A pool wall brick structure for extending the service life of a kiln and its disassembly and assembly equipment

Abstract

The present invention provides a pool wall brick structure and disassembly and assembly equipment for extending the service life of a kiln, belonging to the field of glass product production, and solves the problems of short service life, inconvenient replacement, poor insulation effect, and poor quality of molten glass liquid in existing pool wall brick structures. The pool wall brick structure includes two lower side bricks, upper side brick one and upper side brick two, a plurality of lower bricks are arranged between the lower side bricks, a plurality of upper bricks are arranged between the upper side brick one and the upper side brick two, and the outer side surfaces of the lower side bricks and the lower bricks are provided with an insulation brick layer, and the outer side surface of the insulation brick layer is provided with an insulation outer layer. The disassembly and assembly equipment includes a disassembly and assembly trolley, and the disassembly and assembly trolley is provided with a lifting turntable assembly, a vacuum cleaner and an air pump, a cross beam plate is provided below the lifting turntable assembly, a grinding mechanism and a suction cup transport mechanism are provided below the cross beam plate, a clamping auxiliary mechanism is provided above the cross beam plate, and a clamping mechanism is provided on the clamping auxiliary mechanism. The present invention has a long service life, is easy to replace, has good insulation, and has high quality of molten glass liquid.

Description

Technical Field

[0001] The invention belongs to the technical field of glass product production, and relates to a pool wall brick structure for extending the service life of a kiln, in particular to a disassembly and assembly device of the pool wall brick structure for extending the service life of a kiln. Background Art

[0002] Glass products are made of quartz sand, soda ash, calcite and other raw materials that are melted, clarified, cooled and formed by professional equipment at high temperatures. At present, in the production process of glass products, the glass kiln is the main body, which plays the role of melting and clarifying. Therefore, the glass kiln is an important structural part, and has three specific functions. First, as a melting device, it is used to mix and stir various raw materials evenly to melt the batch materials into glass liquid containing a large number of bubbles; second, the clarification function, the molten glass liquid containing a large number of bubbles needs to further absorb heat in the kiln, so that the bubbles in the glass liquid gather together to grow into large bubbles and exclude the glass melt. Third, it plays the role of cooling and absorbing small bubbles in the glass melt. There are still many tiny bubbles in the glass melt that excludes a large number of bubbles. These tiny bubbles are difficult to discharge from the glass melt. The temperature of the clarified glass melt is too high, far higher than the molding temperature, and it needs to be gradually cooled down to be suitable for molding. The last stage of the clarified glass melt in the kiln is cooling. While cooling, a large number of tiny bubbles in the glass melt will gradually be absorbed by the glass melt, and the glass melt will form a bubble-free, transparent glass liquid.

[0003] However, most of the existing glass furnaces are integral structures, and their service life is relatively short, which does not reach a reasonable service life. In addition, the quality of the glass liquid melted by the existing furnaces is also subject to certain limitations.

[0004] The existing pool wall brick structure is inconvenient to dismantle, lacks matching dismantling equipment, and is mostly dismantled manually, which is inefficient.

[0005] Based on this, we propose a kiln pool wall system for glass bottle product production, which has a long service life, is easy to replace, has good thermal insulation, and has high quality of molten glass. Summary of the invention

[0006] The purpose of the present invention is to address the above-mentioned problems in the existing technology and propose a pool wall brick structure and its disassembly and assembly equipment that can extend the service life of the kiln. The technical problem to be solved by the invention is: how to achieve a long service life of the pool wall bricks, easy replacement, good thermal insulation, and improve the quality of the molten glass liquid.

[0007] The purpose of the present invention can be achieved by the following technical solutions:

[0008] A pool wall brick structure for extending the service life of a kiln comprises two centrally symmetrical lower side bricks arranged on both sides and upper side bricks one and two arranged on both sides, a plurality of lower bricks engaging with each other are arranged between the lower side bricks, a plurality of upper bricks engaging with each other are arranged between the upper side bricks one and two, the upper side bricks one and two engage with each other with the lower side bricks on both sides and with the upper bricks and the lower bricks thereunder, a thermal insulation brick layer is arranged on the outer side surfaces of the lower side bricks and the lower bricks, a thermal insulation outer layer is arranged on the outer side surfaces of the thermal insulation brick layer, a plurality of cooling air nozzles are arranged on the outer side surfaces of the upper side brick one, the upper side brick two and a plurality of upper bricks, and the cooling air nozzles are located on the upper side of the thermal insulation brick layer.

[0009] The working principle of the present invention is as follows: two lower side bricks are centrally symmetrical, and only one specification is required, thereby reducing the molds of the lower side bricks and reducing the cost; a plurality of lower bricks engaging with each other are arranged between the lower side bricks, a plurality of upper bricks engaging with each other are arranged between the upper side brick 1 and the upper side brick 2, the upper side brick 1 and the upper side brick 2 engage with the lower side bricks on both sides, and the upper brick engages with the lower bricks thereunder, and adopts a buckle structure to prevent the glass liquid from seeping out or flowing out due to the expansion gap not being able to be effectively closed. The masonry between the pool wall bricks is more solid; the insulation brick layer and the insulation outer layer cooperate to insulate the lower side bricks and the lower bricks; most of the heat conducted in the kiln is isolated from the outside world, so as to achieve good insulation performance and reduce fuel consumption. At the same time, the batch material in the kiln melts faster, the clarification effect is better, and the glass liquid is more evenly homogenized in the kiln; a number of cooling air nozzles cool the upper side brick 1, the upper side brick 2 and a number of upper bricks to ensure that the pool wall bricks at the liquid level line in the kiln are eroded the slowest, thereby effectively extending the service life of the kiln.

[0010] The width of the cooling air nozzle is 50±5 mm smaller than the width of the upper brick, the distance between the cooling air nozzle and the upper brick is 50±5 mm, the cooling air nozzle is inclined upward with an inclination angle of 15-20°, the height of the cooling air nozzle is aligned with the liquid level in the kiln, and the spacing between adjacent cooling air nozzles is 50±5 mm.

[0011] With the above structure, the cooling air nozzle is connected to an external air compressor pump, and the cooling air nozzle blows air toward the outer sides of the upper side brick 1, the upper side brick 2 and several upper bricks. The cooling air nozzle is tilted upward with an inclination angle of 15-20°, and the height of the cooling air nozzle is aligned with the liquid level line in the kiln. The spacing between adjacent cooling air nozzles is 50±5 mm. This design ensures that the cooling air nozzle effectively cools the upper side brick 1, the upper side brick 2 and several upper bricks at the cooling liquid level, ensures that the upper side brick 1, the upper side brick 2 and several upper bricks are eroded the slowest, and better prolongs the service life of the kiln.

[0012] The outer end face and outer side face of the lower layer side brick at the masonry position are smooth planes, the inner end face of the lower layer side brick is provided with a brick buckle 1, and a locking through groove is opened in the upper middle part of the lower layer side brick.

[0013] With the above structure, the outer end faces and outer side faces of the lower side bricks at the masonry position are smooth planes, and only one specification is designed. The outer end faces and outer side faces of the lower side bricks on both sides are polished into smooth planes to ensure neat stacking, and the lower side bricks can be effectively sucked and transported. The brick buckle 1 is used to clamp the lower bricks, and the clamping groove is used to clamp the three types of pool wall bricks on the upper side.

[0014] The outer side surface of the lower brick is a smooth plane, and the two end surfaces of the lower brick are provided with brick buckles 1 of the same shape and arranged symmetrically in the center. The brick buckles 1 between two adjacent lower bricks are engaged with each other, and the brick buckle 1 of the lower side brick is engaged with the brick buckle 1 of the lower brick. An engaging groove is opened in the upper middle part of the lower brick, and the semicircular arc convex column is engaged in the engaging groove at the corresponding position. The lower brick, the two brick buckles 1 and the engaging groove form a centrally symmetrical shape.

[0015] With the above structure, the outer side surface of the lower brick is a smooth plane, which ensures that the stacking is neat and the lower brick can be effectively carried. The brick buckles between two adjacent lower bricks are engaged with each other, and the brick buckle 1 of the lower side brick is engaged with the brick buckle 1 of the lower brick. The engagement is stable and easy to disassemble, and the masonry is more solid. The semi-arc convex column is engaged in the engaging groove at the corresponding position to stably connect the upper bricks. The lower brick, the two brick buckles and the engaging groove form a centrally symmetrical shape, which is convenient for centrally symmetrical use. Only one specification needs to be designed, which reduces the molds of the lower bricks and reduces the cost.

[0016] The outer end faces and outer side faces of the upper side bricks one and two and the outer side faces of the upper bricks are all smooth planes, the inner end face of the upper side brick one and the inner end face of the upper side brick two and the two end faces of the upper bricks are all provided with brick buckles two, the brick buckles two between adjacent upper bricks are mutually engaged, the brick buckles two of the upper side bricks one and the upper side bricks two are mutually engaged with the brick buckles two of the upper bricks, the upper side bricks one, the upper side bricks two and the lower middle parts of the upper bricks are provided with semi-circular arc bosses, the semi-circular arc bosses are engaged in the engaging through grooves at corresponding positions, the upper side bricks one, the upper side bricks two and the inner end faces of the upper bricks are all provided with thickened arcs, the arc radius of the thickened arcs is 1500±50mm, and the upper edge of the thickened arcs adopts an R20mm rounded chamfer design.

[0017] With the above structure, the outer end faces and outer side faces of the upper side bricks 1 and 2 and the outer side faces of the upper bricks are all smooth planes, ensuring neat stacking and easy handling. The brick buckles 2 between adjacent upper bricks are mutually engaged, and the brick buckles 2 of the upper side bricks 1 and 2 are mutually engaged with the brick buckles 2 of the upper bricks. The engagement is stable and easy to disassemble, and the masonry is more solid. The semi-circular arc convex column is engaged in the engagement groove at the corresponding position, stably connecting the upper side bricks 1, the upper side bricks 2 and the upper bricks, avoiding the leakage or outflow of glass liquid due to the inability to effectively close the expansion gap;

[0018] The inner end faces of the upper side brick 1, the upper side brick 2 and the upper bricks are all provided with thickened arcs with a radius of 1500±50mm. The arc structure is more solid. The thickness above and below the liquid level line is thickened, which can greatly prolong the scouring and erosion of the glass at the liquid level of the kiln. The thickening above the liquid level line can also delay the ablation of the opposite flame of the horizontal flame kiln and the full oxygen kiln, which can greatly improve the service life of the kiln. The upper edge of the thickened arc adopts an R20mm rounded chamfer design to avoid the phenomenon of sharp corners being easy to break.

[0019] The lower end faces of the upper side brick one and brick buckle two, and the lower end faces of the upper side brick two and brick buckle two are all of the same shape and equal size to the upper end faces of the lower side bricks and brick buckle one; the lower end faces of the upper bricks and brick buckle two are of the same shape and equal size to the upper end faces of the lower bricks and the two brick buckles one.

[0020] With the above structure, the end faces have the same shape and size, ensuring a better fit between the upper and lower pool wall tiles, making installation and replacement easier.

[0021] The insulation brick layer is composed of a high-alumina brick insulation layer, a common insulation brick layer and two lightweight insulation brick layers arranged in sequence from the inside to the outside, and the insulation outer layer is an insulation outer plate and a 50±5㎜ aluminum silicate insulation coating applied on the outer side of the insulation outer plate.

[0022] With the above structure, the high-alumina brick insulation layer, the ordinary insulation brick layer and the two layers of lightweight insulation brick layers are stacked with single bricks in an alternating manner. The insulation brick layer and the insulation outer layer are made into a fully sealed structure. The high-alumina brick insulation layer can prevent the pool wall bricks from melting due to excessive temperature. The ordinary insulation brick layer and the two layers of lightweight insulation brick layers have a higher insulation effect than the high-alumina brick insulation layer, and the insulation effect is further enhanced. The insulation outer layer is an insulation outer plate and a 50±5㎜ aluminum silicate insulation coating applied to the outer side of the insulation outer plate, which isolates most of the heat conducted in the kiln from the outside, achieving good insulation performance and reducing fuel consumption. At the same time, the batch materials in the kiln melt faster, the clarification effect is better, and the glass liquid is more evenly homogenized in the kiln.

[0023] A disassembly and assembly device for a pool wall brick structure for extending the service life of a kiln comprises a disassembly and assembly trolley, a lifting turntable assembly is provided on the disassembly and assembly trolley, a vacuum cleaner and an air pump are provided on the disassembly and assembly trolley, a crossbeam is provided below the lifting turntable assembly, a grinding mechanism and a suction cup transport mechanism are provided below the crossbeam, a clamping auxiliary mechanism is provided above the crossbeam, a clamping mechanism is provided on the clamping auxiliary mechanism, and the clamping auxiliary mechanism and the grinding mechanism are respectively located at two ends of the crossbeam.

[0024] With the above structure, when the kiln needs to be overhauled after being used for a period of time, the liquid is drained first and then cooled. At this time, the upper side brick 1, the upper brick and the upper side brick 2 respectively form a thin solidified glass layer with the inner side surfaces of the lower side brick, the lower brick and the lower side brick below. The upper side brick 1, the upper brick and the upper side brick 2 that are easily corroded can be directly replaced without replacing the whole part. First, some cooling nozzles are removed, and a part of the single brick above the insulation brick layer is removed;

[0025] The staff stands on the disassembly and assembly trolley and operates the device. The disassembly and assembly trolley moves to the upper side brick one, the upper brick, and the upper side brick two where they need to be disassembled. First, it moves to the upper side brick one, and the crossbeam plate is opposite to the upper side brick one. The clamping auxiliary mechanism is located above the thermal insulation brick layer and the thermal insulation outer layer. The clamping auxiliary mechanism drives the clamping mechanism to extend into the upper part of the upper side brick one and between the upper iron plate of the upper side brick one. The clamping mechanism clamps the thickened arc on the inner side of the upper side brick one, and the suction cup transporting mechanism cooperates with the air pump. The suction cup transporting mechanism contacts and is sucked on the outer side of the upper side brick one. The disassembly and assembly trolley drives the lifting turntable assembly to rise. The lifting height is to pull the semi-circular arc convex column out of the engaging groove of the lower side brick. After pulling it out, the solidified glass layer breaks. The clamping mechanism and the suction cup transporting mechanism cooperate to stably transport the upper side brick one to avoid damage when the upper side brick one is pulled up, and the clamping auxiliary mechanism pulls the upper side brick one outward. , at the same time, the suction cup transporting mechanism pulls the upper side brick one outward, pulls it out to the interference block between the upper side brick one and the cross beam plate, the clamping mechanism releases the clamping of the upper side brick one, and the suction cup transporting mechanism transports the upper side brick one out; then the staff stands on the disassembly and assembly trolley, controls the disassembly and assembly trolley to move to the upper brick that needs to be disassembled, and disassembles the upper bricks in turn in the above manner, and disassembles the upper side bricks two in the same way; until the upper side brick one, the upper brick, and the upper side brick two are all disassembled in turn, at this time, there will be some slag and glass slag on the upper end faces and the inside of the engaging grooves of the lower side bricks and the lower bricks, the lifting turntable assembly drives the cross beam plate to rotate 180 degrees, and the grinding mechanism grinds the upper end faces and the inside of the engaging grooves of the lower side bricks and the lower bricks to make them neat, so as to facilitate the reinstallation of the upper side brick one, the upper brick, and the upper side brick two, and the vacuum cleaner cooperates with the grinding mechanism to suck away the smoke and debris generated during and after grinding;

[0026] Then the suction cup transport mechanism cooperates with the air pump to lay and form the new upper side brick one, a plurality of upper bricks, and upper side brick two in the order of upper side brick two, a plurality of upper bricks, and upper side brick one;

[0027] The lower side bricks and lower bricks below can be reused for two to three kiln cycles without replacement, which greatly reduces maintenance costs and shortens overhaul time, making kiln overhaul simpler;

[0028] When the lower side bricks and lower bricks below need to be replaced, the insulation brick layer and the insulation outer layer are completely removed, and they are removed and replaced with new lower side bricks and lower bricks by the disassembly and assembly equipment in the above manner.

[0029] The disassembly and assembly trolley includes a disassembly and assembly trolley body and an electric mobile chassis arranged at the rear side of the disassembly and assembly trolley body, a standing flap is hinged on the electric mobile chassis, a counterweight carriage and an electric wire rope machine are arranged on the electric mobile chassis, a control handle is arranged on the upper side of the counterweight carriage, and a lifting turntable assembly includes a lifting frame, the lifting frame is slidably arranged on the disassembly and assembly trolley body, a lifting rope is connected between the lifting frame and the electric wire rope machine, a turntable is rotatably provided at the lower end of the lifting frame, a turntable motor is fixed at the lower end of the lifting frame, and a transmission sprocket pair is arranged between the turntable and the output shaft of the turntable motor.

[0030] With the above structure, the staff pushes the standing flap to a horizontal position and stands on the standing flap. The staff grasps the control handle to operate the machine. The output shaft of the electric wire rope drives the lifting frame to rise and fall and slide on the disassembly and assembly trolley body by retracting and releasing the lifting rope, that is, drives the crossbeam plate to rise and fall. The output shaft of the turntable motor drives the sprocket pair to drive the turntable to rotate at the lower end of the lifting frame, which is convenient for driving the crossbeam plate to rotate and switching the position of the grinding mechanism and the clamping auxiliary mechanism.

[0031] The crossbeam is fixed at the lower end of the turntable, the vacuum cleaner is fixed on the disassembly and assembly trolley, the grinding mechanism includes a grinding mechanical arm, the grinding mechanical arm is fixed at the lower end of the crossbeam, a grinding motor is provided at the end of the grinding mechanical arm, a grinding roller is provided on the output shaft of the grinding motor, the dust suction end of the vacuum cleaner is connected to a dust suction hose, a snap-fit ​​seat is provided on the dust suction hose, the snap-fit ​​seat is snap-fitted to the end of the grinding mechanical arm, a dust hood is provided at the end of the dust suction hose, and the dust hood is located above the grinding roller.

[0032] With the above structure, the grinding robot arm drives the grinding motor to move to the position where grinding is required, and the output shaft of the grinding motor drives the grinding roller to rotate. The grinding roller grinds the upper end surface of the two types of pool wall tiles in the lower layer and the debris and glass slag inside the engaging grooves. The vacuum cleaner, the dust suction hose and the dust suction hood cooperate to suck away the smoke and debris generated during and after grinding.

[0033] The suction cup transport mechanism includes a movable rack fixed at the lower end of the crossbeam plate, two slide rails and two limiters, the movable rack is located between the two slide rails, the two limiters are located at the two ends of the two slide rails, a sliding seat is slidably provided on the two slide rails, a movable motor and a transport robot arm are fixed at the lower end of the sliding seat, a movable gear is fixed at the output end of the movable motor, the movable gear is meshed with the movable rack, a suction cup member is provided at the end of the transport robot arm, and the suction cup member is connected to the air pump through a flexible air pipe.

[0034] With the above structure, the output end of the mobile motor drives the mobile gear to rotate, and the mobile gear meshes with the mobile rack, driving the sliding seat to slide on the two slide rails, thereby driving the transport robot arm to move. A suction cup is provided at the end of the transport robot arm, which moves and contacts the outer side of the upper side brick 1, the upper brick, the upper side brick 2, the lower side brick and the lower brick. The suction cup cooperates with the air pump to suck the suction cup onto the outer side of the upper side brick 1, the upper brick, the upper side brick 2, the lower side brick and the lower brick. The suction cup transport mechanism moves the upper side brick 1, the upper brick, the upper side brick 2, the lower side brick and the lower brick out.

[0035] The clamping auxiliary mechanism includes an auxiliary base, which is fixed to the upper end of the crossbeam plate, a moving cylinder and two symmetrically arranged shifting rails are fixed inside the auxiliary base, the moving cylinder is connected to the air pump by a flexible air pipe, a moving seat is slidably arranged between the two shifting rails, the moving cylinder is transmission-connected to the moving seat, the clamping mechanism includes a clamping base, the clamping base is fixed on the moving seat, the moving seat is U-shaped, a positioning shaft is fixed on the inner side of the moving seat, two symmetrically arranged rotating shafts are fixed on the inner side of the moving seat, a connecting rod is fixed on the rotating shaft, an electric push rod is hinged between one end of the connecting rod and the positioning shaft, a clamping seat is fixed between the other ends of the two connecting rods, a clamping protrusion is provided on the lower side of the clamping seat, and during transportation, the arc surface of the clamping protrusion abuts against the thickened arc.

[0036] With the above structure, the moving cylinder and the air pump cooperate with each other through a flexible air pipe, and the moving cylinder drives the moving seat to slide horizontally between the two moving rails, thereby driving the clamping base to slide horizontally. When it is necessary to clamp and transport the upper side brick one, the upper brick and the upper side brick two, the two electric push rods extend synchronously, driving the two connecting rods to rotate around the rotating shaft at the corresponding position, and the two connecting rods drive the clamping seat to rotate. During transportation, the arc surface of the clamping protrusion abuts against the thickened arc, which can stably clamp the upper side brick one, the upper brick and the upper side brick two to avoid breakage of the upper side brick one, the upper brick and the upper side brick two. When it is necessary to clamp and transport the lower side bricks and the lower bricks, the arc surface of the clamping protrusion only needs to abut against the inner side of the lower side bricks and the lower bricks.

[0037] Compared with the prior art, the pool wall brick structure for extending the service life of the kiln has the following advantages: the pool wall brick structure is divided into two parts, the upper and lower parts, and the upper side bricks 1 and 2 and the lower side bricks on both sides and the upper bricks and the lower bricks thereunder are matched with each other in the form of buckles, which is convenient for disassembly and assembly. When the kiln is overhauled, only the upper side bricks 1, the upper bricks and the upper side bricks 2 that are easily corroded need to be directly replaced, and the pool wall bricks do not need to be replaced as a whole, which greatly reduces the maintenance cost and shortens the overhaul time. The overhaul of the kiln becomes simpler, and the lower pool wall can be reused for two to three kiln periods; maintenance is simple and the kiln operation is safe; a plurality of upper bricks that are mutually engaged are arranged between the upper side bricks 1 and the upper side bricks 2, and the lower side bricks are connected to each other. There are several lower bricks that are locked with each other. The structure of locking each other can avoid the leakage or outflow of glass liquid due to the expansion gap cannot be effectively closed, and the masonry between the pool wall bricks is more solid; the insulation brick layer and the insulation outer layer cooperate to insulate the lower side bricks and the lower bricks. It is a fully sealed insulation measure to isolate most of the heat conducted in the kiln from the outside world, so as to achieve good insulation performance and reduce fuel consumption. At the same time, the batch material in the kiln melts faster, the clarification effect is better, and the glass liquid is more evenly homogenized in the kiln; several cooling air nozzles cool the upper side brick 1, the upper side brick 2 and several upper bricks to ensure that the pool wall bricks at the liquid level line in the kiln are eroded the slowest, thereby effectively extending the service life of the kiln.

[0038] The disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln has the following advantages: the disassembly and assembly trolley drives the device to move, and cooperates with the lifting turntable assembly and the crossbeam plate to realize lifting and lowering as well as switching of clamping, transportation and grinding; the crossbeam plate cooperates with the clamping auxiliary mechanism to realize driving the clamping mechanism to move, and clamp and transport the upper side brick one, the upper brick, and the upper side brick two; the suction cup transportation mechanism cooperates with the air pump to realize stable suction and transportation of the pool wall bricks; the lower side bricks and the upper end faces of the lower bricks are polished and aligned by the polishing mechanism, so as to facilitate the reinstallation of the upper side brick one, the upper brick, and the upper side brick two; the vacuum cleaner cooperates with the polishing mechanism to suck away the smoke and debris generated during and after polishing. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a three-dimensional structural schematic diagram of the pool wall brick structure of the present invention.

[0040] Figure 2 It is a schematic diagram of the exploded structure of part of the upper side of the pool wall brick structure of the present invention.

[0041] Figure 3 It is a schematic diagram of the exploded structure of part of the lower side of the pool wall brick structure of the present invention.

[0042] Figure 4 It is a structural schematic diagram of the disassembly and assembly equipment of the present invention when it is in working state.

[0043] Figure 5 It is a three-dimensional structural schematic diagram of the disassembly and assembly equipment of the present invention.

[0044] Figure 6 It is a three-dimensional structural schematic diagram of a disassembly and assembly trolley in the disassembly and assembly equipment of the present invention.

[0045] Figure 7 It is a three-dimensional structural schematic diagram of the suction cup transport mechanism in the disassembly and assembly equipment of the present invention.

[0046] Figure 8 It is a three-dimensional structural schematic diagram of the grinding mechanism in the disassembly and assembly equipment of the present invention.

[0047] Fig. 9 It is a three-dimensional structural diagram of the clamping auxiliary mechanism and the clamping mechanism in the disassembly and assembly equipment of the present invention.

[0048] Fig.10 It is a structural schematic diagram of the clamping mechanism in the disassembly and assembly equipment of the present invention when it is working.

[0049] Fig.11 The present invention Fig.10 Schematic diagram of the enlarged structure at point A in the middle.

[0050] In the figure, 1. lower side brick; 2. upper side brick 1; 3. upper brick; 4. upper side brick 2; 5. cooling air nozzle; 6. insulation brick layer; 7. insulation outer layer; 8. semi-circular arc convex column; 9. lower brick; 10. brick buckle 1; 11. brick buckle 2; 12. snap-fitting groove; 13. thickened arc; 14. disassembly and assembly trolley; 15. lifting turntable assembly; 16. crossbeam plate; 17. vacuum cleaner; 18. grinding mechanism; 19. suction cup transport mechanism; 20. clamping auxiliary mechanism; 21. clamping mechanism; 22. disassembly and assembly trolley body; 23. electric mobile chassis; 24. standing flap; 25. counterweight carriage; 26. control handle; 27. electric wire wheel machine; 28, lifting rope; 29, lifting frame; 30, turntable motor; 31, turntable; 32, sliding seat; 33, slide rail; 34, moving rack; 35, limiter; 36, moving gear; 37, moving motor; 38, suction cup; 39, handling robot arm; 40, grinding robot arm; 41, dust suction hose; 42, snap-fit ​​seat; 43, grinding motor; 44, grinding roller; 45, dust suction hood; 46, auxiliary base; 47, shift rail; 48, moving cylinder; 49, moving seat; 50, clamping base; 51, positioning shaft; 52, electric push rod; 53, rotating shaft; 54, connecting rod; 55, clamping seat; 56, clamping protrusion. DETAILED DESCRIPTION

[0051] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0052] like Figure 1-Figure 3 As shown, the pool wall brick structure for extending the service life of the kiln includes two centrally symmetrical lower side bricks 1 arranged on both sides and upper side bricks 1 2 and upper side bricks 2 4 arranged on both sides, a number of lower bricks 9 that are engaged with each other are arranged between the lower side bricks 1, a number of upper bricks 3 that are engaged with each other are arranged between the upper side bricks 1 2 and the upper side bricks 2 4, the upper side bricks 1 2 and the upper side bricks 2 4 are engaged with each other with the lower side bricks 1 on both sides and the upper bricks 3 and the lower bricks 9 thereunder, the outer sides of the lower side bricks 1 and the lower bricks 9 are provided with a thermal insulation brick layer 6, the outer side of the thermal insulation brick layer 6 is provided with a thermal insulation outer layer 7, the outer sides of the upper side bricks 1 2, the upper side bricks 2 4 and a number of upper bricks 3 are provided with a number of cooling air nozzles 5, and the cooling air nozzles 5 are located on the upper side of the thermal insulation brick layer 6.

[0053] The two lower side bricks 1 are centrally symmetrical, and only one specification is required, which reduces the molds of the lower side bricks 1 and reduces the cost; a plurality of lower bricks 9 that engage with each other are arranged between the lower side bricks 1, a plurality of upper bricks 3 that engage with each other are arranged between the upper side bricks 1 2 and the upper side bricks 2 4, the upper side bricks 1 2 and the upper side bricks 2 4 engage with each other with the lower side bricks 1 on both sides, and the upper bricks 3 engage with the lower bricks 9 below them, and adopt a buckle form to cooperate, so as to avoid the glass liquid from seeping out or flowing out due to the expansion gap not being able to be effectively closed, and adopt a buckle structure, pool wall bricks The masonry between the pool wall bricks is more solid; the insulation brick layer 6 and the insulation outer layer 7 cooperate to insulate the lower side bricks 1 and the lower bricks 9; most of the heat conducted in the kiln is isolated from the outside world, so as to achieve good insulation performance and reduce fuel consumption. At the same time, the batch material in the kiln melts faster, the clarification effect is better, and the glass liquid is more evenly homogenized in the kiln; a number of cooling air nozzles 5 cool the upper side brick 2, the upper side brick 2 4 and a number of upper bricks 3 to ensure that the pool wall bricks at the liquid level line in the kiln are eroded the slowest, thereby better extending the service life of the kiln.

[0054] The width of the cooling air nozzle 5 is 50±5 mm smaller than that of the upper brick 3, the distance between the cooling air nozzle 5 and the upper brick 3 is 50±5 mm, the cooling air nozzle 5 is tilted upward with an inclination angle of 15-20°, the height of the cooling air nozzle 5 is aligned with the liquid level in the kiln, and the spacing between adjacent cooling air nozzles 5 is 50±5 mm. This design ensures that the cooling air nozzle 5 effectively cools the upper side brick 1 2, the upper side brick 2 4 and several upper bricks 3 at the cooling liquid level, ensures that the upper side brick 1 2, the upper side brick 2 4 and several upper bricks 3 are eroded the slowest, and better extends the service life of the kiln; the cooling air nozzle 5 is connected to an external air compressor pump, and the cooling air nozzle 5 blows air to the outer side of the upper side brick 1 2, the upper side brick 2 4 and several upper bricks 3.

[0055] The outer end face and outer side face of the lower side brick 1 at the masonry position are smooth planes, the inner end face of the lower side brick 1 is provided with a brick buckle 10, and a locking groove 12 is opened in the upper middle part of the lower side brick 1. The outer end face and outer side face of the lower side brick 1 at the masonry position are smooth planes, and only one specification is designed. The outer end faces and outer side faces of the lower side bricks 1 on both sides are polished into smooth planes to ensure neat stacking and effective suction and transportation of the lower side bricks 1. The brick buckle 10 is used to lock the lower brick 9, and the locking groove 12 is used to lock the three types of pool wall bricks on the upper side.

[0056] The outer side surface of the lower brick 9 is a smooth plane, and the two end surfaces of the lower brick 9 are provided with brick buckles 10 of the same shape and arranged symmetrically in the center. The brick buckles 10 between two adjacent lower bricks 9 are engaged with each other, and the brick buckles 10 of the lower side brick 1 are engaged with the brick buckles 10 of the lower brick 9. A locking groove 12 is opened in the upper middle part of the lower brick 9. The lower brick 9, the two brick buckles 10 and the locking groove 12 form a centrally symmetrical shape. The outer side surface of the lower brick 9 is a smooth plane to ensure neat stacking and effective suction and transportation of the lower brick 9. The brick buckles 10 between two adjacent lower bricks 9 are mutually engaged, and the brick buckles 10 of the lower side brick 1 are mutually engaged with the brick buckles 10 of the lower brick 9. The engagement is stable and easy to disassemble, and the masonry is more solid. The engaging groove 12 is used for stable engagement and connection of the upper brick 3. The lower brick 9, the two brick buckles 10 and the engaging groove 12 form a centrally symmetrical shape, which is convenient for centrally symmetrical use. Only one specification needs to be designed, which reduces the molds of the lower brick 9 and reduces costs.

[0057] The outer end faces and outer side faces of the upper side brick 1 2 and the upper side brick 2 4 and the outer side faces of the upper brick 3 are all smooth planes, the inner end faces of the upper side brick 1 2 and the inner end faces of the upper side brick 2 4 and the two end faces of the upper brick 3 are all provided with brick buckles 2 11, the brick buckles 2 11 between adjacent upper bricks 3 are mutually engaged, the brick buckles 2 11 of the upper side brick 1 2 and the upper side brick 2 4 are mutually engaged with the brick buckles 11 of the upper brick 3, a semi-circular arc convex column 8 is provided in the middle of the lower part of the upper side brick 1 2, the upper side brick 2 4 and the upper brick 3, the semi-circular arc convex column 8 is engaged in the engaging groove 12 at the corresponding position, the inner end faces of the upper side brick 1 2, the upper side brick 2 4 and the upper brick 3 are all provided with a thickened arc 13, the arc radius of the thickened arc 13 is 1500±50mm, and the upper edge of the thickened arc 13 adopts an R20mm rounded chamfer design. The outer end faces and outer side faces of the upper side bricks 1 2 and the upper side bricks 2 4 and the outer side faces of the upper bricks 3 are all smooth planes, ensuring neat stacking and easy handling. The brick buckles 2 11 between adjacent upper bricks 3 are mutually engaged, and the brick buckles 2 11 of the upper side bricks 1 2 and the upper side bricks 2 4 are mutually engaged with the brick buckles 2 11 of the upper bricks 3. The engagement is stable and easy to disassemble, and the masonry is more firmly built. The semi-circular arc convex column 8 is engaged in the engagement groove 12 at the corresponding position, which is used to stably connect the upper side bricks 1 2, the upper side bricks 2 4 and the upper bricks 3, avoiding the expansion gap from being unable to be effectively closed. The glass liquid will seep out or flow out of the upper side brick 2, the upper side brick 2 4 and the inner end surface of the upper brick 3 are all provided with a thickened arc 13, the arc radius of the thickened arc 13 is 1500±50mm, the arc structure is more solid, the thickness above and below the thickened liquid level line can greatly prolong the scouring and erosion of the glass at the liquid level of the kiln, and the thickening above the liquid level line can also delay the ablation of the opposite flame like the horizontal flame kiln and the full oxygen kiln, which can greatly improve the life of the kiln; the upper edge of the thickened arc 13 adopts the R20mm rounded chamfer design to avoid the phenomenon that sharp corners are easy to break.

[0058] The lower end faces of the upper side brick 1 2 and the brick clip 2 11, the upper side brick 2 4 and the brick clip 2 11 are all the same shape and equal in size as the upper end faces of the lower side brick 1 and the brick clip 1 10; the lower end faces of the upper brick 3 and the brick clip 2 11 are the same shape and equal in size as the upper end faces of the lower brick 9 and the two brick clips 1 10. The same shape and equal size of the end faces ensure better fit between the upper and lower pool wall tiles, which is convenient for installation and replacement.

[0059] The insulation brick layer 6 is composed of a high-alumina brick insulation layer, a common insulation brick layer and two lightweight insulation brick layers arranged in sequence from the inside to the outside. The insulation outer layer 7 is an insulation outer plate and a 50±5mm thick aluminum silicate insulation coating applied to the outer side of the insulation outer plate. The high-alumina brick insulation layer, the ordinary insulation brick layer and the two layers of lightweight insulation brick layers are formed by staggered overlapping of single bricks. The insulation brick layer 6 and the insulation outer layer 7 are made into a fully sealed structure. The high-alumina brick insulation layer can prevent the pool wall bricks from melting due to excessive temperature. The ordinary insulation brick layer and the two layers of lightweight insulation brick layers are matched, and the insulation effect is higher than that of the high-alumina brick insulation layer, and the insulation effect is further enhanced. The insulation outer layer 7 is an insulation outer plate and a 50±5㎜ thick aluminum silicate insulation coating applied to the outer side of the insulation outer plate, which isolates most of the heat conducted in the kiln from the outside, so as to achieve good insulation performance and reduce fuel consumption. At the same time, the batch material in the kiln melts faster, the clarification effect is better, and the glass liquid is more evenly homogenized in the kiln.

[0060] The working principle of the present invention is as follows: the two lower side bricks 1 are centrally symmetrical, and only one specification is required, which reduces the molds of the lower side bricks 1 and reduces the cost; a plurality of lower bricks 9 engaging with each other are arranged between the lower side bricks 1, and the outer end faces and outer side faces of the lower side bricks 1 are smooth planes, which ensure neat stacking and can effectively carry out the lower side bricks 1; the brick buckle 10 is used to engage the lower bricks 9, and the semicircular arc convex column 8 is engaged in the engaging groove 12 at the corresponding position, which is used to stably connect the upper side brick 2; the outer side faces of the lower bricks 9 are smooth planes, which ensure neat stacking and can effectively carry out the lower bricks 9, and the space between two adjacent lower bricks 9 The brick buckles 10 are mutually engaged, and the brick buckles 10 of the lower side bricks 1 and the brick buckles 10 of the lower bricks 9 are mutually engaged, the engagement is stable, and it is easy to disassemble, and the masonry is more solid. The semi-circular arc convex column 8 is engaged in the engaging groove 12 at the corresponding position, which is used to stably connect the upper bricks 3. The lower bricks 9, the two brick buckles 10 and the engaging groove 12 form a central symmetrical shape, which is convenient for central symmetrical use. Only one specification can be designed, and the mold of the lower brick 9 is reduced to reduce the cost; a plurality of upper bricks 3 that are mutually engaged are arranged between the upper side bricks 1 2 and the upper side bricks 2 4, and the upper side bricks 1 2 and the upper side bricks 2 4 are connected to the lower side bricks 1 on both sides. The upper brick 3 and the lower brick 9 below it are engaged with each other in a buckle form to avoid the leakage or outflow of glass liquid due to the expansion gap cannot be effectively closed. The buckle structure is adopted, and the pool wall bricks are more firmly built; the outer end faces and outer side faces of the upper side bricks 1 2 and the upper side bricks 2 4 and the outer side faces of the upper bricks 3 are all smooth planes, ensuring neat stacking and easy transportation. The brick buckles 2 11 between adjacent upper bricks 3 are engaged with each other, and the brick buckles 2 11 of the upper side bricks 1 2 and the upper side bricks 2 4 are engaged with the brick buckles 2 11 of the upper bricks 3. The engagement is stable and easy to disassemble, and the masonry is more firmly built. The semi-circular arc convex column 8 is engaged with the internal engaging groove 12 at the corresponding position to stably connect the upper brick 3; the inner end surfaces of the upper side brick 1 2, the upper side brick 2 4 and the upper brick 3 are all provided with a thickened arc 13, the arc radius of the thickened arc 13 is 1500±50mm, the arc structure is more solid, the thickness above and below the liquid level line is thickened, and the scouring and erosion of the glass at the liquid level of the kiln can be greatly prolonged. The thickening above the liquid level line can also delay the ablation of the opposite flame of the horizontal flame kiln and the full oxygen kiln, which can greatly improve the service life of the kiln; the upper edge of the thickened arc 13 adopts a R20mm rounded chamfer design to avoid the phenomenon that sharp corners are easy to break;The high-alumina brick insulation layer, the ordinary insulation brick layer and the two layers of lightweight insulation brick layers are formed by staggered and overlapped single bricks. The insulation brick layer 6 is made into a fully sealed structure. The high-alumina brick insulation layer can prevent the pool wall bricks from melting due to excessive temperature. The ordinary insulation brick layer and the two layers of lightweight insulation brick layers have a higher insulation effect than the high-alumina brick insulation layer, and the insulation effect is further enhanced. The insulation outer layer 7 is an insulation outer plate and a 50±5㎜ thick aluminum silicate insulation coating applied to the outer side of the insulation outer plate, which isolates most of the heat conducted in the kiln from the outside world, achieving good insulation performance and reducing fuel consumption. At the same time, the batch in the kiln melts faster, the clarification effect is better, and the glass liquid is more evenly homogenized in the kiln; the insulation brick layer 6 and the insulation outer layer 7 cooperate to insulate the lower side bricks 1 and the lower bricks 9; most of the heat conducted in the kiln is isolated from the outside world, so as to achieve good insulation performance and reduce fuel consumption. The purpose of good thermal insulation performance and reduced fuel consumption is achieved. At the same time, the batch materials in the kiln melt faster, the clarification effect is better, and the glass liquid is more evenly homogenized in the kiln; a number of cooling air nozzles 5 are connected to an external air compressor pump, and the cooling air nozzles 5 blow air to the outer side of the upper side brick 1 2, the upper side brick 2 4 and the upper bricks 3 to cool the upper side brick 1 2, the upper side brick 2 4 and the upper bricks 3. The cooling air nozzles 5 are tilted upward with an inclination angle of 15-20°. The height of the cooling air nozzles 5 is aligned with the liquid surface line in the kiln, and the spacing between adjacent cooling air nozzles 5 is 50±5 mm. This design ensures that the cooling air nozzles 5 effectively cool the upper side brick 1 2, the upper side brick 2 4 and the upper bricks 3 at the cooling liquid surface line, ensuring that the upper side brick 1 2, the upper side brick 2 4 and the upper bricks 3 are eroded the slowest, and the service life of the kiln is better extended. ;

[0061] In summary, the pool wall brick structure is divided into two parts, the upper and lower parts, the upper side bricks 1 2 and the upper side bricks 2 4 and the lower side bricks 1 on both sides, as well as the upper bricks 3 and the lower bricks 9 thereunder, are matched with each other in the form of snaps, which is convenient for disassembly and assembly. When the kiln is overhauled, it is only necessary to directly replace the upper side bricks 2, the upper bricks 3 and the upper side bricks 2 4 that are easily eroded, without replacing the pool wall bricks as a whole, which greatly reduces the maintenance cost and shortens the overhaul time. The kiln overhaul becomes simpler, and the lower pool wall can be reused for two to three kiln periods; maintenance is simple and the kiln operation is safe; a plurality of upper bricks 3 that are mutually engaged are arranged between the upper side bricks 1 2 and the upper side bricks 2 4, and a plurality of lower bricks that are mutually engaged are arranged between the lower side bricks 1 The bricks 9 are in a structure that interlocks with each other to avoid leakage or outflow of glass liquid due to the expansion gap not being able to be effectively closed, and the pool wall bricks are more firmly built; the insulation brick layer 6 and the insulation outer layer 7 cooperate to insulate the lower side bricks 1 and the lower bricks 9, which is a fully sealed insulation measure, and most of the heat conducted in the kiln is isolated from the outside world, so as to achieve good insulation performance and reduce fuel consumption. At the same time, the batch material in the kiln melts faster, the clarification effect is better, and the glass liquid is more evenly homogenized in the kiln; a number of cooling air nozzles 5 cool the upper side brick 2, the upper side brick 2 4 and a number of upper bricks 3 to ensure that the pool wall bricks at the liquid level in the kiln are eroded the slowest, thereby better extending the service life of the kiln.

[0062] like Figure 4-Figure 11 As shown, the disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln includes a disassembly and assembly trolley 14, a lifting turntable assembly 15 is provided on the disassembly and assembly trolley 14, a vacuum cleaner 17 and an air pump are provided on the disassembly and assembly trolley 14, a cross beam 16 is provided below the lifting turntable assembly 15, a grinding mechanism 18 and a suction cup transport mechanism 19 are provided below the cross beam 16, a clamping auxiliary mechanism 20 is provided above the cross beam 16, a clamping mechanism 21 is provided on the clamping auxiliary mechanism 20, and the clamping auxiliary mechanism 20 and the grinding mechanism 18 are respectively located at the two ends of the cross beam 16.

[0063] When the kiln needs to be overhauled after being used for a period of time, the liquid is drained first and then cooled. At this time, the upper side brick 1 2, the upper brick 3 and the upper side brick 2 4 respectively form a thin solidified glass layer with the lower side brick 1, the lower brick 9 and the inner side of the lower side brick 1 below. The upper side brick 1 2, the upper brick 3 and the upper side brick 2 4 that are easily eroded on the upper part can be directly replaced without replacing the whole part. First, some cooling nozzles 5 are removed, and a part of the single brick above the insulation brick layer 6 is removed; the staff stands on the disassembly and assembly trolley 14 and controls the device. The disassembly and assembly trolley 14 moves to the upper side brick 1 2, the upper brick 3 and the upper side brick 2 4 where the upper side brick 1 2, the upper brick 3 and the upper side brick 2 4 need to be removed. First, it moves to the upper side brick 1 2, the crossbeam plate 16 is opposite to the upper side brick 1 2, and the clamping auxiliary mechanism 20 is located at the insulation brick layer 6. Above the warm brick layer 6 and the insulation outer layer 7, the clamping auxiliary mechanism 20 drives the clamping mechanism 21 to extend into the upper side brick 2 and between the upper side brick 2 and the upper iron plate, and the clamping mechanism 21 clamps the thickened arc 13 on the inner side of the upper side brick 2 (the thickened arc 13 will be burned or eroded later), and the suction cup conveying mechanism 19 cooperates with the air pump, and the suction cup conveying mechanism 19 contacts and is sucked on the outer side of the upper side brick 2. The disassembly and assembly trolley 14 drives the lifting turntable assembly 15 to rise, and the lifting height is to pull the semi-circular arc protrusion 8 out of the engaging groove 12 of the lower side brick 1. After being pulled out, the solidified glass layer breaks, and the clamping mechanism 21 cooperates with the suction cup conveying mechanism 19 to stably convey the upper side brick 2 to avoid damage when the upper side brick 2 is pulled up. , the clamping auxiliary mechanism 20 pulls the upper side brick 2 outward, and at the same time, the suction cup transport mechanism 19 pulls the upper side brick 2 outward, and pulls it out to the interference block between the upper side brick 2 and the cross beam plate 16, the clamping mechanism 21 releases the clamping of the upper side brick 2, and the suction cup transport mechanism 19 transports the upper side brick 2 out; then the staff stands on the disassembly and assembly trolley 14, controls the disassembly and assembly trolley 14 to move to the upper brick 3 that needs to be disassembled, and disassembles the upper brick 3 in turn in the above manner, and disassembles the upper side brick 2 4 in the same way; until the upper side brick 2, the upper brick 3, and the upper side brick 2 4 are all disassembled in turn, at this time, there will be some debris and glass slag on the upper end surface of the lower side brick 1 and the lower brick 9 and the inside of the engaging groove 12, and the lifting turntable assembly 15 The cross beam 16 is driven to rotate 180 degrees, and the grinding mechanism 18 grinds the upper end surface of the lower side brick 1 and the lower brick 9 and the inside of the engaging groove 12 to make it neat, so as to facilitate the reinstallation of the upper side brick 1 2, the upper brick 3, and the upper side brick 2 4. The vacuum cleaner 17 cooperates with the grinding mechanism 18 to suck away the smoke and debris generated during and after grinding; then the suction cup conveying mechanism 19 cooperates with the air pump to lay and shape the new upper side brick 1 2, a plurality of upper bricks 3, and the upper side brick 2 4 in the order of the upper side brick 2 4, a plurality of upper bricks 3, and the upper side brick 1 2; the lower side brick 1 and the lower brick 9 below can also be reused for two to three kiln periods without replacement, which greatly reduces the maintenance cost and shortens the overhaul time, making the kiln overhaul simpler;When the lower side bricks 1 and lower bricks 9 need to be replaced, the insulation brick layer 6 and the insulation outer layer 7 are completely removed, and they are removed and replaced with new lower side bricks 1 and lower bricks 9 by the disassembly and assembly equipment in the above manner. ;

[0064] The disassembly and assembly trolley 14 includes a disassembly and assembly trolley body 22 and an electric mobile chassis 23 arranged on the rear side of the disassembly and assembly trolley body 22, a standing flap 24 is hinged on the electric mobile chassis 23, a counterweight carriage 25 and an electric wire rope machine 27 are provided on the electric mobile chassis 23, a control handle 26 is provided on the upper side of the counterweight carriage 25, and the lifting turntable assembly 15 includes a lifting frame 29, the lifting frame 29 is slidably arranged on the disassembly and assembly trolley body 22, a lifting rope 28 is connected between the lifting frame 29 and the electric wire rope machine 27, a turntable 31 is rotatably provided at the lower end of the lifting frame 29, a turntable motor 30 is fixed to the lower end of the lifting frame 29, and a transmission sprocket pair is provided between the turntable 31 and the output shaft of the turntable motor 30. The staff member pulls the standing flap 24 to a horizontal position and stands on the standing flap 24. The staff member holds the control handle 26 to operate the operation. The output shaft of the electric wire rope machine 27 drives the lifting frame 29 to rise and fall and slide on the disassembly and assembly trolley body 22 through the retractable lifting rope 28, that is, drives the cross beam plate 16 to rise and fall. The output shaft of the turntable motor 30 drives the sprocket pair to drive the turntable 31 to rotate at the lower end of the lifting frame 29, so as to drive the cross beam plate 16 to rotate and switch the positions of the grinding mechanism 18 and the clamping auxiliary mechanism 20.

[0065] The crossbeam plate 16 is fixed at the lower end of the turntable 31, the vacuum cleaner 17 is fixed on the disassembly and assembly trolley body 22, the grinding mechanism 18 includes a grinding robot arm 40, the grinding robot arm 40 is fixed at the lower end of the crossbeam plate 16, a grinding motor 43 is provided at the end of the grinding robot arm 40, a grinding roller 44 is provided on the output shaft of the grinding motor 43, the dust suction end of the vacuum cleaner 17 is connected to a dust suction hose 41, a snap-fit ​​seat 42 is provided on the dust suction hose 41, the snap-fit ​​seat 42 is snap-fitted to the end of the grinding robot arm 40, a dust suction hood 45 is provided at the end of the dust suction hose 41, and the dust suction hood 45 is located above the grinding roller 44. The grinding robot arm 40 drives the grinding motor 43 to move to the position where grinding is required, and the output shaft of the grinding motor 43 drives the grinding roller 44 to rotate. The grinding roller 44 grinds the upper end surface of the two types of pool wall tiles in the lower layer and the debris and glass slag inside the engaging groove 12. The vacuum cleaner 17, the dust suction hose 41 and the dust suction hood 45 cooperate to suck away the smoke and debris generated during and after grinding.

[0066] The suction cup transport mechanism 19 includes a movable rack 34 fixed at the lower end of the crossbeam plate 16, two slide rails 33 and two limiters 35. The movable rack 34 is located between the two slide rails 33, and the two limiters 35 are located at the two ends of the two slide rails 33. A sliding seat 32 is slidably provided on the two slide rails 33. A movable motor 37 and a transport robot arm 39 are fixed to the lower end of the sliding seat 32. A movable gear 36 is fixed to the output end of the movable motor 37. The movable gear 36 is meshed with the movable rack 34. A suction cup component 38 is provided at the end of the transport robot arm 39. The suction cup component 38 is connected to the air pump through a flexible air pipe. The output end of the moving motor 37 drives the moving gear 36 to rotate, and the moving gear 36 engages with the moving rack 34, driving the sliding seat 32 to slide on the two slide rails 33, thereby driving the transport robot 39 to move. The end of the transport robot 39 is provided with a suction cup part 38, which moves to contact the outer surface of the upper side brick 1 2, the upper brick 3, the upper side brick 2 4, the lower side brick 1 and the lower brick 9. The suction cup part 38 cooperates with the air pump to suck the suction cup part 38 onto the outer surface of the upper side brick 1 2, the upper brick 3, the upper side brick 2 4, the lower side brick 1 and the lower brick 9, and the suction cup transport mechanism 19 moves the upper side brick 1 2, the upper brick 3, the upper side brick 2 4, the lower side brick 1 and the lower brick 9 out.

[0067] The clamping auxiliary mechanism 20 includes an auxiliary base 46, which is fixed to the upper end of the cross beam plate 16. A movable cylinder 48 and two symmetrically arranged shift rails 47 are fixed inside the auxiliary base 46. The movable cylinder 48 is connected to the air pump through a flexible air pipe. A movable seat 49 is slidably arranged between the two shift rails 47. The movable cylinder 48 is transmission-connected to the movable seat 49. The clamping mechanism 21 includes a clamping base frame 50, which is fixed to the movable seat 49. The movable seat 49 is U-shaped, and a positioning shaft 51 is fixed on the inner side of the movable seat 49. Two symmetrically arranged rotating shafts 53 are fixed on the inner side of the movable seat 49. A connecting rod 54 is fixed on the rotating shaft 53. An electric push rod 52 is hinged between one end of the connecting rod 54 and the positioning shaft 51. A clamping seat 55 is fixed between the other ends of the two connecting rods 54. A clamping protrusion 56 is provided on the lower side of the clamping seat 55. When transporting, the arc surface of the clamping protrusion 56 abuts against the thickened arc 13. The movable cylinder 48 cooperates with the air pump through a flexible air pipe. The movable cylinder 48 drives the movable seat 49 to slide horizontally between the two shift rails 47, thereby driving the clamping base 50 to slide horizontally. When it is necessary to clamp and transport the upper side brick 1 2, the upper brick 3 and the upper side brick 2 4, the two electric push rods 52 extend synchronously, driving the two connecting rods 54 to rotate around the rotating shaft 53 at the corresponding position, and the two connecting rods 54 drive the clamping seat 55 to rotate. The arc surface of the clamping protrusion 56 abuts against the thickened arc 13, which can stably clamp the upper side brick 1 2, the upper brick 3 and the upper side brick 2 4 to avoid the upper side brick 1 2, the upper brick 3 and the upper side brick 2 4 from breaking. When it is necessary to clamp and transport the lower side brick 1 and the lower brick 9, the arc surface of the clamping protrusion 56 only needs to abut against the inner side of the lower side brick 1 and the lower brick 9.

[0068] Working principle of the present invention: when the kiln needs overhaul after being used for a period of time, the liquid is drained first and then cooled. At this time, the upper side brick 1 2, the upper brick 3 and the upper side brick 2 4 respectively form a thin solidified glass layer with the lower side brick 1, the lower brick 9 and the inner side of the lower side brick 1 below, and the upper side brick 1 2, the upper brick 3 and the upper side brick 2 4 that are corroded on the upper part can be directly replaced without replacing the whole part. First, some cooling air nozzles 5 are removed, and a part of the single brick above the insulation brick layer 6 is removed; the staff pulls the standing flap 24 to a horizontal position, stands on the standing flap 24, and the staff grasps the control handle 26 to control the operation, and the electric mobile chassis 23 drives the disassembly and assembly trolley 14 to move to the upper side brick 1 2, the upper brick 3, the upper side brick 4 that need to be disassembled At the side brick 24, first move to the upper side brick 2, the crossbeam plate 16 is opposite to the upper side brick 2, the clamping auxiliary mechanism 20 is located above the insulation brick layer 6 and the insulation outer layer 7, the clamping auxiliary mechanism 20 drives the clamping mechanism 21 to extend between the upper side brick 2 and the upper support iron plate of the upper side brick 2, that is, the mobile cylinder 48 and the air pump cooperate through the flexible air pipe, the mobile cylinder 48 drives the mobile seat 49 to slide horizontally between the two moving rails 47, thereby driving the clamping base frame 50 to slide horizontally; when it is necessary to clamp and transport the upper side brick 2, the two electric push rods 52 extend synchronously, driving the two connecting rods 54 to rotate around the rotating shaft 53 at the corresponding position, the two connecting rods 54 drive the clamping seat 55 to rotate, and the arc surface of the clamping protrusion 56 presses against The output end of the moving motor 37 drives the moving gear 36 to rotate, and the moving gear 36 meshes with the moving rack 34, driving the sliding seat 32 to slide on the two slide rails 33, thereby driving the transporting mechanical arm 39 to move. The end of the transporting mechanical arm 39 is provided with a suction cup 38 that moves and contacts the outer side surface of the upper side brick 2. The suction cup 38 cooperates with the air pump to suck the suction cup 38 on the outer side surface of the upper side brick 2; the output shaft of the electric wire pulley 27 drives the lifting frame 29 to slide up on the disassembly and assembly trolley body 22 by retracting the lifting rope 28, that is, drives the cross beam plate 16 to rise, drives the lifting turntable assembly 15 to rise, and the lifting height is to lift the semi-circular arc convex column 8 The lower side brick 1 is pulled out from the engaging groove 12. When the lower side brick 1 is pulled out, the solidified glass layer is broken. The clamping mechanism 21 and the suction cup transport mechanism 19 cooperate to stably transport the upper side brick 2 to avoid damage when the upper side brick 2 is pulled up. The clamping auxiliary mechanism 20 pulls the upper side brick 2 outwards, and at the same time, the suction cup transport mechanism 19 pulls the upper side brick 2 outwards, and pulls it out to the interference block between the upper side brick 2 and the crossbeam plate 16. The clamping mechanism 21 releases the clamping of the upper side brick 2, and the suction cup transport mechanism 19 transports the upper side brick 2 out; then the staff stands on the disassembly and assembly trolley 14, controls the disassembly and assembly trolley 14 to move to the upper brick 3 that needs to be disassembled, and disassembles the upper brick 3 in turn according to the above method, and disassembles the upper side brick 2 4 in the same way;Until the upper side brick 1 2, the upper brick 3, and the upper side brick 2 4 are all removed in sequence, at this time, there will be some broken slag and glass slag on the upper end surface of the lower side brick 1 and the lower brick 9 and the inside of the engaging groove 12, the lifting turntable assembly 15 drives the crossbeam plate 16 to rotate 180 degrees, the grinding robot arm 40 drives the grinding motor 43 to move to the position where grinding is required, and the output shaft of the grinding motor 43 drives the grinding roller 44 to rotate, and the grinding roller 44 grinds the upper end surface of the lower side brick 1 and the lower brick 9 and some broken slag and glass slag inside the engaging groove 12 to make it easy to install the upper side brick 1 2, the upper brick 3, and the upper side brick 2 4 again, the vacuum cleaner 17 and the vacuum hose 41 and the dust hood 45 cooperate to suck away the smoke and debris generated during and after grinding; then the suction cup transport mechanism 19 Cooperating with the air pump, the new upper side brick 1 2, several upper bricks 3, and upper side brick 2 4 are respectively laid and formed in the order of upper side brick 2 4, several upper bricks 3, and upper side brick 1 2, and the brick buckles 2 11 between adjacent upper bricks 3 are mutually engaged, and the brick buckles 2 11 of the upper side brick 1 2 and the upper side brick 2 4 are mutually engaged with the brick buckles 2 11 of the upper brick 3; the lower side brick 1 and the lower brick 9 below can also be reused for two to three kiln periods without replacement, which greatly reduces the maintenance cost and shortens the overhaul time, and the kiln overhaul becomes simpler; when the lower side brick 1 and the lower brick 9 below need to be replaced, the insulation brick layer 6 and the insulation outer layer 7 are completely dismantled, and they are dismantled and replaced and installed with new lower side bricks 1 and lower bricks 9 by the disassembly and assembly equipment in the above manner. ;

[0069] In summary, the device is driven to move by the disassembly and assembly trolley 14, and cooperates with the lifting turntable assembly 15 and the crossbeam 16 to realize lifting and lowering as well as switching between clamping, conveying and grinding; the crossbeam 16 cooperates with the clamping auxiliary mechanism 20 to realize driving the clamping mechanism 21 to move, and clamping and conveying the upper side brick 1 2, the upper brick 3, and the upper side brick 2 4; the suction cup conveying mechanism 19 cooperates with the air pump to realize stable suction and conveying of the pool wall bricks; the upper end surfaces of the lower side brick 1 and the lower brick 9 are polished and aligned by the grinding mechanism 18 to facilitate the reinstallation of the upper side brick 1 2, the upper brick 3, and the upper side brick 2 4; the vacuum cleaner 17 cooperates with the grinding mechanism 18 to suck away the smoke and debris generated during and after grinding.

[0070] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A disassembly and assembly device for a pool wall brick structure for extending the service life of a kiln, characterized in that: The disassembly and assembly equipment comprises a disassembly and assembly trolley (14), a lifting turntable assembly (15) is provided on the disassembly and assembly trolley (14), a vacuum cleaner (17) and an air pump are provided on the disassembly and assembly trolley (14), a crossbeam (16) is provided below the lifting turntable assembly (15), a grinding mechanism (18) and a suction cup transport mechanism (19) are provided below the crossbeam (16), a clamping auxiliary mechanism (20) is provided above the crossbeam (16), a clamping mechanism (21) is provided on the clamping auxiliary mechanism (20), and the clamping auxiliary mechanism (20) and the grinding mechanism (18) are respectively located at two ends of the crossbeam (16); The disassembly and assembly trolley (14) comprises a disassembly and assembly trolley body (22) and an electric movable chassis (23) arranged at the rear side of the disassembly and assembly trolley body (22), a standing flap (24) being hingedly connected to the electric movable chassis (23), a counterweight carriage (25) and an electric wire rope machine (27) being arranged on the electric movable chassis (23), a control handle (26) being arranged on the upper side of the counterweight carriage (25), and a lifting turntable assembly (15) comprising a lifting frame (29), the lifting frame (29) being slidably arranged on the disassembly and assembly trolley body (22), a lifting rope (28) being connected between the lifting frame (29) and the electric wire rope machine (27), a turntable (31) being rotatably arranged at the lower end of the lifting frame (29), a turntable motor (30) being fixed at the lower end of the lifting frame (29), and a transmission sprocket pair being arranged between the turntable (31) and the output shaft of the turntable motor (30); The cross beam (16) is fixed to the lower end of the rotating disk (31); the dust collector (17) is fixed to the disassembly and assembly trolley body (22); the grinding mechanism (18) comprises a grinding mechanical arm (40); the grinding mechanical arm (40) is fixed to the lower end of the cross beam (16); a grinding motor (43) is provided at the end of the grinding mechanical arm (40); a grinding roller (44) is provided on the output shaft of the grinding motor (43); a dust suction end of the dust collector (17) is connected to a dust suction hose (41); a clamping seat (42) is provided on the dust suction hose (41); the clamping seat (42) is clamped to the end of the grinding mechanical arm (40); a dust suction hood (45) is provided at the end of the dust suction hose (41); and the dust suction hood (45) is located above the grinding roller (44).

2. The disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln according to claim 1 is characterized in that: The suction cup transport mechanism (19) comprises a movable rack (34) fixed at the lower end of the crossbeam plate (16), two slide rails (33) and two stoppers (35), the movable rack (34) being located between the two slide rails (33), the two stoppers (35) being located at the two ends of the two slide rails (33), a sliding seat (32) being slidably provided on the two slide rails (33), a movable motor (37) and a transport mechanical arm (39) being fixed at the lower end of the sliding seat (32), a movable gear (36) being fixed at the output end of the movable motor (37), the movable gear (36) being meshed with the movable rack (34), a suction cup member (38) being provided at the end of the transport mechanical arm (39), and the suction cup member (38) being connected to an air pump via a flexible air pipe.

3. The disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln according to claim 2 is characterized in that: The clamping auxiliary mechanism (20) comprises an auxiliary base (46), the auxiliary base (46) is fixed to the upper end of the crossbeam plate (16), a movable cylinder (48) and two symmetrically arranged shift rails (47) are fixed inside the auxiliary base (46), the movable cylinder (48) and the air pump are connected via a flexible air pipe, a movable seat (49) is slidably arranged between the two shift rails (47), the movable cylinder (48) and the movable seat (49) are transmission-connected, and the clamping mechanism (21) comprises a clamping base frame (50), the clamping base frame (50) is fixed on the movable seat (49), The movable seat (49) is U-shaped, a positioning shaft (51) is fixed on the inner side of the movable seat (49), two symmetrically arranged rotating shafts (53) are fixed on the inner side of the movable seat (49), a connecting rod (54) is fixed on the rotating shaft (53), an electric push rod (52) is hinged between one end of the connecting rod (54) and the positioning shaft (51), a clamping seat (55) is fixed between the other ends of the two connecting rods (54), and a clamping protrusion (56) is provided on the lower side of the clamping seat (55), and when transporting, the arc surface of the clamping protrusion (56) contacts the thickened arc (13).

4. The disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln according to claim 1 is characterized in that: The pool wall brick structure comprises two centrally symmetrical lower side bricks (1) arranged on both sides and upper side bricks one (2) and upper side bricks two (4) arranged on both sides; a plurality of lower bricks (9) interlocking with each other are arranged between the lower side bricks (1); a plurality of upper bricks (3) interlocking with each other are arranged between the upper side bricks one (2) and the upper side bricks two (4); the upper side bricks one (2) and the upper side bricks two (4) interlock with the lower side bricks (1) on both sides and the upper bricks (3) and the lower bricks (9) therebelow; the outer side surfaces of the lower side bricks (1) and the lower bricks (9) are provided with a thermal insulation brick layer (6); the outer side surfaces of the thermal insulation brick layer (6) are provided with a thermal insulation outer layer (7); the outer side surfaces of the upper side brick one (2), the upper side brick two (4) and the plurality of upper bricks (3) are provided with a plurality of cooling air nozzles (5); the cooling air nozzles (5) are located on the upper side of the thermal insulation brick layer (6).

5. The disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln according to claim 4 is characterized in that: The width of the cooling air nozzle (5) is 50±5 mm smaller than the width of the upper brick (3), the distance between the cooling air nozzle (5) and the upper brick (3) is 50±5 mm, the cooling air nozzle (5) is inclined upward with an inclination angle of 15-20°, the height of the cooling air nozzle (5) is aligned with the liquid level in the kiln, and the spacing between adjacent cooling air nozzles (5) is 50±5 mm; The outer end face and outer side face of the lower layer side brick (1) at the masonry position are smooth planes, the inner end face of the lower layer side brick (1) is provided with a brick buckle (10), and a locking through groove (12) is provided in the upper middle part of the lower layer side brick (1).

6. According to the disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln as described in claim 5, the outer side surface of the lower brick (9) is a smooth plane, and the two end surfaces of the lower brick (9) are provided with brick buckles (10) of the same shape and arranged symmetrically in the center, the brick buckles (10) between two adjacent lower bricks (9) are mutually engaged, the brick buckles (10) of the lower side brick (1) and the brick buckles (10) of the lower brick (9) are mutually engaged, and a locking groove (12) is opened in the upper middle part of the lower brick (9), and the lower brick (9), the two brick buckles (10) and the locking groove (12) form a centrally symmetrical shape.

7. A disassembly and assembly device for a pool wall brick structure for extending the service life of a kiln according to claim 6, wherein the outer end faces and outer side faces of the upper side brick 1 (2) and the upper side brick 2 (4) and the outer side faces of the upper brick (3) are all smooth planes, the inner end faces of the upper side brick 1 (2) and the inner end faces of the upper side brick 2 (4) and the two end faces of the upper brick (3) are all provided with brick buckles 2 (11), the brick buckles 2 (11) between adjacent upper bricks (3) are mutually engaged, and the brick buckles 2 (11) of the upper side brick 1 (2) and the upper side brick 2 (4) are mutually engaged. ) is mutually engaged with the brick buckle 2 (11) of the upper brick (3); a semi-circular arc convex column (8) is provided at the middle of the lower part of the upper side brick (2), the upper side brick (4) and the upper brick (3); the semi-circular arc convex column (8) is engaged in the inside of the engaging groove (12) at the corresponding position; the inner end surfaces of the upper side brick (2), the upper side brick (4) and the upper brick (3) are all provided with a thickened arc (13); the arc radius of the thickened arc (13) is 1500±50mm, and the upper edge of the thickened arc (13) adopts a R20mm rounded chamfer design.

8. According to the disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln as described in claim 7, the lower end faces of the upper side brick one (2) and the brick clip two (11), the lower end faces of the upper side brick two (4) and the brick clip two (11) are all the same in shape and size as the upper end faces of the lower side brick (1) and the brick clip one (10); the lower end faces of the upper brick (3) and the brick clip two (11) are the same in shape and size as the upper end faces of the lower brick (9) and the two brick clips one (10).

9. According to the disassembly and assembly equipment of the pool wall brick structure for extending the service life of the kiln as described in claim 8, the insulation brick layer (6) is composed of a high-aluminum brick insulation layer, a common insulation brick layer and two layers of lightweight insulation brick layers arranged in sequence from the inside to the outside, and the insulation outer layer (7) is an insulation outer plate and a 50±5mm thick aluminum silicate insulation coating applied to the outer side of the insulation outer plate.

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