Top-support type composite conveyor belt discharging bulk Chinese herbal medicine pieces unit medicine cabinet
By designing a top-support composite conveyor plate belt, the bulk Chinese herbal medicine unit medicine cabinet is realized, modular, fast and accurate automatic treatment of medicinal medicine tablets is solved, and the existing smart Chinese medicine cabinet cannot automatically add medicine and get medicine is improved, and the automation level of smart Chinese medicine cabinets is improved.
Patent Information
- Application Number
- CN202411255116.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2044-09-09
AI Technical Summary
The existing intelligent traditional Chinese medicine cabinet system cannot automatically complete dosing, taking and delivering drugs, and cannot be used for the automation and intelligence of traditional Chinese medicine receiving, prescription review, and prescription adjustment, resulting in inefficiency of manual prescription dispensing drugs.
A top-support composite conveyor plate belt discharge bulk Chinese herbal medicine unit medicine cabinet is designed, which includes feeding door, medicine outlet door, hopper, stirring device, metering push and flip device and metering correction device. It adopts a modular design and has the functions of independently completing dosing, taking and taking drugs and taking drugs, and preventing pollution through sealing treatment.
It realizes modularity, fast drug production speed, accurate drug production, good system sealing, prevents pollution, adapts to changes in the shape and bulk weight of different medicinal herbs, has self-cleaning ability and one-click connection mode, and improves the automatic processing efficiency of medicinal herbs.
Smart Images

Figure CN119037993B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an intelligent traditional Chinese medicine cabinet, specifically a top-support type composite conveyor belt upper-outlet bulk traditional Chinese medicine decoction pieces unit medicine cabinet. Background Art
[0002] Patent Document 1: Intelligent Traditional Chinese Medicine Cabinet System and Intelligent Traditional Chinese Medicine Cabinet Monitoring System (CN107997408): A constant temperature and humidity device is provided on the cabinet body; there are drawers with traditional Chinese medicine boxes in several grids, and there is a display screen outside the drawers. The host is used to input prescriptions to find the positions of the drawers where the traditional Chinese medicine materials in the prescriptions are located, so as to improve the efficiency of dispensing traditional Chinese medicine.
[0003] Patent Document 2: Intelligent Traditional Chinese Medicine Cabinet Based on PLC Control (CN215776883): A touch screen controlled by a PLC module is installed on the cabinet body. There are several medicine adding doors on the main medicine cabinet. The medicine dispensing prompt lamp and the medicine dispensing completion indicator lamp are controlled by the PLC module. It is a medicine cabinet that does not require the naked eye to search for the required medicines one by one, greatly improving the medicine dispensing efficiency.
[0004] The above patent documents do not have the functions of automatically completing medicine adding, medicine taking and medicine discharging, and cannot completely change the current situation of manual medicine dispensing and inspection according to prescriptions, and are not applicable to the intelligent traditional Chinese medicine pharmacy system with automation and intelligence for traditional Chinese medicine from prescription reception, prescription review, prescription dispensing, medicine adding, medicine taking and medicine discharging. Summary of the Invention
[0005] The purpose of the present invention is to provide a top-support type composite conveyor belt upper-outlet bulk traditional Chinese medicine decoction pieces unit medicine cabinet with modularization, fast medicine discharging speed, accurate medicine discharging, good system airtightness and pollution prevention.
[0006] The purpose of the present invention is achieved as follows: A top-support type composite conveyor belt upper-outlet bulk traditional Chinese medicine decoction pieces unit medicine cabinet, with a feeding door and a maintenance door respectively arranged at the front of the box body, and a medicine discharging door hinged on the rear plate of the box body; a hopper is arranged below the feeding door in the box body;
[0007] The medicine discharging device is installed on the opening of the outer wall of the rear inclined plate of the hopper along the front-back direction of the box body. The structure of the medicine discharging device is as follows: The driving wheel shaft for installing the driving wheel is erected on the left and right two frames through bearings. The driven wheel shaft is erected on the slot holes of the two frames. The driven wheel is installed on the driven wheel shaft through bearings. The baffle-type composite conveyor belt located between the two frames is sleeved on the driving wheel and the driven wheel. The reduction motor is installed on the right frame, and the reduction motor shaft is connected to the driving wheel shaft. A rear material cover is installed on the discharge port of the medicine discharging device. The blanking chute is fixed to the spot welding nuts at the bottoms of the two frames through screws. Cleaning brushes for sweeping the slag falling on the lower surface of the lower circle of the baffle-type composite conveyor belt are arranged on the inner sides of the two frames. Inner medicine covers connected to the rear material cover are also installed on the upper parts of the two frames. A limited spring piece that is close to or contacts the top end surface of the baffle of the composite conveyor belt and is used to limit only one grain or one piece of medicinal material slices to be carried out by one baffle each time is fixed on the inner medicine cover. The slag cover is sleeved and fixed on the material chute, and the slag bag is sleeved and fixed on the opening of the slag cover. The same composite belt tensioning mechanisms are arranged on the two frames: The tensioning seat whose bottom plate is slidably matched with the frame is composed of a rear vertical plate and upper and lower vertical plates welded to the bottom plate. A snap ring is fixed on the outer end of the driven wheel shaft passing through the hole on the bottom plate, or a snap ring is fixed on the outer end of the driven wheel shaft or a movable gasket is fixed through screws. A threaded ejector rod for pushing the tensioning seat is screwed on the adjusting fixing plate fixed on the frame and parallel to the rear vertical plate of the tensioning seat. A strip plate for controlling the parallel movement of the tensioning seat is fitted with the upper vertical plate of the tensioning seat to form a sliding pair;
[0008] The structure of the above baffle-type composite conveyor belt is as follows: The two wide sides of the stainless steel strip are respectively arranged at the same inclination angle with the two long sides parallel to each other, and the two wide sides are parallel to each other. A number of rows of holes are arranged at equal intervals along the long side direction in the middle position of the strip. Each row of holes consists of two identical square holes. The joints of the two wide sides of the strip are aligned and laser welded into one body. The structure of the upper baffle is as follows: Two cylindrical bodies with a square cross-section extend downward from the bottom where one long side of the rectangular plate member is located. Two square holes are opened on the lower baffle strip. The two cylindrical bodies of several upper baffles respectively pass through the two square holes corresponding to each row of holes on the strip from top to bottom to form two protruding parts. The lower baffle strip is sleeved on the two protruding parts of the upper baffle from bottom to top and is laser welded together. A PU silica gel layer or a rubber layer is covered and fixed on the bottom of the strip with the assembled upper baffle and lower baffle strip to form a composite conveyor belt. The thickness of the strip is 0.1 mm to 2 mm, and the thickness of the PU silica gel layer or the rubber layer is 1 mm to 10 mm;
[0009] The stirring device is located above the medicine discharging device and is arranged on the hopper along the left - right direction of the box body. The structure of the stirring device is as follows: The motor base is fixed on the right plate of the box body, the stirring motor is installed on the motor base, the bearing seat is installed on the outer right wall of the hopper, the stirring motor shaft is installed on the bearing inside the bearing seat and extends into the inner cavity of the hopper. Another bearing seat with another bearing is installed on the outer left wall of the hopper, the movable pin is installed on the other bearing and extends into the inner cavity of the hopper. The spiked - tooth stirring shaft is fixed by being sleeved on the square head of the movable pin and the square head of the stirring motor shaft respectively through the square holes on its left and right end faces. The structure of the spiked - tooth stirring shaft is: Four stirring rods, namely the upper, lower, left and right ones, are fixed on the shaft as a group, and several groups of stirring rods are evenly arranged or evenly arranged with dislocation along the axis direction on the shaft;
[0010] The spiked - tooth stirring shaft or the S - shaped stirring shaft is sleeved on the square head of another driven shaft through the square hole on its left - hand end face, and is sleeved on the square head of the driving shaft through the square hole on its right - hand end face; The motor speed is 80 revolutions per minute; The structure of the spiked - tooth stirring shaft is: Four stirring rods, namely the upper, lower, left and right ones, are fixed on the shaft as a group, and several groups of stirring rods are evenly arranged or evenly arranged with dislocation along the axis direction on the shaft;
[0011] A metering, pushing and flipping device is installed on the bottom plate of the box body under the rear material cover of the medicine discharging device:
[0012] The motor is installed on the rear right side of the rectangular base through the motor base. The motor shaft is connected to the T - shaped screw rod through a coupling. The T - shaped flange nut is screwed on the T - shaped screw rod. The linear slide rail is located on the left side of the T - shaped screw rod and is parallel to the T - shaped screw rod. The slider is in sliding fit with the linear slide rail. The limit - resetting lever is integrally composed of a horizontal plate and a vertical plate. The horizontal plate is fixed on the slider by screws, and the vertical plate is fixed to the flange of the T - shaped flange nut by four bolts. And the right - extending part of the vertical plate is used to touch the limit touch switch and the reset touch switch. The limit touch switch and the reset touch switch are respectively installed on the supports corresponding to the end position and the starting position of the flange nut. The two supports are installed on the base. Three rubber - coated bearings that can roll along the wire groove on the base are installed around the bottom of the rectangular weighing plate turntable. An ear plate extends upward on the left side of the front part of the weighing plate turntable. An electronic scale sensor is installed on the top surface in the middle of the weighing plate turntable. The weighing plate is fixed on the electronic scale sensor by screws. A 1 / 4 - part straight - tooth gear is fixedly installed on the rotating shaft. The right end of the rotating shaft is fixed on the inner ring of the bearing. The bearing is fixed in the bearing seat. The bearing seat is fixed on the slider by screws. The left end of the rotating shaft is movably supported in the shaft hole of the ear plate. A rack used for meshing with the straight - tooth gear to make the weighing plate flip 90° is installed at the middle position in the front part of the base;
[0013] A fixing ring for preventing the axial movement of the rotating shaft is installed on the outer end of the rotating shaft of the straight - tooth gear extending out of the bearing seat;
[0014] A metering calibration device is installed on the left side plate of the upper box body above the metering push-over turning device:
[0015] The reduction motor is installed on the motor base. The spring wire winding rod and the weight wire winder are sequentially fixedly connected to the reduction motor shaft along the same axis from left to right. The spring wire winds around the spring wire groove of the spring wire winding rod, and the weight wire winds around the weight wire groove of the weight wire winder. Moreover, the winding direction of the spring wire is opposite to the winding direction of the weight wire; the motor base is fixed on the top plate of the base. A weight reset fixing seat is fixed on the bottom surface of the top plate of the base opposite to the position of the weight wire. The weight reset fixing seat is a conical cylinder with a smaller upper part and a larger lower part for allowing the weight to enter from bottom to top and preventing it from passing through. A round hole with the same size as the top opening of the conical cylinder is opened on the top plate of the base. A weight wire guide ring is fixed on the top plate of the base by screws. The weight wire sequentially passes through the weight wire guide ring, the round hole on the top plate of the base, and the lower end after passing through the weight reset fixing seat and is fixedly connected with a weight for metering calibration at the lower end; the spring disk is installed on the vertical plate fixed to the bottom surface of the top plate of the base, and the pulley is fixed on the vertical plate; the left end of the spring piece is fixed to the bottom surface of the top plate of the base by screws; the spring wire sequentially passes through the through hole on the top plate of the base and the small hole at the right end of the spring piece vertically downward along the spring wire winding rod, then bypasses the pulley and is connected to the spring of the spring disk in the horizontal left direction; a weight in-place touch switch and a weight reset touch switch are installed on the bottom surface of the top plate of the base; a positioning section that cannot pass through the small hole at the right end of the spring piece is arranged on the spring wire below the spring piece; the weighing pan is arranged directly below the weight; when the motor drives forward, when the weight drops into the weighing pan along with the weight wire, at the same time, the positioning section of the spring wire moves upward and touches the weight in-place touch switch by lifting the spring piece to control the motor to stop rotating; when the motor drives backward, when the weight enters the weight reset fixing seat along with the weight wire and touches the weight reset touch switch at the same time, the motor is controlled to stop rotating. At the same time, the spring wire descends under the tension of the spring, and the positioning section of the spring wire descends and resets;
[0016] The base is integrally composed of a horizontal top plate and a left vertical plate; the vertical plate for installing the spring disk is fixed at the rear part between the horizontal top plate and the left vertical plate of the base.
[0017] Two support beams are connected to the middle parts of the two frames of the frame body forming the medicine discharging device; the main board box is fixed on the inner surface of the inspection door; the main board is installed in the main board box; a medicine shortage indicator light and a fault indicator light are installed on the inspection door.
[0018] There is also a medicine discharging door automatic opening and closing mechanism: the medicine discharging door is composed of an upper door and a lower door hinged together. The upper door is hinged to the rear board of the box body through a hinge. The rear door motor is installed on the rear board through a motor base. The limit switch and the reset switch are respectively installed on the motor base. The dial for touching the limit switch and the reset switch is installed on the rear door motor shaft. One end of the connecting rod is hinged to the dial, and the other end of the connecting rod is hinged to the upper door.
[0019] The medicine discharging device is fixed on the hopper by screws after the clamping strips on the upper parts of two frames are respectively inserted into the clamping grooves formed by two limiting plates on the outer wall surface of the hopper.
[0020] The feeding door is formed by buckling and welding a door panel on an inner baffle, and a plurality of cushion blocks are lined between the door panel and the inner baffle. The lower part of the feeding door is connected to the box body through a hinge, and two side baffles are fixed on the inner baffle of the feeding door; an electric control lock is installed on the left plate of the box body corresponding to the feeding door; the feeding door lock and the lock catch are installed on the feeding door.
[0021] The structure of the feeding door lock is as follows: a lock tongue return spring is sleeved on the feeding door lock body, and a pressing tongue formed by bending a strip plate is sequentially connected by a first horizontal section, a vertically upward section and a second horizontal section. A rotating shaft and a limiting shaft are installed on the right plate of the box body, and shaft clips are provided at the outer ends of the rotating shaft and the limiting shaft. In the initial state, the first horizontal section of the pressing tongue is located below the rotating shaft and is hung on a locking pin on the rotating shaft, the second horizontal section of the pressing tongue is located above the limiting shaft, and a manual switch is arranged above the second horizontal section of the pressing tongue; when unlocking, the key is inserted into the lock body and twisted to make the lock tongue twist, the lock tongue applies a downward pressure to the first horizontal section of the pressing tongue, the pressing tongue deflects around the rotating shaft, so that the second horizontal section of the pressing tongue leaves the limiting shaft and presses the manual switch of the electric control lock upward, and the manual switch retracts, resulting in the movable bolt disengaging from the lock catch, realizing the unlocking state.
[0022] The lock catch of the feeding door is fixed on the inner baffle of the feeding door through a lock fastener. Structures for hinging with the box body are symmetrically arranged on both sides of the lower part of the feeding door: a pin seat in the shape of a door character composed of two vertical plates and a horizontal plate is fixed on the feeding door, the pin is a bent rod at 90 degrees, the horizontal section of the pin passes through the holes of the two vertical plates of the pin seat, a nut is screwed on the outer end of the horizontal section of the pin or the outer end is a stop head that cannot pass through the hole of the vertical plate, and a spring is sleeved on the pin located in the pin seat.
[0023] The right side of the inspection door is installed on the right plate of the cabinet body through an inspection door hinge. An inspection door lock and a lock catch are installed on the inspection door, and a return spring for returning the tongue of the inspection door lock is installed on the lock body of the inspection door lock; an electric control lock is installed on the inner surface of the left plate of the cabinet body. A tongue pressing limit shaft and a tongue pressing rotating shaft are installed on the inner surface of the left plate of the cabinet body through shaft clips. A tongue pressing return spring is sleeved on the tongue pressing rotating shaft. The tongue pressing piece formed by bending a strip plate is successively connected by a first horizontally rightward section, a vertically downward section, and a second horizontally leftward section; in the initial state, the first horizontally rightward section of the tongue pressing piece is located below the limit shaft, the vertically downward section is located on the left side of the rotating shaft and is hung on the pin on the rotating shaft, and the second horizontally leftward section abuts against the manual switch of the electric control lock; when unlocking, the key is inserted into the lock body and twisted to deflect the lock tongue. The front end of the first horizontally rightward section of the tongue pressing piece deflects around the rotating shaft under the downward pressure of the lock tongue, causing the second horizontally leftward section of the tongue pressing piece to generate a downward pressure on the manual switch, and the manual switch retracts, resulting in the movable bolt disengaging from the lock catch, thereby achieving the unlocking state.
[0024] The inspection door is provided with heat dissipation and ventilation mesh holes, and the cabinet body is provided with a wire groove and a plug-in type wiring terminal; the lock box for installing the electric control lock of the feeding door is fixed on the cabinet body by four rivets; there is also an upper cover plate, which is fixed on the top of the cabinet body by rivets; a magnetic sealing gasket is arranged on the outer edge of the opening of the medicine outlet door.
[0025] Compared with the prior art, the present invention has the following technical features and advantages:
[0026] 1. Independence: One unit medicine cabinet is an independent individual, and as long as the external power supply and communication network are connected, it can independently complete the functions of adding medicine, taking medicine, and discharging medicine.
[0027] 2. One-key connection mode: The wire groove on the cabinet is a reserved channel for connecting the power supply line and communication line outside the cabinet for the unit medicine cabinet. Through the plug-in type wiring terminal in the wire groove, the one-key connection mode of power-on communication for the unit medicine cabinet can be realized.
[0028] 3. Adaptability: By adopting different hoppers, lower discharge medicine taking devices, and different weight counterweights, it can adapt to the changes in the shape and bulk density of medicinal herb slices and complete the medicine taking work of different medicinal herb slices.
[0029] 4. Modularity: Various devices in the unit medicine cabinet, such as lower discharge medicine taking devices, metering pushing and flipping, metering correction devices, rear door devices, adding medicine doors, cabinet front doors, etc., all adopt modular design and have relatively independent functions. If a certain device fails, it can be replaced separately, thereby achieving rapid replacement and repair. In particular, the card strip of the lower discharge medicine taking device is matched with the card slot on the hopper, and the design method of positioning and fixing the two components by using locking screws and locking holes realizes the rapid installation, disassembly, and positioning of the lower discharge medicine taking device.
[0030] 5. Good sealing: The unit medicine cabinet is an independent space, and all joints are sealed. The opening and closing interfaces of frequently opened devices such as the dosing door, cabinet front door, rear door device, and upper cover are sealed with rubber strips, making the unit medicine cabinet box an enclosed space with good anti-mosquito effect.
[0031] 6. Accurate dispensing: The lower dispensing and dispensing device utilizes a specially designed composite conveyor belt. Through the careful design of the width, height, and size of the steel teeth, the planing mechanism and elastic briquetting mechanism separate the difficult-to-separate medicinal pieces and allow them to fall smoothly onto the weighing pan, achieving accurate dispensing. The elastic briquetting mechanism can be adjusted up and down according to the number of medicinal pieces at the outlet, effectively compacting the pieces.
[0032] 7. Fast medicine dispensing speed: The entire medicine dispensing and planing device seems complicated, but it works closely with high speed and efficiency, and can meet the purpose of quickly picking up medicinal materials.
[0033] 8. Eliminate the phenomenon of material bridge: Under the action of its own weight and the counterweight block, the pressing plate mechanism compacts the fluffy medicinal slices, so that the medicinal slices in the hopper slide down as the medicinal slices are taken out, thereby avoiding the phenomenon of empty bridges of medicinal slice materials.
[0034] 9. Self-cleaning capability: A cleaning scraper is designed inside the lower discharge and drug removal device to sweep the drug residue and dust attached to the inside of the composite tape through the residue opening into the drug residue cover, where they are eventually accumulated in the drug residue bag. You only need to clean the drug residue in the drug residue bag regularly.
[0035] 10. Good heat dissipation: The front door of the cabinet is equipped with a breathable mesh at the position of the control panel to ensure the heat dissipation of the control panel; the rear end of the cabinet is equipped with an air intake mesh with a dustproof net, and the front end of the cabinet is equipped with a heat dissipation exhaust mesh. An exhaust fan is installed on the mesh. When the exhaust fan is running, fresh air enters from the air intake mesh at the rear end of the cabinet, taking away the heat generated by the middle motor, and then the hot air is discharged through the exhaust fan, thereby achieving the purpose of heat dissipation.
[0036] 11. The operating status of the unit medicine cabinet is obvious: the operating status of the unit medicine cabinet can be judged by observing the colors of the medicine shortage indicator light and the fault indicator light on the front door of the cabinet.
[0037] 12. Advantages of Split-Unit Medicine Cabinets: Split-unit medicine cabinets can separate the hopper from the cabinet. The hopper positioning pins on the hopper match the hopper positioning slots on the cabinet for positioning assembly, and then the hopper is fastened to the cabinet through the fixing holes on the cabinet. This makes it easy to assemble and disassemble the hopper and cabinet, making it convenient to replace other types of hoppers without replacing the cabinet.
[0038] 13. Prevent medicine scattering during medicine addition: There are side baffles for the feeding door on both the left and right sides of the medicine addition door to prevent the medicinal herb slices from accidentally falling outside the hopper during the medicine addition process. The side baffle of the medicine addition door is inserted into the baffle box of the medicine addition door, and a sealing brush strip is arranged inside the side baffle box of the medicine addition door to prevent the medicinal herb slices from accidentally falling into the side baffle box.
[0039] 14. Prevent contamination: The control panel is covered with a control panel box, isolating the connection between the control panel and the internal space of the cabinet, avoiding the contamination of the control panel by the medicine dust inside the cabinet. During the process of taking medicine, more medicine dust may be generated for the medicinal herb slices corresponding to some unit medicine cabinets, causing contamination inside the unit medicine cabinets. To prevent this kind of medicine dust contamination, a dust-proof isolation board (or dust-proof isolation mesh cloth) can be set to divide the internal part of the cabinet into two areas. The upper part is the heat dissipation area, and the lower part is the medicine output area, reducing the space contaminated by medicine dust. The two areas are isolated from each other and do not affect each other. The medicine dust generated in the medicine output area with larger medicine dust will not contaminate the heat dissipation area, and the medicine output area is regularly cleaned during use.
[0040] 15. Manual unlocking available: Both the electric control locks of the front cabinet door and the medicine addition door are designed with manual mechanical unlocking parts, and the front cabinet door and the medicine addition door can be opened manually through artificial means in case of the failure of the electric control locks.
[0041] 16. Regularly calibrate the metering error: A metering calibration device is installed above the metering pushing and flipping device corresponding to the unit medicine cabinet. The upper-level system can regularly drive the metering calibration device through the control panel driving program of the unit medicine cabinet to calibrate the metering accuracy of the metering pushing and flipping device, so as to ensure the metering accuracy of the metering pushing and flipping device.
[0042] 17. Sealing of the hopper: When the pressing plate mechanism moves up and down, the sealing steel belt moves up and down together with the pressing plate mechanism, and the steel belt pressing plate always presses the sealing steel belt, so that the sealing steel belt covers the strip-shaped groove of the hopper, achieving the effect of sealing the hopper.
[0043] 18. Adapt to the type of medicinal herbs: The composite conveyor belt type lower discharge belt planing unit medicine cabinet is suitable for this type of medicinal herb slices with light quality, easy to form clusters among the medicinal herb slices, and certain entanglement between single grains of the medicinal herb slices, such as chrysanthemum, inula flower, etc. Brief Description of the Drawings
[0044] Figure 1 、 Figure 2 are the three-dimensional views of the box body of the present invention from different perspective directions.
[0045] Figure 3 is Figure 1 the three-dimensional view showing the opening of the feed door and the maintenance door of the box body as shown.
[0046] Figure 4 、 Figure 5 is Figure 3The front view and perspective view of the shown feed door.
[0047] Figure 6 、 Figure 7 are respectively the schematic diagrams of the feed door lock in the open state and the unlocked state.
[0048] Figure 8a is the perspective view of the maintenance door lock.
[0049] Figure 8, Figure 9 are respectively the schematic diagrams of the maintenance door lock in the open state and the unlocked state.
[0050] Figure 10 、 Figure 11 are the schematic diagrams of the medicine outlet door in the open state and the unlocked state.
[0051] Figure 12 is Figure 10 the enlarged view of the shown Part A.
[0052] Figure 13 is Figure 1 the schematic diagram of the equipment arranged inside the shown box.
[0053] Figure 14 is Figure 13 the left view of.
[0054] Figure 15 、 Figure 16 are respectively the installation schematic diagrams of the medicine outlet device on the hopper.
[0055] Figure 17 is Figure 13 the installation schematic diagram of the equipment on the shown hopper.
[0056] Figure 18 、 Figure 19 are respectively Figure 17 the right view of and Figure 17 the sectional view along the F-F line.
[0057] Figure 20 、 Figure 21 are respectively Figure 13 the perspective views of the shown discharge device (stainless steel baffle type composite conveyor belt conveyor equipment) in the southwest direction and the northeast direction.
[0058] [[ID=--30]]Figure 22 、 Figure 23 、Figure 24 are respectively Figure 20 the front view, top view and sectional view of.
[0059] Figure 24a is the sectional view of the (stainless steel) baffle type composite conveyor belt.
[0060] Figure 25 is Figure 13Stereogram of the shown metering pushing and flipping device.
[0061] Figure 26 is Figure 13 Stereogram after adding a weighing pan.
[0062] Figure 27 is Figure 26 Stereogram after the middle weighing pan is flipped.
[0063] Figure 28 is Figure 13 Stereogram of the shown metering calibration device.
[0064] Figure 29 is Figure 28 front view of
[0065] Figure 30 is Figure 29 Schematic diagram of the weight descending as shown.
[0066] Figure 31 is Figure 30 Stereogram of the shown spring piece.
[0067] Figure 32 is Figure 29 Schematic diagram showing that the winding directions of the clockwork wire and the weight wire are opposite on the clockwork wire winding rod and the weight wire winder respectively as shown. Detailed implementation method
[0068] In the attachments, the bolt 54, the fixed seat 63 of the dregs cover.
[0069] Figure 13 Shown is a top-support type composite conveyor belt discharging bulk Chinese medicinal herb pieces unit medicine cabinet, where the feeding door 8 and the maintenance door 7 are respectively arranged at the front of the box body 11, and the medicine discharging door 51 is hinged on the rear plate 49 of the box body; the hopper 48 is arranged below the feeding door inside the box body;
[0070] The medicine discharging device 200 is installed on the opening of the outer wall of the rear inclined plate of the hopper 48 along the front-back direction of the box body. The structure of the medicine discharging device is as follows: The driving wheel shaft for installing the driving wheel 202 is arranged on the left and right two frames 208 through a bearing bracket. The driven wheel shaft 206 is arranged on the slot holes of the two frames. The driven wheel is installed on the driven wheel shaft through a bearing (that is, the driven wheel shaft is fixed on the inner ring of the bearing, and the driven wheel is installed and fixed on the outer ring of the bearing). The baffle type composite conveyor belt 207 located between the two frames is sleeved on the driving wheel and the driven wheel 205. The reduction motor 201 is installed on the right frame, and the reduction motor shaft is connected to the driving wheel shaft. A rear material cover 209 is installed at the discharge port of the medicine discharging device. The blanking chute 203 is fixed to the stud welding nuts 210 at the bottom of the two frames through screws. Cleaning brushes 204 for sweeping the slag falling on the lower surface of the lower ring of the baffle type composite conveyor belt are arranged on the inner sides of the two frames. An inner medicine cover 218 connected to the rear material cover 209 is also installed on the upper parts of the two frames. A limited spring piece 217 is fixed on the inner medicine cover 218, which is close to or contacts the top end surface of the baffle of the composite conveyor belt and is used for restricting only one grain or one piece of medicinal material slice to be carried out by one baffle each time. The medicine residue cover 52 is sleeved and fixed on the material chute 203, and the medicine residue bag 53 is sleeved and fixed on the opening of the medicine residue cover 52. The same composite belt tensioning mechanisms are arranged on the two frames: The tensioning seat 211 whose bottom plate is slidably mated with the frame is composed of a rear vertical plate and upper and lower vertical plates welded to the bottom plate. A snap ring is fixed to the outer end of the driven wheel shaft passing through the hole in the bottom plate or a gasket is fixed through screws. A threaded ejector rod for pushing the tensioning seat is screwed on the adjusting fixing plate 215 fixed to the frame and parallel to the rear vertical plate of the tensioning seat. A strip plate 214 for controlling the parallel movement of the tensioning seat is in contact with the upper vertical plate of the tensioning seat to form a sliding pair;
[0071] The structure of the above baffle type composite conveyor belt 207 is as follows: The two wide sides of the stainless steel strip 5010 are respectively arranged at the same inclination angle with the two long sides that are parallel to each other, and the two wide sides are parallel to each other. A number of rows of holes are arranged at equal intervals along the long side direction at the middle position of the strip. Each row of holes consists of two identical square holes. The joints of the two wide sides of the strip are aligned and laser welded into one body. The structure of the upper baffle 5020 is as follows: Two cylindrical bodies with a square cross-section extend downward from the bottom where one long side of the rectangular plate member is located. Two square holes are opened on the lower baffle strip 5030. The two cylindrical bodies of several upper baffles respectively pass through the two square holes corresponding to each row of holes on the strip from top to bottom to form two protruding parts. The lower baffle strip 5030 is sleeved on the two protruding parts of the upper baffle from bottom to top and is laser welded together. The PU silicone layer 5040 or rubber layer is covered and fixed on the bottom of the strip on which the upper baffle and the lower baffle strip have been assembled to form a composite conveyor belt. The thickness of the strip is 0.1 mm - 2 mm, and the thickness of the PU silicone layer or rubber layer is 1 mm - 10 mm;
[0072] The stirring device 100 is located above the medicine discharging device 200 and is arranged on the hopper 48 in the left-right direction of the box body 11. The structure of the stirring device is as follows: The motor base 102 is fixed on the right plate of the box body, the stirring motor 101 is installed on the motor base, the bearing seat is installed on the outer right wall of the hopper, the stirring motor shaft is installed on the bearing 103 in the bearing seat and extends into the inner cavity of the hopper. Another bearing seat 104 with another bearing 105 is installed on the outer left wall of the hopper, the movable pin 106 is installed on the other bearing and extends into the inner cavity of the hopper. The spike-type stirring shaft 107 is fixed by being sleeved on the square head of the movable pin and the square head of the stirring motor shaft respectively through the square holes on its left and right end faces. The structure of the spike-type stirring shaft is as follows: Four stirring rods, namely upper, lower, left and right, are fixed on the shaft as a group, and several groups of stirring rods are evenly arranged or evenly arranged with a dislocation along the axis direction on the shaft;
[0073] The spike-type stirring shaft 109 or the S-type stirring shaft is sleeved on the square head of another driven shaft through the square hole on its left end face and sleeved on the square head of the driving shaft through the square hole on its right end face; The motor speed is 80 revolutions per minute; The structure of the spike-type stirring shaft is as follows: Four stirring rods, namely upper, lower, left and right, are fixed on the shaft as a group, and several groups of stirring rods are evenly arranged or evenly arranged with a dislocation along the axis direction on the shaft;
[0074] A metering pushing and flipping device 400 is installed on the bottom plate of the box body under the rear material cover of the medicine discharging device:
[0075] The motor 401 is installed at the rear right side of the rectangular base 4014 through the motor base 402. The motor shaft is connected to the T-shaped screw rod 408 through the coupling 404. The T-shaped flange nut 405 is screwed onto the T-shaped screw rod. The linear slide rail 4012 is located on the left side of the T-shaped screw rod and is parallel to the T-shaped screw rod. The slider 403 is in sliding fit with the linear slide rail. The limit and reset lever 407 is integrally composed of a horizontal plate and a vertical plate. The horizontal plate is fixed to the slider by screws. The vertical plate is fixed to the flange of the T-shaped flange nut by four bolts. And the rightward extending part of the vertical plate is used to touch the limit touch switch 409 and the reset touch switch 406. The limit touch switch 409 and the reset touch switch 406 are respectively installed on the supports 4010 corresponding to the end position of the flange nut and the support at the starting position. The two supports are installed on the base. Three rubber-coated bearings 4017 that can roll along the wire groove 4016 on the base are installed around the bottom of the rectangular weighing plate turntable 4018. An ear plate extends upward from the left front of the weighing plate turntable. An electronic scale sensor 4019 is installed on the top surface of the middle part of the weighing plate turntable. The weighing plate 4020 is fixed to the electronic scale sensor by screws. A 1 / 4 part of the spur gear 4015 is fixedly installed on the rotating shaft. The right end of the rotating shaft is fixed to the inner ring of the bearing. The bearing is fixed in the bearing seat. The bearing seat is fixed to the slider by screws. The left end of the rotating shaft is movably supported in the shaft hole of the ear plate. The rack 4013 used for meshing with the spur gear 4015 to flip the weighing plate by 90° is installed at the middle position of the front part of the base;
[0076] A fixing ring 4011 for preventing axial movement of the rotating shaft is installed on the outer end of the rotating shaft of the spur gear extending out of the bearing seat;
[0077] A metering calibration device 300 is installed on the left side plate of the upper box body above the metering, pushing and flipping device:
[0078] The reduction motor 301 is installed on the motor base 302. The clockwork wire winding rod 304 and the weight wire winder 305 are fixedly connected to the shaft of the reduction motor 301 in sequence from left to right along the same axis. The clockwork wire 3012 winds around the clockwork wire groove 3019 of the clockwork wire winding rod, and the weight wire 309 winds around the weight wire groove 3020 of the weight wire winder. Moreover, the winding direction 3021 of the clockwork wire is opposite to the winding direction 3022 of the weight wire; the motor base is fixed on the top plate of the base 303. At the position on the bottom surface of the top plate of the base directly facing the weight wire, a weight reset fixing seat 308 is fixed. The weight reset fixing seat is a conical cylinder with a smaller upper part and a larger lower part for allowing the weight 3010 to enter from bottom to top and preventing it from passing through. A round hole with the same size as the top opening of the conical cylinder is opened on the top plate of the base. A weight wire guiding ring 3024 is fixed on the top plate of the base by screws. The weight wire passes downward through the weight wire guiding ring, the round hole on the top plate of the base, and the lower end of the weight reset fixing seat in sequence, and a weight 3010 for metering calibration is fixedly connected to the lower end; the clockwork disc 3014 is installed on the vertical plate 3015 fixed to the bottom surface of the top plate of the base; the pulley 3011 is fixed on the vertical plate 3015; the left end of the spring piece 3013 is fixed to the bottom surface of the top plate of the base by screws; the clockwork wire passes vertically downward through the through hole on the top plate of the base and the small hole 3023 at the right end of the spring piece, and then bypasses the pulley and is connected to the clockwork of the clockwork disc in the horizontal left direction; the weight in-place touch switch 306 and the weight reset touch switch 307 are installed on the bottom surface of the top plate of the base; a positioning node 3018 that cannot pass through the small hole 3023 at the right end of the spring piece is provided on the clockwork wire below the spring piece; the weighing pan 3016 is arranged directly below the weight; when the motor is driven forward, when the weight drops into the weighing pan along with the weight wire, at the same time, the positioning node of the clockwork wire moves upward and touches the weight in-place touch switch by lifting the spring piece to control the motor to stop rotating; when the motor is driven backward, when the weight moves upward along with the weight wire and enters the weight reset fixing seat and touches the weight reset touch switch at the same time, the motor is controlled to stop rotating. At the same time, the clockwork wire moves downward under the tension of the clockwork, and the positioning node of the clockwork wire moves downward to reset;
[0079] The base is integrally composed of a horizontal top plate and a left vertical plate; the vertical plate 3015 for installing the clockwork disc is fixed at the rear part between the horizontal top plate and the left vertical plate of the base (see Figures 20 - 31 ).
[0080] Two support beams are connected to the middle parts of the two frames of the frame forming the medicine discharging device; a main board box 45 is fixed on the inner surface of the inspection door; the main board 44 is installed in the main board box; a medicine shortage indicator light 5 and a fault indicator light 4 are installed on the inspection door (see Figure 24).
[0081] Figure 10 、 Figure 11 、 Figure 12It is shown that there is also an automatic opening and closing mechanism 50 for the medicine outlet door: The medicine outlet door is composed of an upper door 51a and a lower door 51b hinged together. The upper door is hinged to the rear panel 49 of the box body via a hinge 55. The rear door motor 56 is installed on the rear panel via a motor base 57. The limit switch 60 and the reset switch 61 are respectively installed on the motor base. The toggle disk 58 used to touch the limit switch and the reset switch is installed on the rear door motor shaft. One end of the connecting rod 59 is hinged to the toggle disk, and the other end of the connecting rod is hinged to the upper door.
[0082] When the control system controls the rear door to open, the motor drives the toggle disk to rotate. The toggle disk drives the connecting rod to push outwards. The connecting rod pushes the upper sealing plate of the rear door to open, and the lower sealing plate of the rear door follows the upper sealing plate of the rear door to open. After opening a certain angle, the toggle disk touches the rear door limit sensor, and the motor stops rotating. At this time, the rear door is in the open state. When the control system controls the rear door to close, the motor drives the toggle disk to rotate back. The toggle disk drives the connecting rod to pull inwards. The connecting rod pushes the upper sealing plate of the rear door to close, and the lower sealing plate of the rear door follows the upper sealing plate of the rear door to close. The toggle disk touches the rear door reset sensor, and the motor stops rotating (the upper sealing door and the lower sealing door are the upper door and the lower door).
[0083] The medicine dispensing device is inserted into the card slots formed by the two limit plates 63 on the outer wall of the hopper through the card strips on the upper parts of the two frames, and then fixed to the hopper with screws ( Figure 20 、 Figure 18 ).
[0084] Figures 4 - 7 It is shown that the feed door is formed by buckling and welding a door panel 17 to an inner baffle 18. The lower part of the feed door 8 is connected to the box body via a hinge 25. Two side baffles 19 are fixed to the inner baffle of the feed door; An electric control lock 27 is installed on the left panel of the box body corresponding to the feed door; The feed door lock 2 and the lock catch 16 are installed on the feed door.
[0085] The structure of the feed door lock 2 is as follows: A lock tongue return spring 15 is sleeved on the feed door lock body 14. The pressing tongue 31 formed by bending a strip board is successively connected by a first horizontal section, a vertically upward section, and a second horizontal section. A rotating shaft 32 and a limit shaft 29 are installed on the right panel of the box body. Shaft clamps 30 are provided at the outer ends of the rotating shaft and the limit shaft. In the initial state, the first horizontal section of the pressing tongue is located below the rotating shaft and is hung on the pin on the rotating shaft. The second horizontal section of the pressing tongue is located above the limit shaft. The manual switch is arranged above the second horizontal section of the pressing tongue; When unlocking, the key is inserted into the lock body and twisted to make the lock tongue 26 twist. The lock tongue applies a downward pressure to the first horizontal section of the pressing tongue. The pressing tongue deflects around the rotating shaft, so that the second horizontal section of the pressing tongue leaves the limit shaft 29 and presses the manual switch 28 of the electric control lock upwards. The manual switch retracts, causing the movable bolt to disengage from the lock catch 16, achieving the unlocked state.
[0086] The latch 16 of the feed door is fixed to the inner baffle 18 of the feed door by a latch member 22. On both sides of the lower part of the feed door, structures for hinging with the box body are symmetrically arranged: a pin seat 21 in the shape of a door formed by two vertical plates and a horizontal plate is fixed to the feed door. The pin 24 is a bent rod at 90 degrees. The horizontal section of the pin 24 passes through the holes of the two vertical plates of the pin seat. A nut is screwed on the outer end of the horizontal section of the pin or the outer end is a stop head that cannot pass through the hole of the vertical plate. The spring 20 is sleeved on the pin located inside the pin seat.
[0087] Figure 8, Figure 9 Note: There seems to be a hyphen in the original text for "Figure 20-Figure 31" which is translated as "Figures 20 - 31" and for "Figure 4-Figure 7" which is translated as "Figures 4 - 7". If this is not what you expect, please clarify. Also, there is a double hyphen in the original text for "Figure 20--Figure 31" which might be a mistake. I translated it as "Figure 20 - 31" as well. shows that the right side of the inspection door is installed on the right plate of the box body through the inspection door hinge 46. An inspection door lock 3 and a latch 33 are installed on the inspection door 7. A return spring 35 for returning the tongue 36 of the inspection door lock is installed on the lock body 34 of the inspection door lock; on the inner surface of the left plate of the box body, an electric control lock 43 is installed. The inner surface of the left plate of the box body is installed with a tongue limiting shaft 38 and a tongue rotating shaft 39 through a shaft clamp 40. A tongue return spring 41 is sleeved on the tongue rotating shaft. The tongue 37 formed by bending a strip plate is sequentially connected by a first horizontal section to the right, a vertical section downward, and a second horizontal section to the left; in the initial state, the first horizontal section to the right of the tongue is located below the limiting shaft, the vertical section downward is located on the left side of the rotating shaft and is hung on the pin on the rotating shaft, and the second horizontal section to the left abuts against the manual switch two 42 of the electric control lock; when unlocking, the key is inserted into the lock body and turned to deflect the lock tongue. The front end of the first horizontal section to the right of the tongue deflects around the rotating shaft under the downward pressure of the lock tongue, causing the second horizontal section to the left of the tongue to exert a downward pressure on the manual switch, and the manual switch retracts, resulting in the movable bolt disengaging from the latch 33, thus achieving the unlocking state.
[0088] The inspection door is provided with heat dissipation and ventilation mesh holes 6. The box body is provided with a wire groove 13 and a plug-in type wiring terminal 12; the lock box 47 for installing the electric control lock of the feed door is fixed to the box body by four rivets 1; there is also an upper cover plate 9, and the upper cover plate is fixed to the top of the box body by rivets 10; a magnetic sealing gasket 62 is provided on the outer edge of the opening of the medicine outlet door.
[0089] The metering and calibration method of the metering and calibration device includes the following steps:
[0090] (1) The control system issues a "metering and calibration" command;
[0091] (2) The control board of the unit medicine cabinet controls the metering and pushing and flipping device to zero the weighing of the weighing pan;
[0092] (3) The control board of the unit medicine cabinet controls the motor of the metering and calibration device to work, driving the winding rod of the clockwork wire and the weight wire winder to rotate;
[0093] (4) The weight line reel releases the weight line and gently puts the weight down. At the same time, the weight releases the reset touch switch, and the unit medicine cabinet control panel detects that the weight has moved;
[0094] (5) As the weights move, the winding rod reels in the winding wire, pulling the winding wire out of the winding disc, turning it through the pulley, passing through the small hole at one end of the spring sheet, and winding it into the wire groove in the winding rod;
[0095] (6) The weight continues to drop until it falls into the scale pan of the metering push-turn device. The weight is no longer subjected to any tension. The motor continues to work for a certain period of time and then stops. The weight line winder continues to rotate for a certain period of time to release more weight line, leaving the extra weight line hanging in the air so that it does not affect the accuracy of the weight. The length of "the motor continues to work for a certain period of time" is controlled by the positioning node on the clockwork line and needs to be set in advance.
[0096] (7) After the weight falls onto the scale plate of the metering push-turn device, the positioning section fixed on the mainspring passes through the pulley and reaches the spring sheet. Since the positioning section is larger than the small hole of the spring sheet, the mainspring is further wound up, which will move the spring sheet. The spring sheet will press the weight into place and touch the switch. The unit medicine cabinet control panel detects that the weight has reached the predetermined position and controls the motor to stop rotating.
[0097] (8) When the weight of the specified weight of the metering calibration device falls into the scale pan of the metering push-turning device, the meter of the metering push-turning device will read the metering data of the weight in the current scale pan and send it to the unit medicine cabinet control board. The unit medicine cabinet control board compares the metering data with the weight data of the weight entered in advance. If the comparison error is within the specified error range, the meter of the metering push-turning device is judged to be qualified. If the comparison error exceeds the specified error range, the meter of the metering push-turning device is unqualified. The unit medicine cabinet control board alarms the superior system, prompting that the meter in the metering push-turning device needs to be replaced;
[0098] (9) After the control system controls the metering push device to automatically measure and calibrate, it controls the motor to rotate in the opposite direction. The weight line winder reels in the weight line, lifts the weight, and the winding rod releases the line. The line is pulled by the spring and wound into the spring disk. The positioning node goes back with the line, and the spring sheet rebounds to release the weight into place and touches the switch. The control system detects the weight and starts to return.
[0099] (10) The weight continues to rise and enters the weight reset fixed seat. The weight is fixed and the paddle of the weight reset touch switch is pressed. The system detects that the weight reaches the initial fixed position and controls the motor to stop rotating.
[0100] (11) Metrological calibration is completed.
[0101] The control method of the control panel of the unit medicine cabinet is characterized by comprising the following steps:
[0102] Drug addition:
[0103] 1. When the control board receives the unlocking instruction for the drug addition door sent by the superior system, the control board controls the electric lock of the drug addition door to be powered on and unlocked. The drug addition door automatically pops up and opens under the action of the spring piece and remains in the open state.
[0104] 2. The user loads the medicinal herb slices into the hopper.
[0105] 3. The user manually closes the drug addition door, and the drug addition is completed.
[0106] Drug retrieval:
[0107] After the control board receives the drug retrieval instruction sent by the superior system, the control board controls the stirring device to start stirring, the control board controls the metering and pushing device to start metering, and the control board controls the upper discharge and drug retrieval device to start operating; the motor in the upper discharge and drug retrieval device drives the composite conveyor belt to rotate. The baffle on the composite conveyor belt takes out the medicinal herb slices from the hopper like a spoon, passes through the limit spring piece and the inner material cover, and under the action of the limit spring piece and the inner material cover, the excess medicinal herb slices are blocked in the hopper, so that the baffle generally only takes out one or one piece of medicinal herb slices, thus meeting the requirement of accurate metering; the medicinal herb slices fall into the weighing pan in the metering and pushing and flipping device through the discharge cover until the weight of the medicinal herb slices in the weighing pan in the weighing pan is greater than or equal to the rough drug retrieval metering set value, the upper discharge and drug retrieval device starts to pick up drugs point by point, until the required weight is reached, the metering and pushing device stops metering, the upper discharge and drug retrieval device stops operating, and the stirring device stops stirring.
[0108] Drug discharge:
[0109] 1. After the control system receives the drug discharge instruction sent by the superior system, the control board controls the motor in the rear door device to rotate outwards, and drives the connecting rod and the sensor dial to rotate outwards. The connecting rod jacks up the upper sealing plate of the rear door and drives the lower sealing plate of the rear door to open. When the sensor dial rotates to a certain angle, the sensor dial touches the rear door limit sensor, and the motor stops rotating, and the rear door device remains in the open state.
[0110] 2. While the control board controls the rear door device to operate, it controls the metering and pushing and flipping device to operate. The motor in the metering and pushing and flipping device starts to rotate, pushing the weighing pan towards the rear door. After moving horizontally for a certain distance, the gear on the weighing pan turntable meshes with the rack, so that the weighing pan has a flipping motion on the basis of horizontal movement and starts to pour out the medicinal herb slices. Until the weighing pan flips to a certain angle and touches the limit switch, the motor stops rotating and the weighing pan stops flipping. At this time, the medicinal herb slices can be completely poured out.
[0111] 3. After the weighing pan maintains a certain tilting angle for a certain period of time, the control board controls the motor in the metering pushing and flipping device to start rotating in the reverse direction. The weighing pan rotates back to the horizontal state, then moves horizontally and retracts. After touching the limit switch, the motor stops rotating and the weighing pan resets.
[0112] 4. After the metering pushing and flipping device resets, the control board controls the motor in the rear door device to rotate inward, and drives the connecting rod and the sensor dial to rotate inward. The connecting rod drives the upper sealing plate and the lower sealing plate of the rear door to rotate and close. When the sensor dial rotates to a certain angle, the sensor dial touches the rear door reset sensor, and the motor stops rotating. The rear door device is in the closed state.
[0113] 5. Wait for the next medicine delivery.
Claims
1. A top-supported composite conveyor belt discharging bulk Chinese herbal medicine unit cabinet, characterized by: The feed door (8) and the inspection door (7) are respectively arranged at the front of the box body (11), and the medicine outlet door (51) is hinged on the rear plate (49) of the box body; the hopper (48) is arranged below the feed door in the box body; The medicine discharging device (200) is installed on the outer wall opening of the rear inclined plate of the hopper (48) along the front-back direction of the box body. The structure of the medicine discharging device is as follows: the driving wheel shaft of the driving wheel (202) is mounted on the left and right frames (208) through bearings, the driven wheel shaft (206) is mounted on the bar holes of the two frames, the driven wheel is mounted on the driven wheel shaft through bearings, the baffle type composite conveyor belt (207) located between the two frames is sleeved on the driving wheel and the driven wheel (205), the reduction motor (201) is mounted on the right frame, and the reduction motor shaft is connected to the driving wheel shaft. A rear material cover (209) is installed on the discharge port of the medicine discharging device, and the discharge chute (203) is fixed to the spot welding nuts (210) at the bottom of the two frames by screws. A cleaning brush (204) for cleaning the slag on the lower ring surface of the baffle type composite conveyor belt is provided on the inner side of the two frames. An inner medicine cover (209) connected to the rear material cover (209) is also installed on the upper part of the two frames. 218), a limiting spring piece (217) is fixed on the inner medicine cover (218) and is close to or in contact with the top surface of the baffle of the composite conveyor belt, which is used to limit a baffle to only take out one grain or one piece of medicinal material slice at a time. The medicine residue cover (52) is fixed on the material trough (203), and the medicine residue bag (53) is fixed on the opening of the medicine residue cover (52). The two frames are both provided with the same composite plate belt expansion mechanism: the expansion seat (211) whose bottom plate and the frame are slidably matched is composed of a rear vertical plate and upper and lower vertical plates welded to the bottom plate. The outer end of the driven wheel shaft passing through the hole in the bottom plate is fixed with a retaining spring or a gasket (213) fixed by a screw. A threaded push rod for pushing the expansion seat is screwed on the adjustment fixing plate (215) fixed to the frame and parallel to the rear vertical plate of the expansion seat. The strip plate (214) used to control the parallel movement of the expansion seat is fitted with the upper vertical plate of the expansion seat to form a sliding pair; The structure of the baffle-type composite conveyor belt (207) is as follows: the two wide sides of the stainless steel belt (5010) are respectively arranged at the same inclination angle with the two parallel long sides, and the two wide sides are parallel to each other; a plurality of rows of holes are arranged at equal intervals along the long side direction at the middle position of the steel belt, each row of holes is composed of two identical square holes, and the two wide side seams of the steel belt are aligned and laser welded together; the structure of the upper baffle (5020) is as follows: the bottom of one long side of the rectangular plate extends downward to form two columns with square cross-sections; the lower baffle (5030) has two square holes; the two columns of the plurality of upper baffles respectively pass through the two square holes corresponding to each row of holes on the steel belt from top to bottom to form two protrusions, the lower baffle (5030) is fitted on the two protrusions of the upper baffle from bottom to top and are laser welded together; a PU silicone layer (5040) or a rubber layer is covered and fixed to the bottom of the steel belt on which the upper baffle and the lower baffle have been assembled to form a composite conveyor belt; The stirring device (100) is located above the medicine dispensing device (200) and is arranged on the hopper (48) along the left and right directions of the box body (11). The structure of the stirring device is as follows: the motor seat (102) is fixed on the right plate of the box body, the stirring motor (101) is installed on the motor seat, the bearing seat is installed on the right outer wall of the hopper, the stirring motor shaft is installed on the bearing (103) in the bearing seat and extends into the inner cavity of the hopper, another bearing seat (104) with another bearing (105) is installed on the left outer wall of the hopper, the movable latch (106) is installed on the other bearing and extends into the inner cavity of the hopper, the wolf tooth stirring shaft (107) is fixed by being respectively fitted on the square head of the movable latch and the square head of the stirring motor shaft through the square holes on the left and right end surfaces thereof. The wolf tooth stirring shaft structure is as follows: four stirring rods, upper, lower, left and right, are fixed on the shaft as a group, and several groups of stirring rods are evenly arranged or evenly staggered along the axis direction on the shaft; A metering, pushing and flipping device (400) is installed on the bottom plate of the box below the rear material cover of the medicine dispensing device: The motor (401) is installed on the right rear of the rectangular base (4014) via the motor seat (402), the motor shaft is connected to the T-type screw rod (408) via the coupling (404), the T-type flange nut (405) is screwed onto the T-type screw rod, the linear slide rail (4012) is located on the left side of the T-type screw rod and is parallel to the T-type screw rod, the slider (403) slides with the linear slide rail, and the limit reset lever (407) is composed of a horizontal plate and a vertical plate. The horizontal plate is fixed to the slider via screws, and the vertical plate is fixed to the flange of the T-type flange nut via bolts. The rightward extension of the vertical plate is used to trigger the limit touch switch (409) and the reset touch switch (406). The limit touch switch (409) and the reset touch switch (406) are respectively installed on the supports corresponding to the end positions of the flange nut. (4010) and the starting position support, the two supports are installed on the base, three rubber-coated bearings (4017) that can roll along the wire groove (4016) on the base are installed around the bottom of the rectangular scale pan turntable (4018), the left side of the front of the scale pan turntable extends upward to form an ear plate, an electronic scale sensor (4019) is installed on the top surface of the middle of the scale pan turntable, the scale pan (4020) is fixed on the electronic scale sensor by screws, a 1 / 4 part of the spur gear (4015) is installed and fixed on the rotating shaft, the right end of the rotating shaft is fixed on the inner ring of the bearing, the bearing is fixed in the bearing seat, the bearing seat is fixed on the slider by screws, the left end of the rotating shaft is movably mounted on the shaft hole of the ear plate, and the rack (4013) used for engaging with the spur gear (4015) to make the scale pan flip 90 degrees is installed in the middle position of the front of the base; A fixing ring (4011) is installed on the outer end of the shaft of the spur gear extending out of the bearing seat to prevent the shaft from axial movement; A metering calibration device (300) is installed on the left side panel of the box above the metering push flip device: The reduction motor (301) is mounted on the motor base (302), the clockwork wire winding rod (304) and the weight wire winding device (305) are fixedly connected to the reduction motor (301) shaft along the same axis from left to right, the clockwork wire (3012) is wound along the clockwork wire groove (3019) of the clockwork wire winding rod, and the weight wire (309) is wound along the weight wire groove (3020) of the weight wire winding device, and the winding direction (3021) of the clockwork wire is opposite to the winding direction (3022) of the weight wire; the motor base is fixed on the top plate of the base (303), and the bottom surface of the top plate of the base is opposite to the weight wire. A weight reset fixing seat (308) is fixed at the position, and the weight reset fixing seat is a conical cylinder with a small top and a large bottom for allowing the weight (3010) to enter from the bottom to the top and preventing it from passing through. A circular hole of the same size as the top opening of the conical cylinder is opened on the top plate of the base. A weight line guide ring (3024) is fixed on the top plate of the base by screws. The weight line passes through the weight line guide ring, the circular hole on the top plate of the base and the lower end of the weight reset fixing seat in sequence along the weight line reel downward. A weight (3010) for measurement calibration is fixedly connected; the clockwork disk (3014) is installed On the vertical plate (3015) fixed to the bottom surface of the top plate of the base, the pulley (3011) is fixed on the vertical plate (3015); the left end of the spring sheet (3013) is fixed to the bottom surface of the top plate of the base by a screw; the clockwork line passes vertically downward along the clockwork line winding rod and sequentially through the through hole on the top plate of the base and the lower end of the small hole (3023) on the right end of the spring sheet, and then passes around the pulley in the horizontal left direction to connect with the clockwork of the clockwork disk; the bottom surface of the top plate of the base is installed with a weight in place touch switch (306) and a weight reset touch switch (307); the clockwork line below the spring sheet is provided with a A positioning joint (3018) is provided which cannot pass through the small hole (3023) at the right end of the spring sheet; the weighing pan (3016) is arranged directly below the weight; when the motor is driven in the forward direction, when the weight moves downward along the weight line and falls into the weighing pan, at the same time, the positioning joint of the clockwork line moves upward and triggers the weight reset touch switch by lifting the spring sheet, thereby controlling the motor to stop rotating; when the motor is driven in the reverse direction, when the weight moves upward along the weight line and enters the weight reset fixing seat and triggers the weight reset touch switch at the same time, thereby controlling the motor to stop rotating, at the same time, the clockwork line is pulled downward by the spring, and the positioning joint of the clockwork line moves downward and resets; The base is composed of an integrated horizontal top plate and a left vertical plate; the vertical plate (3015) for mounting the clockwork disc is fixed at the rear between the horizontal top plate and the left vertical plate of the base.
2. A medicine cabinet for discharging bulk Chinese herbal medicine pieces on a top-supported composite conveyor belt according to claim 1, characterized in that: Two supporting beams are connected in the middle of the two frames constituting the medicine dispensing device; a mainboard box (45) is fixed on the inner surface of the inspection door; the mainboard (44) is installed in the mainboard box; a medicine shortage indicator light (5) and a fault indicator light (4) are installed on the inspection door; The thickness of the steel belt is 0.1 mm to 2 mm, and the thickness of the PU silicone layer or rubber layer is 1 mm to 10 mm.
3. The medicine cabinet for discharging bulk Chinese herbal medicine pieces on a top-supported composite conveyor belt according to claim 1 is characterized in that: The invention also has an automatic opening and closing mechanism (50) for the medicine dispensing door: the medicine dispensing door is composed of an upper door (51a) and a lower door (51b) which are hinged together. The upper door is hinged to the rear plate (49) of the box body via a hinge (55). The rear door motor (56) is installed on the rear plate via a motor base (57). The limit switch (60) and the reset switch (61) are respectively installed on the motor base. The toggle plate (58) used for contacting the limit switch and the reset switch is installed on the shaft of the rear door motor. One end of the connecting rod (59) is hinged to the toggle plate, and the other end of the connecting rod is hinged to the upper door.
4. The medicine cabinet for discharging bulk Chinese herbal medicine pieces on a top-supported composite conveyor belt according to claim 1 is characterized in that: The medicine dispensing device is inserted into the slots formed by the two limit plates (63) on the outer wall of the hopper through the clamping strips on the upper parts of the two frames, and then fixed to the hopper with screws; The feed door of the medicine cabinet for discharging bulk Chinese herbal medicine slices on a top-supported composite conveyor belt is composed of a door panel (17) welded to an inner baffle (18), the lower part of the feed door (8) is connected to the box body via a hinge (25), and two side baffles (19) are fixed to the inner baffle of the feed door; an electric lock (27) is installed on the left plate of the box body corresponding to the feed door; the feed door lock (2) and the lock buckle (16) are installed on the feed door.
5. The medicine cabinet for discharging bulk Chinese herbal medicine pieces on a top-supported composite conveyor belt according to claim 1 is characterized in that: The feed door lock (2) has the following structure: a lock tongue return spring (15) is trapped on the feed door or feed door lock body (14) of the unit medicine cabinet; a pressure tongue (31) formed by bending a strip is composed of a first horizontal section, a vertical upward section and a second horizontal section connected in sequence; a rotating shaft (32) and a limit shaft (29) are installed on the right plate of the box body; the outer ends of the rotating shaft and the limit shaft are both provided with a shaft clamp (30); in the initial state, the first horizontal section of the pressure tongue is located below the rotating shaft and is hung on the pin on the rotating shaft; the second horizontal section of the pressure tongue is located above the limit shaft; and the manual switch is arranged above the second horizontal section of the pressure tongue; when unlocking, the key is inserted into the lock body and twisted to cause the lock tongue (26) to twist, and the lock tongue applies downward pressure to the first horizontal section of the pressure tongue, and the pressure tongue deflects with the rotating shaft as the center, so that the second horizontal section of the pressure tongue leaves the limit shaft (29) and presses the manual switch (28) of the electric lock upward, and the manual switch retracts to cause the movable pin to disengage from the lock buckle (16), thereby realizing the unlocking state.
6. A medicine cabinet for discharging bulk Chinese herbal medicine pieces on a top-supported composite conveyor belt according to claim 5, characterized in that: The lock catch (16) of the feed door is fixed to the inner baffle (18) of the feed door via a lock catch (22). Structures for hinged connection with the box body are symmetrically provided on both sides of the lower part of the feed door: a door-shaped pin seat (21) composed of two vertical plates and a horizontal plate is fixed to the feed door, the pin (24) is a 90-degree bent rod, the horizontal section of the pin (24) is passed through the holes of the two vertical plates of the pin seat, a nut is screwed on the outer end of the horizontal section of the pin or the outer end is a stopper that cannot pass through the hole of the vertical plate, and a spring (20) is trapped on the pin located in the pin seat.
7. The medicine cabinet for discharging bulk Chinese herbal medicine pieces on a top-supported composite conveyor belt according to claim 1, characterized in that: The right side of the inspection door is mounted on the right plate of the box body via the inspection door hinge (46), a lock catch (33) is mounted on the medicine adding door or the inspection door (7) of the unit medicine cabinet, and a return spring (35) for returning the inspection door lock tongue (36) is mounted on the inspection door lock body (34); an electric lock (43) is mounted on the inner surface of the left plate of the box body, and a tongue-pressing limiting shaft (38) and a tongue-pressing rotating shaft (39) are mounted on the inner surface of the left plate of the box body via the axis card (40), and a tongue-pressing returning spring (41) is mounted on the tongue-pressing rotating shaft. The tongue-pressing tongue (37) formed by bending the strip consists of a first rightward horizontal section, a vertical downward section and a first rightward horizontal section. The two leftward horizontal sections are connected in sequence; in the initial state, the first rightward horizontal section of the pressing tongue is located below the limit axis, the vertical downward section is located on the left side of the rotation axis and is hung on the pin on the rotation axis, and the second leftward horizontal section is against the manual switch 2 (42) of the electric lock; when unlocking, the key is inserted into the lock body and twisted to deflect the lock tongue, and the front end of the first rightward horizontal section of the pressing tongue deflects around the rotation axis under the downward pressure of the lock tongue, causing the second leftward horizontal section of the pressing tongue to exert downward pressure on the manual switch, and the manual switch retracts to cause the movable pin to disengage from the lock buckle (33), thereby achieving the unlocked state.
8. The medicine cabinet for discharging bulk Chinese herbal medicine pieces on a top-supported composite conveyor belt according to claim 1, characterized in that: The inspection door is provided with a heat dissipation and ventilation mesh (6), and the box body is provided with a wire groove (13) and a plug-in type terminal block (12); the lock box (47) for installing the feed door electric control lock is fixed to the box body via four rivets (1); it also has an upper cover plate (9), which is fixed to the top of the box body via rivets (10); a magnetic sealing pad (62) is provided on the outer edge of the opening of the medicine outlet door.
9. A metrology calibration method using the metrology calibration device according to any one of claims 1 to 8, characterized in that: The following steps are involved: (1) The control system issues a "measurement correction" command; (2) The unit medicine cabinet control panel controls the metering push flip device to reset the scale to zero; (3) The unit medicine cabinet control panel controls the operation of the metering calibration device motor, driving the winding rod of the mainspring wire and the weight wire winding device to rotate; (4) The weight line reel releases the weight line and gently puts the weight down. At the same time, the weight releases the reset touch switch, and the unit medicine cabinet control panel detects that the weight has moved; (5) As the weights move, the winding rod reels in the winding wire, pulling the winding wire out of the winding disc, turning it through the pulley, passing through the small hole at one end of the spring sheet, and winding it into the wire groove in the winding rod; (6) The weight continues to drop until it falls into the scale pan of the metering push-turn device. The weight is no longer subjected to any tension. The motor continues to work for a certain period of time and then stops. The weight line winder continues to rotate for a certain period of time to release more weight line, leaving the extra weight line hanging in the air so that it does not affect the accuracy of the weight. The length of "the motor continues to work for a certain period of time" is controlled by the positioning node on the clockwork line and needs to be set in advance. (7) After the weight falls onto the scale plate of the metering push-turn device, the positioning section fixed on the mainspring passes through the pulley and reaches the spring sheet. Since the positioning section is larger than the small hole of the spring sheet, the mainspring is further wound up, which will move the spring sheet. The spring sheet will press the weight into place and touch the switch. The unit medicine cabinet control panel detects that the weight has reached the predetermined position and controls the motor to stop rotating. (8) When the weight of the specified weight of the metering calibration device falls into the scale pan of the metering push-turning device, the meter of the metering push-turning device will read the metering data of the weight in the current scale pan and send it to the unit medicine cabinet control board. The unit medicine cabinet control board compares the metering data with the weight data of the weight entered in advance. If the comparison error is within the specified error range, the meter of the metering push-turning device is judged to be qualified. If the comparison error exceeds the specified error range, the meter of the metering push-turning device is unqualified. The unit medicine cabinet control board alarms the superior system, prompting that the meter in the metering push-turning device needs to be replaced; (9) After the control system controls the metering push device to automatically measure and calibrate, it controls the motor to rotate in the opposite direction. The weight line winder reels in the weight line, lifts the weight, and the winding rod releases the line. The line is pulled by the spring and wound into the spring disk. The positioning node goes back with the line, and the spring sheet rebounds to release the weight into place and touches the switch. The control system detects the weight and starts to return. (10) The weight continues to rise and enters the weight reset fixed seat. The weight is fixed and the paddle of the weight reset touch switch is pressed. The system detects that the weight reaches the initial fixed position and controls the motor to stop rotating. (11) Metrological calibration is completed.
10. A method for controlling a control panel of a unit medicine cabinet according to any one of claims 1 to 8, characterized in that: The following steps are involved: Dosing: (1) The control panel receives the unlocking instruction of the dosing door from the upper system, and the control panel controls the electric lock of the dosing door to be powered on and unlocked. The dosing door automatically pops up and opens under the action of the spring sheet and remains in the open state; (2) The user loads the medicinal pieces into the hopper; (3) The user manually closes the dosing door and the dosing is completed; Get medicine: After the control panel receives the medicine picking instruction from the superior system, the control panel controls the stirring device to start stirring, controls the metering pushing device to start metering, and controls the upper discharging and medicine taking device to start action; the motor in the upper discharging and medicine taking device drives the composite conveyor belt to rotate, and the baffle on the composite conveyor belt takes the medicinal material slices out of the hopper like a spoon, passes through the limiting spring piece and the inner material cover, and the excess medicinal material slices are blocked in the hopper under the action of the limiting spring piece and the inner material cover, so that the baffle generally only takes out one or one medicinal material slice, thereby achieving the requirement of accurate measurement; the medicinal material slices pass through the discharge cover and fall into the weighing pan in the metering pushing and flipping device, until the weight of the medicinal material slices in the medicine pan on the weighing pan is greater than or equal to the rough medicine measurement setting value, the upper discharging and medicine taking device starts to jog and take medicine, until the required weight is reached, the metering pushing device stops metering, the upper discharging and medicine taking device stops moving, and the stirring device stops stirring; Dispensing medicine: (1) After the control system receives the medicine dispensing instruction from the upper system, the control panel controls the motor in the rear door device to rotate outward, and drives the connecting rod and the sensor dial to rotate outward. The connecting rod lifts the upper cover plate of the rear door and drives the lower cover plate of the rear door to open. When the sensor dial rotates to a certain angle, the sensor dial touches the rear door limit sensor, the motor stops rotating, and the rear door device remains open; (2) The control panel controls the movement of the rear door device while controlling the movement of the metering, pushing and flipping device. The motor in the metering, pushing and flipping device starts to rotate, pushing the scale plate toward the rear door. After a certain distance of horizontal movement, the gear on the scale plate engages with the rack, so that the scale plate can flip on the basis of horizontal movement and start to dump the medicinal materials. After the scale plate flips to a certain angle and touches the limit switch, the motor stops rotating and the scale plate stops flipping. At this time, the medicinal materials can be completely dumped out. (3) After the scale pan maintains the tilting angle for a certain period of time, the control panel controls the motor in the metering push-turning device to start rotating in the reverse direction, the scale pan rotates back to a horizontal state, and then moves back horizontally. After touching the limit switch, the motor stops rotating and the scale pan resets; (4) When the metering push flip device is reset, the control panel controls the motor in the rear door device to rotate inward, and drives the connecting rod and the sensor dial to rotate inward. The connecting rod drives the upper and lower sealing plates of the rear door to rotate and close. When the sensor dial rotates to a certain angle, the sensor dial touches the rear door reset sensor, the motor stops rotating, and the rear door device is in the closed state. (5) Wait for the next dose of medicine.
Citation Information
Patent Citations
Intelligent medicine taking equipment for traditional Chinese medicine pharmacies and medicine taking method
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Chinese herbal medicine goes out medicine conveyer automatically
CN207748105U