A steel strip punching device with a surface cleaning function
By designing a steel belt punching device equipped with spray lubricant, punching mold, detection module and cleaning module, the problems of surface wear and burrs caused by steel belt punching in the prior art are solved, and a more efficient steel belt punching and cleaning process is achieved.
Patent Information
- Application Number
- CN202411587663.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2044-11-08
AI Technical Summary
The existing steel belt punching device causes the steel belt surface to wear during the punching process, and the burrs generated by the steel belt surface cannot be effectively cleaned after punching.
A steel belt punching device including a control system and a frame is designed. The device is equipped with a shower cylinder for spraying lubricating fluid to reduce the wear of the steel belt surface; the upper mold seat and the lower mold seat are used to achieve punching of the steel belt; the detection cylinder is used to detect the burrs at the punching position; the cleaning cylinder cleans the burrs after punching through the rotary plate and the cleaning plate.
The surface wear of the steel belt is reduced by spraying lubricant, and the cleaning cylinder effectively cleanses the burrs after punching, improving the cleanliness of the steel belt surface and the convenience of subsequent treatment.
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Figure CN119076769B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of punching devices, and specifically to a steel strip punching device with a surface cleaning function. Background Art
[0002] Stainless steel strip is a thin steel plate supplied in coils, also known as strip steel. There are various types of stainless steel strips with wide applications. Its thickness ranges from 0.02 mm to 4 mm, and the width can reach 1550 mm. Due to its excellent corrosion resistance, heat resistance, wear resistance, high strength and good plasticity, this material is widely used in medical devices, auto parts, construction, decoration and other fields. As an indispensable material in modern industry, its excellent performance and wide application fields make it an important industrial raw material.
[0003] Stainless steel strip is actually an extension of ultra-thin stainless steel plate, mainly used to meet the needs of metal or mechanical products in different industrial sectors. This material not only has excellent corrosion resistance, heat resistance, wear resistance, but also has high strength and good plasticity, so it is widely used in various fields.
[0004] According to different usage occasions, the surface of stainless steel strip needs to be punched or cut, etc. However, the existing steel strip punching devices mainly have the following problems: (1) directly punching the steel strip, resulting in wear on the surface of the steel strip; (2) not cleaning the burrs generated on the surface of the steel strip after punching. Summary of the Invention
[0005] The purpose of the present invention is to provide a steel strip punching device with a surface cleaning function to solve the problems raised in the prior art.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A steel strip punching device with a surface cleaning function, including a control system, including a frame. One end of the frame is provided with a feed inlet, the other end of the frame is provided with a discharge outlet. Two sets of conveying units are installed on the frame. Between the two sets of conveying units, a spray cylinder, an upper die base, a detection cylinder and a cleaning cylinder are installed in sequence. Lubricating liquid is provided in the spray cylinder. Reciprocating plates are slidably installed on both sides of the spray cylinder. The reciprocating plates are connected to the telescopic rods of electric cylinders A. A lower die base is installed below the upper die base. A coil and a detection plate are installed in the detection cylinder;
[0007] The conveying unit conveys the steel strip. The spray cylinder sprays the lubricating liquid at the punching position of the steel strip. The upper die base and the lower die base cooperate to punch the steel strip. The detection plate and the coil cooperate to detect the steel strip. The cleaning cylinder cleans the burrs generated after punching the steel strip.
[0008] A partition is provided on the frame. The partition is located above the feed inlet and the discharge outlet. The spray cylinder is installed on the lower side of the partition. The inside of the spray cylinder is hollow. A flow sensor is installed inside the spray cylinder for monitoring the flow rate of the lubricating fluid. The upper end of the spray cylinder is connected to the outlet of a vacuum pump through multiple groups of pipes that respectively pass through the partition. A set of spraying holes are provided at the lower end of the spray cylinder. One-way valves are installed in the spraying holes. A sliding groove is provided on the lower side of the spray cylinder. A baffle is slidably installed in the sliding groove. The baffle slides on the spray cylinder through the sliding groove. Another set of spraying holes are provided on the baffle. The baffle is connected to the telescopic rod of cylinder B. Cylinder B is installed on the frame. Solenoid valves are installed in all the pipes connected to the spray cylinder. When the spray cylinder needs to spray the lubricating fluid, cylinder B drives the baffle to move, so that the spraying holes on the baffle and the spraying holes on the spray cylinder are communicated. At this time, the lubricating fluid passes through the spraying holes on the baffle and the spraying holes on the spray cylinder and is sprayed on the steel belt.
[0009] The inlet of the vacuum pump is connected to a liquid storage cylinder through a pipe. The liquid storage cylinder and the vacuum pump are both installed on the partition. A sealing ring is provided on the outer side of the reciprocating plate. The reciprocating plate forms a sliding seal with the spray cylinder through the sealing ring.
[0010] A sliding seat is provided on the partition on one side of the spray cylinder. A sliding plate is slidably installed in the sliding seat. A hydraulic cylinder is vertically installed on the sliding plate. The upper die holder is installed on the piston rod of the hydraulic cylinder.
[0011] One end of the sliding plate passes through the sliding seat and is connected to the telescopic rod of cylinder C. Cylinder C is installed on the partition.
[0012] A limiting groove is provided on the frame under the lower die holder. The lower die holder slides in the limiting groove. The lower die holder is of a cylindrical structure. A blanking groove is provided on the lower side of the lower die holder. The lower die holder is connected to the telescopic rod of cylinder D. Cylinder D is installed on the frame. When the steel belt needs to be punched, the control system drives the sliding plate to move through cylinder C according to the punching position data stored inside. The sliding plate drives the hydraulic cylinder to move. The hydraulic cylinder drives the upper die holder to move, so that the upper die holder is directly above the punching position of the steel belt. The control system simultaneously drives the lower die holder to move through cylinder D, so that the lower die holder is directly below the punching position of the steel belt. Then, the hydraulic cylinder drives the upper die holder to move downward to punch the steel belt. The formed waste falls into the lower die holder and is discharged through the blanking groove. The staff collects the waste.
[0013] The detection cylinder is located on one side of the lower die base. The telescopic rod of the lifting electric cylinder is installed on the lower side of the detection cylinder. The moving plate is installed on the lower side of the lifting electric cylinder. A transverse groove is provided on the frame on the lower side of the moving plate. The lower end of the moving plate is located in the transverse groove, and the moving plate slides in the transverse groove. The telescopic rod of the adjustment electric cylinder is connected to the moving plate, and the adjustment electric cylinder is installed on the frame. After the steel strip is punched, the control system drives the moving plate to move through the adjustment electric cylinder according to the punching position data stored internally. The moving plate drives the lifting electric cylinder to move, and the lifting electric cylinder drives the detection cylinder to move, so that the detection cylinder is located directly below the punching position of the steel strip.
[0014] The coil is horizontally arranged in the detection cylinder. Two sets of contact rings are slidably installed outside the coil. A metal plate is arranged inside the two sets of contact rings. The metal plate is in sliding contact with the coil. The detection plates are respectively arranged at the upper ends of the two sets of contact rings. The detection plates penetrate through the detection cylinder. The metal plate and the coil are electrically connected to the control system.
[0015] A cross bar penetrates through the two sets of contact rings. The cross bar is installed on the detection cylinder. A first spring is connected between the contact ring and the detection cylinder. The first spring is sleeved on the cross bar. The first spring is electrically connected to the control system. A pressure sensor is installed on the detection plate.
[0016] A lifting electric cylinder is vertically installed in the cleaning cylinder. A lifting plate is installed on the telescopic rod of the lifting electric cylinder. A rotating motor is installed on the lifting plate. A rotating plate is installed on the output shaft of the rotating motor. A radial groove is provided on the rotating plate. A cleaning plate is slidably installed in the radial groove. Abrasive particles are arranged on the outer side of the cleaning plate. The cleaning plate is slidably connected to the rotating plate through the radial groove. A second spring is connected between the cleaning plate and the rotating plate. The second spring is located in the radial groove. The second spring is electrically connected to the control system. The cleaning cylinder is connected to the telescopic rod of another set of adjustment electric cylinders. Another set of adjustment electric cylinders is installed on the frame. When the punching position of the steel strip is detected by the detection plate, the control system drives the cleaning cylinder to be directly below the punching position through the adjustment electric cylinder according to the data of the punching position stored internally.
[0017] A control panel is installed on the frame. The control system is arranged inside the control panel.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] 1. Spray lubricating fluid on the punching position of the steel strip to reduce the surface wear of the steel strip. The lubricating fluid is pumped from the liquid storage cylinder to the spray cylinder between the two reciprocating plates through a vacuum pump and a pipeline. The electric cylinder B drives the baffle plate to move to the right, so that the spray holes on the baffle plate are communicated with the spray holes on the spray cylinder. As the vacuum pump continuously transports the lubricating fluid into the spray cylinder, the pressure in the spray cylinder between the two reciprocating plates increases, and the lubricating fluid is sprayed on the position of the steel strip where punching is about to be performed through the spray holes, reducing the friction between the upper die base and the steel strip and reducing the surface wear of the steel strip.
[0020] 2. Process the burrs generated at the punching position of the steel strip to prevent the burrs from having an adverse impact on the staff. The rotating plate drives the upper end of the cleaning plate to be higher than the upper side of the steel strip. The control system cuts off the power supply of the second spring, and the second spring gradually elongates under its own elastic force. The second spring pushes the cleaning plate to move outwards, so that the cleaning plate contacts the edge of the punching position. The rotating motor drives the cleaning plate to rotate through the rotating plate, and the cleaning plate cleans the burrs at the punching position, realizing the cleaning of the steel strip surface for the subsequent processing of the steel strip.
[0021] 3. The punching process can be carried out at different positions of the steel strip to meet different usage occasions. According to the punching position data stored internally, the control system drives the sliding plate to move through the electric cylinder C, the sliding plate drives the hydraulic cylinder to move, and the hydraulic cylinder drives the upper die base to move, so that the upper die base is located directly above the punching position of the steel strip; at the same time, the control system drives the lower die base to move through the electric cylinder D, so that the lower die base is located directly below the punching position of the steel strip. Then, the hydraulic cylinder drives the upper die base to move downwards to punch the steel strip, and the formed waste falls into the lower die base and is discharged through the blanking groove. The staff collects the waste, and adjusts the punching position through the electric cylinder C and the electric cylinder D to meet the punching requirements of different positions of the steel strip. Description of the Drawings
[0022] Figure 1 is the schematic structural diagram of the whole invention;
[0023] Figure 2 is Figure 1 the schematic structural diagram after removing the upper part of the frame and the liquid storage cylinder;
[0024] Figure 3 is Figure 2 the front view of
[0025] Figure 4 is Figure 3 the three-dimensional view after removing the partition board, sliding seat, sliding plate, hydraulic cylinder and upper die base, etc.;
[0026] Figure 5 is Figure 4 the schematic structural diagram after removing the spray cylinder and the steel strip;
[0027] Figure 6 It is a schematic diagram of the internal structure of the detection cylinder, the installation structure of the moving plate and the adjusting electric cylinder;
[0028] Figure 7 It is a top view of the internal structure of the detection cylinder;
[0029] Figure 8 It is a schematic diagram of the internal structure of the cleaning cylinder and the installation structure of the adjusting electric cylinder;
[0030] Figure 9 It is Figure 8 a longitudinal sectional view of;
[0031] Figure 10 It is a schematic diagram of the installation structure of the spray cylinder, electric cylinder A, frame, baffle plate, and electric cylinder B.
[0032] In the figure: 1. Control panel; 11. Frame; 111. Feed inlet; 112. Discharge outlet; 12. Spray cylinder; 121. Reciprocating plate; 122. Electric cylinder A; 123. Baffle plate; 124. Electric cylinder B; 13. Liquid storage cylinder; 14. Upper die holder; 141. Sliding seat; 142. Sliding plate; 143. Hydraulic cylinder; 144. Electric cylinder C; 15. Lower die holder; 151. Electric cylinder D; 16. Detection cylinder; 161. Coil; 162. Detection plate; 163. Lifting electric cylinder; 164. Contact ring; 165. First spring; 17. Steel belt; 18. Cleaning cylinder; 181. Lifting electric cylinder; 182. Lifting plate; 183. Second spring; 184. Rotating motor; 185. Rotating plate; 186. Cleaning plate; 19. Conveyor wheel; 2. Adjusting electric cylinder; 21. Moving plate. Specific embodiments
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0034] Embodiment: As Figures 1 - 10As shown in the figure, the present invention provides a technical solution for a steel strip punching device with a surface cleaning function, including a control system and a frame 11. One end of the frame 11 is provided with a feed inlet 111, and the other end of the frame 11 is provided with a discharge outlet 112. Two sets of conveying units are installed on the frame 11. Between the two sets of conveying units, a spray cylinder 12, an upper die base 14, a detection cylinder 16, and a cleaning cylinder 18 are installed in sequence. A lubricating liquid is provided in the spray cylinder 12. Reciprocating plates 121 are slidably installed on both sides of the spray cylinder 12. The reciprocating plates 121 are connected to the telescopic rods of electric cylinders A 122. A lower die base 15 is installed below the upper die base 14. A coil 161 and a detection plate 162 are installed in the detection cylinder 16; the conveying units convey the steel strip 17. The spray cylinder 12 sprays the lubricating liquid on the punching position of the steel strip 17. The upper die base 14 and the lower die base 15 cooperate to punch the steel strip 17. The detection plate 162 and the coil 161 cooperate to detect the steel strip 17. The cleaning cylinder 18 cleans the burrs generated after punching the steel strip 17. A control panel 1 is installed on the frame 11, and the control system is arranged in the control panel 1.
[0035] A partition is provided on the frame 11. The partition is located above the feed inlet 111 and the discharge outlet 112. The spray cylinder 12 is installed on the lower side of the partition. The interior of the spray cylinder 12 is hollow. A flow sensor is installed in the spray cylinder 12 for monitoring the flow rate of the lubricating liquid. The upper end of the spray cylinder 12 is respectively connected to the outlet of a vacuum pump through multiple groups of pipes passing through the partition. A set of spraying holes is provided at the lower end of the spray cylinder 12, and a one-way valve is installed in the spraying holes. A sliding groove is provided on the lower side of the spray cylinder 12, and a shielding plate 123 is slidably installed in the sliding groove. The shielding plate 123 slides on the spray cylinder 12 through the sliding groove. Another set of spraying holes is provided on the shielding plate 123. The shielding plate 123 is connected to the telescopic rod of an electric cylinder B 124, and the electric cylinder B 124 is installed on the frame 11. Solenoid valves are installed in the pipes connected to the spray cylinder 12; when the spray cylinder 12 needs to spray the lubricating liquid, the electric cylinder B 124 drives the shielding plate 123 to move, so that the spraying holes on the shielding plate 123 are communicated with the spraying holes on the spray cylinder 12. At this time, the lubricating liquid passes through the spraying holes on the shielding plate 123 and the spraying holes on the spray cylinder 12 and is sprayed on the steel strip 17; the inlet of the vacuum pump is connected to a liquid storage cylinder 13 through a pipe. The liquid storage cylinder 13 and the vacuum pump are both installed on the partition. A sealing ring is provided on the outer side of the reciprocating plate 121, and the reciprocating plate 121 forms a sliding seal with the spray cylinder 12 through the sealing ring.
[0036] A sliding seat 141 is provided on the partition on one side of the spray cylinder 12. A sliding plate 142 is slidably installed in the sliding seat 141. A hydraulic cylinder 143 is vertically installed on the sliding plate 142. The upper die base 14 is installed on the piston rod of the hydraulic cylinder 143; one end of the sliding plate 142 passes through the sliding seat 141 and is connected to the telescopic rod of an electric cylinder C 144, and the electric cylinder C 144 is installed on the partition.
[0037] A limiting groove is provided on the frame 11 below the lower die base 15. The lower die base 15 slides within the limiting groove. The lower die base 15 is of a cylindrical structure. A blanking groove is provided on the lower side of the lower die base 15. The lower die base 15 is connected to the telescopic rod of an electric cylinder D151, and the electric cylinder D151 is installed on the frame 11. When the steel strip 17 needs to be punched, the control system drives the sliding plate 142 to move according to the punching position data stored internally. The sliding plate 142 drives the hydraulic cylinder 143 to move, and the hydraulic cylinder 143 drives the upper die base 14 to move, so that the upper die base 14 is located directly above the punching position of the steel strip 17. At the same time, the control system drives the lower die base 15 to move through the electric cylinder D151, so that the lower die base 15 is located directly below the punching position of the steel strip 17. Then, the hydraulic cylinder 143 drives the upper die base 14 to move downward to punch the steel strip 17. The formed waste falls into the lower die base 15 and is discharged through the blanking groove, and the staff collects the waste.
[0038] The detection cylinder 16 is located on one side of the lower die base 15. The telescopic rod of a jacking electric cylinder 163 is installed below the detection cylinder 16. A moving plate 21 is installed below the jacking electric cylinder 163. A transverse groove is provided on the frame 11 below the moving plate 21. The lower end of the moving plate 21 is located within the transverse groove, and the moving plate 21 slides within the transverse groove. The moving plate 21 is connected to the telescopic rod of an adjusting electric cylinder 2, and the adjusting electric cylinder 2 is installed on the frame 11. After the steel strip 17 is punched, the control system drives the moving plate 21 to move according to the punching position data stored internally. The moving plate 21 drives the jacking electric cylinder 163 to move, and the jacking electric cylinder 163 drives the detection cylinder 16 to move, so that the detection cylinder 16 is located directly below the punching position of the steel strip 17. A coil 161 is horizontally arranged within the detection cylinder 16. Two sets of contact rings 164 are slidably installed outside the coil 161. A metal plate is provided inside the two sets of contact rings 164, and the metal plate is in sliding contact with the coil 161. Detection plates 162 are respectively provided at the upper ends of the two sets of contact rings 164, and the detection plates 162 pass through the detection cylinder 16. The metal plate and the coil 161 are electrically connected to the control system. A cross bar passes through the two sets of contact rings 164, and the cross bar is installed on the detection cylinder 16. A first spring 165 is connected between the contact ring 164 and the detection cylinder 16. The first spring 165 is sleeved on the cross bar, and the first spring 165 is electrically connected to the control system. A pressure sensor is installed on the detection plate 162.
[0039] Inside the cleaning cylinder 18, a lifting electric cylinder 181 is vertically installed. A lifting plate 182 is installed on the telescopic rod of the lifting electric cylinder 181. A rotating motor 184 is installed on the lifting plate 182. A rotating plate 185 is installed on the output shaft of the rotating motor 184. A radial groove is provided on the rotating plate 185. A cleaning plate 186 is slidably installed in the radial groove. Grinding particles are provided on the outer side of the cleaning plate 186. The cleaning plate 186 is slidably connected to the rotating plate 185 through the radial groove. A second spring 183 is connected between the cleaning plate 186 and the rotating plate 185. The second spring 183 is located in the radial groove. The second spring 183 is electrically connected to the control system. The cleaning cylinder 18 is connected to the telescopic rod of another set of adjusting electric cylinders 2. The other set of adjusting electric cylinders 2 is installed on the frame 11. After the punching position of the steel strip 17 passes the detection by the detection plate 162, the control system drives the cleaning cylinder 18 to be located directly below the punching position through the adjusting electric cylinder 2 according to the data of the punching position stored inside.
[0040] Both groups of conveying units are composed of two groups of conveying wheels 19. The two groups of conveying wheels 19 are both installed on the frame 11. The two groups of conveying wheels 19 are of the structure of electric rollers inside. Grooves are provided on the circumferences of the two groups of conveying wheels 19. The two groups of conveying wheels 19 are located on both sides of the frame 11. Encoders and displacement sensors are installed inside the conveying wheels 19; The position data of the punching of the steel strip 17 is stored in the control system. The punching diameter of the steel strip 17 is The distance that the reciprocating plate 121 on the left is driven by the electric cylinder A122 on the left to move is The distance that the reciprocating plate 121 on the right is driven by the electric cylinder A122 on the right to move is The length of the spray cylinder 12 is ; The range where the spray cylinder 12 sprays the lubricating liquid through the spray holes forms a rectangle. The width distance of the rectangle is The length distance of the rectangle is The spraying range of the lubricating liquid or the area of the rectangle is , and ;
[0041] The control system calculates the width distance of the rectangle according to the calculation formula. The calculation formula is as follows:
[0042] ;
[0043] The encoder inside the conveying wheel 19 monitors the moving speed of the steel strip 17 and uploads it to the control system. The time for the spray cylinder 12 to spray the lubricating liquid at the punching position. The control system calculates the length distance of the rectangle according to the moving speed of the steel strip 17 and the time , the calculation formula is as follows:
[0044] ;
[0045] The control system calculates the spraying range of the lubricating fluid or the area of the rectangle according to the calculation formula , and substitutes and into it. The calculation formula is as follows:
[0046] ;
[0047] ;
[0048] The control system adjusts the spraying time of the lubricating fluid , the distance that the left electric cylinder A122 drives the left reciprocating plate 121 to move and the distance that the right electric cylinder A122 drives the right reciprocating plate 121 to move , to realize the adjustment of the spraying area of the lubricating fluid .
[0049] Working principle: Press the start button on the control panel 1, and the device starts. The staff puts the steel belt 17 from the feeding port 111 into the position between the two groups of conveying wheels 19 on the left. The steel belt 17 is located in the grooves of the two groups of conveying wheels 19, and the two groups of conveying wheels 19 drive the steel belt 17 to move to the right;
[0050] During the process of the steel belt 17 moving to the right, the control system adjusts the extended distances of the two side electric cylinders A122 respectively according to the data of the punching positions of the steel belt 17 stored inside, so that the position between the two side reciprocating plates 121 is exactly opposite to the position where the steel belt 17 is about to be punched;
[0051] If the punching position of the steel belt 17 is on the left, the distance that the left electric cylinder A122 drives the left reciprocating plate 121 to move is less than the distance that the right electric cylinder A122 drives the right reciprocating plate 121 to move; if the punching position of the steel belt 17 is on the right, the distance that the right electric cylinder A122 drives the right reciprocating plate 121 to move is less than the distance that the left electric cylinder A122 drives the left reciprocating plate 121 to move.
[0052] When the position between the two reciprocating plates 121 is directly opposite to the position where the steel strip 17 is about to be punched, the two electric cylinders A 122 feedback data to the control system. The control system opens the solenoid valve in the connecting pipe of the spray cylinder 12 between the two groups of reciprocating plates 121, and extracts the lubricating liquid from the liquid storage cylinder 13 into the spray cylinder 12 between the two groups of reciprocating plates 121 through a vacuum pump (not shown in the figure) and the pipe. The electric cylinder B 124 drives the baffle plate 123 to move to the right, so that the spraying holes on the baffle plate 123 are communicated with the spraying holes on the spray cylinder 12. As the vacuum pump continuously transports the lubricating liquid into the spray cylinder 12, the pressure in the spray cylinder 12 between the two reciprocating plates 121 increases, and the lubricating liquid is sprayed on the position of the steel strip 17 where punching is about to be performed through the spraying holes.
[0053] After the lubricating liquid is sprayed on the steel strip 17, the flow sensor in the spray cylinder 12 feedbacks data to the control system. The control system controls the conveying wheel 19 to continue driving the steel strip 17 to move to the right to the position between the upper die base 14 and the lower die base 15, so that the position where the steel strip 17 needs to be punched is directly opposite to the upper die base 14 and the lower die base 15. The encoder inside the conveying wheel 19 feedbacks data to the control system. The control system controls the hydraulic cylinder 143 to drive the upper die base 14 to move downward, and the upper die base 14 and the lower die base 15 cooperate to punch the steel strip 17. The waste generated after punching falls into the lower die base 15 and is discharged from the blanking chute.
[0054] After the upper die base 14 and the lower die base 15 cooperate to punch the steel strip 17, the hydraulic cylinder 143 drives the upper die base 14 to move upward. The hydraulic cylinder 143 feedbacks the displacement data of the upper die base 14 to the control system. The control system continues to drive the steel strip 17 to move to the right through the conveying wheel 19, so that the position where the steel strip 17 is punched is directly above the detection cylinder 16.
[0055] When the position where the steel strip 17 is punched is directly above the detection cylinder 16, the conveying wheel 19 feedbacks the displacement data of the steel strip 17 to the control system. The control system drives the detection cylinder 16 to move upward through the lifting electric cylinder 163, so that the upper end of the detection plate 162 is flush with the steel strip 17. Then, the control system energizes the first springs 165 on both sides. Each turn of the first spring 165 generates a magnetic field that attracts each other, and this magnetic field causes the first spring 165 to contract. The left first spring 165 pulls the left contact ring 164 to move to the left, and the left contact ring 164 drives the left detection plate 162 to move to the left. The right first spring 165 pulls the right contact ring 164 to move to the right, and the right contact ring 164 drives the right detection plate 162 to move to the right, so that both detection plates 162 are in contact with the edge of the punching position.
[0056] When the detection plates 162 on both sides come into contact with the edges of the punching positions, the pressure sensors in the detection plates 162 on both sides feed the data back to the control system. The control system connects the metal plates in the contact rings 164 on both sides to the circuit. The current enters from the metal plate on the left, flows through the effective number of turns of the coil 161, and then flows out from the metal plate on the right to the control system. The control system detects this current and calculates the diameter data of the punching position through calculation. The effective number of turns of the coil 161 refers to the number of turns between the metal plates on both sides;
[0057] When the obtained diameter data is less than the set data, which is set in advance by the staff and indicates that burrs have occurred at the punching position and need to be cleaned, the conveying wheel 19 drives the steel belt 17 to continue moving to the right, so that the punching position of the steel belt 17 is directly above the cleaning cylinder 18. The conveying wheel 19 feeds the displacement data of the steel belt 17 back to the control system. The control system controls the second spring 183 to be energized, and the second spring 183 drives the cleaning plate 186 to move inward, so that the distance from the cleaning plate 186 to the center of the rotating plate 185 is less than the radius of the punching. Then, the control system controls the lifting electric cylinder 181 to drive the lifting plate 182 to move upward. The lifting plate 182 drives the rotating motor 184 and the rotating plate 185 to move upward. The rotating plate 185 drives the upper end of the cleaning plate 186 to be higher than the upper side of the steel belt 17. Then, the control system cuts off the power supply of the second spring 183. The second spring 183 gradually elongates under its own elastic force. The second spring 183 pushes the cleaning plate 186 to move outward, so that the cleaning plate 186 comes into contact with the edge of the punching position. The rotating motor 184 drives the cleaning plate 186 to rotate through the rotating plate 185. The abrasive particles on the cleaning plate 186 clean the burrs at the punching position while rotating at the punching position, realizing the cleaning of the surface of the steel belt 17 for the subsequent processing of the steel belt 17;
[0058] After the rotating motor 184 drives the cleaning plate 186 to rotate to the set number of turns, which is set by the staff, the control system energizes the second spring 183. The second spring 183 pulls the cleaning plate 186 to move inward, so that the distance from the cleaning plate 186 to the center of the rotating plate 185 is less than the radius of the punching. Then, the lifting electric cylinder 181 drives the lifting plate 182, the second spring 183, the rotating motor 184, the rotating plate 185 and the cleaning plate 186 to move downward, so that the upper end of the cleaning plate 186 is lower than the lower side of the steel belt 17. The control system cuts off the power supply of the second spring 183. The second spring 183 pushes the cleaning plate 186 to move outward under its own elastic force. The two groups of conveying wheels 19 on the right continue to drive the steel belt 17 to move to the right, so that the cleaned steel belt 17 is discharged from the discharge port 112.
[0059] When the diameter data obtained by the control system is equal to the set data, it means that there are no burrs at the punching position and no cleaning is required. The conveying wheel 19 drives the steel belt 17 to move to the right and is discharged from the discharge port 112.
[0060] When the diameter data obtained by the control system is greater than the set data, it indicates that the size of the upper die holder 14 is incorrect and the upper die holder 14 needs to be replaced. The conveying wheel 19 drives the steel belt 17 to move leftward and discharge from the feed port 111. The staff removes the upper die holder 14 on the hydraulic cylinder 143 and installs the correct upper die holder 14.
[0061] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A steel strip punching device with a surface cleaning function, comprising a control system, characterized in that: The machine comprises a frame (11), wherein one end of the frame (11) is provided with a material inlet (111), and the other end of the frame (11) is provided with a material outlet (112); two groups of conveying units are installed on the frame (11); a spray cylinder (12), an upper die seat (14), a detection cylinder (16) and a cleaning cylinder (18) are installed in sequence between the two groups of conveying units; a lubricating liquid is provided in the spray cylinder (12); reciprocating plates (121) are slidably installed on both sides of the spray cylinder (12); the reciprocating plates (121) are connected to the telescopic rod of the electric cylinder A (122); a lower die seat (15) is installed below the upper die seat (14); and a coil (161) and a detection plate (162) are installed in the detection cylinder (16); The conveying unit conveys the steel strip (17), the spray cylinder (12) sprays lubricating liquid on the punching position of the steel strip (17), the upper die seat (14) and the lower die seat (15) cooperate to punch the steel strip (17), the detection plate (162) and the coil (161) cooperate to detect the steel strip (17), and the cleaning cylinder (18) cleans burrs generated after the steel strip (17) is punched; The frame (11) is provided with a partition, the partition is located above the feed port (111) and the discharge port (112), the spray cylinder (12) is installed on the lower side of the partition, the spray cylinder (12) is hollow inside, a flow sensor is installed in the spray cylinder (12), the upper end of the spray cylinder (12) passes through the partition through a plurality of groups of pipes and is connected to an outlet of a vacuum pump, the lower end of the spray cylinder (12) is provided with a group of spray holes, a one-way valve is installed in the spray hole, A sliding groove is provided at the lower side of the spray barrel (12), a shielding plate (123) is slidably installed in the sliding groove, the shielding plate (123) slides on the spray barrel (12) through the sliding groove, another group of spray holes is provided on the shielding plate (123), the shielding plate (123) is connected to the telescopic rod of the electric cylinder B (124), the electric cylinder B (124) is installed on the frame (11), and the pipes connected to the spray barrel (12) are all installed with electromagnetic valves; The inlet of the vacuum pump is connected to the liquid storage cylinder (13) through a pipeline, the liquid storage cylinder (13) and the vacuum pump are both mounted on a partition, a sealing ring is provided on the outside of the reciprocating plate (121), and the reciprocating plate (121) forms a sliding seal with the spray cylinder (12) through the sealing ring; The detection cylinder (16) is located on one side of the lower die base (15); a telescopic rod of a lifting electric cylinder (163) is installed on the lower side of the detection cylinder (16); a moving plate (21) is installed on the lower side of the lifting electric cylinder (163); a transverse groove is provided on the frame (11) below the moving plate (21); the lower end of the moving plate (21) is located in the transverse groove; the moving plate (21) slides in the transverse groove; the moving plate (21) is connected to the telescopic rod of an adjusting electric cylinder (2); and the adjusting electric cylinder (2) is installed on the frame (11); A lifting electric cylinder (181) is vertically installed in the cleaning cylinder (18); a lifting plate (182) is installed on the telescopic rod of the lifting electric cylinder (181); a rotating motor (184) is installed on the lifting plate (182); a rotating plate (185) is installed on the output shaft of the rotating motor (184); a radial groove is provided on the rotating plate (185); a cleaning plate (186) is slidably installed in the radial groove; grinding particles are provided on the outer side of the cleaning plate (186); the cleaning plate (186) is slidably connected to the rotating plate (185) through the radial groove; a second spring (183) is connected between the cleaning plate (186) and the rotating plate (185); the second spring (183) is located in the radial groove; the second spring (183) is electrically connected to the control system; the cleaning cylinder (18) is connected to the telescopic rod of another group of adjusting electric cylinders (2); and the other group of adjusting electric cylinders (2) is installed on the frame (11).
2. A steel strip punching device with surface cleaning function according to claim 1, characterized in that: The two groups of conveying units are composed of two groups of conveying wheels (19), the two groups of conveying wheels (19) are installed on the frame (11), the two groups of conveying wheels (19) have electric roller structures inside, the two groups of conveying wheels (19) are provided with grooves on their circumferences, the two groups of conveying wheels (19) are located on both sides of the frame (11), and the conveying wheels (19) are provided with encoders and displacement sensors; The control system stores the position data of the punching holes of the steel strip (17). The punching hole diameter of the steel strip (17) is The distance that the electric cylinder A (122) on the left drives the reciprocating plate (121) on the left to move is The distance that the electric cylinder A (122) on the right drives the reciprocating plate (121) on the right to move is , the length of the spray tube (12) is The spray barrel (12) sprays the lubricating liquid through the spray hole to form a rectangle, and the width of the rectangle is , the length distance of the rectangle is , the spray range of the lubricating liquid or the area of the rectangle is , and ; The control system calculates the width of the rectangle according to the calculation formula. , the calculation formula is as follows: ; The encoder in the conveyor wheel (19) monitors the moving speed of the steel belt (17) , and uploaded to the control system, the time for the spray barrel (12) to spray the lubricating liquid on the punching hole position is The control system is based on the moving speed of the steel belt (17). The time for the spray barrel (12) to spray the lubricant on the punching hole position , calculate the length of the rectangle , the calculation formula is as follows: ; The control system calculates the spraying range of the lubricating liquid or the area of the rectangle according to the calculation formula. , and and Substituting in, the calculation formula is as follows: ; ; The control system adjusts the time of spraying lubricant , the distance that the left electric cylinder A (122) drives the left reciprocating plate (121) to move The distance that the right electric cylinder A (122) drives the right reciprocating plate (121) to move , realize the lubricating liquid spraying area of adjustment.
3. A steel strip punching device with surface cleaning function according to claim 2, characterized in that: A sliding seat (141) is provided on the partition plate on one side of the spray barrel (12), a sliding plate (142) is slidably mounted in the sliding seat (141), a hydraulic cylinder (143) is vertically mounted on the sliding plate (142), and the upper die seat (14) is mounted on the piston rod of the hydraulic cylinder (143); One end of the sliding plate (142) passes through the sliding seat (141) and is connected to a telescopic rod of an electric cylinder C (144), and the electric cylinder C (144) is mounted on the partition.
4. A steel strip punching device with surface cleaning function according to claim 3, characterized in that: A limiting groove is provided on the frame (11) at the lower side of the lower die base (15), and the lower die base (15) slides in the limiting groove. The lower die base (15) is a cylindrical structure, and a material discharge groove is provided at the lower side of the lower die base (15). The lower die base (15) is connected to a telescopic rod of an electric cylinder D (151), and the electric cylinder D (151) is installed on the frame (11).
5. The steel strip punching device with surface cleaning function according to claim 4, characterized in that: The coil (161) is horizontally arranged in the detection tube (16); two groups of contact rings (164) are slidably mounted on the outer side of the coil (161); metal plates are arranged inside the two groups of contact rings (164); the metal plates and the coil (161) are in sliding contact; the detection plates (162) are respectively arranged at the upper ends of the two groups of contact rings (164); the detection plates (162) pass through the detection tube (16); and the metal plates and the coil (161) are electrically connected to a control system.
6. A steel strip punching device with surface cleaning function according to claim 5, characterized in that: The two groups of contact rings (164) are penetrated by a cross bar, the cross bar is mounted on the detection cylinder (16), a first spring (165) is connected between the contact ring (164) and the detection cylinder (16), the first spring (165) is sleeved on the cross bar, the first spring (165) is electrically connected to a control system, and a pressure sensor is mounted on the detection plate (162).
7. A steel strip punching device with surface cleaning function according to claim 6, characterized in that: A control panel (1) is mounted on the frame (11), and the control system is arranged inside the control panel (1).
Citation Information
Patent Citations
Thin-layer stainless steel strip cold rolling and leveling device
CN118268411A
Motor shaft cutting equipment with cooling function
CN118848650A