A hydraulic powder coating machine for welding rod processing
By designing a hydraulic powder coating machine for welding rod processing including powder cylinder, pressure stabilization assembly, powder coating assembly and adjustment assembly, the problem of discontinuous powder coating pressure in the prior art is solved, and the continuous powder coating and quality improvement of welding rods is achieved.
Patent Information
- Application Number
- CN202411535703.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-10-31
AI Technical Summary
When using existing welding rod hydraulic powder coating machines, due to the limitations of equipment structure and working principle, the powder coating pressure often occurs, resulting in powder breakage of the welding rod, which seriously affects its quality and performance.
A hydraulic powder coating machine for welding rod processing is designed, including powder cylinder, pressure stabilization assembly, powder coating assembly and adjustment assembly. The pressure stabilization assembly automatically adjusts the air pressure through the air pump and the connecting vent pipe to ensure continuous powder coating pressure; the powder coating assembly realizes continuous coating supply through electro-hydraulic push rods and piston plates.
It effectively solves the problem of discontinuous powder coating pressure, ensures continuous powder coating of the welding rod, and improves the quality and performance of the welding rod.
Smart Images

Figure CN119035874B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding rod powder coating, and in particular relates to a hydraulic powder coating machine for welding rod processing. Background Art
[0002] Welding rod pressure coating refers to the process of applying the prepared welding rod coating to the processed welding core to form a welding rod. It is one of the most critical processes in the production of welding rods and has a very important impact on the quality of welding rods. At present, the industry adopts the pressure coating method for production, which requires the use of a powder coating machine for processing;
[0003] However, when the current hydraulic powder coating machine for welding rods is in use, due to the limitations of the structure and working principle of the existing equipment, the powder coating pressure is often discontinuous during the powder coating process. This discontinuous pressure will cause the welding rod to break powder, seriously affecting the quality and performance of the welding rod.
[0004] Therefore, a hydraulic powder coating machine for welding rod processing is designed to solve the above problems. Summary of the invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides a hydraulic powder coating machine for welding rod processing, which can effectively solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a hydraulic powder coating machine for welding rod processing, comprising a powder cylinder, one end of which is fixedly connected to a machine head, and a guide tube and a powder coating mold are installed on the surface of the machine head;
[0007] A voltage stabilizing assembly is arranged above the powder cylinder, and the voltage stabilizing assembly includes a rectangular plate, a baffle plate, a plug-in plate, an L-shaped plate, a second spring, a linkage plate and a connecting optical axis, a linkage plate is arranged on one side of the rectangular plate, a baffle plate is arranged in a square slide groove opened on one side of the rectangular plate close to the linkage plate, the baffle plate and the rectangular plate are fixedly connected, a connecting optical axis is fixedly connected to a side of the linkage plate close to the rectangular plate, the connecting optical axis is inserted in the inside of the square slide groove, a plug-in plate is inserted in the side through groove opened at one end of the rectangular plate, the plug-in plate and the rectangular plate are slidably connected, an end of the rectangular plate close to the plug-in plate is fixedly connected to the L-shaped plate, a second spring is arranged between the L-shaped plate and the plug-in plate, and both ends of the second spring are respectively fixedly connected to the L-shaped plate and the plug-in plate;
[0008] A powder coating component is arranged on the surface of the powder cylinder, a stirring component connected to the powder coating component is arranged above the powder cylinder, and a regulating component connected to the voltage stabilizing component is arranged above the powder cylinder.
[0009] As a preferred embodiment of a hydraulic powder coating machine for welding rod processing of the present invention, the powder coating assembly includes a partition, a first one-way valve, a piston plate, a first connecting rod, a second connecting rod and an electric hydraulic push rod, the powder cylinder is fixedly connected with a partition, the first one-way valve is installed in the first mounting hole opened in the partition, a piston plate is inserted in the powder cylinder, the piston plate and the powder cylinder are sealingly and slidingly connected, a first auxiliary slide groove opened at the end of the powder cylinder away from the machine head is inserted with a first connecting rod, the first connecting rod and the powder cylinder are slidingly connected, the powder cylinder has two circulation air holes opened at the end away from the machine head, one end of the first connecting rod is fixedly connected to a side of the piston plate away from the partition, the other end of the first connecting rod is fixedly connected to the second connecting rod, an electric hydraulic push rod is installed on the upper surface of the powder cylinder, the end of the telescopic rod of the electric hydraulic push rod is fixedly connected to the second connecting rod, and the end of the linkage plate away from the connecting optical axis is fixedly connected to the second connecting rod.
[0010] As a preferred hydraulic powder coating machine for welding rod processing of the present invention, the powder coating assembly includes an auxiliary storage box, a sealing rubber sleeve, a rectangular counterweight and a first baffle plate. The auxiliary storage box is fixedly installed in the installation square groove opened on the upper surface of the powder cylinder. A rectangular counterweight is arranged inside the auxiliary storage box. The surface of the rectangular counterweight is sleeved with a sealing rubber sleeve. The rectangular counterweight is sealed and slidably connected to the inside of the auxiliary storage box through the sealing rubber sleeve. The inside of the auxiliary storage box is fixedly connected with a first baffle plate, and the first baffle plate is located below the rectangular counterweight.
[0011] As a preferred hydraulic powder coating machine for welding rod processing of the present invention, the powder coating assembly also includes a transfer storage box, a feed pipe and a second one-way valve. The upper surface of the powder cylinder is fixedly connected to the transfer storage box, and the feed pipe is inserted into the upper connecting hole opened on the bottom surface of the transfer storage box. The second one-way valve is installed inside the feed pipe, and one end of the feed pipe away from the transfer storage box is inserted into the lower connecting hole opened on the upper surface of the powder cylinder, and the feed pipe is located between the partition and the piston plate.
[0012] As a preferred embodiment of a hydraulic powder coating machine for welding rod processing of the present invention, the voltage stabilizing component also includes a connecting pipe, a support rod, a limit plate, a blocking disc, a rubber sealing ball, a connecting column, a lower connecting plate, a first spring, an upper connecting plate, a first longitudinal sliding rod and a cross bar. A connecting pipe is installed in the circular groove opened on the upper surface of the auxiliary storage box, and a lower connecting plate, an upper connecting plate and a limit plate are arranged above the connecting pipe. The upper connecting plate is located between the lower connecting plate and the limit plate, and the limit plate is located above the lower connecting plate. Support rods are respectively inserted into the side grooves symmetrically opened on both sides of the lower connecting plate, and the support rods are slidably connected to the lower connecting plate. The two ends of the two support rods are fixedly connected to the limit plate and the connecting pipe respectively, and the upper connecting plate and the lower connecting plate are fixedly connected. The connecting plates have the same shape, the upper connecting plate and the support rod are slidably connected, a first spring is arranged between the upper connecting plate and the lower connecting plate, two ends of the first spring are respectively fixedly connected to the lower connecting plate and the upper connecting plate, a connecting column is fixedly connected to the bottom surface of the lower connecting plate, an end of the connecting column away from the lower connecting plate is fixedly connected to a rubber sealing ball, an isolation disc is fixedly connected to the interior of the connecting pipe, an arc-shaped through air hole is provided inside the blocking disc, the rubber sealing ball is located inside the arc-shaped through air hole, a first longitudinal sliding rod is inserted into the second auxiliary sliding groove provided inside the limiting plate, a cross bar is fixedly connected to the upper surface of the rectangular plate, and an end of the cross bar away from the rectangular plate is fixedly connected to the surface of the first longitudinal sliding rod.
[0013] As a preferred hydraulic powder coating machine for welding rod processing of the present invention, the voltage stabilizing component also includes an air pump and a connecting air pipe, a connecting air pipe is inserted into the upper surface of the auxiliary storage box, the connecting air pipe is connected to the interior of the auxiliary storage box, an air pump is installed on one side of the auxiliary storage box, and the end of the connecting air pipe away from the auxiliary storage box is installed at the exhaust end of the air pump.
[0014] As a preferred hydraulic powder coating machine for welding rod processing of the present invention, the voltage stabilizing assembly also includes a longitudinal blocking plate and an L-shaped clamping plate, the surface of the rectangular plate is fixedly connected with the longitudinal blocking plate, the longitudinal blocking plate fits the surface of the plug-in plate, the end of the plug-in plate away from the second spring is provided with an inclined section, the side of the rectangular plate close to the linkage plate is fixedly connected with the L-shaped clamping plate, the linkage plate is inserted between the L-shaped clamping plate and the rectangular plate, and the linkage plate and the L-shaped clamping plate are slidably connected.
[0015] As a preferred hydraulic powder coating machine for welding rod processing of the present invention, the voltage stabilizing assembly also includes a longitudinal rod sleeve and a second longitudinal sliding rod, the upper surface of the powder cylinder is fixedly connected with the longitudinal rod sleeve, the second longitudinal sliding rod is inserted inside the longitudinal rod sleeve, the longitudinal rod sleeve and the second longitudinal sliding rod are slidably connected, and the rectangular plate is fixedly connected to the top end of the second longitudinal sliding rod.
[0016] As a preferred hydraulic powder coating machine for welding rod processing of the present invention, the adjustment component includes a first bearing, a threaded rod and a handwheel, a threaded rod is inserted into the threaded hole opened inside the first longitudinal slide rod, the threaded rod and the first longitudinal slide rod are threadedly connected, a first bearing is installed on the upper surface of the upper connecting plate, the bottom end of the threaded rod is installed inside the first bearing, the threaded rod is rotatably connected to the upper connecting plate through the first bearing, and the top end of the threaded rod is fixedly connected to the handwheel.
[0017] As a preferred hydraulic powder coating machine for welding rod processing of the present invention, the stirring assembly includes a rotating shaft, a second bearing, a stirring rod, a block, a gear, a toothed rod and a fixed rod, a rotating shaft is arranged inside the transfer storage box, the surface of the rotating shaft is sleeved with a second bearing, the surface of the outer ring of the second bearing is fixedly connected to two symmetrically arranged fixed rods, one end of the fixed rod away from the second bearing is fixedly connected to the transfer storage box, the rotating shaft is rotatably connected to the fixed rod through the second bearing, the surface of the rotating shaft is fixedly connected to the stirring rod, the surface of the rotating shaft is fixedly sleeved with a gear, the gear is located above the transfer storage box, the surface of the gear is meshingly connected with a toothed rod, one end of the toothed rod is fixedly connected to the surface of the second connecting rod, and two blocks are arranged on a side of the toothed rod away from the gear, both of the blocks are fixedly connected to the upper surface of the transfer storage box, and the block and the toothed rod are slidably connected.
[0018] Compared with the prior art, the invention has the following beneficial effects: the invention has a scientific and reasonable structure and is safe and convenient to use:
[0019] 1. A powder coating component is provided. When the electric hydraulic push rod drives the piston plate to move back and forth, the paint between the partition and the piston plate flows to the side of the partition away from the piston plate, thereby increasing the pressure of the paint there, achieving the effect of powder coating on the welding rod, and allowing the paint inside the transfer storage box to flow between the partition and the piston plate, thereby ensuring the supply of paint.
[0020] 2. A pressure stabilizing component is provided. The piston plate pushes the paint to flow, realizing auxiliary storage of powder coating of welding rods and paint. When the paint between the piston plate and the partition cannot continue to flow, the air pressure is automatically increased to push the rectangular counterweight block to move, ensuring that the paint in the machine head is continuously under pressure and the continuity of powder coating of welding rods is guaranteed. When the piston plate moves in the opposite direction, the air pressure is automatically reduced, so that the paint in the machine head is always under pressure, further ensuring the continuity of powder coating.
[0021] 3. An adjustment component is provided, which is conducive to adjusting the internal air pressure of the auxiliary storage box by rotating the threaded rod, avoiding the problem of the first spring weakening after being used for a period of time, thereby ensuring the effect of powder coating on the welding rod.
[0022] 4. A stirring assembly is provided, and the stirring rod rotates inside the transfer storage box to stir the paint inside the transfer storage box, thereby avoiding the problem of inconvenience in unloading caused by the agglomeration of the paint inside the transfer storage box. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 For the present invention Figure 1 Sectional view at AA in the middle;
[0026] Figure 3 For the present invention Figure 2 The enlarged view of point A in the middle;
[0027] Figure 4 It is a schematic diagram of the structure of the rectangular plate and the L-shaped card plate in the present invention;
[0028] Figure 5 For the present invention Figure 4 Sectional view at the middle BB;
[0029] Figure 6 For the present invention Figure 5 The enlarged view of point B in the middle;
[0030] Figure 7 It is a schematic diagram of the structure of the linkage plate and the connecting optical axis in the present invention;
[0031] Figure 8 It is a schematic diagram of the structure of the gear and the gear rod in the present invention;
[0032] Fig. 9 It is a schematic diagram of the structure of the rectangular plate and the L-shaped card plate in the present invention;
[0033] Fig.10 It is a schematic structural diagram of the second spring and the plug board in the present invention;
[0034] Fig.11 It is a structural schematic diagram of the first spring and the upper connecting plate in the present invention;
[0035] Fig.12 It is a structural schematic diagram of the limiting plate and the connecting pipe in the present invention;
[0036] In the figure:
[0037] 1. Powder cylinder; 2. Guide tube; 3. Powder coating mold; 4. Powder coating assembly; 41. Partition; 42. First one-way valve; 43. First mounting hole; 44. Piston plate; 45. First connecting rod; 46. Second connecting rod; 47. Electric hydraulic push rod; 48. Auxiliary storage box; 49. Installation square groove; 410. Sealing rubber sleeve; 411. Rectangular counterweight; 412. First blocking plate; 413. Transfer storage box; 414. Feeding pipe; 415. Second one-way valve; 416. Lower connecting hole; 417. Upper connecting hole; 418. First auxiliary chute; 419. Flowing air hole; 5. Pressure stabilizing assembly; 51. Air pump; 52. Connecting air pipe; 53. Connecting pipeline; 54. Support rod; 55. Limiting plate; 56. Blocking disc; 57. Rubber sealing ball; 58. Connecting column; 59. Lower connecting plate; 510. Side concave slot; 511, first spring; 512, upper connecting plate; 513, second auxiliary sliding slot; 514, first longitudinal sliding rod; 515, cross bar; 516, rectangular plate; 517, baffle plate; 518, square sliding slot; 519, side through slot; 520, longitudinal blocking plate; 521, plug-in plate; 522, L-shaped plate; 523, second spring; 524, inclined section; 525, linkage plate; 526, Connecting optical axis; 527, L-shaped card plate; 528, longitudinal rod sleeve; 529, second longitudinal sliding rod; 530, arc-shaped through-hole; 6, adjustment component; 61, first bearing; 62, threaded rod; 63, hand wheel; 64, threaded hole; 7, stirring component; 71, rotating shaft; 72, second bearing; 73, stirring rod; 74, stopper; 75, gear; 76, gear rod; 77, fixing rod; 8, machine head. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example: Figure 1-Figure 12 As shown, the present invention provides a technical solution, a hydraulic powder coating machine for welding rod processing, comprising a powder cylinder 1, one end of the powder cylinder 1 is fixedly connected to a machine head 8, and a guide tube 2 and a powder coating mold 3 are installed on the surface of the machine head 8;
[0040] The surface of the powder cylinder 1 is provided with a powder coating component 4, which includes a partition 41, a first one-way valve 42, a piston plate 44, a first connecting rod 45, a second connecting rod 46, an electric hydraulic push rod 47, an auxiliary storage box 48, a sealing rubber sleeve 410, a rectangular counterweight block 411, a first blocking plate 412, a transfer storage box 413, a feeding pipe 414 and a second one-way valve 415. The inside of the powder cylinder 1 is fixedly connected with the partition 41, and the first one-way valve 42 is installed in the first mounting hole 43 opened in the partition 41. The inside of the powder cylinder 1 is inserted with a piston plate 44, and the piston plate 44 and the powder cylinder 1 are sealed and slidably connected. A first connecting rod 45 is inserted into a first auxiliary sliding groove 418 opened at one end away from the machine head 8, and the first connecting rod 45 is slidably connected to the powder cylinder 1. Two circulation air holes 419 are opened at one end of the powder cylinder 1 away from the machine head 8. One end of the first connecting rod 45 is fixedly connected to a side of the piston plate 44 away from the partition plate 41, and the other end of the first connecting rod 45 is fixedly connected to the second connecting rod 46. An electric hydraulic push rod 47 is installed on the upper surface of the powder cylinder 1, and the end of the telescopic rod of the electric hydraulic push rod 47 is fixedly connected to the second connecting rod 46, and one end of the linkage plate 525 away from the connecting optical axis 526 is fixedly connected to the second connecting rod 46.
[0041] An auxiliary storage box 48 is fixedly installed in the installation square groove 49 opened on the upper surface of the powder cylinder 1, and a rectangular counterweight block 411 is arranged inside the auxiliary storage box 48. The surface of the rectangular counterweight block 411 is provided with a sealing rubber sleeve 410, and the rectangular counterweight block 411 is sealed and slidably connected to the inside of the auxiliary storage box 48 through the sealing rubber sleeve 410. A first blocking plate 412 is fixedly connected to the inside of the auxiliary storage box 48, and the first blocking plate 412 is located below the rectangular counterweight block 411. The setting of the first blocking plate 412 plays an effect of blocking the rectangular counterweight block 411 from moving out of the auxiliary storage box 48, and the width of the first blocking plate 412 is narrow, and will not prevent the paint from entering the auxiliary storage box 48 to push the rectangular counterweight block to move.
[0042] A transfer storage box 413 is fixedly connected to the upper surface of the powder cylinder 1, and a feed pipe 414 is inserted into an upper connecting hole 417 opened on the bottom surface of the transfer storage box 413. A second one-way valve 415 is installed inside the feed pipe 414. One end of the feed pipe 414 away from the transfer storage box 413 is inserted into a lower connecting hole 416 opened on the upper surface of the powder cylinder 1. The feed pipe 414 is located between the partition 41 and the piston plate 44.
[0043] A pressure stabilizing assembly 5 is arranged above the powder cylinder 1, and the pressure stabilizing assembly 5 includes an air pump 51, a connecting air pipe 52, a rectangular plate 516, a baffle plate 517, a plug-in plate 521, an L-shaped plate 522, a second spring 523, a linkage plate 525, a connecting optical axis 526, a connecting pipeline 53, a support rod 54, a limit plate 55, a blocking disc 56, a rubber sealing ball 57, a connecting column 58, a lower connecting plate 59, a first spring 511, an upper connecting plate 512, a first longitudinal slide bar 514, a longitudinal blocking plate 520, an L-shaped card plate 527, a longitudinal rod sleeve 528, a second longitudinal slide bar 529 and a cross bar 515. A linkage plate 525 is arranged on one side of the rectangular plate 516, and the rectangular plate 516 is close to the linkage plate 52 A baffle plate 517 is arranged in a square slide groove 518 opened on one side, and the baffle plate 517 is fixedly connected to the rectangular plate 516. A connecting optical axis 526 is fixedly connected to a side of the linkage plate 525 close to the rectangular plate 516, and the connecting optical axis 526 is inserted into the inside of the square slide groove 518. A plug-in plate 521 is inserted into a side through groove 519 opened at one end of the rectangular plate 516, and the plug-in plate 521 is slidably connected to the rectangular plate 516. An L-shaped plate 522 is fixedly connected to one end of the rectangular plate 516 close to the plug-in plate 521, and a second spring 523 is arranged between the L-shaped plate 522 and the plug-in plate 521, and the two ends of the second spring 523 are respectively fixedly connected to the L-shaped plate 522 and the plug-in plate 521, so as to assist the storage A connecting pipe 53 is installed in the circular groove opened on the upper surface of the storage box 48, and a lower connecting plate 59, an upper connecting plate 512 and a limit plate 55 are arranged above the connecting pipe 53. The upper connecting plate 512 is located between the lower connecting plate 59 and the limit plate 55, and the limit plate 55 is located above the lower connecting plate 59. Support rods 54 are respectively inserted into the side grooves 510 symmetrically opened on both sides of the lower connecting plate 59. The support rods 54 and the lower connecting plate 59 are slidably connected. The two ends of the two support rods 54 are respectively fixedly connected to the limit plate 55 and the connecting pipe 53. The upper connecting plate 512 and the lower connecting plate 59 have the same shape. The upper connecting plate 512 and the support rod 54 are slidably connected. A first spring 511 is arranged between the upper connecting plate 512 and the lower connecting plate 59. The two ends of the first spring 511 are fixedly connected to the lower connecting plate 59 and the upper connecting plate 512 respectively, the bottom surface of the lower connecting plate 59 is fixedly connected with a connecting column 58, the end of the connecting column 58 away from the lower connecting plate 59 is fixedly connected with a rubber sealing ball 57, the interior of the connecting pipe 53 is fixedly connected with a blocking disc 56, the interior of the blocking disc 56 is provided with an arc-shaped through air hole 530, the rubber sealing ball 57 is located inside the arc-shaped through air hole 530, the second auxiliary slide groove 513 provided in the limiting plate 55 is inserted with a first longitudinal slide bar 514, the upper surface of the rectangular plate 516 is fixedly connected with a cross bar 515, and the end of the cross bar 515 away from the rectangular plate 516 is fixedly connected to the surface of the first longitudinal slide bar 514.
[0044] A connecting air pipe 52 is inserted into the upper surface of the auxiliary storage box 48, and the connecting air pipe 52 is connected to the interior of the auxiliary storage box 48. An air pump 51 is installed on one side of the auxiliary storage box 48, and one end of the connecting air pipe 52 away from the auxiliary storage box 48 is installed at the exhaust end of the air pump 51.
[0045] The surface of the rectangular plate 516 is fixedly connected to a longitudinal blocking plate 520, which fits the surface of the plug-in board 521. The end of the plug-in board 521 away from the second spring 523 is provided with an inclined cut surface 524. The shape of the plug-in board 521 is similar to that of the reference board 516. Fig.10 As shown, an L-shaped card plate 527 is fixedly connected to one side of the rectangular plate 516 close to the linkage plate 525, the linkage plate 525 is inserted between the L-shaped card plate 527 and the rectangular plate 516, and the linkage plate 525 and the L-shaped card plate 527 are slidably connected.
[0046] A longitudinal rod sleeve 528 is fixedly connected to the upper surface of the powder cylinder 1 , a second longitudinal slide bar 529 is inserted inside the longitudinal rod sleeve 528 , the longitudinal rod sleeve 528 and the second longitudinal slide bar 529 are slidably connected, and the rectangular plate 516 is fixedly connected to the top of the second longitudinal slide bar 529 .
[0047] An adjusting assembly 6 connected to the voltage stabilizing assembly 5 is arranged above the powder cylinder 1, and the adjusting assembly 6 includes a first bearing 61, a threaded rod 62 and a handwheel 63. A threaded hole 64 opened inside the first longitudinal slide bar 514 is inserted with a threaded rod 62, and the threaded rod 62 and the first longitudinal slide bar 514 are threadedly connected. The first bearing 61 is installed on the upper surface of the upper connecting plate 512, and the bottom end of the threaded rod 62 is installed inside the first bearing 61. The threaded rod 62 is rotatably connected to the upper connecting plate 512 through the first bearing 61, and the top of the threaded rod 62 is fixedly connected with a handwheel 63.
[0048] A stirring assembly 7 connected to the powder coating assembly 4 is arranged above the powder cylinder 1. The stirring assembly 7 includes a rotating shaft 71, a second bearing 72, a stirring rod 73, a stopper 74, a gear 75, a gear rod 76 and a fixed rod 77. The interior of the transfer storage box 413 is provided with a rotating shaft 71. The surface of the rotating shaft 71 is sleeved with a second bearing 72. The surface of the outer ring of the second bearing 72 is fixedly connected with two symmetrically arranged fixed rods 77. The end of the fixed rod 77 away from the second bearing 72 is fixedly connected to the transfer storage box 413. The rotating shaft 71 passes through the transfer storage box 413. The surface of the rotating shaft 71 is fixedly connected to the stirring rod 73 through the second bearing 72 and the fixed rod 77 for rotation. The surface of the rotating shaft 71 is fixedly sleeved with a gear 75, and the gear 75 is located above the transfer storage box 413. The surface of the gear 75 is meshingly connected with a gear rod 76, and one end of the gear rod 76 is fixedly connected to the surface of the second connecting rod 46. Two blocks 74 are provided on the side of the gear rod 76 away from the gear 75. The two blocks 74 are fixedly connected to the upper surface of the transfer storage box 413, and the block 74 and the gear rod 76 are slidably connected.
[0049] It should be noted that the linkage plate 525 can slide longitudinally inside the L-shaped card plate 527. During the use of the powder coating machine, the L-shaped card plate 527 does not limit the longitudinal movement of the linkage plate 525. The role of the L-shaped card plate 527 is to make the linkage plate 525 slide against the surface of the rectangular plate 516. During the movement of the rectangular plate 516, the second longitudinal sliding rod 529 can slide inside the longitudinal rod sleeve 528, thereby ensuring the stability of the connecting optical axis 526 during the movement.
[0050] It should be noted that the longitudinal blocking plate 520 is provided to block the plug board 521, thereby preventing the plug board 521 from shaking inside the side through groove 519; a cut surface matching the end of the plug board 521 is provided on one side of the baffle plate 517 close to the plug board 521, thereby facilitating the sliding of the connecting optical axis 526.
[0051] It should be noted that: the first one-way valve 42 and the second one-way valve 415 are existing technologies. Under the action of the first one-way valve 42, the paint can pass through the interior of the first mounting hole 43 and flow into the side of the partition 41 away from the piston plate 44, and the flow direction of the paint is irreversible. Under the action of the second one-way valve 415, the paint can pass through the interior of the discharge pipe 414 and flow into the interior of the powder cylinder 1, and the flow direction of the paint is irreversible.
[0052] Working principle: When the powder coating machine is in use, the electric hydraulic push rod 47 and the air pump 51 are connected to the external power supply, and the paint is transported to the inside of the transfer storage box 413 through the external conveying mechanism. The operation controller starts the electric hydraulic push rod 47 and the air pump 51. The operation of the electric hydraulic push rod 47 and its telescopic rod begin to reciprocate. The operation of the air pump 51 causes the external gas to flow into the auxiliary storage box 48 along the inside of the connecting air pipe 52. When the rectangular counterweight block 411 and the first blocking plate 412 are attached, as the gas continues to flow along the inside of the connecting air pipe 52, the gas flows into the auxiliary storage box 48. When the gas flows into the auxiliary storage box 48, the air pressure in the space formed by the auxiliary storage box 48 and the rectangular counterweight 411 increases, and the force exerted by the air pressure on the rubber sealing ball 57 increases continuously. When the air pressure in the auxiliary storage box 48 pushes the rubber sealing ball 57 to move, the first spring 511 is compressed. At this time, the gas in the auxiliary storage box 48 can flow out along the gap between the rubber sealing ball 57 and the blocking disc 56, and the force exerted by the air pressure in the auxiliary storage box 48 on the rectangular counterweight 411 is less fluctuating.
[0053] When the telescopic rod inside the electric hydraulic push rod 47 begins to retract, the telescopic rod of the electric hydraulic push rod 47 drives the second connecting rod 46 to move in the direction close to the powder cylinder 1. The movement of the second connecting rod 46 drives the piston plate 44 to slide inside the powder cylinder 1 through the first connecting rod 45. In the process of the piston plate 44 moving toward the partition 41, the paint between the piston plate 44 and the partition 41 flows through the inside of the first mounting hole 43 to the side of the partition 41 away from the piston plate 44. As the paint continues to flow away from the side of the partition 41 away from the piston plate 44, the paint on the side of the partition 41 away from the piston plate 44 is under pressure. Due to the continuous sliding of the welding rod inside the guide tube 2 and the powder coating mold 3, the powder coating process of the welding rod is realized. When the telescopic rod inside the electric hydraulic push rod 47 begins to extend, the electric The telescopic rod of the electric hydraulic push rod 47 drives the second connecting rod 46 to move in the direction away from the powder cylinder 1. The movement of the second connecting rod 46 drives the piston plate 44 to slide inside the powder cylinder 1 through the first connecting rod 45, so as to extract the paint stored in the transfer storage box 413, so that the paint inside the transfer storage box 413 flows along the inside of the discharge pipe 414 to between the partition 41 and the piston plate 44, and then in the process of the electric hydraulic push rod 47 driving the piston plate 44 to reciprocate, the paint between the partition 41 and the piston plate 44 flows to the side of the partition 41 away from the piston plate 44, thereby increasing the pressure of the paint there, achieving the effect of powder coating on the welding rod, and making the paint inside the transfer storage box 413 flow between the partition 41 and the piston plate 44, so as to ensure the supply of paint;
[0054] When the telescopic rod inside the electric hydraulic push rod 47 begins to retract, as the paint on the side of the partition 41 away from the piston plate 44 continues to flow in, the paint on the side of the partition 41 away from the piston plate 44 is under pressure. Under the action of the pressure, a part of the paint is coated inside the machine head 8, thereby alleviating the pressure of the paint continuously flowing into the inside of the machine head 8, and a part of the paint flows into the inside of the auxiliary storage box 48 under the action of the pressure of the paint. Under the action of the paint pressure, the paint inside the auxiliary storage box 48 pushes the rectangular counterweight block 411 to slide inside the auxiliary storage box 48, thereby making the auxiliary storage The paint inside the storage box 48 is continuously increasing. The effect achieved by this process is that when the piston plate 44 pushes the paint between the partition plate 41 and the piston plate 44 to flow to the side of the partition plate 41 away from the piston plate 44, the paint is applied to the welding rod and flows into the auxiliary storage box 48 to store the paint passing through the partition plate 41. In this process, the welding rod slides at a uniform speed inside the guide tube 2 and the powder coating mold 3, and the telescopic rod of the electric hydraulic push rod 47 drives the piston plate 44 to move at a uniform speed, thereby making the pressure fluctuation of the paint inside the machine head 8 smaller, thereby ensuring the effect of powder coating on the welding rod;
[0055] During this process, the movement of the second connecting rod 46 drives the linkage plate 525 to slide inside the L-shaped card plate 527, and the movement of the linkage plate 525 drives the connecting optical axis 526 to move under the dividing plate 517. Under the action of the elastic potential energy of the first spring 511, the connecting optical axis 526 fits the inner wall of the square slide groove 518 and moves under the dividing plate 517. As the second connecting rod 46 continues to move, the connecting optical axis 526 continues to move. When the connecting optical axis 526 and the inclined section 524 opened at the end of the plug-in board 521 fit and slide, the connecting optical axis 526 applies a force to the plug-in board 521 to make the plug-in board 521 slide inside the side through groove 519. At this time, the second spring 523 is in a state of continuous compression. When the plug-in board 521 moves a distance that can make the connecting optical axis 526 When the connecting optical axis 526 slides through the gap between the plug-in board 521 and the baffle plate 517, as the connecting optical axis 526 slides in contact with the inclined cut surface 524, under the action of the inclined surface, the connecting optical axis 526 moves to the top of the plug-in board 521, and under the action of the elastic potential energy of the second spring 523, the plug-in board 521 slides along the inside of the side through groove 519 and slides to fit with the end of the baffle plate 517. In this process, since the height of the linkage plate 525 and the connecting optical axis 526 remains unchanged, when the connecting optical axis 526 moves to the top of the plug-in board 521, the rectangular plate 516 moves downward, and at this time, the telescopic rod of the electric hydraulic push rod 47 retracts to the extreme, so that the paint between the piston plate 44 and the partition plate 41 cannot continue to flow along the inside of the partition plate 41;
[0056] During this process, the rectangular plate 516 moves downward and drives the first longitudinal slide bar 514 to move downward through the cross bar 515. The movement of the first longitudinal slide bar 514 drives the upper connecting plate 512 to move downward through the threaded rod 62. The upper connecting plate 512 shortens the distance between the lower connecting plate 59 and the upper connecting plate 512 during the movement, thereby causing the first spring 511 to continue to be compressed. As the first spring 511 is compressed, the force applied to the rubber sealing ball 57 is increased, so that the force between the rubber sealing ball 57 and the blocking disc 56 is increased, so that the distance between the rubber sealing ball 57 and the blocking disc 56 becomes smaller, and when the gas flows through the gap between the rubber sealing ball 57 and the blocking disc 56, the gas is increased. The force exerted by the body on the rubber sealing ball 57, that is, the air pressure inside the auxiliary storage box 48 is increased. The air pressure inside the auxiliary storage box 48 increases, that is, the force exerted by the air pressure on the rectangular counterweight block 411 increases. During the process of increasing the air pressure on the rectangular counterweight block 411, the paint inside the auxiliary storage box 48 is pushed to flow into the inside of the powder cylinder 1 through the rectangular counterweight block 411, which is conducive to automatically increasing the air pressure inside the space formed by the rectangular counterweight block 411 and the auxiliary storage box 48 when the paint between the piston plate 44 and the partition 41 cannot continue to flow along the inside of the partition 41. The rectangular counterweight block 411 is pushed to move by increasing the air pressure, so that the paint inside the head 8 continues to have pressure, thereby ensuring the continuity of the powder coating on the welding rod;
[0057] When the telescopic rod inside the electric hydraulic push rod 47 begins to extend, the paint inside the transfer storage box 413 flows along the inside of the discharge pipe 414 to between the partition plate 41 and the piston plate 44. At this time, the increase in spatial pressure formed between the rectangular counterweight block 411 and the auxiliary storage box 48 causes the rectangular counterweight block 411 to push the paint inside the auxiliary storage box 48 to continuously apply pressure to the paint inside the machine head 8. At this time, the second connecting rod 46 moves in a direction away from the powder cylinder 1. The movement of the second connecting rod 46 drives the linkage plate 525 and the connecting optical axis 526 to move synchronously. Under the action of the elastic potential energy of the spring 511, the connecting optical axis 526 slides in contact with the upper surface of the baffle plate 517. When the telescopic rod of the electric hydraulic push rod 47 is extended to the limit, the second connecting rod 46 drives the connecting optical axis 526 to move to the end of the baffle plate 517, and under the action of the elastic potential energy of the first spring 511, the rectangular plate 516 moves upward, and the connecting optical axis 526 slides along the end of the baffle plate 517 and the gap inside the rectangular plate 516 until the connecting optical axis 526 moves to the bottom of the baffle plate 517 and fits with the inner wall of the square slide groove 518.
[0058] During this process, the rectangular plate 516 moves upward, so that although the first spring 511 is still in a compressed state, the overall length of the first spring 511 after compression increases, thereby reducing the force applied to the rubber sealing ball 57, and the gap between the gas flowing along the rubber sealing ball 57 and the blocking disc 56 increases, thereby reducing the pressure inside the space formed by the rectangular counterweight block 411 and the auxiliary storage box 48. The electric hydraulic push rod 47 begins to retract when the telescopic rod is extended to the limit, and then continues to make the piston plate 44 squeeze the paint between the partition 41 and the piston plate 44, so that the paint continues to flow to the side of the partition 41 away from the piston plate 44. Under the action of pressure, the paint can continuously coat the welding rod with powder and flow into the auxiliary storage box 48 for storage, which is beneficial when the piston plate 44 extracts the paint inside the transfer storage box 413 and moves to the limit and starts to move in the opposite direction, so that the air pressure in the space formed by the rectangular counterweight block 411 and the auxiliary storage box 48 is automatically reduced. In this process, the paint inside the head 8 is always under pressure, further ensuring the continuity of the powder coating of the welding rod;
[0059] During the process of applying powder to the welding rod, the hand wheel 63 is rotated. The rotation of the hand wheel 63 drives the threaded rod 62 to rotate inside the threaded hole 64. Under the action of the thread, the upper connecting plate 512 can be driven to move on the two support rods 54. The movement of the upper connecting plate 512 can adjust the distance between the upper connecting plate 512 and the lower connecting plate 59, thereby achieving the effect of adjusting the force applied to the rubber sealing ball 57. The difference in force between the rubber sealing ball 57 and the blocking disc 56 makes the air pressure inside the space formed by the auxiliary storage box 48 and the rectangular counterweight block 411 different, which is conducive to adjusting the air pressure inside the auxiliary storage box 48 by rotating the threaded rod 62, avoiding the problem of the first spring 511 weakening after being used for a period of time, thereby ensuring the effect of applying powder to the welding rod;
[0060] During the reciprocating movement of the second connecting rod 46, the movement of the second connecting rod 46 drives the gear rod 76 to move synchronously, and the movement of the gear rod 76 drives the gear 75 meshing with it to rotate. The rotation of the gear 75 drives the rotating shaft 71 to rotate, and then drives the stirring rod 73 to rotate inside the transfer storage box 413. The stirring rod 73 rotates inside the transfer storage box 413, which can stir the paint inside the transfer storage box 413, thereby avoiding the problem of inconvenience in unloading caused by the agglomeration of paint inside the transfer storage box 413.
[0061] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A hydraulic powder coating machine for welding rod processing, comprising a powder cylinder (1), one end of the powder cylinder (1) being fixedly connected to a machine head (8), a guide tube (2) and a powder coating die (3) being mounted on the surface of the machine head (8); Features: A voltage stabilizing assembly (5) is arranged above the powder cylinder (1), and the voltage stabilizing assembly (5) comprises a rectangular plate (516), a baffle plate (517), a plug plate (521), an L-shaped plate (522), a second spring (523), a linkage plate (525) and a connecting optical axis (526); a linkage plate (525) is arranged on one side of the rectangular plate (516); a baffle plate (517) is arranged in a square slide groove (518) provided on one side of the rectangular plate (516) close to the linkage plate (525); the baffle plate (517) and the rectangular plate (516) are fixedly connected; the linkage plate (525) close to the rectangular plate (516) One side is fixedly connected with a connecting optical axis (526), the connecting optical axis (526) is inserted into the inside of the square slide groove (518), a plug-in plate (521) is inserted into a side through groove (519) opened at one end of the rectangular plate (516), the plug-in plate (521) and the rectangular plate (516) are slidably connected, an L-shaped plate (522) is fixedly connected to one end of the rectangular plate (516) close to the plug-in plate (521), a second spring (523) is arranged between the L-shaped plate (522) and the plug-in plate (521), and two ends of the second spring (523) are fixedly connected to the L-shaped plate (522) and the plug-in plate (521), respectively; A powder coating component (4) is arranged on the surface of the powder cylinder (1); a stirring component (7) connected to the powder coating component (4) is arranged above the powder cylinder (1); a regulating component (6) connected to the voltage stabilizing component (5) is arranged above the powder cylinder (1); the powder coating component (4) comprises a partition (41), a first one-way valve (42), a piston plate (44), a first connecting rod (45), a second connecting rod (46) and an electric hydraulic push rod (47); the interior of the powder cylinder (1) is fixedly connected to the partition (41); a first one-way valve (42) is installed in a first mounting hole (43) provided inside the partition (41); a piston plate (44) is inserted into the interior of the powder cylinder (1); the piston plate (44) and the powder cylinder (1) are sealed and slidingly connected. The powder cylinder (1) is dynamically connected, a first connecting rod (45) is inserted into a first auxiliary sliding groove (418) provided at one end of the powder cylinder (1) away from the machine head (8), the first connecting rod (45) and the powder cylinder (1) are slidably connected, the powder cylinder (1) is provided with two circulation holes (419) at one end of the powder cylinder (1) away from the machine head (8), one end of the first connecting rod (45) is fixedly connected to a side of the piston plate (44) away from the partition (41), the other end of the first connecting rod (45) is fixedly connected to a second connecting rod (46), an electric hydraulic push rod (47) is installed on the upper surface of the powder cylinder (1), the end of the telescopic rod of the electric hydraulic push rod (47) is fixedly connected to the second connecting rod (46), and the linkage plate (525) is away from the connecting optical axis (526). One end is fixedly connected to a second connecting rod (46), the powder coating assembly (4) comprising an auxiliary storage box (48), a sealing rubber sleeve (410), a rectangular counterweight (411) and a first blocking plate (412), the auxiliary storage box (48) being fixedly installed in the mounting square groove (49) opened on the upper surface of the powder cylinder (1), the auxiliary storage box (48) being provided with a rectangular counterweight (411) inside the auxiliary storage box (48), the surface of the rectangular counterweight (411) being provided with a sealing rubber sleeve (410), the rectangular counterweight (411) being sealingly and slidably connected to the inside of the auxiliary storage box (48) via the sealing rubber sleeve (410), the inside of the auxiliary storage box (48) being fixedly connected with a first blocking plate (412), the first blocking plate (412) being located Below the rectangular counterweight (411), the voltage stabilizing assembly (5) further comprises a connecting pipe (53), a support rod (54), a limit plate (55), a barrier disc (56), a rubber sealing ball (57), a connecting column (58), a lower connecting plate (59), a first spring (511), an upper connecting plate (512), a first longitudinal sliding rod (514) and a cross bar (515); a connecting pipe (53) is installed in a circular groove provided on the upper surface of the auxiliary storage box (48); a lower connecting plate (59), an upper connecting plate (512) and a limit plate (55) are provided above the connecting pipe (53); the upper connecting plate (512) is located between the lower connecting plate (59) and the limit plate (55); the limit plate (55) is located above the lower connecting plate (59);Support rods (54) are respectively inserted into the side grooves (510) symmetrically opened on both sides of the lower connecting plate (59), and the support rods (54) and the lower connecting plate (59) are slidably connected. The two ends of the two support rods (54) are respectively fixedly connected to the limit plate (55) and the connecting pipe (53). The upper connecting plate (512) and the lower connecting plate (59) have the same shape. The upper connecting plate (512) and the support rods (54) are slidably connected. A first spring (511) is provided between the upper connecting plate (512) and the lower connecting plate (59), and the two ends of the first spring (511) are respectively fixedly connected to the lower connecting plate (59) and the upper connecting plate (512). A connecting column (58) is fixedly connected to the bottom surface of the lower connecting plate (59), and a rubber sealing ball (57) is fixedly connected to the end of the connecting column (58) away from the lower connecting plate (59). A blocking disc (56) is fixedly connected to the inside of the connecting pipe (53). An arc-shaped through-hole (530) is provided inside the blocking disc (56), the rubber sealing ball (57) is located inside the arc-shaped through-hole (530), a first longitudinal slide bar (514) is inserted into the second auxiliary slide groove (513) provided inside the limiting plate (55), a cross bar (515) is fixedly connected to the upper surface of the rectangular plate (516), and one end of the cross bar (515) away from the rectangular plate (516) is fixedly connected to the surface of the first longitudinal slide bar (514), the voltage stabilizing assembly (5) further comprises an air pump (51) and a connecting air pipe (52), a connecting air pipe (52) is inserted into the upper surface of the auxiliary storage box (48), the connecting air pipe (52) is connected to the inside of the auxiliary storage box (48), an air pump (51) is installed on one side of the auxiliary storage box (48), and one end of the connecting air pipe (52) away from the auxiliary storage box (48) is installed at the exhaust end of the air pump (51).
2. The hydraulic powder coating machine for welding rod processing according to claim 1, characterized in that: The powder coating assembly (4) further comprises a transfer storage box (413), a feed pipe (414) and a second one-way valve (415); the upper surface of the powder cylinder (1) is fixedly connected to the transfer storage box (413); an upper connecting hole (417) provided on the bottom surface of the transfer storage box (413) is inserted with the feed pipe (414); a second one-way valve (415) is installed inside the feed pipe (414); an end of the feed pipe (414) away from the transfer storage box (413) is inserted into a lower connecting hole (416) provided on the upper surface of the powder cylinder (1); and the feed pipe (414) is located between the partition plate (41) and the piston plate (44).
3. The hydraulic powder coating machine for welding rod processing according to claim 1, characterized in that: The voltage stabilizing assembly (5) further comprises a longitudinal blocking plate (520) and an L-shaped card plate (527); the longitudinal blocking plate (520) is fixedly connected to the surface of the rectangular plate (516); the longitudinal blocking plate (520) fits the surface of the plug-in plate (521); an end of the plug-in plate (521) away from the second spring (523) is provided with an inclined cut surface (524); a surface of the rectangular plate (516) close to the linkage plate (525) is fixedly connected to the L-shaped card plate (527); the linkage plate (525) is inserted between the L-shaped card plate (527) and the rectangular plate (516); and the linkage plate (525) and the L-shaped card plate (527) are slidably connected.
4. The hydraulic powder coating machine for welding rod processing according to claim 1, characterized in that: The voltage stabilizing assembly (5) further comprises a longitudinal rod sleeve (528) and a second longitudinal sliding rod (529); the longitudinal rod sleeve (528) is fixedly connected to the upper surface of the powder cylinder (1); the second longitudinal sliding rod (529) is inserted into the interior of the longitudinal rod sleeve (528); the longitudinal rod sleeve (528) and the second longitudinal sliding rod (529) are slidably connected; and the rectangular plate (516) is fixedly connected to the top end of the second longitudinal sliding rod (529).
5. The hydraulic powder coating machine for welding rod processing according to claim 1, characterized in that: The adjustment assembly (6) comprises a first bearing (61), a threaded rod (62) and a hand wheel (63); a threaded hole (64) provided inside the first longitudinal slide bar (514) is provided with a threaded rod (62); the threaded rod (62) and the first longitudinal slide bar (514) are threadedly connected; the first bearing (61) is installed on the upper surface of the upper connecting plate (512); the bottom end of the threaded rod (62) is installed inside the first bearing (61); the threaded rod (62) is rotatably connected to the upper connecting plate (512) via the first bearing (61); and the top end of the threaded rod (62) is fixedly connected to the hand wheel (63).
6. The hydraulic powder coating machine for welding rod processing according to claim 2, characterized in that: The stirring assembly (7) comprises a rotating shaft (71), a second bearing (72), a stirring rod (73), a stopper (74), a gear (75), a gear rod (76) and a fixing rod (77); the interior of the transfer storage box (413) is provided with a rotating shaft (71); the surface of the rotating shaft (71) is sleeved with a second bearing (72); the surface of the outer ring of the second bearing (72) is fixedly connected to two symmetrically arranged fixing rods (77); one end of the fixing rod (77) away from the second bearing (72) is fixedly connected to the transfer storage box (413); the rotating shaft (71) is connected to the transfer storage box (413) via the second bearing (72) and the fixing rod (77); 7) a rotational connection, wherein a stirring rod (73) is fixedly connected to the surface of the rotating shaft (71), a gear (75) is fixedly sleeved on the surface of the rotating shaft (71), the gear (75) is located above the transfer storage box (413), a gear rod (76) is meshingly connected to the surface of the gear (75), one end of the gear rod (76) is fixedly connected to the surface of the second connecting rod (46), and two blocks (74) are provided on a side of the gear rod (76) away from the gear (75), the two blocks (74) are fixedly connected to the upper surface of the transfer storage box (413), and the blocks (74) and the gear rod (76) are slidably connected.
Citation Information
Patent Citations
Weld rod uninterruptible press coating method and machine
CN1127183A
SMD LED lamp bead substrate welding device
CN117583686A