A kind of pre-prepared food production and packaging equipment

By designing a cleaning mechanism in the pre-made vegetable production and packaging equipment, air pressure is used to suck away the soup and food particles from the upper ring of the packaging box, which solves the problem of loose packaging caused by food splashing, and improves packaging tightness and production efficiency.

CN119037829BActive Publication Date: 2025-01-21CHENGDE SENYUAN GREEN FOOD CO LTD
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Patent Information

Application Number
CN202411502126.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-01-21
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

When existing pre-made vegetable packaging equipment deals with soup or diluted ingredients, the soup and particles in the ingredients are prone to splash on the upper edge of the packaging box, resulting in the packaging film being unable to be tightly sealed from the packaging box, causing the problem of leaking pre-made vegetables. .

Method used

A prefabricated vegetable production and packaging equipment is designed, including a packaging line and a cleaning mechanism. The cleaning mechanism consists of a film release shaft, a film retracting shaft, and a cleaning mechanism on the outside of the film release shaft. The cleaning mechanism uses air pressure to suck away the soup and food particles splashed by the upper ring of the packaging box.

Benefits of technology

The packaging film and packaging box are tightly sealed to prevent pre-made dishes from leaking, reduce processing costs, improve production efficiency, and reduce the need for manual quality inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of pre-prepared meal packaging equipment, and in particular to a pre-prepared meal production and packaging equipment, comprising a packaging line, a film sealing machine is arranged on the packaging line, a film placing shaft and a film collecting shaft are respectively arranged on both sides of the film sealing machine, a cleaning mechanism is arranged on the outer side of the film placing shaft, the edges of bowls and plates in the cleaning mechanism are adapted to abut against the upper side ring of the packaging box, and the bowls and plates absorb the soup and food particles splashed on the upper side ring by air pressure; before film sealing, the packaging equipment uses the cleaning mechanism to suck away the soup and food particles on the upper side ring of the packaging box by suction air pressure, and then performs modified atmosphere packaging, so that the packaging film and the packaging box are tightly sealed, the pre-prepared meal does not leak, and the processing cost is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of pre-prepared meal packaging equipment, and in particular to a pre-prepared meal production and packaging equipment. Background Art

[0002] Pre-prepared meals are the product of food industrialization. They are pre-packaged dishes made from one or more edible agricultural products and their products as raw materials, industrially pre-processed, and can only be eaten after heating or cooking.

[0003] During the processing of pre-prepared meals, the ingredients need to be selected and cleaned, processed, put into food packaging boxes, plastic-sealed on the surface of the packaging boxes, marked on the plastic-sealed surface, and packed. In the plastic-sealing process on the surface of the packaging boxes, vacuum packaging machines and modified atmosphere packaging machines are usually used. The modified atmosphere packaging machine uses packaging film to package the ingredients. The air in the packaging box is extracted and filled with inert gas to reduce oxidation of the ingredients and extend the shelf life.

[0004] For example, Chinese invention patent CN112093118B discloses a modified atmosphere packaging machine and a modified atmosphere packaging method, the packaging machine includes an upper film and a lower film for packaging articles and an upper cavity and a lower cavity placed therebetween, the lower cavity can be combined with or separated from the upper cavity, the upper and lower cavities are respectively provided with an upper concave inner cavity and a lower concave inner cavity, a heating plate is provided in the upper concave inner cavity for pressing the peripheral parts of the upper film and the lower film to realize the packaging of articles, when the lower cavity is combined with the upper cavity, a first space between the upper film and the upper concave inner cavity, a second space between the upper film and the lower film, and a third space between the lower film and the lower concave inner cavity are formed in the modified atmosphere packaging machine, the upper cavity is provided with a channel for extracting air in the first and second spaces and a channel for filling the first and second spaces with inert gas after the vacuum degree of the second space reaches the requirement, and the lower cavity is provided with a channel for filling the first and second spaces with inert gas after the vacuum degree of the second space reaches the requirement, and the lower cavity is provided with a channel for filling the first and second spaces with inert gas. The cavity is provided with a channel for extracting air from the third space and a channel for filling the third space with inert gas. The use of the packaging machine and method can reduce equipment cost and processing cost; however, the packaging machine still has the following problems: the pre-prepared dishes contain soup or diluted ingredients, such as pickled fish, preserved vegetable pork, and boiled beef, which are transported to the packaging box through a pipeline after pre-processing. Since the conveying port is 10-20 cm away from the packaging box and the pre-prepared ingredients are input in a quantitative manner, the soup and ingredient particles in the ingredients splash onto the upper edge of the packaging box. The operating personnel are required to inspect the upper edge of the packaging box one by one and clean the soup and ingredient particles splashed onto the upper edge, thereby increasing the processing cost. If the soup and ingredient particles are not cleaned, the packaging film cannot be tightly sealed with the packaging box, resulting in the problem of leakage of the pre-prepared dishes.

[0005] To this end, the present application provides a pre-prepared meal production and packaging device to solve the problems raised in the above-mentioned background technology. Summary of the invention

[0006] The purpose of the present invention is to provide a pre-prepared meal production and packaging equipment to solve the problem that the soup and food particles of the existing pre-prepared meals with soup are easy to splash onto the upper edge of the packaging box. If they are not cleaned and packaged with modified atmosphere film, the packaging film cannot be tightly sealed with the packaging box, resulting in leakage of the pre-prepared meals.

[0007] In order to solve the above technical problems, the present invention provides a pre-prepared meal production and packaging equipment, including a packaging line, a film sealing machine is arranged on the packaging line, a film placing shaft and a film collecting shaft are respectively arranged on both sides of the film sealing machine, a cleaning mechanism is arranged on the outer side of the film placing shaft, the edge of the bowl and plate in the cleaning mechanism is adapted to abut against the upper side ring of the packaging box, and the bowl and plate absorbs the soup and food particles splashed from the upper side ring through air pressure.

[0008] A further improvement of the technical solution of the present invention is that the cleaning mechanism also includes a front support rod, a plurality of electric telescopic cylinders are arranged on the front support rod, holes are arranged in the electric telescopic cylinders, and the holes are connected to the hoses.

[0009] A further improvement of the technical solution of the present invention is that the bottom of the electric telescopic cylinder is adapted to fix the bowl plate through a threaded rod, the bowl plate is divided into an outer bowl plate and an inner bowl plate by a plurality of partitions, the outer bowl plate and the inner bowl plate form an airway, and the airway connecting hose is used for air pressure circulation.

[0010] A further improvement of the technical solution of the present invention is that a threaded rod is arranged at the top center of the outer wall of the outer bowl plate, and a through hole in the threaded rod penetrates the outer bowl plate body.

[0011] A further improvement of the technical solution of the present invention is that the inner bowl body is a solid bowl body, and a plurality of partitions are fixedly and sealed on the outer wall of the inner bowl, the top of the partition extends to the outer periphery of the perforation, and the other side of the partition is vertically and sealed fixed to the inner wall of the outer bowl, a plurality of air passages are formed between the outer bowl and the inner bowl, and the distance between the outer bowl and the inner bowl is 1-3 cm.

[0012] A further improvement of the technical solution of the present invention is that a groove is set at one end of the partition close to the edge of the outer bowl and the inner bowl, the groove is composed of the partition, the inner wall of the outer bowl and the outer wall of the inner bowl, the concave size of the groove body is 1-3cm, and the edge of the outer bowl is flush with the edge of the inner bowl.

[0013] A further improvement of the technical solution of the present invention is that a plurality of freely rotatable blocking plates are arranged in the groove, and the blocking plates are used to seal the air pressure in the airway.

[0014] A further improvement of the technical solution of the present invention is that the packaging line connects several lower mold bodies through a sprocket, the lower mold body is provided with several cavities, the packaging boxes are adapted to be placed in the cavities, and the lower surface of the upper edge ring in the packaging box abuts against the upper surface of the cavity.

[0015] A further improvement of the technical solution of the present invention is that the cavity and the packaging box are both bowl-shaped, and the width of the upper edge ring in the packaging box is 1-4 cm.

[0016] A further improvement of the technical solution of the present invention is that a fixing plate is arranged on the rear side of the film sealing machine body, the fixing plate is fixedly connected to the front support rod, and the front support rod is an inverted L shape; an operation panel is arranged on the front side of the film sealing machine body, and the operation panel is connected to the power supply.

[0017] By adopting the above technical solution, the present invention has the following beneficial effects:

[0018] 1. The present invention provides a pre-prepared meal production and packaging equipment. Before sealing the film, the packaging equipment uses a cleaning mechanism to suck away the soup and food particles on the upper edge of the packaging box by suction air pressure, and then performs modified atmosphere sealing and packaging, so that the packaging film and the packaging box are tightly sealed, the pre-prepared meal does not leak out, and the processing cost is reduced.

[0019] 2. The present invention provides a pre-prepared meal production and packaging equipment, and the cleaning mechanism is equipped with a plurality of electric telescopic cylinders on the front support rod. The two ends of the hole in the center of the electric telescopic cylinder are respectively connected to the hose and the bowl and plate. The vacuum equipment in the packaging line is connected to the hose, and the hose is connected to the bowl and plate. The bowl and plate are vertically pressed against the surface of the upper edge ring. The soup and food particles in the upper edge ring are quickly sucked away by the vacuum equipment, thereby improving production efficiency, realizing unmanned quality inspection, and reducing processing costs.

[0020] 3. The present invention provides a pre-prepared meal production and packaging equipment, in which the bowl and plate are divided into an outer bowl and an inner bowl and plate by a plurality of partitions, and a plurality of air passages are formed between the outer bowl and the inner bowl and plate to improve the air passage suction force and suction efficiency; a single air passage is prone to disperse the air pressure in the air passage, resulting in low suction efficiency and unclean suction, and multiple air passages are provided to improve the suction efficiency and suction cleanliness.

[0021] 4. The present invention provides a pre-prepared meal production and packaging equipment, in which the partition in the bowl is 1-3 cm lower than the edges of the outer bowl and the inner bowl, the outer bowl, the inner bowl and the partition together form a groove, and a number of freely rotating baffles are arranged on the groove. When the suction air pressure enters the airway, the baffles are arranged in a straight line due to the upward suction force of the airways on both sides. Since the two airways inject upward suction force at the same time, the baffles are affected by the suction force and are in a static and sequentially arranged state, so that the outer bowl, the inner bowl and the upper ring are relatively closed spaces, thereby improving the suction efficiency and cleanliness.

[0022] 5. The present invention provides a pre-prepared meal production and packaging equipment. When the bowls and plates drive the outer bowls and inner bowls to move downward, due to the existence of the blocking plates, part of the blocking plates occasionally adhere to food particles and soup. At this time, the airway is injected with suction force, and the blocking plates that adhere to the food particles are affected by the suction force. The blocking plates rotate by themselves to scrape the food particles into the airway and suck them away; some of the soup and food particles are adhered to the bottom end surface of the blocking plate body. At this time, multiple airways simultaneously suck, so that a single blocking plate is in a longitudinal static state or a free rotation and sequential arrangement state; specifically, the soup and food particles are adhered to the bottom end surface of the single blocking plate body. When the airway enters the suction force, the single blocking plate will have two forms. One form is that the blocking plate and the partition are perpendicular to each other up and down. This form is a gap caused by the adhesion of the soup and food particles. This form is that the single blocking plate is in a longitudinal static state; the other form is that multiple independent blocking plates are affected by the suction force of the airway, and the blocking plates rotate and are arranged in sequence in a straight row.

[0023] When a single baffle plate is in a longitudinal static state, the adjacent airways on the left and right complement each other to form a single independent closed state. Under the suction of the left and right airways, the baffle plates on both sides of the static baffle plate cannot be arranged and closed in sequence, and the baffle plate enters a free rotation or left-right swinging imbalance state; specifically, when a single baffle plate is in a longitudinal static state, that is, the first form, the baffle plate and the partition are perpendicular to each other up and down. This form is a gap caused by the adhesion of soup and food particles. Since the partitions are set to 8, 8 groups of airways are divided. When a single or multiple baffle plates on a certain partition adhere to food particles to cause gaps, the left and right airways adjacent to it complement each other to form a single large closed space. When suction force enters the airway, the baffle plate is acted upon by the suction force, and the baffle plate is in the joint action of free rotation and left-right swinging imbalance, which scrapes and sucks away the food particles and soup, reduces the residue of food particles and soup in the upper ring, and improves the cleaning efficiency.

[0024] 6. The present invention provides a pre-prepared meal production and packaging equipment, wherein the upper ring surface of the packaging box is adapted to abut against the edges of the outer bowl and the inner bowl, and the wall thickness of the outer bowl and the inner bowl is 0.1-0.5 cm, so that the outer bowl, the inner bowl and the upper ring surface form a relatively closed space; considering that there is a gap between the cavity and the packaging box, when the bowl moves down, it cannot completely abut against the upper ring surface, and thus the present application innovatively designs the upper ring surface, and the width of the upper ring surface is increased by 1 cm, so that the bowl can better adapt to the upper ring of the packaging box, thereby improving cleaning efficiency and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 This is a schematic diagram of the overall structure of a pre-prepared food production and packaging equipment;

[0027] Figure 2 This is a partial enlarged structural diagram of the cleaning mechanism;

[0028] Figure 3 This is a partial enlarged structural diagram of the packaging box and bowls and plates;

[0029] Figure 4 This is a schematic diagram of the outer bowl and plate structure;

[0030] Figure 5 It is a schematic diagram of the structure of the outer bowl and the inner bowl;

[0031] Figure 6 It is a schematic diagram of the structure of the outer bowl, the inner bowl and the partition when viewed from above;

[0032] Figure 7 It is a partial enlarged structural schematic diagram of the partition, the outer bowl and the inner bowl;

[0033] Figure 8 It is a partial enlarged structural schematic diagram of the partition, the blocking plate and the groove;

[0034] Fig. 9 It is a schematic diagram of the structure of the partition and the blocking plate;

[0035] Fig.10 A schematic diagram of the partially enlarged structure of the blocking plate.

[0036] Figure numerals: 1. Packaging line; 2. Operation panel; 3. Film sealing machine; 4. Film placing shaft; 5. Film collecting shaft; 6. Cleaning mechanism; 7. Lower mold body; 8. Cavity; 9. Packaging box; 10. Partition; 11. Blocking plate; 61. Front support rod; 62. Fixed plate; 63. Hose; 64. Electric telescopic cylinder; 65. Bowl; 651. Outer bowl; 652. Inner bowl; 653. Airway; 654. Threaded rod; 656. Perforation; 657. Groove; 91. Upper edge ring. DETAILED DESCRIPTION

[0037] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] The present invention is further explained below in conjunction with specific implementation modes.

[0041] like Figure 1-Figure 10As shown, a pre-prepared meal production and packaging equipment provided in this embodiment includes a packaging line 1, on which a film sealing machine 3 is arranged, and a film placing shaft 4 and a film collecting shaft 5 are respectively arranged on both sides of the film sealing machine 3, and a cleaning mechanism 6 is arranged on the outer side of the film placing shaft 4, and the edge of the bowl and plate 65 in the cleaning mechanism 6 is adapted to abut against the upper ring 91 of the packaging box 9, and the bowl and plate 65 absorbs the soup and food particles splashed from the upper ring 91 by air pressure; the cleaning mechanism 6 also includes a front support rod 61, on which a plurality of electric telescopic cylinders 64 are arranged, and a hole is arranged in the electric telescopic cylinder 64, and the hole is connected to the hose 63; the bottom of the electric telescopic cylinder 64 is adapted to fix the bowl and plate 65 through a threaded rod 654, and the bowl and plate 65 is connected through a plurality of partitions 10 divides the bowl 65 into an outer bowl 651 and an inner bowl 652, and the outer bowl 651 and the inner bowl 652 form an airway 653, and the airway 653 is connected to the hose 63 for air pressure circulation; a fixing plate 62 is arranged on the rear side of the film sealing machine 3 body, and the fixing plate 62 is fixedly connected to the front support rod 61, and the front support rod 61 is an inverted L shape; an operation panel 2 is arranged on the front side of the film sealing machine 3 body, and the operation panel 2 is connected to the power supply; in this embodiment, a cleaning mechanism 6 is arranged on one side of the film sealing machine 3 in the packaging line 1, and one end face of the front support rod 61 of the L-shaped body of the cleaning mechanism 6 is fixed to the side of the packaging line 1 close to the operation panel 2, and the other end face of the front support rod 61 is fixed on the fixing plate 62, and fixed The plate 62 is fixed to the rear side of the film sealing machine 3. At this point, the front support rod 61 is perpendicular to the lower mold body 7. Three cavities 8 are set on the lower mold body 7. The packaging box 9 is suitable for being placed in the cavity 8; three electric telescopic cylinders 64 are also vertically installed on the front support rod 61. The electric telescopic cylinder 64 is an existing product on the market and will not be described in detail here. A hole is set through the center of the electric telescopic cylinder 64. The top surface of the hole is sealed and connected to the hose 63. The hose 63 is connected to the suction pump. The suction pump is an existing product and will not be described in detail here. The bottom of the electric telescopic cylinder 64 is an internal thread adapted to the threaded rod 654. The threaded rod 654 is fixed to the top surface of the bowl of the outer bowl plate 651. The threaded rod 654 and the outer bowl plate 651 are also provided with a through hole 6 56. A plurality of partitions 10 are symmetrically arranged on the inner wall of the outer bowl 651. In the present embodiment, the number of the partitions 10 is 8. The partitions 10 are semi-crescent-shaped and are vertically sealed and fixed on the outer wall of the inner bowl 652. The inner bowl 652 is a solid bowl body. The inner bowl 652 and the outer bowl 651 form an airway 653 space. The airway 653 is connected to the hose 63 for air pressure circulation. The suction pump is connected to the hose, and the hose is connected to the bowl. The bowl is telescopically displaced up and down by an electric telescopic cylinder, so that the bowl is vertically pressed against the upper ring surface of the packaging box. The soup and food particles splashed in the upper ring are quickly sucked away by the suction pump, thereby improving production efficiency, realizing unmanned quality inspection, and reducing processing costs.

[0042] like Figure 3-Figure 10As shown, in this embodiment, a threaded rod 654 is set at the top center of the outer wall of the outer bowl plate 651, and the through hole 656 in the threaded rod 654 penetrates the body of the outer bowl plate 651; the body of the inner bowl plate 652 is a solid bowl body, and a plurality of partitions 10 are fixedly and sealedly set on the outer wall of the inner bowl plate 652, and the top of the partition 10 extends to the outer periphery of the through hole 656, and the other side of the partition 10 is vertically and sealedly fixed to the inner wall of the outer bowl plate 651, and a plurality of air passages 653 are formed between the outer bowl plate 651 and the inner bowl plate 652, and the distance between the outer bowl plate 651 and the inner bowl plate 652 is 1-3cm. A threaded rod 654 is vertically arranged at the center of the top of the outer bowl wall of the outer bowl plate 651, and a through hole 656 is arranged in the threaded rod 654. The through hole 656 runs through the body of the outer bowl plate 651, and the through hole 656 is used to connect the hose 63. Eight partitions 10 are vertically sealed and fixed on the inner wall of the body of the outer bowl plate 651. The partition 10 is a semi-crescent-shaped body, and its pointed corner extends upward to the outer periphery of the through hole 656, with the wide side of the crescent at the bottom. Eight airways 653 are formed between the outer bowl plate 651 and the inner bowl plate 652, and the airways are used to circulate the air pressure of the suction pump and the food particles and soup. A single airway can easily disperse the air pressure in the airway, resulting in an unsatisfactory suction effect and unclean suction. Arranging multiple airways can improve the efficiency and cleanliness of suction, increase the airway pressure value, and improve the suction efficiency.

[0043] like Figure 6-Figure 10As shown, in this embodiment, the end surfaces on both sides of the partition 10 are respectively abutted against the inner wall of the outer bowl 651 and the outer wall of the inner bowl 652 to form a groove 657. The recessed size of the groove 657 is 1-3 cm, and the edges of the outer bowl 651 and the inner bowl 652 are flush; a plurality of freely rotating blocking plates 11 are arranged in the groove 657, and the blocking plates 11 are used to close the air pressure in the airway 653. The outer bowl 651 is flush with the edge of the inner bowl 652, and is used to abut against the outer ring edge and the inner ring edge of the upper edge ring 91 in the packaging box 9. The end walls on both sides of the groove 657 body are perpendicular to the inner wall of the outer bowl 651 and the outer wall of the inner bowl 652. A blocking plate 11 is installed on the groove 657. The number of blocking plates 11 can be increased or decreased according to user needs. The blocking plate 11 is used to seal the air pressure in each airway 653; the baffle is 1-3 cm lower than the edge of the outer bowl and the inner bowl. When the outer bowl and the inner bowl move down, due to the existence of the baffle on the baffle, some food particles and soup occasionally adhere to the baffle or the bottom end surface of the baffle. At this time, suction force is injected into the airway, and the baffle with food particles adhered is affected by the suction force. The baffle rotates by itself to scrape the food particles into the airway and suck them away; there is also Part of the soup and food particles are adhered to the bottom end surface of the baffle plate. At this time, the left and right airways are sucked simultaneously, so that the single baffle plate is in a longitudinal static state or a free rotation and sequential arrangement state. The best state is that the baffle plate rotates itself to scrape the food particles into the airway and suck them away, and then freely rotates and arranges them in sequence; when a single baffle plate is in a longitudinal static state, at this time, due to the mutual suction effect of the left and right airways, the baffle plates on both sides of the static baffle plate itself cannot be arranged and closed in sequence, and enter a free rotation or left-right swinging imbalance state. At this time, the left and right airways complement each other to form a relatively large closed space. At this time, the food particles are affected by the suction force, free rotation and left-right swinging imbalance, so that the food particles and soup are scraped and rubbed off and then sucked away, thereby reducing the residue of food particles and soup in the upper ring and improving the cleaning efficiency.

[0044] like Figure 1-Figure 3 As shown, in this embodiment, the packaging line 1 is connected to several lower mold bodies 7 through a sprocket, and the lower mold bodies 7 are arranged in sequence and moved by the sprocket, and several cavities 8 are set on the main body of the lower mold body 7, preferably 3 cavities 8, and a packaging box 9 is suitable for placing in the cavity 8, and the lower surface of the upper edge ring 91 in the packaging box 9 is against the upper surface of the cavity 8, and the cavity 8 and the packaging box 9 are both round bowl-shaped bodies, and the width of the upper edge ring 91 in the packaging box 9 is 1-4cm; the upper edge ring surface of the packaging box is adapted to be against the edges of the outer bowl and the inner bowl, and the wall thickness of the outer bowl and the inner bowl is 0.1-0.5cm, so that the outer bowl, the inner bowl and the upper edge ring surface form a relatively closed space; considering that there is a gap between the cavity and the packaging box, when the bowl moves down, it cannot completely abut against the upper edge ring surface, and then the present application innovatively designs the upper edge ring surface, and the width of the upper edge ring surface is increased by 1cm, so that the bowl and the packaging box can better adapt to the upper edge ring of the packaging box, providing cleaning efficiency and processing efficiency.

[0045] The present invention provides a pre-prepared food production and packaging equipment, the working principle of which is as follows:

[0046] The lower mold body 7 in the packaging line 1 is transported and moved by the sprocket. When the lower mold body 7 moves to the right below the cleaning mechanism 6, the packaging line is in a paused state. The electric telescopic cylinder 64 in the front support rod 61 moves downward, and the bowl 65 is pressed against the packaging box 9 in the lower mold body 7. The packaging box 9 is placed in the cavity 8 in the lower mold body 7. The cavity 8 is adapted to the packaging box 9. At this time, the edges of the outer bowl 651 and the inner bowl 652 in the bowl 65 are pressed against the upper ring 9 on the body of the packaging box 9. 1, the width of the upper ring 91 is greater than the distance between the outer bowl 651 and the inner bowl 652, the width of the upper ring 91 is 1-4cm, the distance between the outer bowl 651 and the inner bowl 652 is 1-3cm, the width of the upper ring 91 is 1cm greater than the width of the bowl 651, and the width of the upper ring surface is increased by 1cm, so that the bowl can better fit the upper ring of the packaging box, improving cleaning efficiency and processing efficiency; the wall thickness of the outer bowl and the inner bowl is 0.1-0.5cm, so that the outer bowl plate, the inner bowl plate and the upper ring surface form a relatively closed space; at this time, the suction pump inputs suction air pressure to the hose 63, the hose 63 is connected to the top of the electric telescopic cylinder 64, and the air pressure reaches the airway 653 through the holes and perforations 657 in the inner cavity of the electric telescopic cylinder 64. The airway 653 is composed of the partition 10, the outer bowl plate 651 and the inner bowl plate 652. The top wall of the outer bowl plate 651 body is provided with a threaded rod 654, the threaded rod 654 is connected to the bottom of the electric telescopic cylinder 64, and the threaded rod 654 and the outer bowl plate 651 are penetrated by a perforation 656, and the inner bowl plate 652 is a solid bowl body, the size of the inner bowl plate 652 is smaller than the outer bowl plate 651, and the inner bowl plate 652 is a vertical sleeve The air passage 653 is formed by the partition 10, the outer bowl 651 and the inner bowl 652, and the air passage 653 is formed by the partition 10. The air passage 653 is formed by the partition 10, the outer bowl 651 and the inner bowl 652. The air passage 653 is formed by the partition 10, the outer bowl 651 and the inner bowl 652, and the air passage 653 is formed by the partition 10. The air passage 653 is formed by the partition 10, the outer bowl 651 and the inner bowl 652, and the air passage 653 is formed by the partition 10. The air passage 653 is formed by the partition 10, the outer bowl 651 and the inner bowl 652, and the air passage 653 is formed by the partition 10. The air passage 653 is formed by the partition 10, the outer bowl 651 and the inner bowl 652, and the air passage 653 is formed by the partition 10. The air passage 653 is formed by the partition 10, the outer bowl 651 and the inner bowl 652, and the air passage 653 is formed by the partition 10. The number of blocking plates 11 can be increased or decreased according to user needs. The blocking plates 11 are used to close the airflow in each airway 653 to prevent the airflow from overflowing. When the bowls and plates move down, the outer bowls and inner bowls in the bowls and plates are pressed against the upper ring of the packaging box. Due to the existence of the blocking plates, some of the blocking plates occasionally stick to food particles and soup. At this time, the airway is injected with suction air pressure, and the blocking plates that stick to the food particles are affected by the suction force. The blocking plates rotate themselves to scrape the food particles into the airway and suck them away; some soup and food particles are stuck to the bottom end surface of the blocking plate. At this time, the left and right airways are sucked at the same time, so that a single blocking plate is in a longitudinal static state or a free rotation state arranged in sequence; when a single blocking plate is in a longitudinal In the static state, the baffles on both sides of the static baffle plate cannot be arranged in sequence due to the suction effect of the left and right airways. Affected by the food particles, the baffles on both sides enter a state of free rotation or left-right swinging imbalance. At this time, the left and right airways complement each other to form a single relatively closed large space. The food particles are affected by the upward suction force, free rotation and left-right swinging imbalance, and the food particles and soup are scraped away and sucked out; other baffles without adhesion of soup and food particles are affected by the upward suction force generated by the left and right airways. The baffles rotate freely and are arranged in sequence to form a relatively closed single airway, thereby improving the cleaning efficiency and reducing the residue of food particles and soup in the upper ring.

[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A pre-prepared food production and packaging equipment, characterized in that: The packaging line (1) comprises a film sealing machine (3) arranged on the packaging line (1), a film placing shaft (4) and a film collecting shaft (5) being arranged on both sides of the film sealing machine (3), a cleaning mechanism (6) being arranged on the outer side of the film placing shaft (4), the edge of a bowl (65) in the cleaning mechanism (6) being adapted to abut against an upper edge ring (91) of a packaging box (9), and the bowl (65) sucking soup and food particles splashed from the upper edge ring (91) by air pressure; the cleaning mechanism (6) further comprises a front support rod (61), a plurality of electric telescopic cylinders (64) being arranged on the front support rod (61), and a plurality of electric telescopic cylinders (64) being arranged inside the electric telescopic cylinders (64). The bottom of the electric telescopic cylinder (64) is adapted to fix the bowl (65) through a threaded rod (654), and the bowl (65) is divided into an outer bowl (651) and an inner bowl (652) through a plurality of partitions (10). The outer bowl (651) and the inner bowl (652) form an air passage (653), and the air passage (653) is connected to the hose (63) for air pressure circulation; a threaded rod (654) is provided at the center of the top of the outer wall of the outer bowl (651), and a through hole (656) in the threaded rod (654) penetrates the body of the outer bowl (651). The inner bowl (652) is a solid bowl body, and the outer wall of the inner bowl (652) is fixedly sealed with a plurality of partitions (10), the top of the partition (10) extends to the outer periphery of the perforation (656), and the other side of the partition (10) is vertically sealed and fixed to the inner wall of the outer bowl (651), and a plurality of air passages (653) are formed between the outer bowl (651) and the inner bowl (652), and the distance between the outer bowl (651) and the inner bowl (652) is 1-3 cm; the partition (10) and the inner wall of the outer bowl (651) and the outer wall of the inner bowl (652) together form a groove (657), and the groove The recessed size of the groove (657) is 1-3 cm, and the edges of the outer bowl (651) and the inner bowl (652) are flush; a plurality of freely rotatable blocking plates (11) are arranged in the groove (657), and the blocking plates (11) are used to seal the air pressure in the airway (653); when the suction air pressure enters the airway, the blocking plates are arranged in a straight line due to the upward suction force of the airways on both sides, and because the two airways inject upward suction force at the same time, the blocking plates are affected by the suction force at this time, and the blocking plates are in a static and sequentially arranged state, so that the outer bowl, the inner bowl and the upper ring are relatively closed spaces.

2. The pre-prepared food production and packaging equipment according to claim 1, characterized in that: The packaging line (1) is connected to a plurality of lower mold bodies (7) via a sprocket. The main body of the lower mold body (7) is provided with a plurality of cavities (8). The packaging box (9) is adapted to be placed in the cavity (8). The lower surface of the upper edge ring (91) in the packaging box (9) abuts against the upper surface of the cavity (8).

3. The pre-prepared meal production and packaging equipment according to claim 2, characterized in that: The cavity (8) and the packaging box (9) are both in the shape of a round bowl, and the width of the upper ring (91) in the packaging box (9) is 1-4 cm.

4. The pre-prepared meal production and packaging equipment according to claim 1, characterized in that: A fixing plate (62) is arranged on the rear side of the film sealing machine (3) body, the fixing plate (62) is fixedly connected to the front support rod (61), and the front support rod (61) is in an inverted L shape; an operation panel (2) is arranged on the front side of the film sealing machine (3) body, and the operation panel (2) is connected to a power supply.

Citation Information

Patent Citations

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    CN112093118B

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    CN101467856A

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    CN102152868A