A coating equipment for axle surface treatment

By designing painting equipment for axle surface treatment, including adaptive spray components and hot air drying components, the existing equipment's problems of inconvenient clamping, poor transfer continuity and untimely drying during axle surface coating were solved, achieving It achieves efficient and dead-end painting effects.

CN118988629BActive Publication Date: 2025-01-24SHANDONG GAHEAD DRIVE TECH
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Patent Information

Application Number
CN202411479949.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-01-24
Estimated Expiration
2044-10-23

AI Technical Summary

Technical Problem

When existing spraying equipment is used for anti-rust and corrosion-resistant coating on the surface of the axle, there is inconvenient clamping and installation of the axle, poor transfer continuity of the surface coating link, single spraying method, difficulty in achieving no blind spot spraying, and timely drying affects the spraying. The problem of effect.

Method used

A painting equipment for axle surface treatment is designed, including an adaptive spray component, a hot air drying component, a spray clamping component, a clamping loading component and a workpiece adjustment component. The equipment realizes adaptive spraying through an arc-shaped spray seat and a cylindrical spray box, uses a hot air drying box to achieve rapid drying, and realizes adaptive clamping and automatic conveying and transfer of the axle through a sliding seat and motor drive.

Benefits of technology

It realizes adaptive spraying of different parts of the axle, reduces spraying dead spots, and improves spraying efficiency and effect; real-time drying ensures the coating quality; at the same time, the clamping assembly and loading assembly improve the installation and handling of the axle Convenience.

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Abstract

A coating equipment for axle surface treatment relates to the technical field of surface spraying equipment, including a spraying workbench, which is a horizontal square table extending laterally, and the lower surface of the spraying workbench is fixedly connected with two symmetrical supporting vertical plates in the longitudinal direction, and the lower end of each supporting vertical plate is respectively grounded; the spraying workbench is respectively provided with an adaptive spraying component, a hot air drying component, a spray clamping component, a clamping feeding component and a workpiece adjustment component. The present invention solves the problems that the spraying equipment in the traditional technology is inconvenient to clamp and install the axle when used for anti-rust and corrosion-resistant coating on the surface of the driving axle, the continuity of the axle transfer between multiple links of the surface coating is poor, which affects the spraying efficiency, and the single spraying method makes it difficult to achieve dead-angle spraying of different parts of the axle, which affects the overall spraying effect.
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Description

Technical Field

[0001] The invention relates to the technical field of surface spraying equipment, and in particular to a coating equipment for axle surface treatment. Background Art

[0002] The axle of a car (also called the axle) is connected to the frame through the suspension, and wheels are installed at both ends. The function of the axle is to bear the load of the car and maintain the normal driving of the car on the road. According to the different driving modes, the axle is also divided into four types: steering axle, driving axle, steering driving axle and supporting axle. Among them, the front-engine rear-drive car usually uses the steering axle as the front axle and the driving axle as the rear axle; while the front-engine front-drive car uses the steering driving axle as the front axle and the supporting axle as the rear axle.

[0003] The structure of the steering axle is relatively simple, mainly consisting of two steering knuckles and a crossbeam; the drive axle is mainly composed of a main reducer, differential, half-axles, and axle housing. Due to its more complex structure, the manufacturing process of the drive axle is more complicated than that of the steering axle, including: casting of the axle housing, hot rolling of the half-axle sleeve, assembly of the main reducer, differential and other components, and welding and fixing of related components.

[0004] Furthermore, since the axle is directly exposed to the air when working, and rainwater is easily splashed on the car chassis when the car wades through water, the complexity of the working environment makes the car axle extremely prone to rust and corrosion, affecting its normal service life. Therefore, in the axle manufacturing process, an anti-corrosion coating link is usually introduced, and a layer of coating is applied to the corrosion-prone parts of the inner and outer surfaces of the axle to increase the overall anti-rust and corrosion resistance of the axle.

[0005] However, due to the structural particularity of the axle itself, the following problems often occur when the existing spraying equipment is used for surface coating:

[0006] 1. The axle clamping installation is inconvenient.

[0007] 2. The continuity of the transfer between multiple links of the axle surface coating is poor, which affects the spraying efficiency.

[0008] 3. The spraying method is single, and it is difficult to achieve dead-angle spraying of different parts of the axle.

[0009] 4. Untimely drying will affect the overall spraying effect.

[0010] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the invention

[0011] In view of the defects in the prior art, the present invention provides a coating equipment for axle surface treatment, which is used to solve the problems of inconvenient axle clamping and installation, poor continuity of axle transfer between multiple links of surface coating, affecting spraying efficiency, single spraying method, difficulty in achieving dead-angle spraying of different parts of the axle, and affecting the overall spraying effect when the spraying equipment in traditional technology is used for rust-proof and corrosion-resistant coating of the drive axle surface.

[0012] To achieve the above object, the present invention provides the following technical solutions:

[0013] A coating equipment for axle surface treatment includes a spraying workbench, which is a horizontal square table extending laterally. Two symmetrical supporting vertical plates are fixedly connected to the lower surface of the spraying workbench along the longitudinal direction, and the lower end of each supporting vertical plate is respectively grounded.

[0014] As an optimized solution, the spraying workbench is respectively provided with an adaptive spraying component, a hot air drying component, a spraying clamping component, a clamping feeding component and a workpiece adjustment component.

[0015] As an optimized solution, the adaptive spraying assembly includes a spraying limit frame, which is a square frame with a side opening. The lower end of the spraying limit frame is fixedly connected to the center of the upper surface of the spraying workbench. An arc-shaped spraying seat is telescopically provided on each longitudinal inner side wall of the spraying limit frame. A plurality of electric nozzles are provided on the inner arc surface of the arc-shaped spraying seat. Two upper and lower symmetrical electrically-controlled telescopic cylinders are respectively fixedly connected to the inner side wall of the spraying limit frame corresponding to each arc-shaped spraying seat, and the telescopic end of the electrically-controlled telescopic cylinder is fixedly connected to the back of the arc-shaped spraying seat.

[0016] As an optimized solution, a side paint box is fixedly connected to each longitudinal outer side wall of the spray limit frame, a paint delivery pump is fixedly connected to the outer wall of the side paint box, the paint delivery pump is externally connected to a delivery pipe, the end of the delivery pipe is fixedly connected to the side paint box, each of the side paint boxes is externally connected to a horizontal bellows, the end of the bellows is fixedly connected to the arc-shaped spray seat, and a delivery channel connecting the bellows and the electric nozzle is opened in the arc-shaped spray seat.

[0017] As an optimized solution, an upper paint box is fixedly connected to the middle part of the upper surface of the spray limit frame, and two symmetrical paint supply pumps are fixedly connected to the upper surface of the spray limit frame along the longitudinal direction. The two paint supply pumps are arranged on both sides of the upper paint box, and the delivery port of the paint supply pump is fixedly connected to the upper paint box.

[0018] As an optimized solution, a vertical telescopic cylinder is fixedly connected to the inner top surface of the spray limit frame, and the lower telescopic end of the vertical telescopic cylinder is fixedly connected to a cylindrical spray box. A number of centrally symmetrical directional nozzles are fixedly connected to the outer peripheral wall of the cylindrical spray box. The lower end of the upper paint box is externally connected to two spring feed pipes, and the lower end of each of the spring feed pipes passes through the spray limit frame and is fixedly connected to the cylindrical spray box.

[0019] As an optimized solution, the upper surface of the spraying workbench is provided with a symmetrical first limit opening and a second limit opening in the transverse direction, and the first limit opening and the second limit opening are respectively arranged on both sides of the spraying limit frame, and the spraying clamping assembly includes a first slide seat and a second slide seat, the first slide seat is slidably mounted in the first limit opening, and the second slide seat is slidably mounted in the second limit opening, and the first slide seat and the second slide seat are both horizontally arranged square seats.

[0020] As an optimized solution, a motor mounting groove is opened at the center of the lower surface of the spraying workbench, and two symmetrical double-shaft motors are fixedly connected in the motor mounting groove. The end of the output shaft of each double-shaft motor is fixedly connected with a laterally extending threaded screw.

[0021] As an optimized solution, support positioning plates are respectively provided on the outer sides of the first limit opening and the second limit opening, and the two support positioning plates are respectively fixed on the lateral outer end faces of the spraying workbench, and the end of the threaded screw is rotatably supported on the inner side wall of the support positioning plate near the lower end.

[0022] As an optimized solution, the lower surfaces of the first slide and the second slide are respectively fixedly connected with two symmetrical driving bases along the longitudinal direction, and the two threaded screws arranged in parallel respectively pass through and are threadedly connected to the two driving bases.

[0023] As an optimized solution, a first steering motor is fixedly connected to the center of the lower surface of the first slide, the end of the output shaft of the first steering motor passes upward through the first slide and is fixedly connected to the first steering wheel, a vertical hydraulic telescopic cylinder is fixedly connected to the center of the upper surface of the first steering wheel, the upper telescopic end of the hydraulic telescopic cylinder is fixedly connected to a clamping and positioning seat, the clamping and positioning seat is a horizontal square seat, and each lateral side end face of the clamping and positioning seat is respectively fixed with a clamping and telescopic cylinder, and the telescopic end of each of the clamping and telescopic cylinders is respectively fixedly connected to a vertical clamping side plate.

[0024] As an optimized solution, a second steering motor is fixedly connected to the center of the lower surface of the second slide seat, the end of the output shaft of the second steering motor passes upward through the second slide seat and is fixedly connected to the second steering wheel, a lifting and telescopic cylinder is fixedly connected to the center of the upper surface of the second steering wheel, and the upper telescopic end of the lifting and telescopic cylinder is fixedly connected to a stepped lifting seat.

[0025] As an optimized solution, a rotary drive motor is fixedly connected to the outer side wall of the step-type lifting seat, the output shaft end of the rotary drive motor passes through the step-type lifting seat and is fixedly connected to a vertical turntable, four centrosymmetrical displacement telescopic cylinders are fixedly connected to the outer end surface of the vertical turntable, the telescopic ends of the displacement telescopic cylinders are fixedly connected to a clamping chuck, and four cross-symmetrical limiting slide grooves are opened on the inner side end surface of the clamping chuck, and an arc-shaped clamping plate is telescopically provided in each of the limiting slide grooves.

[0026] As an optimized solution, the hot air drying assembly includes two symmetrically arranged horizontal support plates, which are respectively fixed to the side end surfaces of the spray limit frame near the upper end, and a fixed reinforcement block is fixed at the connection between the horizontal support plate and the spray limit frame.

[0027] As an optimized solution, a hot air drying box is fixedly connected to the upper surface of each horizontal support plate, and the hot air drying box is a vertically arranged cylindrical box with a closed upper end. A fan drive motor is fixedly connected to the center of the upper end surface of each hot air drying box, and the output shaft of the fan drive motor passes downward through the hot air drying box and extends into the interior thereof, and a horizontal fan blade is fixedly connected to the end of the output shaft of the fan drive motor.

[0028] As an optimized solution, a horizontal annular electric heating tube is provided between the fan blades and the inner top surface of the hot air drying box, and the annular electric heating tube is fixedly installed on the inner circumferential wall of the hot air drying box. A plurality of centrally symmetrical power supply sockets are fixedly connected to the outer circumferential wall of the hot air drying box, and the power supply sockets are connected to the annular electric heating tube for power supply.

[0029] As an optimized solution, a plurality of centrally symmetrical cold air inlets are respectively provided on the upper end surface of each of the hot air drying boxes, and a hot air outlet is provided on the horizontal support plate corresponding to the hot air drying boxes.

[0030] As an optimized solution, the workpiece adjustment assembly includes four symmetrical clamping vertical plates, the four clamping vertical plates are arranged on both sides of the first limit opening, and the upper ends of two parallel clamping vertical plates are rotatably provided with adjustment rollers. A rolling drive motor is fixedly connected to the outer side wall of each clamping vertical plate, and the output shaft end of the rolling drive motor passes through the clamping vertical plate and is fixedly connected to the side end surface of the adjusting roller.

[0031] As an optimized solution, the clamping loading assembly is arranged between the workpiece adjustment assembly and the hot air drying assembly, and the clamping loading assembly includes two longitudinally symmetrical L-shaped supporting side panels, the horizontal portion of each of the L-shaped supporting side panels is respectively fixedly connected to the lower surface of the spraying workbench, and the side walls of the vertical portion of each of the L-shaped supporting side panels are respectively fixedly connected to a horizontal telescopic cylinder, and the telescopic end of each of the horizontal telescopic cylinders is respectively fixedly connected to a loading clamping seat, and the loading clamping seat is a U-shaped seat with an open upper end.

[0032] Compared with the prior art, the present invention has the following beneficial effects:

[0033] The adaptive spraying assembly provided in the present invention can realize adaptive spraying for different parts of the axle, and optimize the spraying effect by reducing the dead angle of spraying. Specifically, the adaptive spraying assembly is provided with an arc-shaped spraying seat for spraying the outer surface of the axle and a cylindrical spraying box for spraying the inner peripheral wall of the intermediate bridge shell of the axle. During the spraying process, the distance between the arc-shaped spraying seat and the axle can be adjusted by controlling the extension of the electric telescopic cylinder, and the outer surface spraying can be completed by using an electric nozzle, and by controlling the extension of the vertical telescopic cylinder, the cylindrical spraying box can be moved into the interior of the intermediate bridge shell, and the inner peripheral wall of the intermediate bridge shell can be fully covered by spraying using a directional nozzle.

[0034] The clamping and loading assembly provided in the present invention can realize the overall clamping and loading of the axle. Specifically, the clamping and loading assembly includes two symmetrically arranged L-shaped support side panels. The lower part of the L-shaped support side panels is fixedly connected to the spraying workbench, and the upper part of each L-shaped support side panel is fixedly connected to a horizontal telescopic cylinder. The telescopic end of the horizontal telescopic cylinder is fixedly connected to a loading clamping seat. During the loading process, the two loading clamping seats are first moved to a specific position by controlling the telescopic movement of the horizontal telescopic cylinder, and then the axle is installed and supported on the two loading clamping seats from above.

[0035] The workpiece adjustment assembly provided in the present invention can adjust the clamping position and state of the axle by adjusting the rotation of the roller before the spraying process.

[0036] The spray clamping assembly provided in the present invention can realize adaptive clamping and automatic conveying and transfer of the axle during the spraying process. Specifically, the spray clamping assembly includes a first slide and a second slide, and the first slide and the second slide are respectively slidably clamped in the first limit opening and the second limit opening, and can slide laterally under the drive of the double-output shaft motor and the threaded screw to adjust the position of the axle clamping and transfer; further, a clamping positioning seat is provided on the first slide for lifting and lowering, and clamping side plates are telescopically provided on both sides of the clamping positioning seat. After the loading is completed, the axle is clamped by the clamping loading assembly, and then the sliding of the first slide is controlled to move the axle as a whole to the top of the two adjusting rollers, and the hydraulic telescopic cylinder is controlled to shorten so that the axle and the adjusting roller are offset, and the rotation of the adjusting roller is controlled to drive the axle to move, thereby realizing Position adjustment. After the position adjustment is completed, the axle is clamped again using the clamping side plate, and then the first steering motor is started to adjust the direction of the axle, and the end of the axle is clamped on the clamping chuck by controlling the first slide and the second slide to move towards each other. At this time, the clamping side plate releases the clamping of the other end of the axle, and only the clamping positioning seat plays a supporting role. The rotation drive motor is started, and the rotation drive motor drives the vertical turntable to rotate, and then drives the clamped axle to rotate around the axis, thereby realizing circumferential rotational spraying of the outer surface of the axle to eliminate blind spots in spraying; during the spraying process, the spraying position of the axle can be adjusted by synchronously driving the first slide and the second slide to move, thereby realizing spraying feed.

[0037] The hot air drying assembly provided in the present invention can dry the paint attached to the surface of the axle in real time after the inner peripheral wall of the intermediate axle housing and the outer peripheral surface of the axle are sprayed. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0039] Figure 1 It is a schematic cross-sectional view of the internal structure of each component in the present invention in the main viewing direction;

[0040] Figure 2 It is a schematic cross-sectional view of the internal structure of each component in the present invention in a top view direction;

[0041] Figure 3 It is a schematic cross-sectional view of the internal structure of each component in the present invention in the side view direction;

[0042] Figure 4 It is an external overall schematic diagram of the present invention in the main viewing direction;

[0043] Figure 5 It is a schematic diagram of the overall exterior of the present invention in a top view;

[0044] Figure 6 It is an external overall schematic diagram of the present invention in a side view direction.

[0045] In the figure: 1-spraying workbench, 2-support vertical plate, 3-spraying limit frame, 4-arc spraying seat, 5-electric nozzle, 6-electrically controlled telescopic cylinder, 7-side paint box, 8-paint delivery pump, 9-delivery pipe, 10-corrugated pipe, 11-upper paint box, 12-paint supply pump, 13-vertical telescopic cylinder, 14-cylinder spray box, 15-directional nozzle, 16-spring feed pipe, 17-first limit port, 18-second limit port, 19-first slide, 20-second slide, 21-motor mounting slot, 22-double-output shaft motor, 23-threaded screw, 24-support positioning plate, 25-drive base, 26-first steering motor, 27-first steering wheel, 28-hydraulic telescopic cylinder, 29-clamp Positioning seat, 30-clamping telescopic cylinder, 31-clamping side plate, 32-second steering motor, 33-second steering wheel, 34-lifting telescopic cylinder, 35-stepped lifting seat, 36-rotation drive motor, 37-clamping chuck, 38-limiting slide, 39-arc-shaped splint, 40-horizontal support plate, 41-fixed reinforcement block, 42-hot air drying box, 43-fan drive motor, 44-annular electric heating pipe, 45-power supply seat, 46-cold air inlet, 47-hot air outlet, 48-clamping vertical plate, 49-adjusting roller, 50-rolling drive motor, 51-L-shaped supporting side plate, 52-horizontal telescopic cylinder, 53-feeding clamping seat, 54-fan blades, 55-vertical turntable, 56-displacement telescopic cylinder. DETAILED DESCRIPTION

[0046] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.

[0047] like Figures 1 to 6 As shown, a coating equipment for axle surface treatment includes a spraying workbench 1, which is a horizontal square platform extending laterally. Two symmetrical supporting vertical plates 2 are fixedly connected to the lower surface of the spraying workbench 1 along the longitudinal direction, and the lower end of each supporting vertical plate 2 is respectively grounded.

[0048] The spraying workbench 1 is respectively provided with an adaptive spraying component, a hot air drying component, a spraying clamping component, a clamping feeding component and a workpiece adjustment component.

[0049] The adaptive spraying assembly includes a spraying limit frame 3, which is a square frame with a side opening. The lower end of the spraying limit frame 3 is fixedly connected to the center of the upper surface of the spraying workbench 1. An arc-shaped spraying seat 4 is telescopically provided on each longitudinal inner wall of the spraying limit frame 3. A plurality of electric nozzles 5 are provided on the inner arc surface of the arc-shaped spraying seat 4. Two upper and lower symmetrical electrically-controlled telescopic cylinders 6 are respectively fixedly connected to the inner wall of the spraying limit frame 3 corresponding to each arc-shaped spraying seat 4. The telescopic end of the electrically-controlled telescopic cylinder 6 is fixedly connected to the back of the arc-shaped spraying seat 4.

[0050] A side paint box 7 is fixedly connected to each longitudinal outer side wall of the spray limit frame 3, a paint delivery pump 8 is fixedly connected to the outer wall of the side paint box 7, the paint delivery pump 8 is externally connected to a delivery pipe 9, the end of the delivery pipe 9 is fixedly connected to the side paint box 7, each side paint box 7 is externally connected to a horizontal bellows 10, the end of the bellows 10 is fixedly connected to the arc-shaped spray seat 4, and a delivery channel connecting the bellows 10 and the electric nozzle 5 is opened in the arc-shaped spray seat 4.

[0051] An upper paint box 11 is fixedly connected to the middle of the upper surface of the spray limit frame 3, and two symmetrical paint supply pumps 12 are fixedly connected to the upper surface of the spray limit frame 3 along the longitudinal direction. The two paint supply pumps 12 are arranged on both sides of the upper paint box 11, and the delivery port of the paint supply pump 12 is fixedly connected to the upper paint box 11.

[0052] A vertical telescopic cylinder 13 is fixedly connected to the inner top surface of the spray limit frame 3, and a cylindrical spray box 14 is fixedly connected to the lower telescopic end of the vertical telescopic cylinder 13. A plurality of centrally symmetrical directional nozzles 15 are fixedly connected to the outer peripheral wall of the cylindrical spray box 14. The lower end of the upper paint box 11 is externally connected to two spring feed pipes 16, and the lower end of each spring feed pipe 16 passes through the spray limit frame 3 and is fixedly connected to the cylindrical spray box 14.

[0053] The upper surface of the spraying workbench 1 is provided with a symmetrical first limit opening 17 and a second limit opening 18 in the transverse direction. The first limit opening 17 and the second limit opening 18 are respectively arranged on both sides of the spraying limit frame 3. A first slide seat 19 is slidably arranged in the first limit opening 17, and a second slide seat 20 is arranged in the second limit opening 18. Both the first slide seat 19 and the second slide seat 20 are horizontally arranged square seats.

[0054] A motor mounting groove 21 is provided at the center of the lower surface of the spraying workbench 1. Two symmetrical double-shaft motors 22 are fixedly connected in the motor mounting groove 21. A threaded screw 23 extending laterally is fixedly connected to the end of the output shaft of each double-shaft motor 22.

[0055] Supporting and positioning plates 24 are respectively provided on the outer sides of the first limiting opening 17 and the second limiting opening 18. The two supporting and positioning plates 24 are respectively fixed on the lateral outer end faces of the spraying workbench 1. The ends of the threaded screws 23 are rotatably supported on the inner side walls of the supporting and positioning plates 24 near the lower ends.

[0056] Two symmetrical driving bases 25 are respectively fixedly connected to the lower surfaces of the first sliding seat 19 and the second sliding seat 20 along the longitudinal direction, and two threaded screws 23 arranged in parallel pass through and are threadedly connected to the two driving bases 25 respectively.

[0057] A first steering motor 26 is fixedly connected to the center of the lower surface of the first slide 19, and the end of the output shaft of the first steering motor 26 passes upward through the first slide 19 and is fixedly connected to the first steering wheel 27. A vertical hydraulic telescopic cylinder 28 is fixedly connected to the center of the upper surface of the first steering wheel 27, and the upper telescopic end of the hydraulic telescopic cylinder 28 is fixedly connected to a clamping positioning seat 29. The clamping positioning seat 29 is a horizontal square seat, and a clamping telescopic cylinder 30 is respectively fixedly connected to each lateral side end face of the clamping positioning seat 29, and the telescopic end of each clamping telescopic cylinder 30 is respectively fixedly connected to a vertical clamping side plate 31.

[0058] A second steering motor 32 is fixedly connected to the center of the lower surface of the second slide 20. The end of the output shaft of the second steering motor 32 passes through the second slide 20 upward and is fixedly connected to the second steering wheel 33. A lifting and telescopic cylinder 34 is fixedly connected to the center of the upper surface of the second steering wheel 33. The upper telescopic end of the lifting and telescopic cylinder 34 is fixedly connected to a stepped lifting seat 35.

[0059] A rotary drive motor 36 is fixedly connected to the outer wall of the stepped lifting seat 35, and the end of the output shaft of the rotary drive motor 36 passes through the stepped lifting seat 35 and is fixedly connected to the vertical turntable 55. Four centrosymmetrical displacement telescopic cylinders 56 are fixedly connected to the outer end surface of the vertical turntable 55, and the telescopic ends of the displacement telescopic cylinders 56 are fixedly connected to the clamping chuck 37. Four cross-symmetrical limiting slide grooves 38 are opened on the inner end surface of the clamping chuck 37, and an arc-shaped clamping plate 39 is telescopically provided in each limiting slide groove 38.

[0060] The hot air drying assembly includes two symmetrically arranged horizontal support plates 40 , which are respectively fixed to the side end surfaces of the spraying limit frame 3 near the upper end, and a fixed reinforcement block 41 is fixed to the connection between the horizontal support plates 40 and the spraying limit frame 3 .

[0061] A hot air drying box 42 is fixedly connected to the upper surface of each horizontal support plate 40. The hot air drying box 42 is a cylindrical box which is vertically arranged and closed at the upper end. A fan drive motor 43 is fixedly connected to the center of the upper end surface of each hot air drying box 42. The output shaft of the fan drive motor 43 passes downward through the hot air drying box 42 and extends into the interior thereof. A horizontal fan blade 54 is fixedly connected to the end of the output shaft of the fan drive motor 43. A horizontal annular electric heating tube 44 is provided between the fan blade 54 and the inner top surface of the hot air drying box 42. The annular electric heating tube 44 is fixedly installed on the inner peripheral wall of the hot air drying box 42. A plurality of centrally symmetrical power supply seats 45 are fixedly connected to the outer peripheral wall of the hot air drying box 42. The power supply seat 45 is connected to the annular electric heating tube 44 for power supply.

[0062] A plurality of centrally symmetrical cold air inlets 46 are respectively provided on the upper end surface of each hot air drying box 42 , and a hot air outlet 47 is provided on the horizontal support plate 40 corresponding to the hot air drying box 42 .

[0063] The workpiece adjustment assembly includes four symmetrical clamping vertical plates 48, which are arranged on both sides of the first limit opening 17. Adjustment rollers 49 are rotatably provided at the upper ends of two parallel clamping vertical plates 48. A rolling drive motor 50 is fixedly connected to the outer wall of each clamping vertical plate 48, and the output shaft end of the rolling drive motor 50 passes through the clamping vertical plate 48 and is fixedly connected to the side end surface of the adjustment roller 49.

[0064] The clamping loading assembly is arranged between the workpiece adjustment assembly and the hot air drying assembly, and the clamping loading assembly includes two longitudinally symmetrical L-shaped supporting side panels 51, and the horizontal part of each L-shaped supporting side panel 51 is respectively fixedly connected to the lower surface of the spraying workbench 1, and the side walls of the vertical part of each L-shaped supporting side panel 51 are respectively fixedly connected with a horizontal telescopic cylinder 52, and the telescopic end of each horizontal telescopic cylinder 52 is respectively fixedly connected with a loading clamping seat 53, and the loading clamping seat 53 is a U-shaped seat with an open upper end.

[0065] When the present invention is in use, firstly, the horizontal telescopic cylinder 52 is controlled to extend, and the two loading clamping seats 53 are driven to move in opposite directions, and the two ends of the axle housing to be surface-sprayed are clamped on the two loading clamping seats 53, and the two double-output shaft motors 22 are respectively started, and the double-output shaft motors 22 drive the threaded screw 23 to rotate, and drive the first slide 19 to slide horizontally along the first limit opening 17 to the bottom of the axle housing, and the hydraulic telescopic cylinder 28 is controlled to extend, and the clamping positioning seat 29 is driven to rise to the upper surface and abut against the axle housing, and then the clamping telescopic cylinder 30 is controlled to shorten, and the axle housing is clamped from both sides by the clamping side plates 31, and then the two horizontal telescopic cylinders 5 are respectively controlled to extend. 2 is shortened to make the axle housing separate from the loading clamping seat 53, and the first slide 19 is controlled to move again to move the clamped axle housing to the top of the two adjusting rollers 49, and the hydraulic telescopic cylinder 28 is controlled to shorten so that the adjusting rollers 49 abut against the lower surface of the axle housing, and at the same time, the clamping side plate 31 releases the clamping of the axle housing; the rolling drive motor 50 is started, and the rolling drive motor 50 drives the adjusting roller 49 to roll, and the clamping position of the axle housing is adjusted, and the clamping side plate 31 is used again to clamp the axle housing after the position adjustment; the first steering motor 26 is started, and the first steering motor 26 drives the first steering wheel 27 to rotate, and the axle housing clamped in the clamping fixed position is clamped. The axle housing on the position seat 29 is turned from longitudinal to transverse, and the hydraulic telescopic cylinder 28 is controlled to continue to shorten, so that the axle housing is lowered to a height flush with the clamping chuck 37, and the first slide 19 and the second slide 20 are controlled to move in opposite directions, and the displacement telescopic cylinder 56 is controlled to extend, and the end of the axle housing is clamped and mounted on the clamping chuck 37, and clamped with the arc clamping plate 39. At this time, the clamping side plate 31 releases the clamping of the other end of the axle housing, and only the clamping positioning seat 29 is used to support it; start the paint supply pump 12, and the paint supply pump 12 injects the surface treatment paint into the upper paint box 11, and the paint enters the cylindrical spray box 14 through the spring feed pipe 16 , control the vertical telescopic cylinder 13 to extend, so that the cylindrical spray box 14 moves down to the middle shell of the vehicle axle, open the directional nozzle 15, and spray the inner peripheral wall of the middle bridge shell; start the two fan drive motors 43 respectively, the fan drive motor 43 drives the fan blades 54 to rotate, and at the same time the power supply seat 45 supplies power to the annular electric heating tube 44, and the cold air enters from the cold air inlet 46, and is discharged from the hot air outlet 47 after being heated by the annular electric heating tube 44. By controlling the first slide 19 and the second slide 20 to move synchronously, the middle bridge shell part of the vehicle axle can be moved to the bottom of the hot air outlet 47, so as to dry the paint sprayed on the inner peripheral wall of the middle bridge shell;After drying, the rotary drive motor 36 is started, and the rotary drive motor 36 drives the vertical turntable 55 to rotate, and synchronously drives the axle housing clamped on the clamping chuck 37 to rotate around the axis, and the paint delivery pump 8 is started, and the paint delivery pump 8 injects paint into the side paint box 7, and the paint flows into the arc spray seat 4 through the bellows 10, and finally sprayed out by the electric nozzle 5 to spray the outer peripheral wall of the axle housing. During the spraying process, the spraying position can be adjusted by controlling the synchronous movement of the first slide 19 and the second slide 20. After spraying, the surface paint is dried by the hot air drying box 42; after the surface coating is completed, the second slide 20 is controlled to move toward the side of the supporting positioning plate 24, and the second steering motor 32 is started at the same time. The second steering motor 32 drives the second steering wheel 33 to rotate, and the axle housing clamped on the clamping chuck 37 is controlled to rotate 90°, and it is removed from the side. ;

[0066] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A coating equipment for axle surface treatment, characterized in that: The spraying workbench (1) is a horizontal square table extending laterally, and the lower surface of the spraying workbench (1) is fixedly connected to two symmetrical vertical support plates (2) along the longitudinal direction, and the lower end of each vertical support plate (2) is respectively grounded; The spraying workbench (1) is respectively provided with an adaptive spraying component, a hot air drying component, a spraying clamping component, a clamping feeding component and a workpiece adjustment component; The adaptive spraying assembly comprises a spraying limit frame (3), the spraying limit frame (3) is a square frame with a side opening, the lower end of the spraying limit frame (3) is fixedly connected to the center of the upper surface of the spraying workbench (1), each longitudinal inner side wall of the spraying limit frame (3) is telescopically provided with an arc-shaped spraying seat (4), a plurality of electric nozzles (5) are provided on the inner arc surface of the arc-shaped spraying seat (4), and two upper and lower symmetrical electric control telescopic cylinders (6) are respectively fixedly connected to the inner side wall of the spraying limit frame (3) corresponding to each arc-shaped spraying seat (4), and the telescopic end of the electric control telescopic cylinder (6) is fixedly connected to the back of the arc-shaped spraying seat (4); A side paint box (7) is fixedly connected to each longitudinal outer side wall of the spray limit frame (3), a paint delivery pump (8) is fixedly connected to the outer wall of the side paint box (7), the paint delivery pump (8) is externally connected to a delivery pipe (9), the end of the delivery pipe (9) is fixedly connected to the side paint box (7), each side paint box (7) is externally connected to a horizontal bellows (10), the end of the bellows (10) is fixedly connected to the arc-shaped spray seat (4), and a delivery channel connecting the bellows (10) and the electric nozzle (5) is opened in the arc-shaped spray seat (4); An upper paint box (11) is fixedly connected to the middle of the upper surface of the spray limit frame (3), and two symmetrical paint supply pumps (12) are fixedly connected to the upper surface of the spray limit frame (3) in the longitudinal direction. The two paint supply pumps (12) are arranged on both sides of the upper paint box (11), and the delivery ports of the paint supply pumps (12) are fixedly connected to the upper paint box (11); A vertical telescopic cylinder (13) is fixedly connected to the inner top surface of the spray limit frame (3), and a cylindrical spray box (14) is fixedly connected to the lower telescopic end of the vertical telescopic cylinder (13), and a plurality of centrally symmetrical directional spray heads (15) are fixedly connected to the outer peripheral wall of the cylindrical spray box (14). The lower end of the upper paint box (11) is externally connected to two spring feed pipes (16), and the lower end of each of the spring feed pipes (16) passes through the spray limit frame (3) and is fixedly connected to the cylindrical spray box (14); The upper surface of the spraying workbench (1) is provided with a symmetrical first limit opening (17) and a second limit opening (18) in the transverse direction, the first limit opening (17) and the second limit opening (18) are respectively arranged on both sides of the spraying limit frame (3), the spraying clamping assembly comprises a first slide seat (19) and a second slide seat (20), the first slide seat (19) is slidably mounted in the first limit opening (17), the second slide seat (20) is slidably mounted in the second limit opening (18), and the first slide seat (19) and the second slide seat (20) are both horizontally arranged square seats; A first steering motor (26) is fixedly connected at the center of the lower surface of the first sliding seat (19); the output shaft end of the first steering motor (26) passes through the first sliding seat (19) upward and is fixedly connected to a first steering wheel (27); a vertical hydraulic telescopic cylinder (28) is fixedly connected at the center of the upper surface of the first steering wheel (27); the upper telescopic end of the hydraulic telescopic cylinder (28) is fixedly connected to a clamping positioning seat (29); the clamping positioning seat (29) is a horizontal square seat; each lateral side end surface of the clamping positioning seat (29) is respectively fixedly connected to a clamping telescopic cylinder (30); and the telescopic end of each clamping telescopic cylinder (30) is respectively fixedly connected to a vertical clamping side plate (31); A second steering motor (32) is fixedly connected at the center of the lower surface of the second sliding seat (20); the output shaft end of the second steering motor (32) passes through the second sliding seat (20) upward and is fixedly connected to a second steering wheel (33); a lifting and telescopic cylinder (34) is fixedly connected at the center of the upper surface of the second steering wheel (33); and the upper telescopic end of the lifting and telescopic cylinder (34) is fixedly connected to a stepped lifting seat (35); A rotation drive motor (36) is fixedly connected to the outer wall of the stepped lifting seat (35); the output shaft end of the rotation drive motor (36) passes through the stepped lifting seat (35) and is fixedly connected to a vertical turntable (55); four centrosymmetrical displacement telescopic cylinders (56) are fixedly connected to the outer end surface of the vertical turntable (55); the telescopic ends of the displacement telescopic cylinders (56) are fixedly connected to a clamping chuck (37); four cross-symmetrical limiting slide grooves (38) are opened on the inner end surface of the clamping chuck (37); and an arc-shaped clamping plate (39) is telescopically provided in each limiting slide groove (38); The workpiece adjustment assembly comprises four clamping vertical plates (48) symmetrical in pairs, the four clamping vertical plates (48) being arranged on both sides of the first limit opening (17), and an adjusting roller (49) being rotatably provided at the upper ends of two mutually parallel clamping vertical plates (48), and a rolling drive motor (50) being fixedly connected to the outer side wall of each clamping vertical plate (48), and a terminal end of an output shaft of the rolling drive motor (50) passing through the clamping vertical plate (48) and being fixedly connected to a side end surface of the adjusting roller (49); The clamping loading assembly is arranged between the workpiece adjustment assembly and the hot air drying assembly, and comprises two longitudinally symmetrical L-shaped support side panels (51), the horizontal portion of each of the L-shaped support side panels (51) being fixedly connected to the lower surface of the spraying workbench (1), the side walls of the vertical portion of each of the L-shaped support side panels (51) being fixedly connected to a horizontal telescopic cylinder (52), the telescopic end of each of the horizontal telescopic cylinders (52) being fixedly connected to a loading clamping seat (53), and the loading clamping seat (53) being a U-shaped seat with an open upper end.

2. The coating equipment for axle surface treatment according to claim 1, characterized in that: A motor mounting groove (21) is provided at the center of the lower surface of the spraying workbench (1), and two symmetrical double-shaft motors (22) are fixedly connected in the motor mounting groove (21), and a threaded lead screw (23) extending laterally is fixedly connected to the end of the output shaft of each double-shaft motor (22); A support positioning plate (24) is provided on the outer side of the first limiting opening (17) and the second limiting opening (18), respectively. The two support positioning plates (24) are respectively fixedly connected to the transverse outer end surface of the spraying workbench (1), and the end of the threaded screw (23) is rotatably supported on the inner side wall of the support positioning plate (24) near the lower end; Two symmetrical driving bases (25) are respectively fixedly connected to the lower surfaces of the first sliding seat (19) and the second sliding seat (20) along the longitudinal direction, and the two threaded screws (23) arranged in parallel respectively pass through and are threadedly connected to the two driving bases (25).

3. The coating equipment for axle surface treatment according to claim 1, characterized in that: The hot air drying assembly comprises two symmetrically arranged horizontal support plates (40), the two horizontal support plates (40) being respectively fixedly connected to the side end surfaces of the spraying limit frame (3) close to the upper end, and a fixed reinforcement block (41) being fixedly connected at the connection between the horizontal support plates (40) and the spraying limit frame (3).

4. The coating equipment for axle surface treatment according to claim 3 is characterized in that: A hot air drying box (42) is fixedly connected to the upper surface of each horizontal support plate (40), the hot air drying box (42) being a cylindrical box arranged vertically and closed at the upper end, a fan drive motor (43) is fixedly connected to the center of the upper end surface of each hot air drying box (42), an output shaft of the fan drive motor (43) passes downward through the hot air drying box (42) and extends into the interior thereof, and a horizontal fan blade (54) is fixedly connected to the end of the output shaft of the fan drive motor (43); A horizontal annular electric heating pipe (44) is provided between the fan blades (54) and the inner top surface of the hot air drying box (42); the annular electric heating pipe (44) is fixedly mounted on the inner peripheral wall of the hot air drying box (42); a plurality of centrally symmetrical power supply seats (45) are fixedly connected to the outer peripheral wall of the hot air drying box (42); the power supply seats (45) are connected to the annular electric heating pipe (44) for power supply.

5. The coating equipment for axle surface treatment according to claim 4 is characterized in that: The upper end surface of each hot air drying box (42) is respectively provided with a plurality of centrally symmetrical cold air inlets (46), and the horizontal support plate (40) is provided with a hot air outlet (47) corresponding to the hot air drying box (42).

Citation Information

Patent Citations

  • Automobile axle spraying system based on automation

    CN114534961A

  • Nickel-carbon compound plating processing device for inner hole surface of pump cylinder of oil well pump

    CN116904906A