An integrated stacking machine for reactors

Abstract

The present invention discloses an integrated stacking machine for reactors, which relates to the technical field of stacking machines, and includes a Z-shaped frame and an alignment component, wherein the alignment component is used to align the stacked steel sheets. When the present invention is used, a laser speed sensor is started to detect the rotation speed of the conveying mechanism. When the speed data meets the set threshold value, the PLC controller controls the centrifugal fan to deliver the compressed gas to the fixed pipe and the exhaust pipe. The arc plate is sleeved on the outer surface of the first limit rod, and the gas is blown toward the steel sheet through a plurality of U-shaped tubes. When the steel sheet slides on the stacking plate and rushes toward the first limit rod in the middle, it first contacts with the blown multiple airflows. The reaction force of the airflow helps to offset the collision potential energy of the steel sheet and reduce the impact force. When the gas is ejected, a gas layer is formed, which reduces the direct impact of the collision, and under the protection of the rubber pad, the steel sheet is prevented from directly colliding with the first limit rod in the middle.

Description

Technical Field

[0001] The invention relates to the technical field of stacking machines, and in particular to an integrated stacking machine for reactors. Background Art

[0002] The stacking machine is an automated device that is mainly used to accurately stack and arrange sheet or plate materials. It can quickly and accurately complete the stacking task according to specific order, height and precision requirements, improving production efficiency and product quality. In the production and processing of reactors, it is usually necessary to cut steel sheets. The cut steel sheets are stacked together in a specific order according to the design requirements to form the magnetic core of the reactor. Through precise cutting and stacking, it can be ensured that the performance and parameters of the reactor meet the requirements.

[0003] In the prior art, during the use of an integrated stacking machine for reactors, a limit plate is set on the workbench. When steel sheets are transported to the workbench for stacking through a slide, the side of the steel sheet facing the limit plate will collide with the limit plate due to the inertial impact force, resulting in scratches, dents or deformation on the surface of the steel sheet, affecting the quality and appearance of the steel sheet, which is not conducive to subsequent processing or use. The limit plate is often collided, causing accelerated wear and shortening of the service life.

[0004] Therefore, we propose an integrated reactor stacking machine to solve the problems raised in the above background technology. Summary of the invention

[0005] The object of the present invention is to provide an integrated stacking machine for reactors to solve the problem proposed in the above-mentioned background technology that during use of the integrated stacking machine for reactors, due to the inertial impact force, the side of the steel sheet facing the limit plate will collide with the limit plate when the steel sheet slides, resulting in scratches or deformation on the surface of the steel sheet, affecting the quality and appearance of the steel sheet, which is not conducive to subsequent processing or use. The limit plate is often collided, resulting in accelerated wear and shortening of the service life.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an integrated stacking machine for reactors, comprising a Z-shaped frame and an alignment assembly, wherein the alignment assembly is used to align stacked steel sheets, a PLC controller is fixedly installed on the top of the Z-shaped frame near the front surface, an integrated stacking assembly is arranged on the top of the Z-shaped frame, a protective assembly is arranged on the top of the integrated stacking assembly, the integrated stacking assembly is used to cut and stack steel sheets, and the protective assembly is used to prevent the steel sheets from colliding with the integrated stacking assembly;

[0007] The integrated stacking assembly comprises a conveying mechanism, a cutting base is fixedly mounted on the bottom of the conveying mechanism, a cutting frame is fixedly mounted on the top of the cutting base, a detection plate is fixedly mounted on the outer surface of one side of the cutting frame, and a laser speed sensor is fixedly mounted on the bottom of the detection plate;

[0008] The protection component includes a centrifugal fan, the output end of the centrifugal fan is connected to a fixed pipe via a flange, a regulating valve is arranged on the outer surface of the fixed pipe, a plurality of exhaust pipes are fixedly connected to the outer surface of the fixed pipe near one end, a U-shaped pipe is fixedly connected to one end of the plurality of exhaust pipes, an arc plate is arranged on the outer surface of the exhaust pipe near one end, and a rubber pad is fixedly connected to the inner wall of the arc plate.

[0009] Preferably, a cylinder is fixedly installed on the top surface of the interior of the cutting frame, a movable plate is fixedly installed on the output end of the cylinder, a cutting knife is fixedly installed on the bottom of the movable plate, two fixed rods are fixedly installed on the top surface of the interior of the cutting frame, the bottoms of the two fixed rods are movably penetrated to the bottom of the movable plate, the bottom ends of the two fixed rods are respectively fixedly installed on the top of the cutting base near the front surface and the rear surface, and the outer surfaces of the two fixed rods are movably sleeved with springs.

[0010] Preferably, one ends of the two springs are respectively fixedly mounted on the bottom of the movable plate near the front surface and the rear surface, and the other ends of the two springs are respectively fixedly mounted on the top of the cutting base near the front surface and the rear surface, a cutting plate is fixedly mounted on the top of the conveying mechanism near the cutting base, two positioning plates are fixedly mounted on the top of the cutting plate, conveying plates are fixedly mounted on both sides of the conveying mechanism near the top, two positioning strips are fixedly mounted on the top of the conveying plate, one side outer surface of the two positioning strips are mounted on one side outer surface of the cutting plate, and the conveying mechanism is mounted on the top of the Z-shaped frame near one side.

[0011] Preferably, a base plate is installed on the top of the Z-shaped frame near the other side by bolts, a forward and reverse motor is fixedly installed at the center of the top of the base plate, a rotating rod is fixedly installed at the output end of the forward and reverse motor, a stacking platform is fixedly installed on the top of the rotating rod, a rotating plate is arranged on the outer surface of the forward and reverse motor, two hydraulic rods are fixedly installed on the top of the rotating plate, stacking plates are fixedly installed on the tops of the two hydraulic rods, a plurality of first limit rods are fixedly installed on the tops of the two stacking plates near the edges, and weight sensors are arranged inside the two stacking plates.

[0012] Preferably, two embedded grooves are provided on the top of the stacking platform, and the top ends of the two hydraulic rods are movably inserted into the interior of the two embedded grooves. An installation groove is provided on the outer surface of one side of the two stacking plates, and an inspection plate is installed inside the two installation grooves by screws. The outer surfaces of the two stacking plates are movably embedded in the interior of the two embedded grooves, and U-shaped holes are provided on the top of the stacking platform near the two embedded grooves, and movable holes are provided on the tops of the two stacking plates near the edges.

[0013] Preferably, two mounting blocks are fixedly installed at the bottom of the stacking platform near the two U-shaped holes, and each two adjacent mounting blocks form a group. A damping shaft is arranged on the opposite side of each group of mounting blocks, and a second limiting rod is arranged on the outer surface of the two damping shafts. The outer surfaces of the two second limiting rods are respectively movably embedded in the two U-shaped holes and the two movable holes.

[0014] Preferably, a rotating groove is provided on the outer surface of the rotating plate, a plurality of reinforcing rods are fixedly installed on the top of the base plate, one end of each of the reinforcing rods is movably embedded in the rotating groove, four supporting rods are fixedly installed on the top of the rotating plate, and the top ends of the four supporting rods are fixedly installed on the bottom of the stacking platform.

[0015] Preferably, the alignment assembly includes a support frame, a hydraulic cylinder is fixedly installed on the top surface inside the support frame, a movable plate is fixedly installed on the output end of the hydraulic cylinder, four electric push rods are fixedly installed inside the movable plate, the output ends of the four electric push rods are all fixedly installed with alignment plates, the outer surfaces of the four alignment plates are movably embedded in the interior of the movable plate near the top, and limit blocks are fixedly installed on the front and rear surfaces of the movable plate.

[0016] Preferably, reinforcement rods are movably embedded inside the two limit blocks, and fixed blocks are fixedly installed on the front and rear walls inside the support frame. The bottom ends of the two reinforcement rods are respectively fixedly installed on the tops of the two fixed blocks, and the top ends of the two reinforcement rods are fixedly installed on the top surface inside the support frame. The bottom of the support frame is installed on the top of the Z-shaped frame near the other side by bolts.

[0017] Preferably, an arc-shaped groove is provided on the outer surface of the arc-shaped plate, the outer surfaces of the plurality of U-shaped tubes are fixedly installed inside the arc-shaped groove, both ends of the plurality of U-shaped tubes are fixedly penetrated to the outer surface of the arc-shaped plate, the bottom of the centrifugal fan is installed on the top of the Z-shaped frame near the rear surface by screws, the outer surface of the fixed tube is fixedly connected with a plurality of L-shaped rods, and one end of the plurality of L-shaped rods is fixedly installed on the outer surface of one side of the support frame near the top.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. When the present invention is used, the laser speed sensor is started to detect the rotation speed of the conveying mechanism. When the speed data meets the set threshold value, the PLC controller will control the centrifugal fan to convey the compressed gas to the fixed pipe and the exhaust pipe. The arc plate is sleeved on the outer surface of the first limit rod, and the gas is blown toward the steel sheet through a plurality of U-shaped tubes. When the steel sheet slides on the stacking plate and rushes toward the first limit rod in the middle, it first contacts with the blown multiple airflows. The reaction force of the airflow helps to offset the collision potential energy of the steel sheet and reduce the impact force. When the gas is ejected, a gas layer is formed to reduce the direct impact of the collision. Under the protection of the rubber pad, the steel sheet is prevented from directly colliding with the first limit rod in the middle to cause wear, thereby providing buffer protection for the steel sheet and the first limit rod in the middle, thereby avoiding scratches and increasing the service life.

[0020] The stacking plate is then moved back to its original position after the load plate is lifted up, and the cylinder is started to drive the movable plate and the cutting knife to move downward to cut the steel sheet strip on the cutting plate. The cut steel sheet falls between the two positioning bars, and the conveying mechanism conveys the steel sheet to the conveying plate and then slides to the top of the stacking plate. Then the left hydraulic rod pulls the stacking plate to move downward a short distance, and then pauses again for a while to facilitate the stacking of the next steel sheet, and repeats the process to complete the stacking of the steel sheets. At the same time, the weight sensor performs weight detection. When the weight data meets the set threshold, the hydraulic rod automatically pauses, and the stacking plate returns to its initial state. Then the PLC controller controls the conveying mechanism to pause for a period of time, and starts the forward and reverse motors to drive the rotating rod and the stacking table to rotate, so that the positions of the two stacking plates are exchanged, and the steel sheets are cut and stacked one by one, thereby achieving the integrated operation of cutting and stacking, and the staff does not need to carry the cut steel sheets to the stacking machine for stacking, which saves manpower and time and improves work efficiency.

[0021] 3. When the present invention is used, the hydraulic cylinder is started to push the movable plate to move downward, so that the four alignment plates are inserted between the multiple first limit rods and the second limit rods. At this time, the four alignment plates are located around the stacked steel sheets, and the front and rear electric push rods are started to drive the two alignment plates to move back and forth, and the front and back of the steel sheets are gently tapped to align the stacked steel sheets front and back. Then the front and rear electric push rods are closed, and the left and right electric push rods are started to align the stacked steel sheets left and right. Under the action of the alignment assembly, the relative positions of the steel sheets are fine-tuned to achieve a highly neat stacking effect and enhance the stacking stability. Then the hydraulic cylinder is started to pull the alignment plate upward to reset, and then the second limit rod is rotated to make it rotate out of the movable hole and the U-shaped hole. The staff can take out the neatly stacked steel sheets for the next step. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1It is a front perspective view of a reactor integrated stacking machine of the present invention;

[0023] Figure 2 A rear perspective view of an integrated reactor stacking machine according to the present invention;

[0024] Figure 3 It is a perspective view of the partial structure of a conveying mechanism used in an integrated reactor stacking machine of the present invention;

[0025] Figure 4 It is a structural cross-sectional expanded stereoscopic diagram of a cutting frame used in an integrated reactor stacking machine of the present invention;

[0026] Figure 5 It is a structural unfolded stereogram of an integrated stacking assembly used in an integrated reactor stacking machine of the present invention;

[0027] Figure 6 It is a structural unfolded stereogram of an alignment assembly used in an integrated reactor stacking machine of the present invention;

[0028] Figure 7 This is a structural unfolded stereogram of an arc plate used in an integrated reactor stacking machine of the present invention;

[0029] Figure 8 This is a structural unfolded stereogram of a movable plate used in an integrated reactor stacking machine of the present invention;

[0030] Fig. 9 It is a structural cross-sectional expanded stereoscopic diagram of a stacking table used in an integrated reactor stacking machine of the present invention;

[0031] Fig.10 The present invention is a structural sectional and expanded stereoscopic diagram of a stacking plate used in an integrated reactor stacking machine.

[0032] In the figure: 1, Z-frame; 2, PLC controller; 3, integrated stacking assembly; 301, conveying mechanism; 302, cutting frame; 303, cylinder; 304, moving plate; 305, detection plate; 306, cutting base; 307, laser speed sensor; 308, conveying plate; 309, positioning bar; 310, cutting knife; 311, fixing rod; 312, spring; 313, cutting board; 314, positioning plate; 315, bottom plate; 316, rotating plate; 317, forward and reverse motor; 318, support rod; 319, rotating rod; 320, stacking table; 321, reinforcing rod; 322, rotating groove; 323, hydraulic rod; 324, embedded groove; 325, stacking plate; 326. First limit rod; 327. Second limit rod; 328. Inspection plate; 329. Mounting groove; 330. Movable hole; 331. Weight sensor; 332. U-shaped hole; 333. Mounting block; 334. Damping shaft; 4. Alignment assembly; 401. Support frame; 402. Hydraulic cylinder; 403. Movable plate; 404. Limit block; 405. Reinforcement rod; 406. Fixed block; 407. Alignment plate; 408. Electric push rod; 5. Protection assembly; 501. Centrifugal fan; 502. Fixed pipe; 503. L-shaped rod; 504. Control valve; 505. Exhaust duct; 506. U-shaped pipe; 507. Arc plate; 508. Rubber pad; 509. Arc groove. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example 1: Please refer to Figure 1-Figure 10As shown, the present invention provides a technical solution: an integrated stacking machine for reactors, comprising a Z-frame 1 and an alignment component 4, the alignment component 4 is used to align the stacked steel sheets, a PLC controller 2 is fixedly installed on the top of the Z-frame 1 near the front surface, an integrated stacking component 3 is arranged on the top of the Z-frame 1, a protective component 5 is arranged on the top of the integrated stacking component 3, the integrated stacking component 3 is used to cut and stack the steel sheets, and the protective component 5 is used to prevent the steel sheets from colliding with the integrated stacking component 3; the integrated stacking component 3 comprises a conveying mechanism 301, a cutting base 306 is fixedly installed on the bottom of the conveying mechanism 301, a cutting frame 302 is fixedly installed on the top of the cutting base 306, a detection plate 305 is fixedly installed on the outer surface of one side of the cutting frame 302, and a laser speed sensor 307 is fixedly installed on the bottom of the detection plate 305; the protective component 5 comprises a centrifugal fan 501, and the centrifugal fan 501 conveys The outlet end is connected with a fixed pipe 502 through a flange, and a regulating valve 504 is arranged on the outer surface of the fixed pipe 502. A plurality of exhaust pipes 505 are fixedly connected to the outer surface of the fixed pipe 502 near one end, and one end of each of the exhaust pipes 505 is fixedly connected to a U-shaped pipe 506. A curved plate 507 is arranged on the outer surface of the exhaust pipe 505 near one end, and a rubber pad 508 is fixedly connected to the inner wall of the curved plate 507. An curved groove 509 is provided on the outer surface of the curved plate 507. The outer surfaces of the plurality of U-shaped pipes 506 are fixedly installed inside the curved groove 509, and both ends of the plurality of U-shaped pipes 506 are fixedly penetrated to the outer surface of the curved plate 507. The bottom of the centrifugal fan 501 is installed on the top of the Z-shaped frame 1 near the rear surface by screws, and a plurality of L-shaped rods 503 are fixedly connected to the outer surface of the fixed pipe 502, and one end of each of the plurality of L-shaped rods 503 is fixedly installed on the outer surface of one side of the support frame 401 near the top.

[0035] In this embodiment, when in use, the conveying mechanism 301, the cylinder 303, the laser speed sensor 307, the forward and reverse motor 317, the hydraulic rod 323, the weight sensor 331, the hydraulic cylinder 402, the electric push rod 408, the centrifugal fan 501 and the PLC controller 2 are electrically connected, the fixed pipe 502 is located above the first limit rod 326, the conveying mechanism 301 is an existing mature technology, and no further details are given here. Four mounting blocks 333 are installed at the bottom of the stacking table 320, and the two mounting blocks 333 at each U-shaped hole 332 are a group, with a total of two groups, and the two groups of mounting blocks 333 A damping shaft 334 is installed between them, and two second limiting rods 327 are movably embedded in the two U-shaped holes 332 and the two movable holes 330 respectively. The height of the first limiting rod 326 is the same as the height of the second limiting rod 327. The hydraulic rod 323 on the left side is started by the PLC controller 2 to push the stacking plate 325 on the left side to move upward, so that the stacking plate 325 on the left side slides upward along the outer surface of the second limiting rod 327 on the left side and moves out of the embedded groove 324. When the left hydraulic rod 323 is automatically paused, the left stacking plate 325 just moves to the bottom of the conveying plate 308, as shown in FIG. Figure 2 and Figure 5 As shown, the rubber pad 508 is arranged in a circular shape, and when the first limit rod 326 located in the middle of the right side of the left stacking plate 325 moves upward, it will gradually insert into the rubber pad 508. When the stacking plate 325 stops moving, the bottom of the arc plate 507 just contacts the top of the stacking plate 325, as shown in FIG. Figure 7 and Fig. 9 As shown, after the steel sheet is cut, it is transported through the conveying mechanism 301, and then the cut steel sheet is transported to the conveying plate 308. Under the positioning effect of the two positioning bars 309, it is conducive to guiding the steel sheet to slide to the top of the left stacking plate 325, and the laser speed sensor 307 is started in advance. The laser speed sensor 307 emits a beam of laser light and irradiates it on the conveyor belt of the conveying mechanism 301. The laser light will be reflected back when it hits the surface of the conveyor belt. The sensor receives the reflected laser signal and calculates the rotation speed of the conveyor belt by analyzing the change in frequency, and transmits the detected speed signal to the PLC controller 2 for identification and comparison. When the speed data meets the set threshold, the PLC controller 2 will control the centrifugal fan 501 to transport the compressed gas to the fixed pipe 502. The wind force can be adjusted by the regulating valve 504, and then the gas is transported to multiple exhaust pipes 505. The arc plate 507 is sleeved on the outer surface of the first limit rod 326 in the middle of the right side of the stacking plate 325, as shown in FIG. Figure 7As shown, both ends of the U-shaped tube 506 face the conveying plate 308, and the gas is blown out through multiple U-shaped tubes 506. When the steel sheet slides on the stacking plate 325 and rushes to the first limiting rod 326 in the middle of the right side, it will first contact with the multiple airflows blown out. The airflow formed by the ejected gas during the movement can generate a reaction force, which helps to offset the collision potential energy caused by the sliding inertia of the steel sheet and reduce the impact force. When the gas is ejected, a gas layer will be formed between the first limiting rod 326 and the steel sheet, and the gas layer can effectively reduce the physical contact between the two and reduce the direct impact of the collision. , and under the protection of the rubber pad 508, the steel sheet is prevented from directly colliding with the first limiting rod 326 in the middle and causing wear, thereby providing buffer protection for the steel sheet and the first limiting rod 326 in the middle on the right side, thereby avoiding scratches and improving the service life. This solves the problem that when the steel sheet slides during use of the integrated reactor stacking machine, due to the inertial impact force, the side of the steel sheet facing the limiting plate will collide with the limiting plate, resulting in scratches or deformation on the surface of the steel sheet, affecting the quality and appearance of the steel sheet, which is not conducive to subsequent processing or use. The limiting plate is often collided, resulting in accelerated wear and shortening the service life.

[0036] Embodiment 2: Figure 1-Figure 7 and Figure 9-10As shown, a PLC controller 2 is fixedly installed on the top of the Z-shaped frame 1 near the front surface, an integrated stacking assembly 3 is arranged on the top of the Z-shaped frame 1, a protective assembly 5 is arranged on the top of the integrated stacking assembly 3, the integrated stacking assembly 3 is used to cut and stack steel sheets, the protective assembly 5 is used to prevent the steel sheets from colliding with the integrated stacking assembly 3, the integrated stacking assembly 3 includes a conveying mechanism 301, a cutting base 306 is fixedly installed on the bottom of the conveying mechanism 301, a cutting frame 302 is fixedly installed on the top of the cutting base 306, a detection plate 305 is fixedly installed on the outer surface of one side of the cutting frame 302, a laser speed sensor 307 is fixedly installed on the bottom of the detection plate 305, and a cylinder 303 is fixedly installed on the top surface inside the cutting frame 302, and the cylinder 30 A movable plate 304 is fixedly installed at the output end of 3, a cutting knife 310 is fixedly installed at the bottom of the movable plate 304, two fixed rods 311 are fixedly installed on the top surface of the inside of the cutting frame 302, the bottoms of the two fixed rods 311 are movably penetrated to the bottom of the movable plate 304, the bottom ends of the two fixed rods 311 are respectively fixedly installed on the top of the cutting base 306 near the front surface and the rear surface, the outer surfaces of the two fixed rods 311 are movably sleeved with springs 312, one end of the two springs 312 is respectively fixedly installed on the bottom of the movable plate 304 near the front surface and the rear surface, the other ends of the two springs 312 are respectively fixedly installed on the top of the cutting base 306 near the front surface and the rear surface, the top of the conveying mechanism 301 is near the cutting base 3 A cutting plate 313 is fixedly installed at 06, two positioning plates 314 are fixedly installed on the top of the cutting plate 313, conveying plates 308 are fixedly installed on both sides of the inside of the conveying mechanism 301 near the top, two positioning bars 309 are fixedly installed on the top of the conveying plate 308, and one side outer surface of the two positioning bars 309 is installed on one side outer surface of the cutting plate 313, the conveying mechanism 301 is installed on the top of the Z-shaped frame 1 near one side, and a bottom plate 315 is installed on the top of the Z-shaped frame 1 near the other side by bolts, a forward and reverse motor 317 is fixedly installed at the center of the top of the bottom plate 315, a rotating rod 319 is fixedly installed on the output end of the forward and reverse motor 317, a stacking table 320 is fixedly installed on the top of the rotating rod 319, and the appearance of the forward and reverse motor 317 A rotating plate 316 is arranged on the surface, and two hydraulic rods 323 are fixedly installed on the top of the rotating plate 316. Stacking plates 325 are fixedly installed on the tops of the two hydraulic rods 323. Multiple first limit rods 326 are fixedly installed near the edges of the tops of the two stacking plates 325. Weight sensors 331 are arranged inside the two stacking plates 325. Two embedded grooves 324 are arranged on the top of the stacking platform 320. The tops of the two hydraulic rods 323 are respectively movable through the insides of the two embedded grooves 324. Installation grooves 329 are arranged on the outer surfaces of one side of the two stacking plates 325. Inspection plates 328 are installed inside the two installation grooves 329 by screws. The outer surfaces of the two stacking plates 325 are respectively movably embedded in the insides of the two embedded grooves 324.A U-shaped hole 332 is provided at the top of the stacking platform 320 near the two embedded grooves 324, and a movable hole 330 is provided at the top of the two stacking plates 325 near the edge. Two mounting blocks 333 are fixedly installed at the bottom of the stacking platform 320 near the two U-shaped holes 332. Each adjacent two mounting blocks 333 form a group. A damping shaft 334 is provided on the opposite side of each group of mounting blocks 333. Second limiting rods 327 are provided on the outer surfaces of the two damping shafts 334. The outer surfaces of the two second limiting rods 327 are respectively movably embedded in the two U-shaped holes 332 and the two movable holes 330. A rotating groove 322 is provided on the outer surface of the rotating plate 316. A plurality of reinforcing rods 321 are fixedly installed on the top of the bottom plate 315. One end of the plurality of reinforcing rods 321 is movably embedded in the rotating groove 322. Four support rods 318 are fixedly installed on the top of the rotating plate 316. The top ends of the four support rods 318 are fixedly installed on the bottom of the stacking platform 320.

[0037] In this embodiment, when in use, the steel strip is conveyed to the cutting plate 313 through an external feeding mechanism and is located between two positioning plates 314. The steel strip is positioned by the two positioning plates 314, and the cylinder 303 is started. The movable plate 304 is pushed downward by the cylinder 303, and the cutting knife 310 is pushed downward to cut the steel strip on the cutting plate 313. The cut steel sheet falls onto the conveyor belt of the conveying mechanism 301 and falls between the two positioning bars 309. The steel sheet is limited by the two positioning bars 309 to prevent deviation during the conveying process. Then the steel sheet is conveyed to the top of the stacking plate 325 raised on the left side by the conveying plate 308, and is Under the action of the protection component 5, the steel sheet is buffered and protected, and then the left hydraulic rod 323 is restored, pulling the left stacking plate 325 downward for a short distance, and then pausing again for a while to facilitate the stacking of the next steel sheet, repeating the process to complete the stacking of the steel sheets, and the arc plate 507 and the rubber pad 508 are always facing the bottom direction of the conveying plate 308 to buffer and protect the next falling steel sheet. When the steel sheets fall one by one to the top of the stacking plate 325 for stacking, the weight will change. The weight sensor 331 is used to detect the weight of the stacked steel sheets, and the detected weight data is transmitted to the PLC controller 2 for identification and comparison. The PLC controller 2 is internally pre-loaded. The maximum and minimum thresholds of the weight data are set. When the weight data detected by the weight sensor 331 matches the set threshold, the left stacking plate 325 just moves to the inside of the embedded groove 324, and one of the first limit rods 326 moves out of the rubber pad 508, and the second limit rod 327 is flush with the first limit rod 326 again, returning to the initial state. At this time, the PLC controller 2 will control the conveying mechanism 301 to pause for a period of time, and start the forward and reverse motor 317, and drive the rotating rod 319 and the stacking table 320 to rotate through the output end of the forward and reverse motor 317, and at the same time drive the support rod 318, the hydraulic rod 323, the rotating plate 316 and the two stacking plates 325 The first limit rod 326 and the second limit rod 327 rotate together, and the first limit rod 326 and the second limit rod 327 rotate simultaneously to cooperate with each other to limit the stacked steel sheets to prevent them from accidentally falling during rotation. When the forward and reverse motors 317 are automatically turned off, the two stacking plates 325 exchange positions, and then the hydraulic rod 323 on the left side is started to rotate and push the empty stacking plate 325 to move upward to cut and stack the steel sheets. The stacked steel sheets come to the alignment component 4 for the next step of processing. Under the action of the integrated stacking component 3, the integrated cutting and stacking operation is achieved. There is no need for the staff to carry the cut steel sheets to the stacking machine for stacking, which saves manpower and time and improves work efficiency.

[0038] Embodiment 3: Figure 1-Figure 2 , Figure 5-Figure 6 and Figure 8As shown, a PLC controller 2 is fixedly installed on the top of the Z-shaped frame 1 near the front surface, an integrated stacking assembly 3 is arranged on the top of the Z-shaped frame 1, a protective assembly 5 is arranged on the top of the integrated stacking assembly 3, the integrated stacking assembly 3 is used to cut and stack the steel sheets, the protective assembly 5 is used to prevent the steel sheets from colliding with the integrated stacking assembly 3, and the alignment assembly 4 includes a support frame 401, a hydraulic cylinder 402 is fixedly installed on the top surface inside the support frame 401, a movable plate 403 is fixedly installed on the output end of the hydraulic cylinder 402, four electric push rods 408 are fixedly installed inside the movable plate 403, and the output ends of the four electric push rods 408 are fixedly installed Alignment plate 407, the outer surfaces of the four alignment plates 407 are movably embedded in the movable plate 403 near the top, the front surface and the rear surface of the movable plate 403 are fixedly installed with limit blocks 404, and the interiors of the two limit blocks 404 are movably embedded with reinforcement rods 405, the front surface wall and the rear surface wall inside the support frame 401 are fixedly installed with fixed blocks 406, the bottom ends of the two reinforcement rods 405 are respectively fixedly installed on the tops of the two fixed blocks 406, and the tops of the two reinforcement rods 405 are fixedly installed on the top surface inside the support frame 401, and the bottom of the support frame 401 is installed on the top of the Z-shaped frame 1 near the other side by bolts.

[0039] In this embodiment, when in use, after the integrated stacking assembly 3 completes the cutting and stacking of the steel sheets, the stacked steel sheets are rotated to the bottom of the alignment assembly 4, and the hydraulic cylinder 402 is started to push the movable plate 403 downward, so that the four alignment plates 407 move downward and are inserted between the first limiting rods 326 and the second limiting rods 327. Figure 8 As shown, at this time, the four alignment plates 407 are located around the stacked steel sheets, and the front and rear electric push rods 408 are started to drive the front and rear alignment plates 407 to move relative to each other and contact the front and rear sides of the steel sheets. The reciprocating movement of the output end of the electric push rod 408 drives the two alignment plates 407 to move back and forth continuously, and then gently taps the front and back sides of the steel sheets continuously, so that the stacked steel sheets are aligned front and back. Then, the front and rear electric push rods 408 are closed, and the left and right electric push rods 408 are started again, so that the left and right alignment plates 407 continuously tap the left and right sides of the steel sheets, so that the stacked steel sheets are aligned left and right. Under the action of the alignment component 4, the relative positions of the steel sheets are fine-tuned to make them align more accurately, ensure that the position of each steel sheet is consistent, achieve a highly neat stacking effect, enhance the stacking stability, and then start the hydraulic cylinder 402 to pull the alignment plate 407 upward to reset, and then rotate the second limit rod 327 to make it turn out from the movable hole 330 and the U-shaped hole 332, so that the staff can take out the neatly arranged stacked steel sheets for the next step.

[0040] The effect and working principle of the whole mechanism are as follows: the hydraulic rod 323 on the left is started by the PLC controller 2 to push the stacking plate 325 on the left to move upward, so that the stacking plate 325 on the left slides upward along the outer surface of the second limiting rod 327 on the left and moves out of the embedded groove 324. When the hydraulic rod 323 on the left automatically pauses, the stacking plate 325 on the left just moves to the bottom of the conveying plate 308. At the same time, when the first limiting rod 326 on the middle of the right side of the stacking plate 325 on the left moves upward, it will gradually insert into the rubber pad 508. When the stacking plate 325 stops moving, the bottom of the arc plate 507 just contacts the top of the stacking plate 325. The steel strip is conveyed to the cutting plate 313 through the external feeding mechanism and is located between the two positioning plates. The plate 314 is in the middle, the cylinder 303 is started, and the movable plate 304 is pushed downward by the cylinder 303, and the cutting knife 310 is pushed downward to cut the steel sheet strip on the cutting plate 313. The cut steel sheet falls on the conveyor belt of the conveying mechanism 301 and falls between the two positioning bars 309. Then the steel sheet is conveyed to the top of the left stacking plate 325 through the conveying plate 308. The laser speed sensor 307 is started in advance to detect the speed of the conveying mechanism 301. When the speed data meets the set threshold, the PLC controller 2 will control the centrifugal fan 501 to convey the compressed gas to the fixed pipe 502. The wind force can be adjusted by the regulating valve 504. Then the gas is conveyed to multiple exhaust pipes 505 and is discharged through multiple U-shaped pipes 506. When the gas is blown out, the steel sheet slides on the stacking plate 325 and rushes to the first limiting rod 326 in the middle of the right side, it will first contact with the multiple airflows blown out. The reaction force of the airflow helps to offset the collision potential energy caused by the sliding inertia of the steel sheet and reduce the impact force. When the gas is sprayed out, a gas layer is formed. The gas layer can effectively reduce the physical contact between the two and reduce the direct impact of the collision. Under the protection of the rubber pad 508, the steel sheet is prevented from colliding with the first limiting rod 326 in the middle and causing wear, thereby buffering and protecting the steel sheet and the first limiting rod 326 in the middle of the right side, thereby avoiding scratches and increasing the service life. Then the left hydraulic rod 323 is restored, pulling the left stacking plate 325 downward for a short distance, and then temporarily again. Stop for a while to facilitate the stacking of the next steel sheet, repeat the process to complete the stacking of the steel sheets, and the arc plate 507 and the rubber pad 508 are always facing the bottom direction of the conveying plate 308 to cushion and protect the next falling steel sheet. When the steel sheets fall one by one to the top of the stacking plate 325 for stacking, the weight will change. The weight of the stacked steel sheets is detected by the weight sensor 331, and the detected weight data is transmitted to the PLC controller 2 for identification and comparison. When the weight data detected by the weight sensor 331 matches the set threshold, the left stacking plate 325 just moves into the embedded groove 324, and one of the first limit rods 326 moves out from the rubber pad 508, and the second limit rod 327 is flush with the first limit rod 326 again.When the stacking plate 325 is in the state of being restored to the initial state, the PLC controller 2 will control the conveying mechanism 301 to pause for a period of time, and start the forward and reverse motor 317 to drive the rotating rod 319 and the stacking platform 320 to rotate, and at the same time drive the supporting rod 318, the hydraulic rod 323, the rotating plate 316 and the two stacking plates 325 to rotate together, and at the same time the rotating first limit rod 326 and the second limit rod 327 cooperate with each other to limit the stacked steel sheets to prevent them from accidentally falling during the rotation process. When the forward and reverse motor 317 is automatically turned off, the positions of the two stacking plates 325 are exchanged, and then the hydraulic rod 323 that comes to the left after the rotation is started pushes the empty stacking plate 325 to move upwards, and the steel sheets after the stacking are cut and stacked. When the stacked steel sheets come to the alignment component 4, the hydraulic cylinder 402 is started to push the movable plate 403 to move downwards, so that The four alignment plates 407 are inserted between the first limiting rods 326 and the second limiting rods 327, and the front and rear electric push rods 408 are started to drive the front and rear alignment plates 407 to move back and forth continuously, and then the front and rear of the steel sheets are gently patted continuously to align the stacked steel sheets front and back. Then the front and rear electric push rods 408 are closed, and the left and right electric push rods 408 are started again, so that the left and right alignment plates 407 are gently patted continuously on the left and right sides of the steel sheets, so that the stacked steel sheets are aligned left and right, achieving a highly neat stacking effect and enhancing the stacking stability. Then the hydraulic cylinder 402 is started again to pull the alignment plate 407 upward to reset, and then the second limiting rod 327 is rotated to make it rotate out of the movable hole 330 and the U-shaped hole 332, and the staff can take out the neatly stacked steel sheets for the next step.

[0041] Among them, the conveying mechanism 301, the cylinder 303, the laser speed sensor 307, the forward and reverse motor 317, the hydraulic rod 323, the weight sensor 331, the hydraulic cylinder 402, the electric push rod 408, the centrifugal fan 501, the regulating valve 504 and the PLC controller 2 are all prior arts, and their components and operating principles are all public arts, which will not be explained in detail here.

[0042] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated reactor stacking machine, comprising a Z-shaped frame (1) and an alignment assembly (4), wherein the alignment assembly (4) is used to align stacked steel sheets, and is characterized in that: A PLC controller (2) is fixedly mounted on the top of the Z-shaped frame (1) near the front surface; an integrated stacking assembly (3) is arranged on the top of the Z-shaped frame (1); a protective assembly (5) is arranged on the top of the integrated stacking assembly (3); the integrated stacking assembly (3) is used to cut and stack steel sheets; and the protective assembly (5) is used to prevent the steel sheets from colliding with the integrated stacking assembly (3); The integrated stacking assembly (3) comprises a conveying mechanism (301), a cutting base (306) is fixedly mounted on the bottom of the conveying mechanism (301), a cutting frame (302) is fixedly mounted on the top of the cutting base (306), a detection plate (305) is fixedly mounted on the outer surface of one side of the cutting frame (302), and a laser speed sensor (307) is fixedly mounted on the bottom of the detection plate (305); The protection component (5) comprises a centrifugal fan (501), the output end of the centrifugal fan (501) is connected to a fixed pipe (502) via a flange, a regulating valve (504) is arranged on the outer surface of the fixed pipe (502), a plurality of exhaust pipes (505) are fixedly connected to the outer surface of the fixed pipe (502) near one end, one end of each of the plurality of exhaust pipes (505) is fixedly connected to a U-shaped pipe (506), a curved plate (507) is arranged on the outer surface of the exhaust pipe (505) near one end, and a rubber pad (508) is fixedly connected to the inner wall of the curved plate (507); A cylinder (303) is fixedly mounted on the top surface of the cutting frame (302), a movable plate (304) is fixedly mounted on the output end of the cylinder (303), a cutting knife (310) is fixedly mounted on the bottom of the movable plate (304), two fixed rods (311) are fixedly mounted on the top surface of the cutting frame (302), the bottoms of the two fixed rods (311) are movably extended to the bottom of the movable plate (304), the bottom ends of the two fixed rods (311) are respectively fixedly mounted on the top of the cutting base (306) near the front surface and the rear surface, and the outer surfaces of the two fixed rods (311) are movably sleeved with springs (312); One end of the two springs (312) is respectively fixedly mounted on the bottom of the movable plate (304) near the front surface and the rear surface, and the other end of the two springs (312) is respectively fixedly mounted on the top of the cutting base (306) near the front surface and the rear surface, a cutting plate (313) is fixedly mounted on the top of the conveying mechanism (301) near the cutting base (306), two positioning plates (314) are fixedly mounted on the top of the cutting plate (313), conveying plates (308) are fixedly mounted on both sides of the conveying mechanism (301) near the top, two positioning bars (309) are fixedly mounted on the top of the conveying plate (308), one side outer surface of the two positioning bars (309) are both mounted on one side outer surface of the cutting plate (313), and the conveying mechanism (301) is mounted on the top of the Z-shaped frame (1) near one side; A bottom plate (315) is installed at the top of the Z-shaped frame (1) near the other side by bolts, a forward and reverse motor (317) is fixedly installed at the center of the top of the bottom plate (315), a rotating rod (319) is fixedly installed at the output end of the forward and reverse motor (317), a stacking platform (320) is fixedly installed at the top of the rotating rod (319), a rotating plate (316) is arranged on the outer surface of the forward and reverse motor (317), two hydraulic rods (323) are fixedly installed at the top of the rotating plate (316), a stacking plate (325) is fixedly installed at the top of the two hydraulic rods (323), a plurality of first limit rods (326) are fixedly installed at the top of the two stacking plates (325) near the edge, and a weight sensor (331) is arranged inside the two stacking plates (325); The top of the stacking platform (320) is provided with two embedded grooves (324), the top ends of the two hydraulic rods (323) are movably inserted into the inside of the two embedded grooves (324), the outer surfaces of one side of the two stacking plates (325) are provided with mounting grooves (329), the inside of the two mounting grooves (329) are both installed with inspection plates (328) by screws, the outer surfaces of the two stacking plates (325) are movably embedded in the inside of the two embedded grooves (324), the top of the stacking platform (320) is provided with U-shaped holes (332) near the two embedded grooves (324), and the tops of the two stacking plates (325) are provided with movable holes (330) near the edges.

2. The integrated reactor stacking machine according to claim 1, characterized in that: Two mounting blocks (333) are fixedly mounted at the bottom of the stacking platform (320) near the two U-shaped holes (332), and each adjacent two mounting blocks (333) form a group. A damping shaft (334) is arranged on the opposite side of each group of mounting blocks (333). Second limiting rods (327) are arranged on the outer surfaces of the two damping shafts (334), and the outer surfaces of the two second limiting rods (327) are movably embedded in the two U-shaped holes (332) and the two movable holes (330), respectively.

3. The integrated reactor stacking machine according to claim 2, characterized in that: The outer surface of the rotating plate (316) is provided with a rotating groove (322); a plurality of reinforcing rods (321) are fixedly installed on the top of the bottom plate (315); one end of each of the reinforcing rods (321) is movably embedded in the rotating groove (322); four supporting rods (318) are fixedly installed on the top of the rotating plate (316); the top ends of the four supporting rods (318) are fixedly installed on the bottom of the stacking platform (320).

4. The integrated reactor stacking machine according to claim 3, characterized in that: The alignment assembly (4) comprises a support frame (401), a hydraulic cylinder (402) is fixedly mounted on the top surface inside the support frame (401), a movable plate (403) is fixedly mounted on the output end of the hydraulic cylinder (402), four electric push rods (408) are fixedly mounted inside the movable plate (403), the output ends of the four electric push rods (408) are all fixedly mounted with an alignment plate (407), the outer surfaces of the four alignment plates (407) are all movably embedded in the movable plate (403) near the top, and limit blocks (404) are fixedly mounted on the front and rear surfaces of the movable plate (403).

5. The integrated reactor stacking machine according to claim 4, characterized in that: The two limit blocks (404) are both movably embedded with reinforcing rods (405), the front surface wall and the rear surface wall inside the support frame (401) are both fixedly installed with fixing blocks (406), the bottom ends of the two reinforcing rods (405) are respectively fixedly installed on the tops of the two fixing blocks (406), the top ends of the two reinforcing rods (405) are both fixedly installed on the top surface inside the support frame (401), and the bottom of the support frame (401) is installed on the top of the Z-shaped frame (1) near the other side by bolts.

6. The integrated reactor stacking machine according to claim 5, characterized in that: The outer surface of the arc plate (507) is provided with an arc groove (509), the outer surfaces of the plurality of U-shaped tubes (506) are fixedly mounted inside the arc groove (509), both ends of the plurality of U-shaped tubes (506) are fixedly penetrated to the outer surface of the arc plate (507), the bottom of the centrifugal fan (501) is mounted on the top of the Z-shaped frame (1) near the rear surface by means of screws, the outer surface of the fixed tube (502) is fixedly connected with a plurality of L-shaped rods (503), and one end of the plurality of L-shaped rods (503) is fixedly mounted on the outer surface of one side of the support frame (401) near the top.

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