A matching size detection device for electric door after installation
By designing an electric door matching dimension detection device including a housing assembly, a dimension display module, a first dimension detection component and a second dimension detection component, the problem of the gap and surface difference between the door and the peripheral parts in the prior art is solved, and a flexible and practical detection effect is achieved.
Patent Information
- Application Number
- CN202411517164.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-10-29
AI Technical Summary
The existing door fitting size detection device cannot detect the gap and surface difference between the door and different peripheral parts through flexible movement, and the laser scanner has a high operating threshold and high cost, making it difficult for staff to quickly grasp it.
A matching dimension detection device after installation of electric doors is designed, including a housing assembly, a dimension display module, a first dimension detection component and a second dimension detection component. A laser ranging sensor, a detection column, a detection insert and a detection bend rod are used to realize multi-point detection of the door and the peripheral parts through a flexible detection structure.
It realizes flexible inspection of the gap and surface difference between the door and the peripheral parts, and has the characteristics of clever structural coordination, diverse uses, strong practicality and easy use, and is suitable for staff inspection on the automobile assembly line.
Smart Images

Figure CN119022747B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dimension measurement, and in particular to a matching dimension detection device after an electric door is installed. Background Art
[0002] As a convenient means of transportation, cars have brought great convenience to people's lives. Car doors are one of the car parts that are most closely related to car users. The operating force and operating feeling of opening and closing directly affect the car user's impression of the quality of the car. At present, in order to improve the user experience, the doors of some car models can already achieve electric power assistance during the door opening and closing process.
[0003] After the car door is assembled on the final assembly line, it is also necessary to inspect the gap and surface difference between the car door and surrounding parts when opened or closed.
[0004] Patent No. CN112985216B discloses a multi-detection station automobile door trim panel inspection fixture, including a first inspection fixture panel, a second inspection fixture panel, a door interior panel fixed on the first inspection fixture panel, a triangular trim panel fixed on the second inspection fixture panel, an instrument panel simulation component, a first clamp, a micrometer detector and a plurality of inspection tools; a plurality of first support blocks, a plurality of first matching blocks, a slot and a plurality of first mounting holes are fixed on the first inspection fixture panel; the second inspection fixture panel includes a flap, a rotating rod, a latch, a plurality of second clamps and a plurality of second support blocks; by setting the first inspection fixture panel and the second inspection fixture panel, the size of the door interior panel and the triangular trim panel can be inspected respectively; at the same time, the matching size of the two can also be inspected, which makes up for the shortcomings of the prior art; and the existing clamp is improved to prevent the surface of the door interior panel and the triangular trim panel from being deformed during the inspection, thereby ensuring the inspection accuracy.
[0005] The above technical solution is only applicable to the dimensional detection of a single component or a door in a fixed state, and cannot detect the gap and surface difference between the door and different peripheral parts in a flexible moving manner.
[0006] Although the prior art can also use a laser scanner to scan the car door to achieve the purpose of automatically detecting the matching size, the laser scanner is not convenient to carry with you on the one hand, and on the other hand, the purchase cost is high and the operation threshold is high, and it is difficult for staff to quickly learn and master it. Summary of the invention
[0007] The purpose of the present invention is to provide a matching size detection device for an electric door after installation, aiming to solve the problems existing when using the existing matching size detection device for vehicle doors.
[0008] To achieve the above object, the present invention provides the following technical solution: a matching size detection device for an electric door after installation, comprising a housing assembly and a size display module, wherein the size display module is connected to the housing assembly, and further comprising:
[0009] A first size detection component connected to the housing assembly, the first size detection component comprising a first substrate, a laser ranging sensor, a first detection column, a first spring, a first detection plug and a detection bent rod, the first substrate is fixedly connected to the first detection column and the laser ranging sensor on one side, the first substrate is provided with a detection bent rod on the other side, a first spring is connected between the housing assembly and the first substrate, the size display module is communicatively connected to the laser ranging sensor, and the first detection plug is fixedly connected to the surface of the first substrate;
[0010] A second size detection component connected to the housing assembly, the second size detection component includes a detection part and an adjustment part, the detection part includes a second substrate, a second spring and a second detection plug, the second substrate surface is fixedly connected with the second detection plug, the second spring is connected between the second substrate and the housing assembly, the adjustment part includes a second detection column, and the second detection column is arranged on the surface of the second substrate;
[0011] The first detection plug-in sheet and the second detection plug-in sheet are both located on one side of the housing assembly, and the first detection column and the second detection column are both located on the other side of the housing assembly.
[0012] As a further solution of the present invention, the detection part also includes a linear guide rail, which is fixedly connected to the second substrate; the adjustment part also includes a threaded rod, a nut block and a knob, the threaded rod is connected to the linear guide rail, the nut block is threadedly connected to the threaded rod, the second detection column is fixedly connected to the nut block, the nut block is in sliding contact with the linear guide rail, and the knob is fixedly connected to the end of the threaded rod.
[0013] As a further solution of the present invention, the first size detection component also includes a square rod and a second axle pin, one end of the square rod is fixedly connected to the first substrate, the second axle pin is fixedly connected to the other end of the square rod, and the detection bent rod is rotatably connected to the second axle pin.
[0014] As a further solution of the present invention, the surface of the shell assembly is provided with a first linear hole, a second linear hole, a third linear hole, a hand-holding area, a square hole and a round hole, the second detection column is in sliding contact with the first linear hole, the first detection plug-in and the second detection plug-in are in sliding contact with the second linear hole, the position of the threaded rod close to the knob is in sliding contact with the third linear hole, the square rod is in sliding contact with the square hole, and the first detection column is in sliding contact with the round hole.
[0015] As a further solution of the present invention, the size display module includes a housing, an electronic display screen, a switch key and a mode selection key, and the electronic display screen, the switch key and the mode selection key are all installed on the surface of the housing.
[0016] As a further solution of the present invention, a first pin shaft and a bottom bracket are fixedly connected to the surface of the shell assembly, and the shell is rotatably connected to the first pin shaft.
[0017] As a further solution of the present invention, a sleeve is fixedly connected to the inner wall of the housing assembly, a telescopic column is fixedly connected to the surface of the second substrate, and the telescopic column is movably sleeved in the sleeve.
[0018] The beneficial effects of the present invention are as follows: by utilizing the structural design in which the shell assembly, the size display module, the first size detection component and the second size detection component cooperate with each other, and only using one laser ranging sensor as a measuring element, not only can the first detection column and the second detection column be used to detect the surface difference between the door sheet metal and the vehicle body at different positions, but the first detection plug-in and the second detection plug-in can also be used to detect the gap between the door sheet metal and the vehicle body. In addition, the detection bent rod can also be used to detect the gap between the door guard plate and the side outer panel. It is particularly suitable for workers on the automobile assembly line to detect the gap matching size between the door and surrounding parts from both sides of the automobile inside and outside, and has the characteristics of clever structural matching, diverse uses, strong practicality and easy use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a stereoscopic diagram of a matching dimension detection device after an electric door is installed according to the present invention.
[0020] Figure 2 It is an exploded view of a matching dimension detection device after an electric door is installed according to the present invention.
[0021] Figure 3 It is a three-dimensional diagram of a housing assembly according to an embodiment of the present invention.
[0022] Figure 4 It is a three-dimensional diagram of a size display module according to an embodiment of the present invention.
[0023] Figure 5 It is a stereoscopic diagram of a first size detection component according to an embodiment of the present invention.
[0024] Figure 6 1 is an exploded view of the second size detection component according to an embodiment of the present invention.
[0025] Figure 7 It is an assembly diagram of the first size detection component and the second size detection component of an embodiment of the present invention.
[0026] Figure 8 The present invention is a planar cross-sectional view of a matching dimension detection device after an electric door is installed.
[0027] Fig. 9 The present invention is a bottom view of a matching dimension detection device after an electric door is installed.
[0028] Fig.10 The present invention is a schematic plan view of using the first detection column and the second detection column to detect the surface difference between the door sheet metal and the vehicle body.
[0029] Fig.11 The present invention is a plan view schematically showing the use of a first detection insert and a second detection insert to detect the gap between a door sheet metal and a vehicle body.
[0030] Fig.12 The present invention is a plan view of using a detection bent rod to detect a door guard plate and a side panel outer panel.
[0031] Figure markings: 1-shell assembly, 11-first linear hole, 12-second linear hole, 13-first pin, 14-third linear hole, 15-bottom bracket, 16-handhold area, 17-sleeve, 2-size display module, 21-housing, 22-electronic display screen, 23-on / off key, 24-mode selection key, 3-first size detection component, 31-first substrate, 32-laser ranging sensor, 33-first detection column, 34-first spring, 35-square rod, 36-first detection plug, 37-detection bent rod, 38-second shaft pin, 4-second size detection component, 41-detection part, 411-second substrate, 412-linear guide, 413-second spring, 414-second detection plug, 415-telescopic column, 42-adjustment part, 421-second detection column, 422-threaded rod, 423-nut block, 424-knob. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0033] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0034] See also Figures 1 to 12 In one embodiment of the present invention, a matching size detection device for an electric door after installation includes: 1. a housing assembly 1 and a size display module 2, wherein the size display module 2 is connected to the housing assembly 1, and further includes:
[0035] A first size detection component 3 connected to the housing assembly 1, the first size detection component 3 includes a first substrate 31, a laser ranging sensor 32, a first detection column 33, a first spring 34, a first detection plug 36 and a detection bent rod 37, one side of the first substrate 31 is fixedly connected with the first detection column 33 and the laser ranging sensor 32, the other side of the first substrate 31 is provided with a detection bent rod 37, a first spring 34 is connected between the housing assembly 1 and the first substrate 31, the size display module 2 is connected to the laser ranging sensor 32 for communication, and the first detection plug 36 is fixedly connected to the surface of the first substrate 31;
[0036] A second size detection component 4 connected to the housing assembly 1, the second size detection component 4 includes a detection part 41 and an adjustment part 42, the detection part 41 includes a second substrate 411, a second spring 413 and a second detection plug 414, the second substrate 411 surface is fixedly connected with the second detection plug 414, the second spring 413 is connected between the second substrate 411 and the housing assembly 1, the adjustment part 42 includes a second detection column 421, and the second detection column 421 is arranged on the surface of the second substrate 411;
[0037] The first detection insert 36 and the second detection insert 414 are both located on one side of the housing assembly 1 , and the first detection column 33 and the second detection column 421 are both located on the other side of the housing assembly 1 .
[0038] See also Figure 1 and Figure 4 Furthermore, the size display module 2 includes a shell 21, an electronic display screen 22, a switch key 23, a mode selection key 24, an integrated circuit board, a power module and a signal transceiver module. The electronic display screen 22, the switch key 23 and the mode selection key 24 are all installed on the surface of the shell 21. The laser ranging sensor 32 transmits the measurement data to the integrated circuit board through the signal transceiver module, and the integrated circuit board calculates and processes the data.
[0039] See also Figure 1 and Figure 3 Furthermore, the surface of the shell assembly 1 is fixedly connected with a first pin shaft 13 and a bottom bracket 15, and the outer shell 21 is rotatably connected to the first pin shaft 13. During measurement, the staff rotates the outer shell 21 with the first pin shaft 13 as the axis, so that the electronic display screen 22 faces the staff, making it convenient for the staff to view the test data.
[0040] See also Figure 8 Furthermore, a sleeve 17 is fixedly connected to the inner wall of the housing assembly 1 , and a telescopic column 415 is fixedly connected to the surface of the second substrate 411 , and the telescopic column 415 is movably sleeved in the sleeve 17 .
[0041] In the embodiment of the present invention, the diameters of the first detection column 33 and the second detection column 421 are both 0.5 cm, the thicknesses of the first detection insert 36 and the second detection insert 414 are both 0.8 mm, the thickness of the detection bent rod 37 is 1.2 mm, and the materials of the first detection column 33, the second detection column 421, the first detection insert 36 and the second detection insert 414 are all stainless steel.
[0042] See also Figure 1 , Figure 6 , Figure 7 and Figure 8 In one embodiment of the present invention, the detection part 41 also includes a linear guide rail 412, and the linear guide rail 412 is fixedly connected to the second substrate 411. The adjustment part 42 also includes a threaded rod 422, a nut block 423 and a knob 424. The threaded rod 422 is connected to the linear guide rail 412, and the nut block 423 is threadedly connected to the threaded rod 422. The second detection column 421 is fixedly connected to the nut block 423, and the nut block 423 is in sliding contact with the linear guide rail 412. The knob 424 is fixedly connected to the end of the threaded rod 422.
[0043] In the embodiment of the present invention, in the initial state: the distances between the first detection column 33 and the second detection column 421 and the housing assembly 1 are consistent, and at this time, the distance between the laser ranging sensor 32 and the second substrate 411 is a constant K;
[0044] On the premise that the position of the first detection column 33 remains unchanged, when it is necessary to move the second detection column 421 to select different points on the vehicle body surface to detect the flushness, the operation steps are as follows: control the rotation of the threaded rod 422 by the knob 424, and the rotating threaded rod 422 controls the second detection column 421 to move along the linear guide rail 412 by threaded connection with the nut block 423, and then controls the shell assembly 1 to move toward the door sheet metal and the vehicle body. When the shell assembly 1 is in contact with the door sheet metal surface, the distance between the laser ranging sensor 32 and the second substrate 411 is H, and the integrated circuit board in the size display module 2 receives and calculates the flushness △H=HK, and the flushness data is displayed on the electronic display screen 22.
[0045] See also Figure 1 , Figure 5 and Fig.12 In one embodiment of the present invention, the first size detection component 3 also includes a square rod 35 and a second axle pin 38, one end of the square rod 35 is fixedly connected to the first substrate 31, the second axle pin 38 is fixedly connected to the other end of the square rod 35, and the detection bent rod 37 is rotatably connected to the second axle pin 38.
[0046] See also Figure 1 and Figure 8Furthermore, the surface of the shell assembly 1 is provided with a first linear hole 11, a second linear hole 12, a third linear hole 14, a hand-held area 16, a square hole and a round hole, the second detection column 421 is in sliding contact with the first linear hole 11, the first detection plug 36 and the second detection plug 414 are in sliding contact with the second linear hole 12, the threaded rod 422 is in sliding contact with the third linear hole 14 near the knob 424, the square rod 35 is in sliding contact with the square hole, and the first detection column 33 is in sliding contact with the round hole.
[0047] In the embodiment of the present invention, when the detection bent rod 37 is used, it is rotated 90 degrees with the second axle pin 38 as the axis, so that the detection bent rod 37 and the square rod 35 are in a straight line, and the distance between the end of the detection bent rod 37 and the surface of the housing assembly 1 or the bottom bracket 15 is an integer value.
[0048] Working principle: When the detection device is needed to detect the surface difference between the door sheet metal and the body, press the mode selection key 24 to select the surface difference detection mode. Fig.10 First, place the first detection column 33 and the second detection column 421 at the corresponding positions of the door sheet metal and the vehicle body respectively, and then control the housing assembly 1 to move toward the door sheet metal and the vehicle body through the hand-held area 16. When the housing assembly 1 is in contact with the surface of the door sheet metal, the distance between the laser ranging sensor 32 and the second substrate 411 is H. The integrated circuit board in the size display module 2 receives and calculates the face difference △H=HK. The face difference data is displayed on the electronic display screen 22. When a rubber pad is provided at the end of the first detection column 33, the thickness D of the rubber pad should be calculated.
[0049] In addition, under the premise that the position of the first detection column 33 remains unchanged, when it is necessary to move the second detection column 421 to select different points on the vehicle body surface to detect the face difference, the operation steps are as follows: control the rotation of the threaded rod 422 by the knob 424, and the rotating threaded rod 422 controls the second detection column 421 to move along the linear guide rail 412 by threaded connection with the nut block 423, and then measure the face difference of another point according to the operation method of face difference detection.
[0050] When the detection device is required to detect the gap between the door sheet metal and the vehicle body, press the mode selection key 24 to select the gap detection mode. Fig.11First, press the first detection column 33 and the second detection column 421 by hand at the same time to adjust the gap between the first detection plug 36 and the second detection plug 414 to the minimum value, and then put the first detection plug 36 and the second detection plug 414 between the door sheet metal and the body at the same time, and then release the first detection column 33 and the second detection column 421. At this time, the elastic force of the first spring 34 and the second spring 413 is used to drive the first detection plug 36 and the second detection plug 414 to move in opposite directions, until the first detection plug 36 and the second detection plug 414 are respectively attached to the door sheet metal and the body, the distance S between the laser ranging sensor 32 and the second substrate 411 is the gap value between the door sheet metal and the body.
[0051] When the detection device is required to detect the gap between the door guard plate and the side panel, press the mode selection key 24 to select the hidden position gap detection mode. Fig.12 First, the bottom bracket 15 is clamped or sleeved on the top of the side outer panel. Since the distance between the detection bent rod 37 and the surface of the bottom bracket 15 (the side close to the housing assembly 1) is a constant k, when the bottom bracket 15 is in contact with the top of the side outer panel, the distance between the detection bent rod 37 and the top of the side outer panel is k. Then, the door is closed. The closed door moves the detection bent rod 37, the first substrate 31 and the first detection column 33 through the guard plate. At this time, the distance between the laser ranging sensor 32 and the second substrate 411 is X1, and the distance moved by the detection bent rod 37 is X2=K-X1. Therefore, the gap △X between the door guard plate and the side outer panel is k-X2.
[0052] In summary, by utilizing the structural design in which the shell assembly 1, the size display module 2, the first size detection component 3 and the second size detection component 4 cooperate with each other, and only using one laser ranging sensor 32 as a measuring element, not only can the first detection column 33 and the second detection column 421 be used to detect the surface difference between the door sheet metal and the body at different positions, but the first detection plug 36 and the second detection plug 414 can also be used to detect the gap between the door sheet metal and the body. In addition, the detection bent rod 37 can also be used to detect the gap between the door guard plate and the side outer panel. It is particularly suitable for workers on the automobile assembly line to detect the gap matching size between the door and surrounding parts from both sides of the automobile, and has the characteristics of clever structural matching, diverse uses, strong practicality and easy use.
[0053] For those skilled in the art, although several embodiments and examples of the present invention have been described, these embodiments and examples are provided as examples and are not intended to limit the scope of the invention. These new embodiments can be implemented in various other ways, and various omissions, substitutions, and changes can be made without departing from the scope of the main purpose of the invention.
[0054] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A matching size detection device for an electric door after installation, comprising a housing assembly (1) and a size display module (2), wherein the size display module (2) is connected to the housing assembly (1), and is characterized in that: Also includes: A first size detection component (3) connected to the housing assembly (1), the first size detection component (3) comprising a first substrate (31), a laser distance sensor (32), a first detection column (33), a first spring (34), a first detection plug (36) and a detection bent rod (37); the first detection column (33) and the laser distance sensor (32) are fixedly connected on one side of the first substrate (31); the detection bent rod (37) is provided on the other side of the first substrate (31); a first spring (34) is connected between the housing assembly (1) and the first substrate (31); the size display module (2) is communicatively connected to the laser distance sensor (32); and the first detection plug (36) is fixedly connected to the surface of the first substrate (31); A second size detection component (4) connected to the housing assembly (1), the second size detection component (4) comprising a detection portion (41) and an adjustment portion (42), the detection portion (41) comprising a second substrate (411), a second spring (413) and a second detection plug (414), the second substrate (411) having a second detection plug (414) fixedly connected to its surface, the second spring (413) being connected between the second substrate (411) and the housing assembly (1), the adjustment portion (42) comprising a second detection column (421), the second detection column (421) being arranged on the surface of the second substrate (411); The first detection insert (36) and the second detection insert (414) are both located on one side of the housing assembly (1), and the first detection column (33) and the second detection column (421) are both located on the other side of the housing assembly (1).
2. The matching size detection device for an electric door after installation according to claim 1, characterized in that: The detection part (41) further comprises a linear guide rail (412), wherein the linear guide rail (412) is fixedly connected to the second substrate (411); the adjustment part (42) further comprises a threaded rod (422), a nut block (423) and a knob (424); the threaded rod (422) is connected to the linear guide rail (412), the nut block (423) is threadedly connected to the threaded rod (422), the second detection column (421) is fixedly connected to the nut block (423), the nut block (423) is in sliding contact with the linear guide rail (412), and the knob (424) is fixedly connected to the end of the threaded rod (422).
3. The matching size detection device for an electric door after installation according to claim 2, characterized in that: The first size detection component (3) further comprises a square rod (35) and a second axle pin (38); one end of the square rod (35) is fixedly connected to the first base plate (31); the second axle pin (38) is fixedly connected to the other end of the square rod (35); and the detection bent rod (37) is rotatably connected to the second axle pin (38).
4. The matching size detection device after installation of an electric door according to claim 3, characterized in that: The surface of the housing assembly (1) is provided with a first linear hole (11), a second linear hole (12), a third linear hole (14), a hand-held area (16), a square hole and a round hole; the second detection column (421) is in sliding contact with the first linear hole (11); the first detection insert (36) and the second detection insert (414) are in sliding contact with the second linear hole (12); the position of the threaded rod (422) close to the knob (424) is in sliding contact with the third linear hole (14); the square rod (35) is in sliding contact with the square hole; and the first detection column (33) is in sliding contact with the round hole.
5. The matching size detection device after installation of an electric door according to claim 1, characterized in that: The size display module (2) comprises a housing (21), an electronic display screen (22), a switch key (23) and a mode selection key (24); the electronic display screen (22), the switch key (23) and the mode selection key (24) are all mounted on the surface of the housing (21).
6. The device for detecting the matching dimensions of an electric door after installation according to claim 5, characterized in that: A first pin shaft (13) and a bottom bracket (15) are fixedly connected to the surface of the housing assembly (1), and the outer shell (21) is rotatably connected to the first pin shaft (13).
7. The device for detecting the matching dimensions of an electric door after installation according to claim 1, characterized in that: The inner wall of the housing assembly (1) is fixedly connected to a sleeve (17), the surface of the second base plate (411) is fixedly connected to a telescopic column (415), and the telescopic column (415) is movably sleeved in the sleeve (17).
Citation Information
Patent Citations
A multi-station automotive door trim panel inspection tool
CN112985216B
Measuring instrument
CN101936697A
Detection tool for automobile front wing plate support
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