Oil storage tank wall reinforcement device and reinforcement method thereof
By designing the oil storage tank wall supplementation device, the mobile case is used to drive the automated movement such as welding components to solve the problem of safety risks and unstable welding quality caused by artificial welding in existing technologies, and achieve higher quality oil storage The wall of the can.
Patent Information
- Application Number
- CN202411470710.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-21
AI Technical Summary
The existing oil storage tank wall reinforcement method relies on manual welding, which leads to an increase in safety risks for workers and unstable welding quality, affecting the structural strength and sealing of oil storage tanks.
Design an oil storage tank wall supplementary device, including mobile components, welded components, positioning components, and pressing components. The moving shell can be slidy and set on the wall of the oil storage tank to drive welding components, positioning components and pressing components to move. Implement automated welding.
Through automated welding technology, the safety risk of operators is reduced, the quality of welding is improved, and the overall structural strength and sealing of the oil storage tank are enhanced.
Smart Images

Figure CN119016930B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of oil storage tank reinforcement, and in particular relates to an oil storage tank wall reinforcement device and a reinforcement method thereof. Background Art
[0002] At present, in order to ensure the storage demand of edible oil in my country, large oil storage tanks are being actively built. Most of the existing oil storage tanks are made of metal. As the years of use increase, there are cases where the tank wall of the oil storage tank is irreversibly deformed due to external factors. Based on this, a method for reinforcing the tank wall of the oil storage tank is proposed to address this situation.
[0003] For example, the invention patent with patent application publication number: CN114346506A, which involves a method for reinforcing the tank wall approach bridge of an oil storage tank, includes the following specific steps: Step 1, using steel plates to prepare reinforcement plates that meet the strength requirements of the oil storage tank according to the specifications of the oil storage tank; Step 2, injecting water into the oil storage tank to raise the floating boat to the tank wall reinforcement position for construction; Step 3, welding the reinforcement plate along the edge to the inner side of the tank wall of the corrosion pit to form an annular reinforcement plate; Step 4, welding a sloped approach bridge on the upper and lower edges of the annular reinforcement plate.
[0004] Based on the search of patent application publication numbers and the shortcomings found therein:
[0005] The existing methods of reinforcing the tank wall of oil storage tanks are all achieved through manual welding. Since the height of the oil storage tank for storing edible oil is generally up to 30m, if the deformation occurs at the top of the oil storage tank, it means that it is necessary to manually climb to the top of the oil storage tank to work. This not only increases the safety risk of the operators, but also leads to unstable welding quality due to the limited working environment, which in turn affects the overall structural strength and sealing of the oil storage tank. Summary of the invention
[0006] In order to solve the problem that the existing methods for reinforcing the tank wall of an oil storage tank are all implemented by manual welding, since the height of the oil storage tank for storing edible oil generally reaches 30m, if the position where the oil storage tank is deformed is at the top of the oil storage tank, it means that it is necessary to manually climb to the top of the oil storage tank to work. This not only increases the safety risk of the operators, but also leads to unstable welding quality due to the limited working environment, thereby affecting the overall structural strength and sealing of the oil storage tank. The present invention provides an oil storage tank wall reinforcement device and a reinforcement method thereof.
[0007] The purpose of the present invention can be achieved through the following technical solutions:
[0008] A device for reinforcing the wall of an oil storage tank comprises a moving component, a welding component, a positioning component and a pressing component, wherein the moving component comprises a moving shell, and the moving shell can be slidably arranged on the wall of the oil storage tank; the positioning component comprises a positioning mechanical claw, and the positioning mechanical claw is mounted on the moving shell and is used to locate the position of a reinforcement plate; the pressing component comprises a pressing mechanical claw, and the pressing mechanical claw is mounted on the moving shell and is used to press the reinforcement plate to fit the wall of the oil storage tank; the welding component comprises a welding device and a welding mechanical claw, and the output end of the welding device is mounted on the welding mechanical claw, and the welding device and the welding mechanical claw are both mounted on the moving shell and are used to weld the positioned reinforcement plate to the wall of the oil storage tank.
[0009] As a preferred technical solution of the present invention, the mobile assembly also includes two mobile units, which are symmetrically arranged on the left and right sides of the bottom of the mobile shell; the mobile unit includes a frame, a track, a plurality of rotating wheels and a rotating motor, the frame is fixedly arranged at the bottom of the mobile shell, a plurality of rotating wheels are arranged on the frame at equal intervals along the axial direction of the frame, the rotating motor is coaxially connected to any one of the rotating wheels, and the track is rotatably mounted on an outer ring formed by the plurality of rotating wheels.
[0010] As a preferred technical solution of the present invention, the mobile component also includes two adsorption units, and the two adsorption units are respectively arranged at the front and rear ends of the bottom of the mobile shell; the adsorption unit includes two fixed plates, a sliding plate, a plurality of suction nozzles and an air pump, and the two fixed plates are respectively arranged on both sides of one end of the mobile shell, and the fixed plate is provided with a sliding groove, and the sliding plate is slidably arranged between the two fixed plates along the setting direction of the sliding groove, and a plurality of suction nozzles are arranged on the sliding plate at equal intervals along the axial direction of the sliding plate, and the plurality of suction nozzles are connected to the air pump through an air pipe, and the air pump is arranged at the bottom of the mobile shell.
[0011] As a preferred technical solution of the present invention, the adsorption unit also includes a reset spring and a control module, the two ends of the reset spring are respectively connected to the sliding plate and one end of the fixed plate, the control module is arranged at one end of the sliding plate where the sliding groove is away from the initial position, the control module is communicatively connected to the air pump, and the control module can lock or release the press-fit relationship between it and the sliding plate.
[0012] As a preferred technical solution of the present invention, the adsorption unit also includes a plurality of lifting springs, the sliding plate is provided with a plurality of matching holes, the plurality of matching holes are matched one-to-one with a plurality of suction nozzles, any of the suction nozzles can be lifted and lowered in the corresponding matching holes, the plurality of lifting springs are matched one-to-one with the plurality of suction nozzles, any of the lifting springs is sleeved in the corresponding matching holes, and the two ends of the lifting springs are respectively connected to the sliding plate and the corresponding suction nozzle.
[0013] As a preferred technical solution of the present invention, the adsorption unit also includes a lifting block and a lifting spring, the fixed plate is also provided with an annular groove, the bottom end of the annular groove is overlapped and connected with the sliding groove, a lifting slot hole is dug at one end of the bottom of the annular groove close to the control module, the lifting slot hole is connected with the annular groove, the lifting block can be lifted and lowered in the lifting slot hole, the two ends of the lifting spring are respectively connected with the lifting block and the lifting slot hole, and the sliding plate can lock or release its abutting relationship with the lifting block.
[0014] As a preferred technical solution of the present invention, the vertical height of the lifting block gradually increases along the axial direction of the sliding groove towards the control module, and the lowest height of the lifting block is flush with the bottom end surface of the annular groove in the initial state; one end of the return spring connected to the fixed plate is located at the bottom of one end of the annular groove close to the control module.
[0015] As a preferred technical solution of the present invention, the lengths of the two annular grooves are different from each other.
[0016] As a preferred technical solution of the present invention, it also includes a steering assembly, which includes a rotating cylinder, a rotating suction cup and a rotating pump. The rotating cylinder is centrally arranged at the bottom center of the mobile shell, the rotating cylinder is located between two adsorption units, the rotating suction cup is rotatably connected to the output end of the rotating cylinder coaxially, the rotating pump is connected to the bottom of the mobile shell, the rotating pump is connected to the rotating suction cup through a connecting pipe, and the rotating suction cup can lock or release its adsorption relationship with the wall of the oil storage tank;
[0017] The steering assembly also includes a bogie, a pressing module and a pressing rod. The bogie is arranged at the bottom of the movable shell, the pressing module is arranged on the bogie, the pressing module is communicatively connected with the two air pumps, the pressing rod is horizontally connected with the output end of the rotating cylinder, and the pressing rod can lock or release its pressing fit relationship with the pressing module.
[0018] A method for reinforcing the wall of an oil storage tank comprises the following steps:
[0019] S1: The movable housing slides on the wall of the oil storage tank, and moves the welding assembly, the positioning assembly and the pressing assembly to the position of the wall of the oil storage tank to be reinforced;
[0020] S2: Use a hoist to lift the reinforcement plate to the vicinity of the position to be reinforced on the wall of the oil storage tank;
[0021] S3: The positioning mechanical claw grabs the reinforcement plate located near the position to be reinforced and moves it to the positioning position of the wall of the oil storage tank;
[0022] S4: The pressing mechanical claw is used to press the reinforcing plate to fit onto the wall of the oil storage tank;
[0023] S5: Then the welding mechanical claw moves the output end of the welding equipment mounted thereon to the connection point between the reinforcing plate and the tank wall of the oil storage tank to perform welding processing, and the positioning mechanical claw stops working;
[0024] S6; then the movable shell moves along the direction of the connection between the reinforcement plate and the wall of the oil storage tank. Due to the movement of the movable shell, the pressing mechanical claw presses the position of the reinforcement plate to be welded. Due to the movement of the movable shell, the welding mechanical claw welds the connection between the reinforcement plate and the wall of the oil storage tank, thereby welding the reinforcement plate to the wall of the oil storage tank.
[0025] The beneficial effects of the present invention are:
[0026] This solution is provided with a mobile shell, which can slide on the wall of the oil storage tank, thereby driving the welding assembly, positioning assembly and pressing assembly mounted on the mobile shell to move on the wall of the oil storage tank, and through the cooperation of the welding assembly, positioning assembly and pressing assembly, the reinforcement plate is welded to the position to be reinforced on the wall of the oil storage tank, which solves the problem that the existing method of reinforcing the tank wall of the oil storage tank is to be achieved by manual welding. Since the height of the oil storage tank for storing edible oil generally reaches 30m, if the position where the oil storage tank is deformed is at the top of the oil storage tank, it means that it is necessary to manually climb to the top of the oil storage tank to work. This not only increases the safety risk of the operators, but also leads to unstable welding quality due to the limited working environment, thereby affecting the overall structural strength and sealing of the oil storage tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0028] Figure 1 It is a front view of a tank wall reinforcement device for an oil storage tank of the present invention;
[0029] Figure 2 A bottom view of an oil storage tank wall reinforcement device according to the present invention;
[0030] Figure 3 A cross-sectional view of a fixing plate of an oil storage tank wall reinforcement device of the present invention;
[0031] Figure 4 A cross-sectional view of a sliding plate of an oil storage tank wall reinforcement device of the present invention;
[0032] Figure 5 This is a diagram showing the composition of a steering assembly of an oil storage tank wall reinforcement device of the present invention.
[0033] Description of main symbols:
[0034] In the figure: 1. moving shell; 2. welding assembly; 3. positioning assembly; 4. pressing assembly; 5. moving unit; 501. frame; 502. crawler track; 503. rotating wheel; 504. rotating motor; 6. adsorption unit; 601. fixing plate; 6011. annular groove; 602. sliding plate; 603. suction nozzle; 604. air pump; 605. reset spring; 606. control module; 607. lifting spring; 608. lifting block; 609. lifting spring; 7. steering assembly; 701. rotating cylinder; 702. rotating suction cup; 703. rotating pump; 704. bogie; 705. pressing module; 706. pressing rod. DETAILED DESCRIPTION
[0035] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0036] See also Figure 1-5The present embodiment provides an oil tank wall reinforcement device, including a moving component, a welding component 2, a positioning component 3 and a pressing component 4. The moving component includes a moving shell 1, and the moving shell 1 can be slidably arranged on the wall of the oil tank. The positioning component 3 includes a positioning mechanical claw, which is mounted on the moving shell 1 and is used to locate the position of the reinforcement plate; the pressing component 4 includes a pressing mechanical claw, which is mounted on the moving shell 1 and is used to press the reinforcement plate to fit the wall of the oil tank. The welding component 2 includes a welding device and a welding mechanical claw, and the output end of the welding device is mounted on the welding mechanical claw. The welding device and the welding mechanical claw are both mounted on the moving shell 1 and are used to position the reinforcement plate that has been positioned. The plate is welded to the wall of the oil tank; this solution is provided with a mobile shell 1, which can slide on the wall of the oil tank, thereby driving the welding assembly 2, the positioning assembly 3 and the pressing assembly 4 mounted on the mobile shell 1 to move together on the wall of the oil tank, and through the cooperation of the welding assembly 2, the positioning assembly 3 and the pressing assembly 4, the reinforcement plate is welded to the position to be reinforced on the wall of the oil tank, which solves the problem that the existing method of reinforcing the wall of the oil tank is achieved by manual welding. Since the height of the oil tank for storing edible oil generally reaches 30m, if the position where the oil tank is deformed is at the top of the oil tank, it means that it is necessary to manually climb to the top of the oil tank to work. This not only increases the safety risk of the operators, but also leads to unstable welding quality due to the limited working environment, thereby affecting the overall structural strength and sealing of the oil tank.
[0037] Specifically, in order to realize the structural effect of the mobile shell 1 of the present scheme having the mobility, the mobile assembly of the present scheme also includes two mobile units 5, and the two mobile units 5 are symmetrically arranged on the left and right sides of the bottom of the mobile shell 1 respectively; the mobile unit 5 includes a frame 501, a crawler 502, a plurality of rotating wheels 503 and a rotating motor 504, the frame 501 is fixedly arranged at the bottom of the mobile shell 1, and the plurality of rotating wheels 503 are arranged on the frame 501 at equal intervals along the axial direction of the frame 501, the rotating motor 504 is coaxially connected to any rotating wheel 503, and the crawler 502 is rotatably mounted on the outer ring formed by the plurality of rotating wheels 503; through such an arrangement, when the rotating motor 504 starts to rotate, the rotating motor 504 drives the rotating wheel 503 to rotate, thereby driving the crawler 502 mounted on the rotating wheel 503 to rotate, and finally the rotation of the crawler 502 drives the entire rotating wheel 503 to rotate together, so as to realize the movement of the mobile shell 1. It is worth noting that when the output speeds of the two rotating motors 504 are the same, the moving housing 1 moves in a straight line; when the output speeds of the two rotating motors 504 are different, the moving housing 1 will rotate leftward or rightward to realize the rotation of the moving housing 1.
[0038] In addition, since the mobile shell 1 of the present solution moves on the tank wall of the oil storage tank, the mobile shell 1 is also required to have a structural effect of being adsorbed on the tank wall of the oil storage tank. Based on this, the mobile assembly of the present solution also includes two adsorption units 6, and the two adsorption units 6 are respectively arranged at the front and rear ends of the bottom of the mobile shell 1; the adsorption unit 6 includes two fixed plates 601, a sliding plate 602, a plurality of suction nozzles 603 and an air pump 604, and the two fixed plates 601 are respectively arranged on both sides of one end of the mobile shell 1, and the fixed plate 601 is provided with a sliding groove, and the sliding plate 604 is provided with a plurality of suction nozzles 603 and an air pump 604. 02 is slidably arranged between two fixed plates 601 along the setting direction of the sliding groove, and a plurality of suction nozzles 603 are arranged on the sliding plate 602 at equal intervals along the axial direction of the sliding plate 602. The plurality of suction nozzles 603 are connected to the air pump 604 through an air pipe, and the air pump 604 is arranged at the bottom of the mobile shell 1; by providing an adsorption unit 6, when the air pump 604 starts to work, negative pressure will be generated in the suction nozzle 603, and the suction nozzle 603 will be adsorbed on the tank wall of the oil storage tank, thereby realizing the structural effect that the mobile shell 1 can move along the tank wall of the oil storage tank. It should be noted that, since the movable shell 1 relies on the suction nozzle 603 to be adsorbed on the wall of the oil storage tank, in order to ensure the adsorption capacity of the suction nozzle 603, it is necessary to ensure that the suction nozzle 603 cannot move when it is adsorbed on the wall of the oil storage tank; therefore, when the movable shell 1 moves, it is necessary to ensure that the suction nozzle 603 cannot move; based on this, the present scheme is provided with a fixed plate 601, on which a sliding groove is provided, when the suction nozzle 603 is adsorbed on the wall of the oil storage tank, the sliding plate 602 cannot move, and when the movable shell 1 moves, the movable shell 1 will move relative to the sliding plate 602 and the suction nozzle 603 provided on the sliding plate 602 due to the structure of the sliding groove; it is also worth noting that at this time the movable shell 1 can only move along the setting direction of the sliding groove, that is, it can only move straight and cannot rotate.
[0039] According to the description of the above embodiment, since the length of the sliding groove is limited, after the sliding plate 602 cooperates with the end of the sliding groove, the sliding plate 602 needs to be moved back to the front end of the sliding groove to ensure the structural effect that the suction nozzle 603 cannot move when the movable shell 1 moves; based on this, the adsorption unit 6 of this scheme also includes a reset spring 605 and a control module 606, the two ends of the reset spring 605 are respectively connected to the sliding plate 602 and one end of the fixed plate 601, and the control module 606 is arranged at the end of the sliding plate 602 away from the initial position of the sliding groove, that is, the control module 606 is arranged at the end of the sliding groove, and the control module 606 is connected to the air pump 604 for communication, and the control module 606 can lock or release the pressing fit relationship between it and the sliding plate 602; by providing the control module 606 and the return spring 605, when the sliding plate 602 moves to the end of the sliding groove, the sliding plate 602 realizes the pressing fit relationship of the control module 606. Since the control module 606 is connected to the air pump 604 for communication, when the control module 606 is pressed, the control module 606 will control the air pump 604 to stop working, so that the suction nozzle 603 is no longer adsorbed on the wall of the oil storage tank, and then the sliding plate 602 is reset to the front end of the sliding groove due to the action of the return spring 605.
[0040] Furthermore, the adsorption unit 6 of the present scheme also includes a plurality of lifting springs 607, and the sliding plate 602 is provided with a plurality of matching holes, and the plurality of matching holes are matched one-to-one with the plurality of suction nozzles 603, and any suction nozzle 603 can be lifted and lowered in the corresponding matching holes, and the plurality of lifting springs 607 are matched one-to-one with the plurality of suction nozzles 603, and any lifting spring 607 is sleeved in the corresponding matching holes, and the two ends of the lifting spring 607 are respectively connected to the sliding plate 602 and the corresponding suction nozzle 603, and by providing the lifting spring 607, due to the action force of the lifting spring 607, the suction nozzle 603 will always stick to the wall of the oil storage tank, thereby ensuring the normal operation of the device.
[0041] According to the above embodiment, since the suction nozzle 603 is always in contact with the wall of the oil storage tank, when the sliding plate 602 moves to the end of the sliding groove and presses the control module 606, the air pump 604 stops working, and then due to the force of the return spring 605, the sliding plate 602 is pushed to move toward the front end of the sliding groove. However, after the sliding plate 602 releases its pressing and matching relationship with the control module 606, the air pump 604 restarts working, so that the sliding plate 602 has not yet reached the front end of the sliding groove. In order to solve this problem, the adsorption unit 6 of the present invention further includes a lifting block 608 and a lifting spring 609. The fixing plate 601 further includes an annular groove 6011. The bottom end of the annular groove 6011 is overlapped and communicated with the sliding groove. A lifting slot hole is dug at one end of the bottom of the annular groove 6011 close to the control module 606. The lifting slot hole is communicated with the annular groove 6011. The lifting block 608 is lifted and lowered in the lifting slot hole. The two ends of the lifting spring 609 are connected to the lifting block 608 and the lifting slot hole respectively, and the sliding plate 602 can lock or release the abutting relationship between it and the lifting block 608; through such a setting, as the sliding plate 602 gradually moves toward the end of the sliding slot, the sliding plate 602 will press the lifting block 608, so that the lifting block 608 shrinks into the lifting slot hole; when the sliding plate 602 presses the control module 606, the suction nozzle 603 is no longer adsorbed on the wall of the oil storage tank, and at the same time, the lifting block 60 8 Due to the force of the lifting spring 609, the sliding plate 602 will be lifted to the top of the annular groove 6011, and then the sliding plate 602 will move toward the top front end of the annular groove 6011 due to the force of the return spring 605, until the sliding plate 602 moves to the top front end of the annular groove 6011, and then due to the force of the return spring 605, the sliding plate 602 will fall along the top front end of the annular groove 6011 to the bottom front end of the annular groove 6011, thereby realizing the reset of the sliding plate 602. It is worth noting that such a setting requires that the elastic modulus of the lifting spring 609 is greater than the elastic modulus of the return spring 605; in addition, when the sliding plate 602 is located at the top of the annular groove 6011, the suction nozzle 603 releases its fitting relationship with the wall of the oil storage tank. Even if the air pump 604 starts working again, the suction nozzle 603 cannot be adsorbed on the wall of the oil storage tank until the sliding plate 602 is reset to the bottom front end of the annular groove 6011, and the suction nozzle 603 is re-adsorbed on the wall of the oil storage tank.
[0042] Specifically, in order to ensure the normal operation of the scheme, the vertical height of the lifting block 608 of the present scheme gradually increases along the axial direction of the sliding groove towards the control module 606, and the lowest height of the lifting block 608 is flush with the bottom surface of the annular groove 6011 in the initial state; the end of the return spring 605 connected to the fixed plate 601 is located at the bottom of the end of the annular groove 6011 close to the control module 606.
[0043] Furthermore, the present solution also includes an ejection block and an ejection spring. The top front end of the annular groove 6011 is provided with an ejection slot hole, which is connected to the annular groove 6011. The ejection block can be lifted and lowered in the ejection slot hole. The two ends of the ejection spring are respectively connected to the ejection block and the ejection slot hole. The sliding plate 602 can lock or release its abutment and matching relationship with the ejection block. The purpose of the ejection block is to drive the sliding plate 602 to the bottom front end of the annular groove 6011. In order to ensure the structural effect of the ejection block, the vertical height of the ejection block of the present solution is gradually reduced along the axial direction of the sliding groove close to the control module 606. The lowest height of the ejection block is flush with the top surface of the annular groove 6011 in the initial state.
[0044] In addition, it is worth mentioning that the present solution is provided with two adsorption units 6. In order to ensure that the two adsorption units 6 do not release the adsorption relationship between the suction nozzle 603 and the oil tank wall at the same time, the lengths of the two annular grooves 6011 of the present solution are different.
[0045] The above embodiments all describe the situation when the mobile housing 1 moves along the direction of the sliding groove, that is, the situation when the mobile housing 1 moves straight; in addition, the mobile housing 1 also needs to have the ability to turn. Based on this, the present solution includes a steering assembly 7, which includes a rotating cylinder 701, a rotating suction cup 702 and a rotating pump 703. The rotating cylinder 701 is centrally arranged at the bottom center of the mobile housing 1, and the rotating cylinder 701 is located between the two adsorption units 6. The rotating suction cup 702 is rotatably connected to the output end of the rotating cylinder 701 coaxially, and the rotating pump 703 is connected to the mobile housing 1. The bottom of the rotating pump 703 is connected to the rotating suction cup 702 through a connecting pipe, and the rotating suction cup 702 can lock or release its adsorption relationship with the wall of the oil storage tank; by providing a steering assembly 7, the rotating cylinder 701 extends its output end to make the rotating suction cup 702 fit with the wall of the oil storage tank, and then the rotating pump 703 starts to work, so that the rotating suction cup 702 generates negative pressure, ensuring that the rotating suction cup 702 is adsorbed on the wall of the oil storage tank, and then by changing the rotation speed of the two rotating motors 504, the movable housing 1 is rotated around the center of the rotating suction cup 702. In addition, it should be noted that due to the presence of the suction nozzle 603, when the suction nozzle 603 is adsorbed on the wall of the oil storage tank, the mobile housing 1 cannot be turned. Based on this, the steering assembly 7 of this solution also includes a bogie 704, a pressing module 705 and a pressing rod 706. The bogie 704 is arranged at the bottom of the mobile housing 1, and the pressing module 705 is arranged on the bogie 704. The pressing module 705 is communicated with the two air pumps 604, and the pressing rod 706 is horizontally connected to the rotating cylinder 70 1, the pressing rod 706 can lock or release its pressing relationship with the pressing module 705; when the output end of the rotating cylinder 701 extends, the pressing rod 706 extends along with the output end of the rotating cylinder 701, and after the rotating suction cup 702 is adsorbed on the wall of the oil storage tank, the pressing rod 706 realizes its pressing relationship with the pressing module 705, and then the pressing module 705 controls the two air pumps 604 to stop working, so that the suction nozzle 603 is no longer adsorbed on the wall of the oil storage tank. It is worth noting that the rotating suction cup 702 of this solution has a retractable structure, and the distance between the rotating suction cup 702 and the wall of the oil storage tank is less than the distance between the pressing rod 706 and the pressing module 705. This setting ensures that the rotating suction cup 702 is first set in contact with the wall of the oil storage tank, and as the rotating cylinder 701 continues to extend, the pressing rod 706 realizes its pressing relationship with the pressing module 705.
[0046] A method for reinforcing the wall of an oil storage tank comprises the following steps:
[0047] S1: The movable housing 1 slides on the wall of the oil storage tank, and moves the welding assembly 2, the positioning assembly 3 and the pressing assembly 4 to the position of the wall of the oil storage tank to be reinforced;
[0048] S2: Use a hoist to lift the reinforcement plate to the vicinity of the position to be reinforced on the wall of the oil storage tank;
[0049] S3: The positioning mechanical claw grabs the reinforcement plate near the position to be reinforced and moves it to the positioning position of the oil storage tank wall;
[0050] S4: The pressing mechanical claw is used to press the reinforcement plate to fit the wall of the oil tank;
[0051] S5: Then the welding mechanical claw moves the output end of the welding equipment mounted thereon to the connection point between the reinforcing plate and the tank wall of the oil storage tank to perform welding processing, and the positioning mechanical claw stops working;
[0052] S6; then the mobile shell 1 moves along the direction of the connection between the reinforcement plate and the wall of the oil storage tank. The pressing mechanical claw presses the position of the reinforcement plate to be welded due to the movement of the mobile shell 1. The welding mechanical claw welds the connection between the reinforcement plate and the wall of the oil storage tank due to the movement of the mobile shell 1, thereby realizing the welding of the reinforcement plate to the wall of the oil storage tank.
[0053] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An oil tank wall reinforcement device, characterized in that: It includes a moving component, a welding component, a positioning component and a pressing component. The moving component includes a moving shell, and the moving shell can be slidably set on the wall of the oil storage tank. The positioning component includes a positioning mechanical claw, and the positioning mechanical claw is mounted on the moving shell and is used to locate the position of the reinforcement plate; the pressing component includes a pressing mechanical claw, and the pressing mechanical claw is mounted on the moving shell and is used to press the reinforcement plate to fit on the wall of the oil storage tank. The welding component includes a welding device and a welding mechanical claw, and the output end of the welding device is mounted on the welding mechanical claw. The welding device and the welding mechanical claw are both mounted on the moving shell and are used to weld the already positioned reinforcement plate to the wall of the oil storage tank. The mobile assembly further comprises two mobile units, which are symmetrically arranged on the left and right sides of the bottom of the mobile housing respectively; the mobile unit comprises a frame, a crawler, a plurality of rotating wheels and a rotating motor, the frame is fixedly arranged on the bottom of the mobile housing, a plurality of rotating wheels are arranged on the frame at equal intervals along the axis direction of the frame, the rotating motor is coaxially connected to any of the rotating wheels, and the crawler is rotatably sleeved on an outer ring formed by the plurality of rotating wheels; The mobile assembly also includes two adsorption units, which are respectively arranged at the front and rear ends of the bottom of the mobile shell; the adsorption unit includes two fixed plates, a sliding plate, a plurality of suction nozzles and an air pump, the two fixed plates are respectively arranged on both sides of one end of the mobile shell, the fixed plates are provided with sliding grooves, the sliding plate is slidably arranged between the two fixed plates along the setting direction of the sliding groove, a plurality of suction nozzles are arranged on the sliding plate at equal intervals along the axial direction of the sliding plate, the plurality of suction nozzles are connected to the air pump through an air pipe, and the air pump is arranged at the bottom of the mobile shell; The adsorption unit further includes a return spring and a control module, the two ends of the return spring are respectively connected to the sliding plate and one end of the fixed plate, the control module is arranged at one end of the sliding plate where the sliding slot is away from the initial position, the control module is communicatively connected with the air pump, and the control module can lock or release the press-fit relationship between it and the sliding plate; The adsorption unit further includes a lifting block and a lifting spring, the fixing plate is further provided with an annular groove, the bottom end of the annular groove overlaps and communicates with the sliding groove, a lifting slot hole is dug at one end of the bottom end of the annular groove close to the control module, the lifting slot hole is communicated with the annular groove, the lifting block can be lifted and lowered in the lifting slot hole, the two ends of the lifting spring are respectively connected to the lifting block and the lifting slot hole, and the sliding plate can lock or release its abutting matching relationship with the lifting block; The lengths of the two annular grooves are different from each other.
2. The oil tank wall reinforcement device according to claim 1 is characterized in that: The adsorption unit also includes a plurality of lifting springs, the sliding plate is provided with a plurality of matching holes, the plurality of matching holes are matched one-to-one with a plurality of suction nozzles, any of the suction nozzles can be lifted and lowered in the corresponding matching holes, the plurality of lifting springs are matched one-to-one with the plurality of suction nozzles, any of the lifting springs is sleeved in the corresponding matching holes, and the two ends of the lifting springs are respectively connected to the sliding plate and the corresponding suction nozzle.
3. The oil tank wall reinforcement device according to claim 1 is characterized in that: The vertical height of the lifting block increases gradually along the axial direction of the sliding groove towards the control module, and the lowest height of the lifting block is flush with the bottom surface of the annular groove in the initial state; one end of the return spring connected to the fixed plate is located at the bottom of one end of the annular groove close to the control module.
4. The oil tank wall reinforcement device according to claim 1, characterized in that: It also includes a steering assembly, which includes a rotating cylinder, a rotating suction cup and a rotating pump. The rotating cylinder is centrally arranged at the bottom center of the mobile shell, the rotating cylinder is located between two adsorption units, the rotating suction cup is rotatably connected to the output end of the rotating cylinder coaxially, the rotating pump is connected to the bottom of the mobile shell, the rotating pump is connected to the rotating suction cup through a connecting pipe, and the rotating suction cup can lock or release its adsorption relationship with the wall of the oil storage tank; The steering assembly also includes a bogie, a pressing module and a pressing rod. The bogie is arranged at the bottom of the movable shell, the pressing module is arranged on the bogie, the pressing module is communicatively connected with the two air pumps, the pressing rod is horizontally connected with the output end of the rotating cylinder, and the pressing rod can lock or release its pressing fit relationship with the pressing module.
5. A method for reinforcing the wall of an oil storage tank, applicable to the oil storage tank wall reinforcement device according to any one of claims 2 to 4, characterized in that: The following steps are involved: S1: The movable housing slides on the wall of the oil storage tank, and moves the welding assembly, the positioning assembly and the pressing assembly to the position of the wall of the oil storage tank to be reinforced; S2: Use a hoist to lift the reinforcement plate to the vicinity of the position to be reinforced on the wall of the oil storage tank; S3: The positioning mechanical claw grabs the reinforcement plate located near the position to be reinforced and moves it to the positioning position of the wall of the oil storage tank; S4: The pressing mechanical claw is used to press the reinforcing plate to fit onto the wall of the oil storage tank; S5: Then the welding mechanical claw moves the output end of the welding equipment mounted thereon to the connection point between the reinforcing plate and the tank wall of the oil storage tank to perform welding processing, and the positioning mechanical claw stops working; S6: Then the movable shell moves along the direction of the connection between the reinforcement plate and the wall of the oil storage tank. Due to the movement of the movable shell, the pressing mechanical claw presses the position of the reinforcement plate to be welded. Due to the movement of the movable shell, the welding mechanical claw welds the connection between the reinforcement plate and the wall of the oil storage tank, thereby welding the reinforcement plate to the wall of the oil storage tank.
Citation Information
Patent Citations
Reinforcing approach bridge method for inner wall of oil storage tank
CN114346506A
Robot body welding device for large oil storage tank
CN218135877U