Composite fireproof glass processing method and system

By monitoring and adjusting the bubbles in the glass in real time in the composite fireproof glass processing system, and using the adjustment mechanism and bubble absorption mechanism of the fixed frame, the quality instability caused by bubbles in the production of fireproof glass in the prior art is solved, and a higher quality fireproof glass product is achieved.

CN119059745BActive Publication Date: 2025-04-08HENGBAO FIRE RESISTANT GLASS FACTORY
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411085293.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-04-08
Estimated Expiration
2044-08-08

AI Technical Summary

Technical Problem

When the existing grouting method produces fire-resistant glass, small bubbles are prone to occur, resulting in uneven product quality.

Method used

A composite fire-proof glass processing system is adopted, which includes a fixing frame, an adjustment mechanism, a liquid injection mechanism, a bubble absorbing mechanism, a camera and a control module. The camera monitors the bubbles in the glass in real time, generates bubble suction control instructions and angle control instructions according to the preset bubble inspection standards, adjusts the angle of the fixing frame to reduce the generation of bubbles, and uses the bubble suction mechanism to absorb bubbles.

Benefits of technology

Through real-time inspection and adjustment, the number of bubbles in the glass is reduced, the product quality is improved, and the fire resistance integrity, radiation and thermal insulation performance of the fire-resistant glass are ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119059745B_ABST
    Figure CN119059745B_ABST
Patent Text Reader

Abstract

The present invention discloses a composite fireproof glass processing system, which relates to the technical field of glass processing, and comprises: a fixing frame, an adjusting mechanism, a liquid injection mechanism, a bubble suction mechanism, a camera 1 and a control module; wherein the control module is configured to: when receiving the liquid injection trigger information fed back by the liquid injection mechanism, obtain the video data of the camera 1; process the video data to obtain a real-time image of the composite fireproof glass, and identify the bubble features in the image; calculate and measure the number of bubbles and the bubble diameter in the image; perform a preset bubble inspection analysis based on the number of bubbles and the bubble diameter; if the result of the bubble inspection analysis exceeds the preset inspection standard, generate a bubble suction control instruction; the liquid injection mechanism is equipped with a liquid level detection unit, and the control module is further configured to: calculate the liquid injection amount according to the feedback of the liquid level detection unit; generate an angle control instruction based on the bubble inspection analysis result and the preset defoaming control logic. The present application has the effect of improving product quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of glass processing, and in particular to a composite fireproof glass processing method and system. Background Art

[0002] Composite glass is a glass structure obtained by stacking and combining two or more pieces of ordinary glass and filling layers in a certain order. Its characteristics are that it maintains transparency while also having properties such as heat insulation and impact resistance.

[0003] Among them, composite fireproof glass with fireproof performance is gradually widely used. Its production process usually involves cutting multiple pieces of glass into the same size, separating and overlapping them, sealing them with frame strips on all sides, leaving a grouting opening, and after the frame and glass are firmly bonded, pouring fireproof liquid from the grouting opening, solidifying and sealing it. Most fireproof glass produced by the grouting method can meet the three performance indicators of fire resistance integrity, radioactivity, and heat insulation, and belongs to Class A products in the national standard.

[0004] At present, manufacturers who use the grouting method to produce fireproof glass usually first raise the pad on the end of the composite fireproof glass with a grouting port to make the composite fireproof glass tilted, and then manually insert the injection tube into the grouting port for injection. However, the above method is prone to small bubbles and other phenomena, resulting in uneven product quality. Summary of the invention

[0005] In order to improve product quality, the present application provides a composite fire-resistant glass processing method and system.

[0006] In a first aspect, the present application provides a composite fireproof glass processing system, which adopts the following technical solution:

[0007] A composite fireproof glass processing system, comprising:

[0008] A fixing frame, which is used to fix the composite fireproof glass to be injected with liquid;

[0009] An adjustment mechanism, which is used to adjust the tilt angle of the fixed frame;

[0010] A liquid injection mechanism, which is used to inject the medium liquid into the inner cavity of the composite fireproof glass;

[0011] A bubble suction mechanism, which is used to suck away the liquid with bubbles in the inner cavity of the composite fireproof glass;

[0012] Camera 1, with its lens facing the composite fireproof glass on the fixed frame; and

[0013] A control module electrically connected to the regulating mechanism, the liquid injection mechanism, the camera 1 and the bubble suction mechanism;

[0014] Wherein, the control module is configured as follows:

[0015] When the injection trigger information fed back by the injection mechanism is received, the video data of the camera 1 is obtained;

[0016] The video data is processed to obtain the real-time image of the composite fire-resistant glass and identify the bubble features in the image;

[0017] Based on the bubble features in the image, the number and size of the bubbles are obtained through processing;

[0018] Preset bubble inspection analysis based on bubble quantity and size;

[0019] If the result of the bubble inspection analysis exceeds the preset inspection standard, a bubble suction control instruction is generated, wherein the bubble suction control instruction is used to make the bubble suction mechanism absorb bubbles;

[0020] The liquid injection mechanism is equipped with a liquid level detection unit, and the liquid level detection unit is electrically connected to the control module, and the control module is further configured as follows:

[0021] Calculate the injection volume based on the feedback from the liquid level detection unit;

[0022] An angle control instruction is generated based on the bubble inspection analysis result and the preset defoaming control logic, wherein the angle control instruction is used to instruct the adjustment mechanism to change the angle of the fixed frame.

[0023] Optionally, the bubble inspection analysis includes:

[0024] Extract the characteristic size of bubbles in the image and compare it with the preset inspection standard size range;

[0025] Compare the number of bubbles in the image to the inspection standard number range.

[0026] Optionally, also include:

[0027] A marking mechanism, which is used to mark the surface of the composite fire-resistant glass;

[0028] The conveying mechanism comprises a conveying belt 1, a conveying belt 2 and a pushing component;

[0029] Wherein, the conveyor belt 1 and the conveyor belt 2 are both inclined and arranged side by side, the fixed frame is against the conveyor belt 1 or the conveyor belt 2, the conveyor belt 2 is provided with a static area, and the pushing component is used to push the fixed frame from the conveyor belt 1 to the conveyor belt 2;

[0030] Camera 2, which is installed in the static area and has its lens facing the composite fireproof glass on the fixed frame located in the static area;

[0031] The marking mechanism, conveyor belt 1, conveyor belt 2, pushing assembly and camera 2 are electrically connected to a control module, wherein the control module is configured as follows:

[0032] When the number and size of bubbles in the inner cavity of the composite fireproof glass meet the inspection standard, a marking control instruction is generated, wherein the marking control instruction is used to instruct the marking mechanism to mark the surface of the composite fireproof glass;

[0033] When receiving the signal fed back by the marking mechanism after the marking is completed, a pushing control instruction and a conveying control instruction are generated, wherein the pushing control instruction is used to make the pushing component push the fixed frame, and the conveying control instruction is used to make the conveyor belt 2 convey the composite fireproof glass on the fixed frame to the static area;

[0034] Timing is performed based on the static moment, and video data of camera 2 is obtained after a preset timing duration T1;

[0035] The video data is processed to obtain a real-time image of the composite fire-resistant glass after standing, and the bubbles in the image are identified;

[0036] Based on the bubble features in the image, the number of bubbles and the size of the bubbles are obtained;

[0037] The number and size of bubbles that appear after standing still are compared with the bubble inspection and analysis results before standing still, and the inspection standard is updated according to the comparison result; wherein the updating rule of the inspection standard is preset.

[0038] Optionally, a heating mechanism is further included, the heating mechanism includes a plurality of heating tubes and a moving component, the fixing frame is concave to form a glass embedding groove, the plurality of heating tubes are arranged at the bottom of the embedding groove and are slidably connected to the fixing frame, the composite fireproof glass contacts the heating tubes, the moving component is used to drive the heating tubes to move and is electrically connected to the control module, and the control module is configured as follows:

[0039] The bubble inspection analysis result and the angle of the fixed frame are processed with the preset heating tube distribution control logic to generate a movement control instruction, wherein the movement control instruction is used to make the moving component adjust the distribution position of the heating tube.

[0040] Optionally, the moving component includes multiple groups of piston rods and sliders that are slidably inserted into the frame of the fixed frame, the frame of the fixed frame is provided with multiple groups of slides and airways, and the slides and airways are arranged side by side in a one-to-one correspondence, and the multiple groups of slides and airways are arranged in sequence along the concave direction of the fixed frame, the slider is slidably inserted into the slide, the piston rod is slidably inserted into the airway and one end extends out of the airway and is fixedly connected to the slider, and an air pipe joint is installed at the end surface of the fixed frame at the position of the airway, the air pipe joint is connected to the airway, the air pipe joint is connected to an external air source through a pipeline, and the control module is electrically connected to the control circuit of the air source, one slider is fixedly connected to the ends of multiple heating tubes, and the positions of multiple sliders are staggered.

[0041] Optionally, the adjusting mechanism includes a cylinder, an adjusting rod, an assembly block and a suction cup, the cylinder is arranged above the fixed frame, the cylinder output shaft is fixedly connected to the adjusting rod, the adjusting rod is movably connected to the assembly block, the suction cup is movably installed at an end of the assembly block away from the adjusting rod, the suction cup is connected to an external air source electrically connected to the control module, and the suction cup is adsorbed on the fixed frame.

[0042] Optionally, the pushing assembly includes a cross slide and a push plate, the cross slide is arranged at a position where conveyor belt one and conveyor belt two are connected, the slide of the cross slide is fixedly connected to the push plate, and the push plate abuts against the push fixed frame.

[0043] In a second aspect, the present application provides a composite fireproof glass processing method, which adopts the following technical solution:

[0044] A composite fireproof glass processing method uses any of the composite fireproof glass processing systems described above to process the composite fireproof glass.

[0045] To summarize, the present application includes the following beneficial technical effects: the angle of the fixed frame can be adjusted according to the results of the bubble detection and analysis during the liquid injection process and the angle corresponding to the preset bubble size and the angle corresponding to the number of bubbles, so as to timely adjust the angle of the composite fireproof glass and reduce the generation of bubbles; at the same time, by adjusting the angle of the fixed frame, the bubbles generated during the liquid injection process can float on the upper layer of the liquid; after the angle of the fixed frame is adjusted, the bubble absorption mechanism absorbs the bubbles, thereby reducing the bubbles in the glass and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0047] Figure 2 is a schematic diagram of the control structure of an embodiment of the present application;

[0048] Figure 3 is a schematic diagram of the assembly block structure of an embodiment of the present application;

[0049] Figure 4 It is a schematic diagram of the structure of the mobile component of an embodiment of the present application.

[0050] Explanation of the reference numerals in the accompanying drawings: 1. fixing frame; 2. adjusting mechanism; 3. liquid injection mechanism; 4. bubble suction mechanism; 5. camera 1; 6. control module; 7. rack; 21. cylinder; 22. adjusting rod; 23. assembly block; 24. suction cup; 25. slide; 26. connecting block; 8. marking mechanism; 9. conveying mechanism; 10. camera 2; 91. conveyor belt 1; 92. conveyor belt 2; 93. pushing assembly; 931. cross slide; 932. push plate; 11. heating mechanism; 111. heating tube; 112. moving assembly; 1121. piston rod; 1122. slider; 1123. slide; 1124. airway; 1125. air pipe joint. DETAILED DESCRIPTION

[0051] The following is combined with Figure 1-4 This application is described in further detail.

[0052] The embodiment of the present application discloses a composite fire-resistant glass processing system.

[0053] Reference Figure 1 and Figure 2 The composite fireproof glass processing system includes a fixed frame 1, an adjustment mechanism 2, a liquid injection mechanism 3, a bubble suction mechanism 4, a camera 5, a control module 6 and a rack 7. The fixed frame 1 is concave to form a glass embedding groove, and the composite fireproof glass can be installed in the fixed frame 1. In this application, the fixed frame 1 can be replaced according to different glass sizes. The rack 7 is a frame structure for installing multiple components of the system, and the style and shape are customized according to needs.

[0054] Reference Figure 1 and Figure 3 The adjustment mechanism 2 includes a cylinder 21, an adjustment rod 22, an assembly block 23 and a suction cup 24. The cylinder 21 is installed on the frame 7 and is located above the fixed frame 1. The output shaft of the cylinder 21 is coaxially fixed with the adjustment rod 22. The assembly block 23 is provided with a T-shaped slide 25, and a cylindrical connecting block 26 is slidably connected in the slide 25. The end of the adjustment rod 22 is fixedly connected to the connecting block 26. The end of the assembly block 23 away from the adjustment rod 22 is movably installed with the suction cup 24. The suction cup 24 is connected to an external air source, and the external air source is electrically connected to the control module 6, so that the suction cup 24 can be adsorbed on the top of the fixed frame 1 by controlling the opening and closing of the external air source, and then the fixed frame 1 can be pulled to change the angle.

[0055] Reference Figure 1The injection mechanism 3 includes a pressure injection system, which is composed of a liquid storage tank, an injection pump, a pressure sensor, a control valve, a hose and an injection head. The medium liquid is injected into the grouting port of the composite fireproof glass through the injection head to achieve injection.

[0056] Reference Figure 1 The bubble suction mechanism 4 includes a vacuum aspirator, which can be inserted into the inner cavity of the composite fireproof glass through a needle connected to a hose from the grouting port to suck out the liquid with bubbles. Since the pressure injection system and the vacuum aspirator are both existing conventional technologies, they will not be described here.

[0057] Reference Figure 1 , and secondly, camera 1 5 is installed on the frame 7 and its lens faces the composite fireproof glass on the fixed frame 1.

[0058] Reference Figure 2 The control module 6 includes a plc control cabinet and a computer electrically connected to the plc control cabinet, the plc control cabinet is electrically connected to the driving source of the regulating mechanism 2, the injection mechanism 3 and the bubble suction mechanism 4; the camera 5 is electrically connected to the computer.

[0059] It can be understood that in the present application, electrical connection includes electrical signal connection, wireless data connection, wired data connection, etc., which generally refers to electrical connection relationship.

[0060] On the basis of the above, the control module 6 is configured as follows:

[0061] 1) When the injection trigger information fed back by the injection mechanism 3 is received, the video data of the camera 1 5 is obtained;

[0062] 2) Video data processing (preprocessing and frame extraction of the collected video data) to obtain a real-time image of the composite fire-resistant glass and identify bubble features in the image;

[0063] Based on the bubble features in the image, the number of bubbles and the size of the bubbles are obtained by processing, that is, the bubble features in the image are extracted, and the pixel size of the bubble features is converted by a scale to obtain the bubble size; the bubble features are counted to obtain the number of bubbles;

[0064] 3) Perform preset bubble inspection analysis based on the number and size of bubbles;

[0065] 4) If the result of the bubble inspection analysis exceeds the preset inspection standard, a bubble suction control instruction is generated, wherein the bubble suction control instruction is used to make the bubble suction mechanism 4 absorb bubbles;

[0066] Among them, bubble inspection analysis includes:

[0067] Extract the diameter of the bubble feature in the image and compare it with the preset inspection standard size range; compare the number of bubbles in the image with the inspection standard number range.

[0068] It is understandable that in the actual processing process, after the liquid injection is completed, the glass needs to be left to stand and then the liquid is solidified to make it solidify. However, considering that after standing and solidifying, the number and diameter of the bubbles will increase, decrease or remain unchanged to varying degrees, the above-mentioned inspection standard size range and inspection standard quantity range are based on the staff's measurement of the diameters and numbers of bubbles that appear in multiple groups of glass during the liquid injection process. After the subsequent preset solidification conditions (multiple pieces of glass are tested under one solidification condition, and multiple solidification conditions are required to be tested in total), the final diameter and number of bubbles under each solidification condition are counted separately to construct an empirical data table of the corresponding relationship.

[0069] As the amount of liquid injection increases, the generation of bubbles can be reduced by adjusting the tilt angle of the composite fire-resistant glass in real time, and the settings are as follows:

[0070] 5) The liquid injection mechanism 3 is equipped with a liquid level detection unit, which includes a metering valve. The liquid level detection unit is electrically connected to the control module 6. The control module 6 is also configured as follows:

[0071] Calculate the injection volume based on the feedback from the liquid level detection unit;

[0072] An angle control instruction is generated based on the bubble inspection analysis result and the preset defoaming control logic, wherein the angle control instruction is used to instruct the adjustment mechanism 2 to change the angle of the fixed frame 1 .

[0073] Among them, the defoaming control logic includes:

[0074] According to the size difference, find the experience data table 1 to obtain the angle value; the experience data table 1 records the angles corresponding to the multiple sizes recorded by the staff;

[0075] According to the quantity difference, the experience data table 2 is searched to obtain the angle value; the experience data table 2 records the angles corresponding to the multiple quantities recorded by the staff.

[0076] According to the above settings, the angle of the fixed frame 1 can be adjusted according to the results of the bubble detection and analysis during the injection process and the angle corresponding to the preset bubble size and the angle corresponding to the number of bubbles, so as to timely adjust the angle of the composite fireproof glass and reduce the generation of bubbles. At the same time, by adjusting the angle of the fixed frame 1, the bubbles generated during the injection process can float on the upper layer of the liquid. After the angle of the fixed frame 1 is adjusted, the bubble suction mechanism 4 absorbs the bubbles.

[0077] In another embodiment, corresponding weights may be assigned to different bubble numbers and bubble diameters, and an angle adjustment parameter may be set based on experience according to each weight ratio.

[0078] Reference Figure 1 and Figure 2 In another embodiment of the present application, the system further includes a marking mechanism 8, a conveying mechanism 9 and a camera 2 10. The conveying mechanism 9 includes a conveyor belt 1 91, a conveyor belt 2 92 and a pushing assembly 93 arranged on the frame 7. The conveyor belt 1 91 and the conveyor belt 2 92 are both conveyor belts of the prior art, which will not be described in detail. At the same time, the conveyor belt 1 91 and the conveyor belt 2 92 are both inclined and arranged side by side. The inclined direction of the conveyor belt 1 91 is perpendicular to the conveying direction of the conveyor belt 1 91, and the conveyor belt 2 92 is the same, so that the fixed frame 1 can be against the conveyor belt 1 91 and the conveyor belt 2 92. Since the inclined arrangement of the conveyor belt 1 91 and the conveyor belt 2 92 is a conventional arrangement in the glass factory, the arrangement details will not be described in detail. It should be noted that in order to enable the fixed frame 1 to be able to be more stably against the conveyor belt 1 91 and the conveyor belt 2 92 to achieve transportation, the inclination angle of the conveyor belt 1 91 and the conveyor belt 2 92 is set to 85 degrees.

[0079] Reference Figure 1 , the conveyor belt 2 92 is provided with a static area, the pushing assembly 93 is used to push the fixed frame 1 from the conveyor belt 1 91 to the conveyor belt 2 92, and the camera 2 10 is fixedly mounted on the frame 7 and located in the static area, and the lens of the camera 2 10 is directed to the composite fireproof glass on the fixed frame 1 in the static area. It should be noted that the suction cup 24 needs to release the fixed frame 1 first, and then the pushing assembly 93 pushes the fixed frame 1 to move. The marking mechanism 8 includes a laser marking machine (not shown) fixedly mounted on the frame 7, the laser marking machine adopts the existing technology, and the laser marking machine is electrically connected to the control module 6 through its internal control circuit.

[0080] Reference Figure 1 The pushing assembly 93 includes a cross slide 931 and a push plate 932. The cross slide 931 is installed on the frame 7 and is located at the position where the conveyor belt 1 91 and the conveyor belt 2 92 are connected. The slide of the cross slide 931 and the push plate 932 are fixedly connected by screws. The cross slide 931 drives the slide to slide along the X and Y axes, so that the slide drives the push plate 932 to push the side of the fixed frame 1, and then under the synchronous conveying action of the conveyor belt 1 91 and the conveyor belt 2 92, the fixed frame 1 can be moved from the conveyor belt 1 91 to the conveyor belt 2 92, and then under the conveyance of the conveyor belt 2 92, the fixed frame 1 is moved to the static area.

[0081] Next, the conveyor belt 1 91 , the conveyor belt 2 92 and the pushing assembly 93 are electrically connected to the control module 6 , and the camera 2 10 is electrically connected to the computer.

[0082] On this basis, the control module 6 is configured as follows:

[0083] When the number of bubbles and the bubble diameter in the inner cavity of the composite fireproof glass meet the inspection standard, a marking control instruction is generated, wherein the marking control instruction is used to make the marking mechanism 8 mark the surface of the composite fireproof glass;

[0084] When receiving the signal fed back by the marking mechanism 8 after completing the marking, a push control instruction and a conveying control instruction are generated, wherein the push control instruction is used to make the push component 93 push the fixed frame 1, and the conveying control instruction is used to make the conveyor belt 2 92 convey the composite fireproof glass on the fixed frame 1 to the static area;

[0085] Timing is performed based on the static moment (timing is performed when the fixed frame 1 moves to the static area), and after the preset timing time T1 (the preset timing time T1 is the time length obtained by the staff based on experience), the video data of the camera 2 10 is obtained;

[0086] The video data is processed to obtain a real-time image of the composite fire-resistant glass after standing, and the bubbles in the image are identified;

[0087] Based on the bubble features in the image, the number of bubbles and the size of the bubbles are obtained;

[0088] The number and size of bubbles that appear after standing still are compared with the bubble inspection and analysis results before standing still, and the inspection standard is updated according to the comparison result; wherein the updating rule of the inspection standard is preset.

[0089] Through the above settings, after standing still for T1 time, the bubbles can float to a greater extent. The number and diameter of bubbles that appear after standing still can be compared with the bubble inspection and analysis results before standing still. The inspection standard can be updated according to the comparison results, so as to continuously update the inspection standard according to the actual situation, make the inspection standard setting more reasonable, and make quality control more effective.

[0090] Reference Figure 1 and Figure 4 In another embodiment of the present application, it also includes a heating mechanism 11, the heating mechanism 11 includes a plurality of heating tubes 111 and a movable component 112, the plurality of heating tubes 111 are arranged at the bottom of the embedding groove of the fixed frame 1 and are slidingly connected to the fixed frame 1, and the composite fireproof glass is in contact with the heating tubes 111, and a power supply module for supplying power to the heating tubes 111 is installed in the fixed frame 1.

[0091] Reference Figure 1 and Figure 4The moving assembly 112 includes a plurality of piston rods 1121 and sliders 1122 that are slidably disposed in the frame of the fixed frame 1. The frame of the fixed frame 1 is provided with a plurality of slideways 1123 and airways 1124 along its length direction, and one of the slideways 1123 and the airways 1124 is arranged side by side in a one-to-one correspondence, and the plurality of slideways 1123 and the airways 1124 are sequentially arranged and distributed along the concave direction of the fixed frame 1. Each slider 1122 is slidably disposed in each slideway 1123, one of the sliders 1122 is fixed to the ends of a plurality of adjacent heating tubes 111, the piston rod 1121 is slidably disposed in the airway 1124, and one end of the piston rod 1121 close to the slider 1122 extends out of the airway 1124 and is fixedly connected to the slider 1122. An air pipe connector 1125 is installed at one end of the fixed frame 1 away from the slide 1123 and at the top position of the airway 1124. The number of air pipe connectors 1125 installed is consistent with the number of airways 1124, so that the air pipe connectors 1125 are connected to the corresponding airways 1124, and the air pipe connectors 1125 are connected to an external air source through a valve and a pipeline, and the control module 6 is electrically connected to the control circuit of the air source.

[0092] In this embodiment, a slider 1122 can be fixed to two heating tubes 111. At the same time, in the initial state, the positions of multiple sliders 1122 are staggered, so that the multiple heating tubes 111 are dispersedly arranged. By supplying air to different air channels 1124, the air pressure drives the piston rod 1121 to move, so that the piston rod 1121 drives the slider 1122 to move, and then the distribution position of the heating tubes 111 can be adjusted.

[0093] On the basis of the above, the control module 6 is configured as follows:

[0094] The bubble inspection analysis result and the angle of the fixed frame 1 are processed with the preset heating tube distribution control logic to generate a movement control instruction, wherein the movement control instruction is used to make the moving component 112 adjust the distribution position of the heating tube 111.

[0095] Among them, the heating pipe distribution control logic includes:

[0096] According to the difference in bubble size and the angle of the fixed frame 1, the empirical data table 3 is searched to obtain the distribution points of the heating tube 111; the empirical data table 3 records the distribution positions of the heating tube 111 corresponding to the combination of multiple sizes and corresponding angles recorded by the staff based on experience;

[0097] According to the difference in the number of bubbles and the angle of the fixed frame 1, the empirical data table 4 is searched to obtain the distribution points of the heating tube 111; the empirical data table 4 records the distribution positions of the heating tube 111 corresponding to the combination of multiple numbers and corresponding angles recorded by the staff based on experience.

[0098] By controlling the air intake of each airway 1124 according to the distribution points of the heating tubes 111, the distribution positions of each group of heating tubes 111 can be adjusted, so as to effectively heat the dielectric liquid in the composite fireproof glass and accelerate the overflow of bubbles. For example, if the number of bubbles is greater than the inspection standard and the inclination angle of the fixed frame 1 gradually increases, the dielectric liquid in the composite fireproof glass gradually accumulates to the bottom of the glass. At this time, the concentration distribution of the heating tubes 111 is adjusted so that more heating tubes 111 are concentrated at the bottom of the glass, thereby heating the dielectric liquid and accelerating the overflow of bubbles to the upper layer of the dielectric liquid, which is conducive to sucking out the bubbles.

[0099] The embodiment of the present application also discloses a composite fireproof glass processing method.

[0100] A composite fireproof glass processing method comprises applying the composite fireproof glass processing system as described in any of the above embodiments to process the composite fireproof glass.

[0101] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A composite fireproof glass processing system, characterized in that: include: A fixing frame (1) used for fixing the composite fireproof glass to be injected with liquid; An adjustment mechanism (2) for adjusting the tilt angle of the fixed frame (1); A liquid injection mechanism (3), which is used to inject a medium liquid into the inner cavity of the composite fireproof glass; A bubble suction mechanism (4) is used to suck away liquid containing bubbles in the inner cavity of the composite fireproof glass; Camera 1 (5), whose lens faces the composite fireproof glass on the fixed frame (1); and A control module (6) electrically connected to the regulating mechanism (2), the liquid injection mechanism (3), the camera 1 (5) and the bubble suction mechanism (4); Wherein, the control module (6) is configured as follows: When the injection trigger information fed back by the injection mechanism (3) is received, the video data of the camera 1 (5) is obtained; The video data is processed to obtain the real-time image of the composite fire-resistant glass and identify the bubble features in the image; Based on the bubble features in the image, the number and size of the bubbles are obtained through processing; Preset bubble inspection analysis based on bubble quantity and size; If the result of the bubble inspection analysis exceeds a preset inspection standard, a bubble suction control instruction is generated, wherein the bubble suction control instruction is used to instruct the bubble suction mechanism (4) to absorb bubbles; The liquid injection mechanism (3) is equipped with a liquid level detection unit, and the liquid level detection unit is electrically connected to a control module (6). The control module (6) is further configured as follows: Calculate the injection volume based on the feedback from the liquid level detection unit; An angle control instruction is generated based on the bubble inspection analysis result and the preset defoaming control logic, wherein the angle control instruction is used to instruct the adjustment mechanism (2) to change the angle of the fixed frame (1).

2. The composite fireproof glass processing system according to claim 1, characterized in that: The bubble inspection analysis comprises: Extract the characteristic size of bubbles in the image and compare it with the preset inspection standard size range; Compare the number of bubbles in the image to the inspection standard number range.

3. The composite fireproof glass processing system according to claim 1, characterized in that: Also includes: A marking mechanism (8), which is used to mark the surface of the composite fireproof glass; A conveying mechanism (9), comprising a conveying belt 1 (91), a conveying belt 2 (92) and a pushing assembly (93); Wherein, the conveyor belt 1 (91) and the conveyor belt 2 (92) are both inclined and arranged side by side, the fixed frame (1) is against the conveyor belt 1 (91) or the conveyor belt 2 (92), the conveyor belt 2 (92) is provided with a static area, and the pushing component (93) is used to push the fixed frame (1) from the conveyor belt 1 (91) to the conveyor belt 2 (92); Camera 2 (10), which is installed in the static area and its lens faces the composite fireproof glass on the fixed frame (1) located in the static area; The marking mechanism (8), the conveyor belt 1 (91), the conveyor belt 2 (92), the pushing assembly (93) and the camera 2 (10) are electrically connected to the control module (6), wherein the control module (6) is configured as follows: When the number and size of bubbles in the inner cavity of the composite fireproof glass meet the inspection standard, a marking control instruction is generated, wherein the marking control instruction is used to instruct the marking mechanism (8) to mark the surface of the composite fireproof glass; When receiving a signal fed back by the marking mechanism (8) after completing marking, a pushing control instruction and a conveying control instruction are generated, wherein the pushing control instruction is used to instruct the pushing component (93) to push the fixed frame (1), and the conveying control instruction is used to instruct the conveyor belt 2 (92) to convey the composite fireproof glass on the fixed frame (1) to the static area; Timing is performed based on the static moment, and video data of camera 2 (10) is obtained after a preset timing period T1; The video data is processed to obtain a real-time image of the composite fire-resistant glass after standing, and the bubbles in the image are identified; Based on the bubble features in the image, the number of bubbles and the size of the bubbles are obtained; The number and size of bubbles that appear after standing still are compared with the bubble inspection and analysis results before standing still, and the inspection standard is updated according to the comparison result; wherein the updating rule of the inspection standard is preset.

4. The composite fireproof glass processing system according to claim 1, characterized in that: The invention also comprises a heating mechanism (11), wherein the heating mechanism (11) comprises a plurality of heating tubes (111) and a moving assembly (112); the fixing frame (1) is concave to form a glass embedding groove; the plurality of heating tubes (111) are arranged at the bottom of the embedding groove and are slidably connected to the fixing frame (1); the composite fireproof glass contacts the heating tubes (111); the moving assembly (112) is used to drive the heating tubes (111) to move and is electrically connected to a control module (6); the control module (6) is configured as follows: The bubble inspection analysis result and the angle of the fixed frame (1) are processed using a preset heating tube distribution control logic to generate a movement control instruction, wherein the movement control instruction is used to instruct the moving component (112) to adjust the distribution position of the heating tube (111).

5. The composite fireproof glass processing system according to claim 4, characterized in that: The moving assembly (112) comprises a plurality of groups of piston rods (1121) and sliders (1122) which are slidably arranged in the frame of the fixed frame (1); the frame of the fixed frame (1) is provided with a plurality of groups of slideways (1123) and airways (1124); the slideways (1123) and airways (1124) are arranged side by side in a one-to-one correspondence; the plurality of groups of slideways (1123) and airways (1124) are arranged in sequence along the inner concave direction of the fixed frame (1); the sliders (1122) are slidably arranged in the slideways (1123); the piston rods (1121) are slidably arranged in the airways; (1124) and one end thereof extends out of the airway (1124) and is fixedly connected to the slider (1122); an air pipe joint (1125) is installed at the position of the fixed frame (1) located in the airway (1124); the air pipe joint (1125) is communicated with the airway (1124); the air pipe joint (1125) is connected to an external air source through a pipeline, and the control module (6) is electrically connected to the control circuit of the air source; one slider (1122) is fixedly connected to the ends of multiple heating tubes (111), and the multiple sliders (1122) are arranged in staggered positions.

6. The composite fireproof glass processing system according to claim 3, characterized in that: The regulating mechanism (2) comprises a cylinder (21), an regulating rod (22), an assembly block (23) and a suction cup (24); the cylinder (21) is arranged above the fixed frame (1); the output shaft of the cylinder (21) is fixedly connected to the regulating rod (22); the regulating rod (22) is movably connected to the assembly block (23); the suction cup (24) is movably mounted on an end of the assembly block (23) away from the regulating rod (22); the suction cup (24) is connected to an external air source electrically connected to the control module (6); and the suction cup (24) is adsorbed on the fixed frame (1).

7. The composite fireproof glass processing system according to claim 3, characterized in that: The pushing assembly (93) comprises a cross slide (931) and a push plate (932); the cross slide (931) is arranged at a position where the conveyor belt 1 (91) and the conveyor belt 2 (92) are connected; the slide of the cross slide (931) is fixedly connected to the push plate (932); and the push plate (932) abuts against the push fixed frame (1).

8. A composite fireproof glass processing method, characterized in that: The composite fire-resistant glass is processed using the composite fire-resistant glass processing system as described in any one of claims 1 to 7.

Citation Information

Patent Citations

  • Angle-adjustable glass placing device and forming method of fireproof glass of angle-adjustable glass placing device

    CN117068766A

  • Fireproof liquid grouting device for fireproof glass

    CN118439391A