Auxiliary equipment for pre-burying anchor bolt of shaped steel column and auxiliary installation method
By using auxiliary equipment for pre-embedded anchor bolts in steel columns and precision mechanical components such as worms and arc worm gears, the problem of anchor bolt position changes caused by concrete shrinkage is solved, high-precision installation is achieved, adapting to complex construction environments, and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202411202060.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2044-08-29
AI Technical Summary
In the traditional method of installing pre-buried anchor bolts on steel columns, concrete shrinkage causes the position of the anchor bolts to change, affecting the installation accuracy. In addition, the complexity of the construction site environment makes the operation difficult, making it difficult to ensure that the anchor bolts are aligned with the steel hole positions, posing a safety hazard.
Auxiliary equipment for pre-embedded anchor bolts in steel columns is used. Precision mechanical components such as worms, arc worm gears, rotating rings and limit assemblies are used to accurately control and fix the anchor bolt positions, ensuring that the anchor bolts do not shift or deform during the concrete curing process. A bubble level is used to ensure the level of the equipment to adapt to complex construction environments.
It improves the installation accuracy of anchor bolts, reduces the complexity and errors of manual operations, improves construction efficiency, adapts to various construction environments, ensures the perfect docking of anchor bolts and steel holes, and reduces construction difficulty and cost.
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Figure CN118997516B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of building equipment, more specifically, relates to a type of steel column pre-buried anchor bolt installation auxiliary equipment and auxiliary installation method. BACKGROUND
[0002] In modern building structures, steel columns serve as one of the main load-bearing components, and their stability and safety are directly related to the reliability of the entire building. The fixation of steel columns usually relies on pre-buried anchor bolts installed in advance on the concrete foundation or ground. These anchor bolts, as important elements connecting the steel column and the foundation, not only bear the gravity load of the building, but also withstand external environmental actions such as wind and earthquakes. Therefore, the design and installation quality of steel column pre-buried anchor bolts are crucial to the safety of building structures. Pre-buried anchor bolts are usually composed of bolts and bases. During construction, the anchor bolts are pre-buried in the concrete so that the steel column can be fixed to the base in subsequent construction. The installation position, depth, and levelness of these anchor bolts directly determine the installation accuracy of the steel column. Therefore, in engineering practice, how to ensure the accurate installation of pre-buried anchor bolts and maintain their position stability during the curing process of concrete has become an important challenge in the construction process. With the continuous improvement of safety and construction quality requirements in modern architecture, the requirements for pre-buried anchor bolt installation technology are also becoming higher, which provides important background and technical driving force for the research of the present application.
[0003] The traditional method of installing steel column pre-buried anchor bolts usually includes the following steps: first, determine the position of the anchor bolts according to the design drawings, then connect multiple steel bars with these anchor bolts together to form a stable anchor bolt frame. Next, the entire frame is fixed on the base by pouring concrete. After the concrete solidifies, these anchor bolts become the foundation connecting pieces for the installation of steel columns. Through this method, anchor bolts can be pre-buried during construction to provide foundation support for subsequent steel column installation. However, in actual construction, this traditional method has some inherent shortcomings. During the curing and drying process of concrete, it often shrinks to some extent. Due to the unevenness of concrete shrinkage, the anchor bolts buried in it may experience slight displacement or deformation. Although this change may not be obvious on a single anchor bolt, when multiple anchor bolts work together, it can lead to a decrease in installation accuracy. This displacement or deformation often causes the hole position of the steel column to be unable to accurately align with the pre-buried anchor bolt during the subsequent connection of the steel column and the anchor bolt, thereby affecting the fixing effect of the steel column and even possibly causing structural safety hazards. In addition, due to the complex construction site environment and the uneven skill levels of operators, the traditional installation method has high technical requirements for construction personnel and is time-consuming and labor-intensive.
[0004] Aiming at the technical problems existing in the traditional steel column embedded anchor installation method, the application proposes a new type of auxiliary equipment and installation method, aiming to solve the problems of position deviation of embedded anchor and insufficient installation precision in traditional process. On the basis of in-depth analysis of existing technology, we found that the position change of anchor caused by concrete shrinkage is one of the main factors affecting the installation precision of steel column. Because the shrinkage of concrete is inevitable during the curing process, and this shrinkage is uneven, the anchor may move or deform during the curing process, and this subtle change will be amplified in the subsequent docking process of steel column and anchor, resulting in misalignment during installation. In addition, the traditional installation method lacks effective precision adjustment means, and after the anchor position changes slightly, the construction personnel often cannot remedy it through simple manual operation. This not only increases the installation difficulty, but also easily leads to rework, thereby affecting the construction progress and cost control. On the other hand, since the traditional method relies on the connection of multiple anchors and steel bars to maintain the integrity of the structure, in actual operation, this method has poor environmental adaptability on site, especially in complex terrain or irregular base, which easily leads to installation difficulties. SUMMARY
[0005] Aiming at the above defects or improvement needs of the prior art, the application provides a type steel column embedded anchor installation auxiliary equipment and auxiliary installation method, the rotating ring is resisted between the rotating ring and the shell through the roller, the rotating ring drives the lead screw to move through the circular arc rack and circular gear, the lead screw drives the square slide column to move down, the square slide column drives the pressing plate to move down, the top end of the steel column embedded anchor is resisted by the pressing plate moving down, the horizontal position and the length of the steel column embedded anchor can be limited by the device, the movement or deformation of the steel column embedded anchor caused by the shrinkage of concrete during the curing and drying process is avoided, the subsequent steel column embedded anchor can be correctly aligned with the hole position of the type steel, and the correct fixing of the subsequent type steel is ensured.
[0006] In order to achieve the above purpose, according to the first aspect of the application, a type steel column embedded anchor installation auxiliary equipment is provided, which comprises a disc, a bubble level arranged at the center position of the upper surface of the disc, an annular groove is formed on the outer surface of the disc, and a cylindrical block is rotatably arranged on the inner wall of the annular groove in the circumferential direction.
[0007] The outer surface of the cylindrical block is fixedly provided with a sleeve, the inner wall of the sleeve is slidably provided with a square slide rod, the end of the square slide rod away from the disc is fixedly provided with a shell, the shell is internally provided with a circular arc groove, the inner wall of the circular arc groove is slidably provided with a rotating ring, and the rotating ring and the circular arc groove are arranged at the same center.
[0008] The outer surface of the shell away from the disc is provided with a notch, the outer surface of the rotating ring is provided with the same notch, and the notch is internally provided with a steel column embedded anchor.
[0009] The limiting assembly is arranged between the rotating ring and the shell, the limiting assembly comprises a limiting groove arranged on the surface of the rotating ring, the top wall and the bottom wall of the shell are fixedly installed with limiting protrusions, the limiting protrusions are in sliding connection with the inner walls of the limiting grooves, the limiting protrusions, the limiting grooves and the rotating ring are arranged at the same center, so that the embedded anchor bolt of the steel column is correctly aligned with the hole position of the profile steel.
[0010] Further, a first opening is arranged through the circumferential outer surface of the shell, and supporting blocks are symmetrically and fixedly installed on the outer surface of the shell near the first opening.
[0011] Further, a worm is arranged between the supporting blocks, and an arc worm wheel is arranged on the circumferential outer surface of the rotating ring, the arc worm wheel penetrates through the first opening and is engaged with the worm;
[0012] Hexagonal holes are arranged through the outer surfaces of the supporting blocks at both ends of the worm.
[0013] Further, a third opening is arranged through the circumferential outer surface of the disc near the shell, and a sliding sleeve is fixedly arranged on the upper surface of the square sliding rod near the third opening;
[0014] A square sliding column is slidingly installed on the inner wall of the sliding sleeve, a pressing plate is fixedly installed on the top end of the square sliding column, and the lower surface of the pressing plate is in abutment with the top end of the embedded anchor bolt of the steel column.
[0015] Further, a lead screw is rotatably installed on the upper surface of the square sliding rod near the third opening, and the lead screw is arranged in the sliding sleeve and is threadedly connected with the square sliding column;
[0016] A ring gear is fixedly installed on the outer surface of the lead screw near the bottom end, an arc gear rack is arranged on the circumferential outer surface of the rotating ring near the top end, and the ring gear is in meshing connection with the arc gear rack.
[0017] Further, an inner hexagonal compression bolt is inserted into the sleeve away from the upper surface of the disc, and the inner hexagonal compression bolt is threadedly connected with the sleeve;
[0018] The bottom end of the inner hexagonal compression bolt penetrates through the top wall of the sleeve and is in abutment with the outer surface of the square sliding rod;
[0019] A size scale mark is arranged on the outer surface of one side of the square sliding rod.
[0020] Further, a plurality of first positioning holes are arranged through the upper surface of the cylindrical block in the circumferential direction at equal intervals;
[0021] A plurality of second positioning holes are arranged through the upper surface of the disc in the circumferential direction at equal intervals,
[0022] The second positioning hole is arranged in matching with the first positioning hole, and a T-shaped bolt is inserted into the inner walls of the second positioning hole and the first positioning hole.
[0023] Further, support rods are fixedly installed on the disc near the equidistant outer circumferential surface of the bottom, and support bolts are inserted into the ends of the support rods away from each other, and the support bolts are in threaded connection with the support rods, and support plates are rotatably installed on the bottom ends of the support bolts penetrating through the outer surfaces of the support rods.
[0024] Further, an arc-shaped groove is formed in the outer surface of the notch of the rotating ring, and the rotating ring and the arc-shaped groove are arranged at the same center, and a plurality of rollers are rotatably installed on the inner wall of the arc-shaped groove in equidistant circumferential direction.
[0025] According to the second aspect of the present application, a type steel column pre-buried anchor bolt auxiliary installation method is provided, which is realized by using the type steel column pre-buried anchor bolt installation auxiliary equipment, and comprises the following steps:
[0026] S100: Place the disc on the predetermined construction site, and use the bubble level to calibrate the equipment horizontally, adjust the support bolts at the bottom of the disc, and make the bubble level show that the equipment has reached a completely horizontal state;
[0027] S200: Match the first positioning hole on the cylindrical block with the second positioning hole on the disc, insert the T-shaped bolt, and firmly fix the cylindrical block on the outer periphery of the disc; adjust the square slide rod in the sleeve, make it fixedly connected with the shell by adjusting the position of the square slide rod, and rotate the internal hexagonal compression bolt to lock the position of the square slide rod;
[0028] S300: Place the steel column pre-buried anchor bolt in the notch of the rotating ring, rotate the worm to drive the rotation of the cycloid gear, thereby driving the rotation of the rotating ring, and adjust the position of the steel column pre-buried anchor bolt to make it consistent with the design requirement horizontal position;
[0029] S400: Adjust the screw rod to make the pressing plate tightly contact with the top end of the steel column pre-buried anchor bolt, and rotate the rotating ring to drive the screw rod to move through the arc-shaped rack and the circular gear, finely adjust the position of the pressing plate, and ensure that the height and horizontal position of the anchor bolt completely meet the design requirements;
[0030] S500: Check the fixing of each part of the equipment, especially whether the locking of the square slide rod, the worm, the sliding sleeve and the pressing plate is stable, and ensure that the equipment will not be displaced during the concrete pouring process;
[0031] S600: Loosen the internal hexagonal compression bolt, unlock the fixing of the square slide rod, then sequentially disassemble the T-shaped bolt, remove the cylindrical block and the anchor bolt installed thereon, and the steel column pre-buried anchor bolt should be kept at the accurate predetermined position and height for subsequent type steel column installation work.
[0032] Overall, compared with the prior art, the above technical solutions conceived by the present application can achieve the following beneficial effects:
[0033] 1. The device of the present application, the worm drives the rotating ring to rotate through the circular arc worm gear, the rotating ring drives the roller to move, since the gap on the shell is slowly filled by the rotating ring, the rotating ring drives the lead screw to move through the circular arc rack and circular gear, the lead screw drives the square slide to move down, the square slide drives the pressing plate to move down, the pressing plate moves down and abuts against the top end of the steel column embedded anchor, the device can limit the horizontal position and the length of the steel column embedded anchor, avoid the movement or deformation of the steel column embedded anchor caused by the shrinkage of concrete during the curing and drying process, ensure the correct alignment of the subsequent steel column embedded anchor with the hole position of the steel, and ensure the correct fixing of the subsequent steel.
[0034] 2. The device of the present application, through the precise transmission design of the worm and the circular arc worm gear, the position of the steel column embedded anchor is fine-tuned and accurately controlled. Through the cooperation of the limiting assembly and the pressing plate, the device can ensure that the position of the anchor does not deviate or deform during the concrete pouring and curing process, thereby ensuring the perfect docking of the anchor with the steel column hole position, significantly improving the installation accuracy, significantly improving the construction efficiency, and reducing the complexity and error of human operation.
[0035] 3. The device of the present application, through structural optimization, high-precision anchor installation is realized. The design of the device takes into account the complexity of the construction site, has good adaptability and durability, and can work stably in various environments.
[0036] 4. The device of the present application, the device can adapt to different ground conditions of the construction site through the combination of the support structure and the bubble level, ensuring that the device works in a horizontal state, thereby ensuring the installation accuracy. In addition, the positioning holes of the cylindrical block and the disc are used in cooperation, so that the device has high stability during construction and is not easy to be displaced by external force.
[0037] 5. The method of the present application, a plurality of mechanical adjusting mechanisms are designed, including an inner hexagonal compression bolt, a sliding sleeve, a lead screw, etc., which enable the operator to use common tools for adjustment and fixation. The entire installation process does not require complex operation steps, reducing the operation difficulty and improving the construction efficiency, not only suitable for the installation of steel column embedded anchors, but also suitable for other construction projects that require high-precision embedded part positioning. The device structure is simple, easy to disassemble and maintain, suitable for various complex construction environments, and has wide application prospects. BRIEF DESCRIPTION OF DRAWINGS
[0038] Figure 1A schematic diagram of the overall structure of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0039] Figure 2 A schematic diagram of the bottom structure of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0040] Figure 3 A schematic diagram of the rotating ring loosening state of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0041] Figure 4 A schematic diagram of the rotating ring locking state of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0042] Figure 5 A schematic diagram of the worm of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0043] Figure 6 A schematic diagram of the cross-section of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0044] Figure 7 A schematic diagram of the circular arc worm gear of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0045] Figure 8 A schematic diagram of the circular arc rack of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0046] Figure 9 A schematic diagram of the disc of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0047] Figure 10 A schematic diagram of the shell of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0048] Figure 11 A schematic diagram of the rotating ring of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0049] Figure 12 A schematic diagram of the limiting groove of a type steel column pre-buried anchor bolt installation auxiliary equipment is provided for the present application;
[0050] Figure 13 A schematic diagram of the flow process of a type steel column pre-buried anchor bolt auxiliary installation method is provided for the present application.
[0051] In all the drawings, the same reference signs refer to the same technical features, specifically: 1, disc; 2, bubble level; 3, cylindrical block; 4, sleeve; 5, inner hexagonal compression bolt; 6, square slide rod; 7, shell; 8, rotating ring; 9, limiting protrusion; 10, limiting groove; 11, notch; 12, first opening; 13, third opening; 14, circular arc worm; 15, circular arc rack; 16, roller; 17, support block; 18, worm; 19, sliding sleeve; 20, pressing plate; 21, square slide column; 22, lead screw; 23, circular ring gear; 24, steel column pre-buried anchor bolt; 25, support rod; 26, support bolt; 27, support plate; 28, T-shaped bolt; 29, first positioning hole; 30, second positioning hole; 31, size scale mark. DETAILED DESCRIPTION
[0052] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application. In addition, the technical features involved in the various embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0053] As Figures 1-12As shown, the embodiment of the present application provides a type of steel column pre-buried anchor installation auxiliary equipment, which realizes high-precision pre-buried anchor positioning and installation through a series of precise mechanical component combinations. The core structure of the equipment includes a disc 1, a bubble level 2, a cylindrical block 3, a sleeve 4, a square slide rod 6, a shell 7, a rotating ring 8, a limiting component, a worm 18, a sliding sleeve 19, a pressing plate 20, a lead screw 22, and a supporting structure, etc. The specific connection relationship is as follows: the disc 1 serves as the base of the equipment, the cylindrical block 3 is connected to the outer periphery of the disc 1 through a ring groove and fixedly installs the sleeve 4, the sleeve 4 slidably installs the square slide rod 6, one end of the square slide rod 6 is connected to the shell 7, the shell 7 is internally provided with a circular arc groove, the rotating ring 8 is installed in the groove and engaged with the worm 18 and the circular arc worm gear 14. The pressing plate 20 is fixed on the square slide column 21 and its position is adjusted through the lead screw 22, the slide column is installed in the sliding sleeve 19, and the sliding sleeve is fixed on the square slide rod 6. The supporting structure is connected to the disc 1 through supporting bolts 26 to adjust the horizontal state of the equipment. The rotating ring 8 is rotated through the worm 18 to realize accurate adjustment of the position of the steel column pre-buried anchor 24, the limiting component ensures the stability of the rotating ring 8 during rotation, and finally the height and position of the anchor are accurately controlled through the cooperation of the pressing plate 20 and the sliding sleeve 19, so as to achieve the purpose of accurate installation. The equipment of the present application drives the rotating ring to rotate through the worm and the circular arc worm gear, the rotating ring drives the roller to move, since the gap on the shell is gradually filled by the rotating ring, the rotating ring drives the steel column pre-buried anchor to be pressed between the rotating ring and the shell through the roller, the rotating ring drives the lead screw to move through the circular arc rack and the circular ring gear, the lead screw drives the square slide column to move downward, the square slide column drives the pressing plate to move downward, and the pressing plate moves downward and abuts against the top end of the steel column pre-buried anchor. The device can limit the horizontal position and the length of the steel column pre-buried anchor, avoid the movement or deformation of the steel column pre-buried anchor caused by the shrinkage of concrete during the curing and drying process of concrete, ensure that the subsequent steel column pre-buried anchor can be correctly aligned with the hole position of the steel, and ensure the correct fixing of the subsequent steel.
[0054] Among them, the main body of the equipment is a disc 1, the upper surface of which is provided with a bubble level 2 for ensuring the horizontal state of the equipment during installation. The outer periphery of the disc 1 is provided with a ring groove, and four cylindrical blocks 3 are installed on the inner wall of the ring groove at equal intervals in the circumferential direction. Each cylindrical block 3 is fixedly provided with a sleeve 4, and the sleeve 4 slidably installs a square slide rod 6. One end of the square slide rod 6 is fixedly installed on a shell 7, and through this structural design, the equipment can flexibly adjust the position of the steel column pre-buried anchor to ensure that it is consistent with the design requirements. The equipment of the present application can adapt to different ground conditions of construction sites through the combination of the supporting structure and the bubble level, ensure that the equipment works in a horizontal state, and thus ensure the installation accuracy. In addition, the positioning holes of the cylindrical block and the disc are used in cooperation, so that the equipment has high stability during construction and is not easy to be displaced due to external force.
[0055] The inner part of the shell 7 is provided with a circular arc groove, and the inner wall of the circular arc groove is slidably installed with a rotating ring 8. The rotating ring 8 and the circular arc groove share a common center, which ensures the stability and accuracy of the rotating ring during rotation. The outer surface of the shell 7 is provided with a notch 11, and the outer surface of the rotating ring 8 is also provided with the same notch. A steel column pre-embedded anchor bolt 24 is arranged in the notch. By rotating the rotating ring 8, the position of the anchor bolt can be accurately adjusted to keep it at the horizontal position required by the design drawing.
[0056] In order to prevent unnecessary displacement of the rotating ring 8 during operation, a limiting component is arranged between the shell 7 and the rotating ring. The limiting component includes a limiting groove 10 opened on the upper and lower surfaces of the rotating ring, and the top wall and the bottom wall of the shell 7 are fixedly installed with limiting protrusions 9. The limiting protrusions 9 and the inner wall of the limiting groove 10 are in sliding fit, which ensures the stability of the rotating ring 8 during rotation, thereby ensuring the installation accuracy of the steel column pre-embedded anchor bolt 24.
[0057] The transmission structure of the device is composed of a worm 18 and a circular arc worm gear 14. The worm 18 penetrates through the outer surface of the shell 7 and is engaged with the circular arc worm gear 14 through the first opening 12. The circular arc worm gear 14 is fixedly installed on the outer periphery of the rotating ring 8. By rotating the worm 18, the operator can drive the rotating ring 8 to rotate, thereby realizing accurate positioning of the steel column pre-embedded anchor bolt 24. The two ends of the worm 18 penetrate through the outer surface of the support block 17 and are provided with hexagonal holes, which are convenient for operation with standard tools. The precise engagement of the worm 18 and the circular arc worm gear 14 ensures the transmission efficiency and positioning accuracy of the device, and improves the simplicity and controllability of the operation. Through the precise transmission design of the worm and the circular arc worm gear, the device realizes fine adjustment and accurate control of the position of the steel column pre-embedded anchor bolt. Through the cooperation of the limiting component and the pressing plate, the device can ensure that the position of the anchor bolt does not deviate or deform during the concrete pouring and curing process, thereby ensuring the perfect butt joint of the anchor bolt and the steel column hole, significantly improving the installation accuracy, significantly improving the construction efficiency, and reducing the complexity and error of human operation.
[0058] In the construction process, in order to ensure the height and position accuracy of the steel column pre-embedded anchor bolt 24, a sliding sleeve 19 is installed on the square slide rod 6. The square slide rod 6 is slidably installed in the sliding sleeve 19, and the top end of the slide rod is fixedly installed with a pressing plate 20. The pressing plate 20 is in contact with the top end of the anchor bolt 24 through its lower surface, and applies necessary pressure during the concrete pouring and curing process to prevent the anchor bolt from being displaced due to concrete shrinkage or external force. In order to accurately control the movement of the pressing plate 20, a lead screw 22 is also installed on the upper surface of the square slide rod 6. The lead screw 22 is arranged inside the sliding sleeve 19 and connected with the square slide rod 21 through threads, and the top is engaged with the circular arc rack 15 of the rotating ring 8 through a circular ring gear 23. By moving the lead screw 22, the position and height of the pressing plate 20 can be accurately adjusted to ensure that the installation depth of the steel column pre-embedded anchor bolt 24 meets the design requirements.
[0059] The overall stability of the device is ensured by the support structure. The bottom outer periphery of the disc 1 is equidistantly distributed with four support rods 25, the ends of which are installed with support bolts 26, the bottom ends of which are connected with support plates 27. The support bolts 26 are adjusted in height by threaded connection, so that the device can adapt to different construction site conditions, while ensuring that the device always remains stable during operation.
[0060] In addition, in order to further fix the position of the square slide rod 6, the upper surface of the sleeve 4 is provided with an internal hexagonal compression bolt 5. The internal hexagonal compression bolt 5 is threadedly connected with the sleeve 4, and the bottom end of the bolt abuts against the outer surface of the square slide rod 6. By rotating the internal hexagonal compression bolt 5, the square slide rod 6 can be locked in place, avoiding accidental movement of the slide rod during operation. This design ensures the stability of the device during operation, especially in the case of frequent position adjustment, it can maintain high-precision anchor positioning.
[0061] In actual operation, the installation and adjustment process of the device is completed through various positioning components. The upper surface of the cylindrical block 3 is provided with a plurality of equidistantly arranged first positioning holes 29, and the upper surface of the disc 1 is provided with four second positioning holes 30. By inserting the T-shaped pin 28, the parts of the device can be quickly and accurately fixed at the predetermined position, ensuring the stability and accuracy of the entire device. This design simplifies the installation and disassembly process of the device, improving the construction efficiency.
[0062] As shown in Figure 13 In another embodiment of the present application, a method for auxiliary installation of pre-buried anchors based on shaped steel columns is provided. This method ensures high precision and stability of the pre-buried anchors during installation through a step-by-step operation process, avoiding the displacement or deformation of the anchors due to human error or external forces during construction. The specific operation steps are as follows.
[0063] Step 1: Initial installation and horizontal calibration of the device
[0064] First, place the disc 1 of the device on the predetermined construction site. When placing the device, ensure that the approximate position of the disc meets the requirements of the construction drawings. Use the bubble level 2 provided with the device to calibrate the device horizontally. Adjust the support bolts 26 at the bottom of the disc 1 so that the bubble level shows that the device has reached a completely horizontal state. At this time, the support rods 25 of the device should be evenly distributed, and the support plates 27 should be firmly in contact with the ground to ensure the overall stability of the device. After horizontal calibration, the operator should check again whether the support bolts and support plates are firm to ensure that the device will not sway or shift due to uneven ground or external forces during subsequent operations.
[0065] Step 2: Precise positioning and fixing of the device
[0066] After the initial installation of the device is completed, according to the anchor bolt position required by the construction drawing, adjust the cylindrical block 3 on the disc 1 to the correct position. The operator matches the first positioning hole 29 on the cylindrical block 3 with the second positioning hole 30 on the disc 1, inserts the T-shaped bolt 28, and firmly fixes the cylindrical block 3 on the outer periphery of the disc 1. Next, adjust the square slide rod 6 in the sleeve 4, and ensure the flexibility of the device by adjusting the position of the square slide rod and fixing it with the shell 7. Rotate the inner hexagonal compression bolt 5 to lock the position of the square slide rod 6 to prevent position movement during subsequent construction.
[0067] Step 3: Initial positioning of the embedded anchor bolt
[0068] After the initial position of the device is fixed, place the steel column embedded anchor bolt 24 in the gap 11 of the rotating ring 8. At this time, the initial position of the anchor bolt should generally meet the design requirements, but it does not need to be completely accurate, because the subsequent steps of the device will further adjust the position of the anchor bolt. Rotate the worm 18 to drive the rotation of the circular worm gear 14, thereby driving the rotation of the rotating ring 8. Adjust the position of the steel column embedded anchor bolt 24 to be consistent with the design requirement horizontal position by rotating the rotating ring 8. During the adjustment process, the operator should constantly check the position of the anchor bolt to ensure its accuracy on the horizontal plane.
[0069] Step 4: Fine adjustment of the anchor bolt position
[0070] After the initial positioning of the embedded anchor bolt 24 is completed, further fine adjustment of the position of the anchor bolt is carried out using the combination structure of the sliding sleeve 19 and the square slide column 21. Adjust the pressure plate 20 to be in close contact with the top end of the steel column embedded anchor bolt 24 by adjusting the lead screw 22 to apply appropriate pressure. During the adjustment process, the rotating ring 8 drives the lead screw 22 to move through the circular arc rack 15 and the circular ring gear 23, and the position of the pressure plate 20 is fine adjusted to ensure that the height and horizontal position of the anchor bolt completely meet the design requirements. The pressure adjustment of the pressure plate 20 is very critical, and when the pressure is applied, it should ensure enough force to fix the anchor bolt, but it should not be too large to cause deformation or damage to the anchor bolt. The operator should flexibly adjust the size of the applied pressure according to the specific situation of the construction site.
[0071] Step 5: Final fixing of the anchor bolt and device inspection
[0072] After ensuring that the position and height of the anchor bolt 24 fully meet the design requirements, the operator should again check the fixing of each part of the device, especially whether the locking of the square slide bar 6, the worm 18, the sliding sleeve 19, and the pressing plate 20 is stable, to ensure that the device will not be displaced during the concrete pouring process. At this time, the operator can proceed with the concrete pouring work. During the concrete pouring process, the device will continue to maintain the position of the anchor bolt, ensuring that it does not displace or deform during the concrete curing period.
[0073] Step 6: Device disassembly and construction completion
[0074] After the concrete has fully cured, the operator can begin disassembling the device. First, loosen the inner hexagonal compression bolt 5 to unlock the fixing of the square slide bar 6, then sequentially disassemble the T-shaped latch 28 and remove the cylindrical block 3 and the anchor bolt installed thereon. During the device disassembly process, care should be taken to avoid any impact or vibration on the already cured concrete and anchor bolt, so as not to affect the final installation quality. All device components should be disassembled in order and properly stored for subsequent reuse.
[0075] Step 7: Installation of subsequent steel column
[0076] After the device is disassembled, the steel column pre-buried anchor bolt 24 should remain in the accurate predetermined position and height, and the operator can proceed with the subsequent steel column installation work. Due to the precise adjustment of the device, the steel column is perfectly aligned with the anchor bolt, enabling smooth completion of the steel column installation and fixation.
[0077] During the entire installation process, the auxiliary device of the present application provides high precision and stability, significantly improving the installation quality of the pre-buried anchor bolt and avoiding many errors in traditional manual operation. This method not only saves manpower and time, but also greatly improves construction efficiency and engineering quality, and is suitable for various engineering projects that require high-precision anchor bolt installation. The method of the present application designs multiple mechanical adjustment mechanisms, including inner hexagonal compression bolts, sliding sleeves, lead screws, etc., which enable the operator to use common tools for adjustment and fixation. The entire installation process does not require complex operation steps, reducing the operation difficulty and improving the construction efficiency. It is not only suitable for the pre-buried anchor bolt installation of steel columns, but also can be adapted to other construction projects that require high-precision pre-buried part positioning. The device has simple structure, easy disassembly, easy maintenance, and is suitable for various complex construction environments, with wide application prospects.
[0078] As those skilled in the art can readily understand, the above description is only of the preferred embodiments of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A type steel column pre-buried anchor bolt installation auxiliary equipment, characterized in that, The utility model relates to a disc (1), the air bubble level (2) of the disc (1) upper surface center position is equipped with, the disc (1) circumference outer surface is equipped with ring groove, the circumference direction equidistance rotation of ring groove inner wall is installed cylinder block (3), wherein, The cylinder block (3) circumference outer surface all fixedly installed sleeve (4), sleeve (4) inner wall slidingly installed square slide rod (6), square slide rod (6) away from disc (1) one end fixedly installed shell (7), the inside of shell (7) is equipped with circular slot, the slidingly installed rotating ring (8) of circular slot inner wall, rotating ring (8) and circular slot are located the same center setting; The outer surface of shell (7) away from disc (1) is equipped with notch (11), the outer surface of rotating ring (8) is equipped with same notch (11), and the inside of notch (11) is equipped with steel column pre -buried anchor bolt (24); The rotating ring (8) and shell (7) between being equipped with limiting component, the limiting component includes the limiting slot (10) of being equipped with rotating ring (8) surface, the top wall and bottom wall of shell (7) all fixedly installed limiting protruding (9), the limiting protruding (9) and the inner wall of limiting slot are slidingly connected, and the limiting protruding (9), limiting slot and rotating ring (8) are located the same center setting, ensure that steel column pre -buried anchor bolt (24) and the hole position of section steel are correctly aligned; The circumference outer surface of shell (7) is equipped with first opening (12) through, and the outer surface of shell (7) close to first opening (12) is fixedly installed symmetrically with support block (17); The between support block (17) is equipped with worm (18), and the circumference outer surface of rotating ring (8) is equipped with circular arc worm wheel (14), and circular arc worm wheel (14) is equipped with first opening (12) through and is engaged with worm (18); The both ends of worm (18) are equipped with hexagonal hole through the outer surface of support block (17); The outer surface of rotating ring (8) close to notch (11) is equipped with arc slot, and rotating ring (8) and arc slot are located the same center setting, and the circumference direction equidistance rotation of arc slot inner wall is installed with multiple rollers (16).
2. The pre-buried anchor installation auxiliary device for a steel column according to claim 1, characterized in that, The circumference outer surface of shell (7) close to disc (1) is equipped with third opening (13) through, and the upper surface of square slide rod (6) close to third opening (13) is fixedly equipped with sliding sleeve (19); The inner wall of sliding sleeve (19) is slidingly installed with square slide column (21), and the top of square slide column (21) is fixedly installed with pressing plate (20), and the lower surface of pressing plate (20) is abutted with the top of steel column pre -buried anchor bolt (24).
3. A steel column pre-bolt installation aid according to claim 2, wherein, The upper surface of square slide rod (6) close to third opening (13) is rotatably installed with lead screw (22), and the lead screw (22) is arranged in the inside of sliding sleeve (19), and the top is inserted in the inside of square slide column (21) and is threadedly connected with it; The outer surface close to the bottom of lead screw (22) is fixedly installed with circular ring gear (23), and the circumference outer surface close to the top of rotating ring (8) is equipped with circular arc rack (15), and circular ring gear (23) is engagedly connected with circular arc rack (15).
4. The pre-buried anchor installation auxiliary device for a steel column according to claim 3, characterized in that, The sleeve (4) is inserted with an internal hexagonal compression bolt (5) away from the upper surface of the disc (1), and the internal hexagonal compression bolt (5) is in threaded connection with the sleeve (4); The bottom end of the internal hexagonal compression bolt (5) penetrates through the top wall of the sleeve (4) and abuts against the outer surface of the square slide rod (6); The outer surface of one side of the square slide rod (6) is provided with a size scale mark (31).
5. A steel column pre-bolt installation aid according to claim 4, wherein, A plurality of first positioning holes (29) are equidistantly and penetratively arranged on the upper surface of the cylindrical block (3) in the circumferential direction; A plurality of second positioning holes (30) are equidistantly and penetratively arranged on the upper surface of the disc (1) in the circumferential direction, The second positioning holes (30) are matched with the first positioning holes (29), and T-shaped bolts (28) are inserted into the inner walls of the second positioning holes (30) and the first positioning holes (29).
6. A steel column pre-bolt installation aid according to claim 5, wherein, The support rods (25) are equidistantly and fixedly installed on the circumferential outer surface of the disc (1) close to the bottom, support bolts (26) are inserted into the ends of the support rods (25) away from each other, the support bolts (26) are in threaded connection with the support rods (25), and support plates (27) are rotatably installed on the bottom ends of the support bolts (26) and penetrate through the outer surfaces of the support rods (25).
7. A method for assisting installation of a pre-buried anchor bolt for a steel column, characterized in that, The application is implemented by using the auxiliary equipment for mounting the embedded anchor bolt of the steel column as claimed in any one of claims 5 or 6, and comprises the following steps: S100: placing the disc (1) on a predetermined construction site, using a bubble level (2) to calibrate the equipment horizontally, adjusting the support bolts (26) at the bottom of the disc (1), and making the bubble level (2) display that the equipment has reached a completely horizontal state; S200: inserting the T-shaped bolts (28) through the matching of the first positioning holes (29) on the cylindrical block (3) and the second positioning holes (30) on the disc (1), firmly fixing the cylindrical block (3) on the outer periphery of the disc (1), adjusting the square slide rod (6) in the sleeve (4), making the square slide rod (6) fixedly connected with the shell (7) by adjusting the position of the square slide rod, and rotating the internal hexagonal compression bolt (5) to lock the position of the square slide rod (6); S300: placing the steel column embedded anchor bolt (24) in the gap (11) of the rotating ring (8), rotating the worm (18), driving the rotation of the circular worm gear (14), thereby driving the rotation of the rotating ring (8), adjusting the position of the steel column embedded anchor bolt (24) to make it consistent with the design requirement horizontal position; S400: adjusting the lead screw (22) to make the pressing plate (20) in close contact with the top end of the steel column embedded anchor bolt (24), rotating the rotating ring (8) to drive the lead screw (22) to move through the circular arc rack (15) and the circular ring gear (23), finely adjusting the position of the pressing plate (20), and ensuring that the height and horizontal position of the anchor bolt completely meet the design requirements; S500: checking the fixing conditions of each part of the equipment, checking whether the square slide rod (6), the worm (18), the sliding sleeve (19) and the pressing plate (20) are stably locked, and ensuring that the equipment will not be displaced during the concrete pouring process; S600: Loosen the inner hexagonal compression bolt (5), unlock the fixing of the square slide rod (6), then disassemble the T-shaped latch (28) in turn, remove the cylindrical block (3) and the anchor bolt installed thereon, and the steel column embedded anchor bolt (24) should be kept at the accurate predetermined position and height for subsequent steel column installation work.
Citation Information
Patent Citations
High-density reinforced concrete structure at concrete short column embedded bolt joint and construction method
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