A speaker manufacturing method, system, terminal and storage medium
Through automated glue and support installation systems, the problem of low speaker manufacturing efficiency is solved, and the rapid fixation of centering support and the efficient manufacturing of speakers are achieved.
Patent Information
- Application Number
- CN202411564198.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-11-05
AI Technical Summary
In the prior art, the speaker manufacturing efficiency is low, especially the fixed time of the centering support plate is relatively long, resulting in a slow process speed.
The automatic glue and support installation system is adopted. By obtaining the basin frame image and support image, the glue quantity, glue route, support number, support angle and installation stroke are matched, and the glue device and support installation device are controlled to automatically complete the installation and adjustment of glue injection and centering support.
The time required for centering the flap is reduced, the manufacturing efficiency of the speaker is improved, and the product quality and production efficiency are further improved through welding and drying devices.
Smart Images

Figure CN119056677B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of loudspeaker manufacturing, and in particular to a loudspeaker manufacturing method, system, terminal and storage medium. Background Art
[0002] A speaker is a transducer device that converts electrical signals into sound signals through electromagnetic, piezoelectric or electrostatic effects.
[0003] In the prior art, a loudspeaker is generally composed of a magnet, a basin frame, a centering support, a voice coil and a paper cone, among which the voice coil is used to input electrical signals and drive the paper cone to vibrate to generate sound signals. The centering support is used to keep the joint between the voice coil and the paper cone vertical and not skewed. The voice coil is generally fixedly connected to the centering support. The voice coil is generally provided with wiring for inputting electrical signals. The wiring on the voice coil is generally fixed to the preset wiring port on the basin frame by manual welding by the staff. The centering support and the basin frame are generally manually fixed and connected by glue by the staff.
[0004] When a large number of speakers need to be manufactured, the workers' manual gluing speed is slow, which can easily lead to a longer time required to fix the centering support, thus resulting in lower speaker manufacturing efficiency. Summary of the invention
[0005] In order to improve the manufacturing efficiency of a loudspeaker and reduce the time required for fixing a centering support plate, the present invention provides a loudspeaker manufacturing method, system, terminal and storage medium.
[0006] In a first aspect, the present invention provides a method for manufacturing a loudspeaker, which adopts the following technical solution:
[0007] A method for manufacturing a loudspeaker, comprising:
[0008] Acquire a basin rack image of the basin rack;
[0009] According to the basin frame image, the glue amount and glue route are matched from the preset glue matching model;
[0010] According to the gluing route, the preset gluing device is controlled to uniformly inject glue onto the preset basin frame according to the gluing amount, and the support piece number is matched from the preset centering support piece number matching model according to the basin frame image;
[0011] Matching the support angle from a preset support angle matching model according to the basin frame image;
[0012] Match the installation stroke from the preset support piece installation model according to the support piece number and the support piece rotation angle;
[0013] The preset support piece installation device is controlled according to the installation stroke to install the preset centering support piece on the preset basin frame and keep the wiring preset on the centering support piece facing the outlet preset on the basin frame.
[0014] By adopting the above technical solution, the glue-spraying device automatically identifies the amount and position of glue to be injected, thereby automatically injecting glue at the corresponding position of the basin frame, and adjusts the orientation of the centering support plate through the support plate installation device and installs it on the basin frame, so that the centering support plate and the basin frame are bonded by glue, thereby reducing the time required to fix the centering support plate and improving the manufacturing efficiency of the speaker.
[0015] Optionally, also include:
[0016] Acquire an image of the support piece after the centering support piece is installed on the basin frame;
[0017] According to the support image, the glue filling amount and glue filling route are matched from the preset glue filling matching model;
[0018] According to the glue filling route, the preset glue injection device is controlled to inject glue evenly between the basin frame and the centering support piece according to the glue filling amount, and the plugging stroke is matched from the preset wiring adjustment model according to the support piece image;
[0019] According to the wire insertion stroke, the preset wire insertion device is controlled to pass the wire preset on the centering support plate through the wire outlet preset on the basin frame, and the welding amount and welding stroke are matched from the preset welding model according to the support plate image;
[0020] The preset welding device is controlled according to the welding stroke to respectively weld and fix the connections preset on the centering support sheet to the preset basin frame through the preset filling material according to the welding amount.
[0021] By adopting the above technical solution, after the centering support plate is initially fixed to the basin frame, glue is added between the basin frame and the centering support plate through a gluing device to further fix the centering support plate to the basin frame, and the wiring on the voice coil is welded to the wire outlet of the basin frame through a welding device, thereby improving the manufacturing efficiency of the speaker.
[0022] Optionally, a glue drying method is also included, and the glue drying method includes:
[0023] Matching a drying route from a preset drying route matching model according to the gluing route and the support sheet image;
[0024] Match the drying speed from the preset drying speed matching model according to the glue application amount and the drying route;
[0025] Match the drying temperature from the preset drying temperature matching model according to the glue application amount and the drying route;
[0026] The preset drying device is controlled according to the drying speed to dry the basin frame according to the drying route and the drying temperature to dry the glue between the basin frame and the centering support sheet.
[0027] By adopting the above technical solution, when the glue between the basin frame and the centering support plate has not solidified, the basin frame and the centering support plate are prone to misalignment, which in turn causes the speaker to be unqualified. The glue is dried by a drying device to accelerate the solidification of the glue, thereby reducing the misalignment of the basin frame and the centering support plate, thereby improving the manufacturing efficiency of the speaker.
[0028] Optionally, it also includes a waste gas treatment method, the waste gas treatment method comprising:
[0029] According to the glue application amount and drying temperature, the volatilization rate is matched from the preset gas volatilization model;
[0030] Match the exhaust gas volume from the preset welding exhaust gas model according to the welding volume;
[0031] Matching the gas concentration from a preset gas concentration matching model according to the volatilization rate and the exhaust gas volume;
[0032] When the gas concentration exceeds a preset safety range, the preset air intake device is controlled to absorb the waste gas.
[0033] By adopting the above technical solution, harmful exhaust gas is easily generated when the welding device is welding and the glue is drying, which can easily damage the health of on-site workers. The exhaust gas generated during the manufacturing process is absorbed by the suction device and processed in a unified manner, thereby improving the safety of speaker manufacturing.
[0034] Optionally, a welding quality inspection method is also included, and the welding quality inspection method includes:
[0035] Get the image of the wiring after welding;
[0036] Judging whether the wiring is fixedly connected to the basin frame from a preset wiring recognition model according to the wiring image;
[0037] When the wiring is not fixedly connected to the basin frame, the welding amount and welding stroke are matched from a preset welding matching model according to the wiring image;
[0038] The preset welding device is controlled according to the welding stroke to weld and fix the preset wiring and the preset basin frame through the preset filling material according to the welding amount.
[0039] By adopting the above technical solution, it is possible to identify whether there is a welding leak in the wiring through image recognition. If there is a welding leak, the welding device is used to re-weld the welding leaked wiring to the basin frame, thereby reducing the welding leak and further improving the manufacturing efficiency of the speaker.
[0040] Optionally, the welding quality inspection method further includes:
[0041] Based on the fixed connection between the wiring and the basin frame, the inspection stroke is matched from the preset cold welding inspection model according to the wiring image;
[0042] Controlling a preset inspection device to pull the wiring according to the inspection stroke and obtaining an inspection image after pulling;
[0043] Determine whether there is a cold soldering phenomenon from a preset cold soldering recognition model according to the inspection image and the wiring image;
[0044] When there is a cold weld, the welding amount and welding stroke are matched from the preset welding matching model according to the inspection image;
[0045] The preset welding device is controlled according to the repair welding stroke to weld and fix the preset wiring and the preset basin frame through the preset filling material according to the repair welding amount.
[0046] By adopting the above technical solution, the wiring is pulled by the inspection device to inspect the stability of the wiring fixed on the basin frame, so as to determine whether there is a cold solder joint phenomenon. If a cold solder joint phenomenon exists, the wiring is repaired on the basin frame by a welding device, thereby reducing the cold solder joint phenomenon and improving the manufacturing efficiency of the speaker.
[0047] Optionally, a plasma treatment method is also included, and the plasma treatment method includes:
[0048] Matching the stain area from a preset stain area recognition model according to the wiring image;
[0049] Matching a cleaning stroke from a preset cleaning stroke matching model according to the stain area;
[0050] Matching the cleaning intensity from a preset cleaning intensity matching model according to the wiring image and the cleaning stroke;
[0051] The plasma unit is controlled according to the cleaning intensity and cleaning stroke to remove stains from the basin frame.
[0052] By adopting the above technical solution, the plasma device is used to treat the stains on the surface of the basin frame using plasma, thereby removing the stains on the basin frame and reducing damage to the basin frame during the stain removal process, thereby facilitating the basin frame to be fixed in the audio equipment.
[0053] In a second aspect, the present application provides a speaker manufacturing system, which adopts the following technical solution:
[0054] A speaker manufacturing system, comprising:
[0055] An acquisition module is used to acquire images of the basin frame, the support piece, the wiring connection and the inspection image;
[0056] A memory for storing a program of a control method of any one of the loudspeaker manufacturing methods;
[0057] The program in the memory can be loaded and executed by the processor to implement any one of the control methods of a loudspeaker manufacturing method.
[0058] In a third aspect, the present application provides a computer storage medium capable of storing a corresponding program, which is convenient for implementing a loudspeaker manufacturing method, and adopts the following technical solution:
[0059] A computer-readable storage medium stores a computer program that can be loaded by a processor and execute any loudspeaker manufacturing method.
[0060] In a fourth aspect, the present application provides an intelligent terminal, which adopts the following technical solution:
[0061] An intelligent terminal comprises a memory and a processor. The memory stores a computer program which can be loaded by the processor and execute any speaker manufacturing method.
[0062] By adopting the above technical solution, the glue-spraying device automatically identifies the amount and position of glue to be injected, thereby automatically injecting glue at the corresponding position of the basin frame, and adjusts the orientation of the centering support plate through the support plate installation device and installs it on the basin frame, so that the centering support plate and the basin frame are bonded by glue, thereby reducing the time required to fix the centering support plate and improving the manufacturing efficiency of the speaker.
[0063] In summary, the present application includes at least one of the following beneficial technical effects:
[0064] The glue injection device automatically identifies the amount and position of glue to be injected, and automatically injects glue at the corresponding position of the basin frame. The support piece installation device adjusts the direction of the centering support piece and installs it on the basin frame, so that the centering support piece and the basin frame are bonded by glue, thereby reducing the time required to fix the centering support piece and improving the manufacturing efficiency of the speaker.
[0065] After the centering support is initially fixed to the basin frame, glue is added between the basin frame and the centering support by a gluing device to further fix the centering support to the basin frame, and the wiring on the voice coil is welded to the outlet of the basin frame by a welding device, thereby improving the manufacturing efficiency of the speaker;
[0066] When the glue between the basin frame and the centering support has not solidified, the basin frame and the centering support are prone to misalignment, which will cause the speaker to be unqualified. The glue is dried by a drying device to accelerate the solidification of the glue, thereby reducing the misalignment of the basin frame and the centering support, thereby improving the manufacturing efficiency of the speaker. BRIEF DESCRIPTION OF THE DRAWINGS
[0067] Figure 1 Is a process of a speaker manufacturing method Figure 1 ;
[0068] Figure 2 Is a process of a speaker manufacturing method Figure 2 ;
[0069] Figure 3 It is a flow chart of the glue drying method;
[0070] Figure 4 It is a flow chart of the exhaust gas treatment method;
[0071] Figure 5 Is the process of welding quality inspection method Figure 1 ;
[0072] Figure 6 Is the process of welding quality inspection method Figure 2 ;
[0073] Figure 7 is a flow chart of a plasma treatment method;
[0074] Figure 8 It is a flow chart of the basin stand fixing method. DETAILED DESCRIPTION
[0075] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the following Figure 1 -Attached Figure 8 It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0076] The embodiments of the present invention disclose a loudspeaker manufacturing method, system, terminal and storage medium. The present invention is used to automatically fix a centering support plate to a basin frame by glue, and respectively weld and fix the wiring on the voice coil to the basin frame, thereby automatically assembling the loudspeaker and improving the manufacturing efficiency of the loudspeaker.
[0077] Reference Figure 1 , a loudspeaker manufacturing method, comprising the following steps:
[0078] Step 100: Acquire a basin rack image of the basin rack.
[0079] The basin rack image refers to a picture of the basin rack. The basin rack image can be obtained through a camera. The method for obtaining the basin rack image is selected by the staff according to actual conditions and will not be elaborated here.
[0080] Step 101: Match the glue amount and glue route from a preset glue matching model according to the basin frame image.
[0081] The gluing matching model refers to a neural network model obtained in advance through sample training. The gluing matching model can match the volume of glue required to fix the centering support plate on the basin frame and the route of glue injection from the model of the basin frame displayed in the basin frame image. The gluing amount is the volume of glue required to be injected, and the gluing route is the route of glue injection.
[0082] Step 102: according to the gluing route, the preset gluing device is controlled to uniformly inject glue onto the preset basin frame according to the gluing amount, and the support piece number is matched from the preset centering support piece number matching model according to the basin frame image.
[0083] The glue-spraying device refers to a device used to inject glue onto the basin frame. The glue-spraying device is selected by the staff according to the actual situation and will not be described in detail here. The support piece number refers to the digital number set in advance for the centering support piece to distinguish the model of the centering support piece. The support piece number corresponds to the model of the centering support piece one by one. The support piece number is selected by the staff according to the actual situation and will not be described in detail here. The centering support piece number matching model refers to a neural network model obtained by sample training in advance. The centering support piece number matching model can match the support piece number of the centering support piece corresponding to the model of the basin frame in the basin frame image.
[0084] The centering support here refers to a combination of a centering support and a voice coil. The centering support and the voice coil are combined into one in advance. The combination of the centering support and the voice coil is selected by the staff according to the actual situation and will not be elaborated here.
[0085] Step 103: matching the support angle from a preset support angle matching model according to the basin frame image.
[0086] The support angle matching model refers to a neural network model obtained in advance through sample training. The support angle matching model can match the support angle that needs to be rotated to center the support so that the wiring on the voice coil faces the wiring port on the basin frame.
[0087] Step 104: Match the installation stroke from a preset support installation model according to the support number and the support rotation angle.
[0088] The support piece installation device refers to a device used to install the centering support piece on the basin frame and press it so that the centering support piece and the basin frame are fixedly connected by glue. The support piece installation device can use a mechanical arm. The support piece installation device is selected by the staff according to actual conditions and will not be elaborated here.
[0089] The support piece installation model refers to a neural network model obtained in advance through sample training. The support piece installation model can match the installation stroke of installing the centering support piece corresponding to the support piece number on the basin frame through the support piece installation device.
[0090] Step 105: controlling the preset support piece installation device to install the preset centering support piece on the preset basin frame according to the installation stroke and keeping the wires preset on the centering support piece facing the wire outlet preset on the basin frame.
[0091] The centering support is rotated to a wiring port on the basin frame through a support installation device, and the centering support is installed on the basin frame, wherein the wiring is actually preset on the voice coil on the centering support, and the wiring is used to input the electrical signal into the voice coil, and the outlet refers to a line outlet pre-opened on the basin frame for wiring.
[0092] Reference Figure 2 , a loudspeaker manufacturing method further comprises the following steps:
[0093] Step 106: Acquire an image of the centering support piece after the support piece is installed on the basin frame.
[0094] The support piece image refers to the overall picture of the centering support piece and the basin frame after the centering support piece is installed through the support piece installation device. The support piece image can be obtained through a camera. The method for obtaining the support piece image is selected by the staff according to the actual situation and will not be elaborated here.
[0095] Step 107: Match the glue filling amount and glue filling route from a preset glue filling matching model according to the support image.
[0096] The glue filling matching model refers to a neural network model obtained through sample training in advance. The glue filling matching model can match the glue filling amount and glue filling route required to add glue between the basin frame and the centering support to improve the stability of the connection between the basin frame and the centering support.
[0097] Step 108: According to the glue filling route, the preset glue injection device is controlled to inject glue evenly between the basin frame and the centering support piece according to the glue filling amount, and the insertion stroke is matched from the preset wiring adjustment model according to the support piece image.
[0098] The plugging device refers to a device used to adjust the position of the wiring. The plugging device can be a mechanical arm. The plugging device is selected by the staff according to the actual situation and will not be described in detail here. The wiring adjustment model refers to a neural network model obtained through sample training in advance. The wiring adjustment model can match the plugging stroke of the wiring inserted into the outlet through the plugging device.
[0099] Step 109: Control the preset wire insertion device according to the wire insertion stroke to pass the wire preset on the centering support plate through the wire outlet preset on the basin frame, and match the welding amount and welding stroke from the preset welding model according to the support plate image.
[0100] The wiring is passed through the outlet through the plug-in device. There are generally two wirings, and two outlets are opened correspondingly. The wiring corresponds to the outlets one by one. The welding device refers to the device used to fix the wiring on the basin frame. The filling material refers to the medium used by the welding device to connect the wiring and the basin frame. The filling material is generally solder wire. The welding device and filling material are selected by the staff according to the actual situation and will not be described here.
[0101] The welding model refers to a neural network model obtained in advance through sample training. The welding model can match the volume of filling material and the required welding route required to fix the wiring in the outlet through the welding device. The welding amount is the volume of the required filling material, and the welding stroke is the required welding route.
[0102] Step 110: Control the preset welding device according to the welding stroke to weld and fix the wires preset on the centering support plate to the preset basin frame respectively through the preset filling material according to the welding amount.
[0103] The filling material is melted by a welding device and dripped between the wiring and the basin frame, so that the wiring is fixed in the outlet respectively and the wiring is kept isolated from each other.
[0104] Reference Figure 3 , the glue drying method comprises the following steps:
[0105] Step 200: Matching a drying route from a preset drying route matching model according to the gluing route and the support sheet image.
[0106] The drying device refers to a device used to dry glue to accelerate the solidification of glue. The drying device can use electric heating wire. The drying device is selected by the staff according to the actual situation and will not be described in detail here. The drying route matching model refers to a neural network model obtained through sample training in advance. The drying route matching model can match the drying route of the glue between the centering support and the basin frame through the drying device.
[0107] Step 201: Match the drying speed from a preset drying speed matching model according to the glue application amount and the drying route.
[0108] The drying speed matching model refers to a neural network model obtained through sample training in advance. The drying speed matching model can match the drying speed of the heating device on the drying route. When the amount of glue near the drying device is large, a lower drying speed is adopted. When the amount of glue near the drying device is small, a higher drying speed is adopted, so that the glue can be fully dried.
[0109] Step 202: Match the drying temperature from a preset drying temperature matching model according to the glue application amount and the drying route.
[0110] The drying temperature matching model refers to a neural network model obtained through sample training in advance. The drying temperature matching model can match the drying temperature of the heating device when it moves on the drying route. When the amount of glue near the drying device is large, a higher drying temperature is used. When the amount of glue near the drying device is small, a lower drying temperature is used to fully dry the glue.
[0111] Step 203: Controlling a preset drying device according to a drying speed to dry the basin frame along a drying route at a drying temperature to dry the glue between the basin frame and the centering support piece.
[0112] The drying device is used to accelerate the solidification speed of the glue, thereby reducing the misalignment between the centering support piece and the basin frame, and improving the stability of the connection between the centering support piece and the basin frame.
[0113] Reference Figure 4 , the waste gas treatment method comprises the following steps:
[0114] Step 300: Match the volatilization rate from a preset gas volatilization model according to the amount of glue applied and the drying temperature.
[0115] The gas volatilization model refers to a neural network model obtained through sample training in advance. The gas volatilization model can match the volatilization rate of waste gas emitted by the glue at the drying temperature.
[0116] Step 301: Matching the exhaust gas volume from a preset welding exhaust gas model according to the welding amount.
[0117] The welding waste gas model refers to a neural network model obtained in advance through sample training. The welding waste gas model can match the waste gas volume of the waste gas emitted by melting and solidifying the welding amount of filler material.
[0118] Step 302: Match the gas concentration from a preset gas concentration matching model according to the volatilization rate and the exhaust gas volume.
[0119] The gas concentration matching model refers to a neural network model obtained in advance through sample training. The gas concentration matching model can match the gas concentration of the exhaust gas in the space where the speaker is located under the volatilization rate and the exhaust gas volume. The speaker is generally processed in a confined space to reduce the impact of the processing on the outside world. The gas concentration in the confined space where the speaker is processed can be matched through the volatilization rate and the exhaust gas volume.
[0120] Step 303: When the gas concentration exceeds a preset safety range, a preset air intake device is controlled to absorb the waste gas.
[0121] The safety interval refers to the pre-set gas concentration interval that will not affect the staff. The safety interval is generally zero. The safety interval is selected by the staff according to the actual situation and will not be described in detail here. The suction device is used to collect the air in the confined space and inject fresh air to reduce the gas concentration in the confined space, and facilitate the subsequent unified purification of the exhaust gas. The suction device is selected by the staff according to the actual situation and will not be described in detail here.
[0122] When the gas concentration exceeds the safe range, it means that the gas concentration is too high. When a leak occurs in the confined space where the speaker is processed, it is easy to harm the health of the workers. The air in the confined space is collected through the suction device and fresh air is injected to reduce the gas concentration in the confined space, and facilitate the subsequent unified purification of the exhaust gas.
[0123] Reference Figure 5 , the welding quality inspection method includes the following steps:
[0124] Step 400: Acquire a wiring image after welding.
[0125] The wiring image refers to a picture of the wiring after the wiring is fixed in the outlet by a welding device. The wiring image can be obtained through a camera. The method for obtaining the wiring image is selected by the staff according to the actual situation and will not be elaborated here.
[0126] Step 401: judging whether the wiring is fixedly connected to the basin frame from a preset wiring recognition model according to the wiring image.
[0127] The wiring recognition model refers to a neural network model obtained through sample training in advance. The wiring recognition model can recognize whether there is a welding leak from the wiring image.
[0128] Step 402: When the wiring is not fixedly connected to the basin frame, the welding amount and welding stroke are matched from a preset welding matching model according to the wiring image.
[0129] If the wiring is not fixedly connected to the basin frame, it means that there is a phenomenon of welding leakage, and the welding leakage wiring needs to be re-welded. The welding matching model refers to a neural network model obtained through sample training in advance. The welding matching model can match the welding amount of filler material and the welding stroke required to re-weld and fix the welding leakage wiring through the welding device.
[0130] Step 403: Controlling a preset welding device according to the welding stroke to weld and fix the preset connection to the preset basin frame using a preset filling material according to the welding amount.
[0131] The leaky wires are re-welded and fixed by welding devices, thereby reducing the phenomenon of leaky wires.
[0132] Reference Figure 6, the welding quality inspection method also includes the following steps:
[0133] Step 404: Based on the fixed connection between the wiring and the basin frame, the inspection stroke is matched from the preset cold solder joint inspection model according to the wiring image.
[0134] The inspection device refers to a device used to pull the wiring to check the firmness of the wiring welding, so as to check whether there is a cold solder joint. The inspection device can use a mechanical arm. The inspection device is selected by the staff according to the actual situation, and it will not be described here. The cold solder joint inspection model refers to a neural network model obtained by sample training in advance. The cold solder joint inspection model can match the inspection stroke of pulling the wiring through the inspection device.
[0135] Step 405: Control the preset inspection device to pull the wiring according to the inspection stroke and obtain the inspection image after pulling.
[0136] The inspection image refers to a picture of the wiring obtained after the wiring is pulled by the inspection device according to the inspection stroke. The inspection image can be obtained through a camera. The method for obtaining the inspection image is selected by the staff according to the actual situation and will not be elaborated here.
[0137] Step 406: Determine whether a cold solder joint exists from a preset cold solder joint recognition model according to the inspection image and the wiring image.
[0138] The cold solder joint recognition model refers to a neural network model obtained through sample training in advance. The cold solder joint recognition model can compare the inspection image and the wiring image to determine whether the connection between the wiring and the basin frame has moved, and thereby determine whether there is a cold solder joint.
[0139] Step 407: When a cold weld exists, the repair welding amount and the repair welding stroke are matched from a preset repair welding matching model according to the inspection image.
[0140] The existence of cold solder joints means that the cold solder joints need to be re-welded and fixed. The repair welding matching model refers to a neural network model obtained through sample training in advance. The repair welding matching model can match the repair welding amount of filling material required to re-weld the cold solder joints and the repair welding stroke of the welding device through the welding device.
[0141] Step 408: Control a preset welding device according to the repair welding stroke to weld and fix the preset connection to the preset basin frame using a preset filling material according to the repair welding amount.
[0142] The original supplementary material at the virtual weld is re-melted by the welding device according to the repair welding stroke and new supplementary material is added according to the repair welding amount, so that the connection is welded and fixed.
[0143] Reference Figure 7 , the plasma treatment method comprises the following steps:
[0144] Step 500: Match the stain area from a preset stain area recognition model according to the wiring image.
[0145] The stain area recognition model refers to a neural network model obtained in advance through sample training. The stain area recognition model can recognize stain areas where stains exist in the wiring image, wherein the stains include oil stains and foreign matter.
[0146] Step 501: Match a cleaning stroke from a preset cleaning stroke matching model according to the stain area.
[0147] The plasma device refers to a device that ionizes gas through voltage to generate plasma to perform plasma treatment on the surface of the speaker. The plasma device is selected by the staff according to the actual situation and will not be described here. The cleaning stroke matching model refers to a neural network model obtained through sample training in advance. The cleaning stroke matching model can match the cleaning stroke of the stained area cleaned by the plasma device.
[0148] Step 502: Match the cleaning intensity from a preset cleaning intensity matching model according to the wiring image and the cleaning stroke.
[0149] The cleaning intensity refers to the value set manually to adjust the rate at which the plasma device outputs plasma to adjust the cleaning effect of the plasma on the speaker. The cleaning intensity is selected by the staff according to the actual situation and will not be elaborated here. The cleaning intensity matching model refers to a neural network model obtained through sample training in advance. The cleaning intensity matching model can match the corresponding cleaning intensity from the cleaning difficulty of the stain area shown in the wiring image.
[0150] Step 503: Control a preset plasma device to remove stains on the basin frame according to the cleaning intensity and cleaning stroke.
[0151] The plasma device is used to clean the stains on the surface of the speaker, making it easier to stick the label on the speaker surface and install the speaker in the audio equipment.
[0152] Reference Figure 8 , the basin frame fixing method includes the following steps:
[0153] Step 600: Match the pore numbers from a preset pore number matching model according to the basin frame image.
[0154] The air hole refers to the vent located at the bottom of the basin stand on the platform where the basin stand is placed, which is used to absorb the exhaust gas generated when processing the speaker. The air hole is connected to the suction device, and the exhaust gas collected through the air hole and the exhaust gas collected through the suction device are stored in the same place to facilitate subsequent treatment of the exhaust gas. The setting method of the air hole is selected by the staff according to actual conditions and will not be elaborated here.
[0155] The pore number refers to a digital number set in advance to distinguish the pores. The pore number corresponds to the pore one by one. The pore number is selected by the staff according to the actual situation and will not be described here. The pore number matching model refers to a neural network model obtained through sample training in advance. The pore number matching model can match the pore numbers of the pores in the contact surface between the pot rack and the platform on which the pot rack is placed.
[0156] Step 601: Control the air holes preset at the bottom of the basin frame to inhale air according to the air hole numbers, and obtain sound information when the air holes inhale air.
[0157] While the exhaust gas is sucked through the air holes, negative pressure is formed through the air holes to stably place the basin frame on the platform, thereby reducing the possibility of the basin frame slipping on the platform. Sound information refers to the sound made when air is sucked through the air holes. Sound information can be obtained through a sound collector. The method of obtaining sound information is selected by the staff according to the actual situation and will not be elaborated here.
[0158] Step 602: judging whether the basin stand is tilted from a preset placement posture judgment model according to the sound information.
[0159] The placement posture judgment model refers to a neural network model obtained through sample training in advance. The placement posture judgment model can judge whether the basin stand is in contact with the platform from the sound information. When the basin stand is not in contact with the platform, the air holes are prone to make abnormal sounds when inhaling air, thereby judging whether the basin stand is tilted.
[0160] Step 603: When the basin frame is tilted, an adjustment stroke is matched from a preset adjustment stroke matching model according to the sound information.
[0161] The adjustment device refers to a device used to adjust the placement of the basin rack. The adjustment device can be a mechanical arm. The adjustment device is selected by the staff according to the actual situation and will not be described in detail here. The adjustment stroke matching model refers to a neural network model obtained through sample training in advance. The adjustment stroke matching model can match the adjustment stroke of the basin rack to be placed straight through the adjustment device, that is, the bottom of the basin rack is completely in contact with the platform.
[0162] Step 604: Controlling a preset adjustment device to adjust the placement posture of the basin stand according to the adjustment stroke.
[0163] The placement posture of the basin stand is adjusted by the adjustment device, thereby reducing the situation where the basin stand is tilted, resulting in the glue injection device not being in place or the glue being lost.
[0164] Based on the same inventive concept, an embodiment of the present invention provides a speaker manufacturing system, which adopts the following technical solution:
[0165] A speaker manufacturing system, comprising:
[0166] The acquisition module is used to acquire the basin frame image, the support piece image, the wiring image and the inspection image.
[0167] A memory for storing a program of a control method of any one of the speaker manufacturing methods.
[0168] The program in the memory can be loaded and executed by the processor to implement any one of the control methods of a loudspeaker manufacturing method.
[0169] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.
[0170] An embodiment of the present invention provides a computer-readable storage medium storing a computer program capable of being loaded by a processor and executing a loudspeaker manufacturing method.
[0171] Computer storage media include, for example, various media that can store program codes, such as USB flash drives, mobile hard disks, read-only memories (ROM), random access memories (RAM), magnetic disks or optical disks.
[0172] Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and execute a speaker manufacturing method.
[0173] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.
[0174] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A method for manufacturing a loudspeaker, characterized in that: include: An acquisition module is used to acquire images of the basin frame, the support piece, the wiring connection and the inspection image; Acquire a basin rack image of the basin rack; According to the basin frame image, the glue amount and glue route are matched from the preset glue matching model; According to the gluing route, the preset gluing device is controlled to uniformly inject glue onto the preset basin frame according to the gluing amount, and the support piece number is matched from the preset centering support piece number matching model according to the basin frame image; Matching the support angle from a preset support angle matching model according to the basin frame image; Match the installation stroke from the preset support piece installation model according to the support piece number and the support piece rotation angle; Controlling the preset support piece installation device according to the installation stroke to install the preset centering support piece on the preset basin frame and keep the wiring preset on the centering support piece facing the outlet preset on the basin frame; Acquire an image of the centering support piece after the support piece is installed on the basin frame, and match the glue filling amount and glue filling route from a preset glue filling matching model according to the image of the support piece; Get the image of the wiring after welding; Based on the fixed connection between the wiring and the basin frame, the inspection stroke is matched from the preset cold welding inspection model according to the wiring image, and the preset inspection device is controlled to pull the wiring according to the inspection stroke and obtain the inspection image after pulling; Also included is a glue drying method, the glue drying method comprising: Matching a drying route from a preset drying route matching model according to the gluing route and the support sheet image; Match the drying speed from the preset drying speed matching model according to the glue application amount and the drying route; Match the drying temperature from the preset drying temperature matching model according to the glue application amount and the drying route; According to the drying speed, the preset drying device is controlled to dry the basin frame according to the drying route and the drying temperature to dry the glue between the basin frame and the centering support sheet; Also included is a waste gas treatment method, the waste gas treatment method comprising: According to the glue application amount and drying temperature, the volatilization rate is matched from the preset gas volatilization model; Match the exhaust gas volume from the preset welding exhaust gas model according to the welding volume; Matching the gas concentration from a preset gas concentration matching model according to the volatilization rate and the exhaust gas volume; When the gas concentration exceeds a preset safety range, the preset air intake device is controlled to absorb the waste gas.
2. A loudspeaker manufacturing method according to claim 1, characterized in that: Also includes: According to the glue filling route, the preset glue injection device is controlled to inject glue evenly between the basin frame and the centering support piece according to the glue filling amount, and the plugging stroke is matched from the preset wiring adjustment model according to the support piece image; According to the wire insertion stroke, the preset wire insertion device is controlled to pass the wire preset on the centering support plate through the wire outlet preset on the basin frame, and the welding amount and welding stroke are matched from the preset welding model according to the support plate image; The preset welding device is controlled according to the welding stroke to respectively weld and fix the connections preset on the centering support sheet to the preset basin frame through the preset filling material according to the welding amount.
3. A loudspeaker manufacturing method according to claim 1, characterized in that: Welding quality inspection methods include: Judging whether the wiring is fixedly connected to the basin frame from a preset wiring recognition model according to the wiring image; When the wiring is not fixedly connected to the basin frame, the welding amount and welding stroke are matched from a preset welding matching model according to the wiring image; The preset welding device is controlled according to the welding stroke to weld and fix the preset wiring and the preset basin frame through the preset filling material according to the welding amount.
4. A loudspeaker manufacturing method according to claim 3, characterized in that: The welding quality inspection method also includes: Determine whether there is a cold soldering phenomenon from a preset cold soldering recognition model according to the inspection image and the wiring image; When there is a cold weld, the welding amount and welding stroke are matched from the preset welding matching model according to the inspection image; The preset welding device is controlled according to the repair welding stroke to weld and fix the preset wiring and the preset basin frame through the preset filling material according to the repair welding amount.
5. A loudspeaker manufacturing method according to claim 4, characterized in that: Also included is a plasma treatment method, the plasma treatment method comprising: Matching the stain area from a preset stain area recognition model according to the wiring image; Matching a cleaning stroke from a preset cleaning stroke matching model according to the stain area; Matching the cleaning intensity from a preset cleaning intensity matching model according to the wiring image and the cleaning stroke; The plasma unit is controlled according to the cleaning intensity and cleaning stroke to remove stains from the basin frame.
6. A speaker manufacturing system, characterized in that: include: An acquisition module is used to acquire images of the basin frame, the support piece, the wiring connection and the inspection image; A memory for storing a program of a control method of a loudspeaker manufacturing method according to any one of claims 1 to 5; The program in the memory can be loaded and executed by the processor to implement the control method of a loudspeaker manufacturing method as claimed in any one of claims 1 to 5.
7. A computer-readable storage medium, characterized in that: A computer program is stored which can be loaded by a processor and executes the loudspeaker manufacturing method according to any one of claims 1 to 5.
8. An intelligent terminal, characterized in that: The method comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and executes the loudspeaker manufacturing method according to any one of claims 1 to 5.
Citation Information
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