thin rods 204. In use, when the extrusion sleeve 4 rotates, it drives the fins 401 on its side wall to rotate. The fins 401 are installed at an angle on the extrusion sleeve 4 to form a blade structure. When they rotate, they drive the air inside the receiving cylinder 1 to flow. By increasing the air flow, the powder on the surface of the Ganoderma lucidum spore powder pile is blown away, which makes it easier to expose the powder inside and further increases the heat dissipation effect of the device.

[0055] By setting the thin rod 204, the distance between the fin plate 401 and the extrusion roller 202 is increased, which makes it easier to install a longer fin plate 401 and further increases the effect of increasing airflow through the fin plate 401.

[0056] A jet pipe 106 connected to an air pump is installed on the receiving cylinder 1. The jet pipe 106 is used to spray high-speed gas into the receiving cylinder 1. The opening of the jet pipe 106 is perpendicular to the extrusion roller 202. During use, the high-speed vertical jet airflow blows the Ganoderma lucidum spores, causing them to accelerate and impact each other, collide and rub against each other on the inner wall of the receiving cylinder 1, thus pulverizing them and improving the cell wall breaking quality. The jet pipe 106 is located near the bottom of the receiving cylinder 1, while the fin plate 401 is located at the top of the receiving cylinder 1. During use, when the jet pipe 106 breaks the cell wall of the Ganoderma lucidum spores, the Ganoderma lucidum spore powder will be raised too high and easily come into contact with and adhere to the bottom of the connecting plate 201. When the airflow from the jet pipe 106 overcomes gravity and reaches the top, its wind force is smaller. At this time, the airflow driven by the fin plate 401 blows the Ganoderma lucidum spore powder downward, reducing the adhesion of the Ganoderma lucidum spore powder to the connecting plate 201 and facilitating the feeding of the Ganoderma lucidum spore powder.

[0057] like Figure 10 As shown, in Embodiment 2, a conical shell 11 is installed inside the inner cavity 102, and a channel 12 is opened on the conical shell 11. A baffle plate 13 is slidably installed inside the inner cavity 102 via a resisting spring 24. The baffle plate 13 is used to cover the channel 12. The resisting spring 24 forces the baffle plate 13 to cover the channel 12, thereby blocking the inner cavity 102.

[0058] The diameter of the conical shell 11 gradually decreases from the side closer to the abutting spring 24 to the side farther away from the abutting spring 24. When the device is in use, after the coolant flows into the inner cavity 102, it will abut against the baffle plate 13. With the impact of the coolant and the influence of its gravity, the abutting spring 24 is compressed, and the baffle plate 13 releases its obstruction of the channel 12. However, after the coolant passes through the channel 12, the cross-sectional area through which the water flows increases due to the structure of the conical shell 11, which increases the pressure loss exerted by the water flow on the baffle plate 13. This pressure loss cannot counteract the force of the abutting spring 24 returning to its original position, causing the abutting spring 24 to push the baffle plate 13 to return to its original position. This intermittently closes the passage in the inner cavity 102, increases the time that the coolant stays in the connecting column 101, and thus increases the cooling effect of the device.

[0059] like Figure 7 , Figure 9 , Figure 11 and Figure 12 As shown, in Embodiment 2, an air cavity 14 is provided on the extrusion roller 202, and the opening of the air cavity 14 is located inside the shielding cylinder 2. Two interconnected spiral grooves 15 are provided on the rotating shaft of the connecting plate 201, and the two spiral grooves 15 rotate in opposite directions. A drive plate 16 is engaged on the rotating shaft of the connecting plate 201. The extrusion roller 202 has a hollow structure, and its opening is located inside the cavity of the shielding cylinder 2. Spiral grooves 15 are provided on the rotating shaft of the connecting plate 201, and a drive plate 16 is engaged on it, so that it forms a bidirectional screw structure.

[0060] A mounting plate 17 is rotatably mounted on the outside of the drive plate 16. A sliding rod 18 for housing in the air chamber 14 is mounted on the mounting plate 17. An extension plate 19 is mounted on the end of the sliding rod 18. An air passage is opened in the extension plate 19 for airflow. A one-way valve 20 is installed in the passage. The diameter of the extension plate 19 is the same as the inner diameter of the air chamber 14. It is not only used to install the one-way valve 20, but also contacts the inner wall of the air chamber 14 through its side wall to restrict the sliding path of the drive plate 16 and the sliding rod 18, thereby increasing the stability of the sliding rod 18 when sliding. A guide rod that is slidably connected to the drive plate 16 is also installed in the cavity of the shielding cylinder 2. A through hole that is slidably connected to the guide rod is opened on the drive plate 16, so that the guide rod restricts the inner wall of the through hole, so that the drive plate 16 will not rotate with the connecting plate 201, but can only move along its axis on the rotating shaft of the connecting plate 201, thereby increasing the feasibility of the device.

[0061] One of the expansion plates 19 has four one-way valves 20. One one-way valve 20 allows the airflow to flow unidirectionally from the opening of the air chamber 14 into its interior, while the other three flow in the opposite direction. This results in less resistance to the airflow inside the air chamber 14 when the expansion plate 19 moves into the air chamber 14, and less internal energy is generated. This allows for a slow and gradual heating of the cooled Ganoderma lucidum spore powder, thereby reducing the possibility of functional damage caused by excessive temperature difference between the Ganoderma lucidum spore powder and the outside environment during feeding. Example

[0062] like Figure 1 and Figure 12 As shown, Embodiment 3 further discloses this application based on Embodiment 2. In Embodiment 3, an outlet 303 is opened on the receiving shell 3. The outlet 303 is used to connect the inside of the receiving cylinder 1 with the outside. The outlet 303 is arc-shaped. When it is necessary to discharge the material, the powder can be discharged from the outlet 303.

[0063] An abutment sleeve 304 for accommodating the connecting spring 301 and the abutment rod 302 is slidably installed inside the housing 3. An arc-shaped plate 305 for blocking the outlet 303 is installed on the abutment sleeve 304. Two arc-shaped plates 305 are installed on one abutment sleeve 304, one of which is longer than the other. An interlayer for accommodating the arc-shaped plate 305 is provided inside the outlet 303 to increase the sealing of the outlet 303. When material needs to be discharged, the sliding abutment sleeve 304 is slid towards the longer arc-shaped plate 305 so that it is inserted into the interlayer. The other arc-shaped plate 305 cannot completely cover the outlet 303, thus completing the material discharge.

[0064] The housing 3 contains multiple abutment sleeves 304, which are connected by rods. The abutment sleeves 304 are located on the outside and connected by a ring plate 25. By twisting the ring plate 25, the multiple abutment sleeves 304 can slide simultaneously and synchronously, which is convenient. A limiting rod 26 for penetrating the ring plate 25 is slidably installed on the outside of the housing 1. When the limiting rod 26 is inserted into the ring plate 25, the movement of the ring plate 25 is restricted, which increases the stability of the device during use.

[0065] In embodiment three, a protective shell 21 is installed on the connecting column 101. The protective shell 21 is fixedly connected to the connecting column 101 and rotatably engaged with the extrusion sleeve 4. The protective shell 21 is rotatably connected to the second bevel gear 6 and the third bevel gear 7. The first bevel gear 5, the second bevel gear 6 and the third bevel gear 7 are all located inside the protective shell 21. The protective shell 21 is used to accommodate the first bevel gear 5, the second bevel gear 6 and the third bevel gear 7, reducing the contact between the three and the powder, thereby reducing the possibility of the powder jamming the three and increasing the feasibility of the device.

[0066] In embodiment three, an inclined block 22 is installed at the bottom of the inner wall of the container 1. The diameter of the inclined block 22 gradually increases from the side away from the bottom of the inner wall of the container 1 to the side closer to the bottom of the inner wall of the container 1. In use, the inclined block 22 allows the powder on the inclined block 22 to fall to the bottom of the inner wall of the container 1 through the guide of the inclined surface, so that the powder can be more concentrated and is easier to break the wall. In addition, the push of the abutment rod 302 on the powder can effectively disperse the powder even if it is more concentrated, thus reducing the impact on the heat dissipation of the powder.

[0067] In embodiment three, multiple protrusions 23 are installed on the surfaces of the connecting column 101 and the extrusion roller 202. The protrusions 23 increase the contact area between the two and the Ganoderma lucidum spores, thereby enabling better cell wall breaking and increasing the cell wall breaking effect of the device.

[0068] like Figure 13 As shown, this application also provides a cell-wall breaking process for a low-temperature cell-wall blender, including the following steps:

[0069] S1. The Ganoderma lucidum spores are sieved to remove the mud and sand, and the Ganoderma lucidum spores are sorted.

[0070] S2. The sorted Ganoderma lucidum spores are sprayed into the pulverizer chamber at high speed through the nozzle for preliminary pulverization;

[0071] S3. Place the pre-crushed Ganoderma lucidum spores into the container cylinder 1, and use the rotation of the connecting plate 201 to cause the extrusion roller 202 to break the cell wall of the Ganoderma lucidum spores.

[0072] S4. The sliding contact sleeve 304 drives the arc plate 305 to release the obstruction of the outlet 303 for material unloading;

[0073] After the cell wall is broken, add the material to the trough mixer and add the prepared 75% ethanol solution while stirring to obtain a suitable soft material. Operate the swing machine according to the procedure and granulate it through an 18-mesh sieve.

[0074] The prepared wet granules are placed in a hot air circulating drying oven at 55±5 ℃ for drying until the moisture content of the material is below 5%. After the material has completely cooled, the dried granules are sieved through an 18-mesh sieve to obtain uniformly sized granules.

[0075] Before commencing capsule filling production, the quality department randomly samples products to check that the average net fill weight and disintegration time meet the requirements. Only after these checks are completed can the operators officially start the capsule filling production. Samples are taken every 30 minutes; the net fill weight should be between 0.23 and 0.27 g / capsule. The disintegration time is checked every shift and should be ≤60 minutes.

[0076] The filled capsules are polished on a capsule polishing machine. Defective capsules such as shriveled, broken, empty, or leaking powder are removed. The qualified capsules are placed in a bucket lined with a clean plastic bag, the bag opening is folded down and tied tightly, weighed, and promptly labeled.

[0077] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A low-temperature blender, characterized in that, include: A container (1) is used to contain Ganoderma lucidum spores. A connecting column (101) is installed on the container (1). An inner cavity (102) is opened on the connecting column (101). A connecting pipe (103) is installed on the container (1). The connecting pipe (103) is connected to the inner cavity (102). A feed inlet (104) is opened on the container (1). A transfer shell (105) is installed on the container (1). A water pump is installed in the transfer shell (105) and is connected to the connecting pipe (103). A shielding cylinder (2) is movably inserted into a receiving cylinder (1). The shielding cylinder (2) is used to cover the feed inlet (104). A connecting plate (201) is rotatably installed on the shielding cylinder (2). Multiple extrusion rollers (202) are installed on the connecting plate (201). A gap for containing Ganoderma lucidum spore powder is formed between the extrusion rollers (202) and the connecting column (101). A cavity (203) is opened on the rotating shaft of the connecting plate (201). One end of the cavity (203) is connected to the intermediate shell (105), and the other end is connected to the connecting column (101). A cavity is opened on the shielding cylinder (2). A motor is installed in the cavity. The rotating shaft of the connecting plate (201) passes through the shielding cylinder (2) and is located in the cavity. A pulley is installed at the output end of the motor. A pulley is also installed on the rotating shaft of the connecting plate (201). The two pulleys are connected by a belt so that when the motor starts, it drives the connecting plate (201) to rotate. A receiving shell (3) is installed at the bottom of the receiving cylinder (1). An abutment rod (302) is slidably installed inside the receiving shell (3) via a connecting spring (301). The end of the abutment rod (302) passes through the receiving shell (3) and is located inside the receiving cylinder (1). When the end of the extrusion roller (202) contacts the abutment rod (302), the connecting spring (301) is in a compressed state. When the extrusion roller (202) rotates with the connecting plate (201), its position inside the receiving cylinder (1) changes, causing the extrusion roller (202) to... 02) Approaching or moving away from the contact rod (302), the contact rod (302) has an inclined surface. When the extrusion roller (202) moves to contact the contact rod (302), the extrusion roller (202) is guided by the inclined surface to make the contact rod (302) contact the contact rod (302), thereby compressing the connecting spring (301). When the two are released from contact, the connecting spring (301) resets, driving the contact rod (302) to reset, pushing the Ganoderma lucidum spore powder located at the bottom of the inner wall of the container (1) and causing it to turn over.

2. The low-temperature blender according to claim 1, characterized in that, A compression sleeve (4) is rotatably mounted on the connecting column (101). A first bevel gear (5) is mounted on the compression sleeve (4). A second bevel gear (6) is rotatably mounted on the connecting column (101). A third bevel gear (7) meshes with the second bevel gear (6) and is meshed with the first bevel gear (5). A slot (8) is provided on the second bevel gear (6). A tube (9) communicating with the cavity (203) is mounted on the connecting plate (201). A plug (10) for insertion into the slot (8) is installed on the side wall of the tube (9).

3. The low-temperature blender according to claim 2, characterized in that, Multiple fins (401) are installed on the side wall of the extrusion sleeve (4), and a thin rod (204) is installed on the extrusion roller (202). The extrusion roller (202) is connected to the connecting plate (201) through the thin rod (204). The distance between the highest and lowest points of the fins (401) is less than the length of the thin rod (204). A jet pipe (106) connected to an air pump is installed on the receiving cylinder (1). The jet pipe (106) is used to inject high-speed gas into the receiving cylinder (1).

4. The low-temperature blender according to claim 3, characterized in that, A conical shell (11) is installed inside the inner cavity (102). A channel (12) is opened on the conical shell (11). A baffle plate (13) is slidably installed inside the inner cavity (102) via a resisting spring (24). The baffle plate (13) is used to cover the channel (12). The diameter of the conical shell (11) gradually decreases from the side closer to the resisting spring (24) to the side farther away from the resisting spring (24).

5. The low-temperature blender according to claim 4, characterized in that, The extrusion roller (202) has an air chamber (14) with the opening of the air chamber (14) located inside the shielding cylinder (2). The connecting plate (201) has two interconnected spiral grooves (15) on its rotating shaft. The two spiral grooves (15) rotate in opposite directions. The connecting plate (201) has a drive plate (16) meshing with its rotating shaft. The drive plate (16) has an mounting plate (17) rotatably mounted on its exterior. The mounting plate (17) has a sliding rod (18) for being accommodated in the air chamber (14). The end of the sliding rod (18) has an extension plate (19). The extension plate (19) has an opening for airflow to pass through. A one-way valve (20) is installed in the opening.

6. The low-temperature blender according to claim 5, characterized in that, The receiving shell (3) has an outlet (303) for connecting the inside of the receiving cylinder (1) with the outside. The receiving shell (3) has a sliding sleeve (304) for accommodating the connecting spring (301) and the abutment rod (302). The abutment sleeve (304) has an arc plate (305) for blocking the outlet (303).

7. The low-temperature blender according to claim 6, characterized in that, A protective shell (21) is installed on the connecting column (101), and the first bevel gear (5), the second bevel gear (6) and the third bevel gear (7) are all located inside the protective shell (21).

8. The low-temperature blender according to claim 7, characterized in that, An inclined block (22) is installed at the bottom of the inner wall of the container (1). The diameter of the inclined block (22) gradually increases from the side away from the bottom of the inner wall of the container (1) to the side close to the bottom of the inner wall of the container (1).

9. The low-temperature blender according to claim 8, characterized in that, The connecting column (101) and the extrusion roller (202) have multiple protrusions (23) installed on their surfaces.

10. A cell-wall breaking process for a low-temperature cell-wall blender, applicable to any one of the low-temperature cell-wall blenders described in claims 1-9, characterized in that, Includes the following steps: S1. The Ganoderma lucidum spores are sieved to remove the mud and sand, and the Ganoderma lucidum spores are sorted. S2. The sorted Ganoderma lucidum spores are sprayed into the pulverizer chamber at high speed through the nozzle for preliminary pulverization; S3. Place the pre-crushed Ganoderma lucidum spores into the container (1), and use the rotation of the connecting plate (201) to cause the extrusion roller (202) to break the cell wall of the Ganoderma lucidum spores. S4. The sliding contact sleeve (304) causes the arc plate (305) to release the obstruction of the outlet (303) for material feeding.

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