Novel plant meat production equipment
By introducing the screw cooling screw core into the barrel B of the plant meat production equipment, and using the water inlet and return water for cooling, the problems of insufficient cooling and high land cost in traditional equipment are solved, and uniform cooling and material quality are achieved. promote.
Patent Information
- Application Number
- CN202411200324.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The cooling in traditional plant meat processing equipment is insufficient and requires separate cooling equipment, which increases the footprint and processing cost, and the materials are easily piled up and coking in the cooling long mold.
设计了一种新型植物肉生产设备,采用机筒B内的螺杆冷却螺杆内芯,通过进水路和回水路实现冷却,避免了单独冷却模具的使用,并利用螺杆的搅拌作用进行物料的再次加工 and cool.
The cooling is uniform, the risk of material accumulation and coking is reduced, the equipment footprint and processing costs are reduced, and the product quality is improved.
Smart Images

Figure CN119111686A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of food processing, and in particular to a novel plant meat production device. Background Art
[0002] As people's living standards have improved, their dietary standards have also greatly improved, and meat products have become an indispensable delicacy on people's tables. However, meat products are high in fat and contain cholesterol, hormones, antibiotics, etc. The frequent exposure of problematic meat in recent years has made people want to eat it but dare not eat it too much. Plant meat, as a healthy and safe alternative to meat, perfectly solves the problems of high fat and high cholesterol brought by animal meat. Plant meat is mainly made from plant protein extracted from crops such as soybeans, peas, and wheat. Chemical separation is used to extract the required plant protein from the raw materials, and then a series of steps are taken to give it the texture and taste of animal meat products.
[0003] There needs to be a cooling link in the processing technology of plant meat. Traditional cooling is done directly by fan blowing, or by purchasing cooling equipment separately. The cooling method using fan blowing is insufficient and affects product quality. The use of connected cooling equipment for cooling not only increases the floor space, but also increases the processing steps and increases the processing cost. Summary of the invention
[0004] In view of this, in order to solve the problem that materials in the technical background need cooling equipment to be cooled separately, the present invention proposes a new type of plant meat production equipment, and the specific technical solution is as follows:
[0005] A novel plant meat production equipment comprises a frame, and a barrel A, a barrel B, a feeder, a main motor, and a transmission shaft on the frame, wherein the main motor is arranged above one end of the frame, the main motor is connected to the feeder, one end of the feeder is connected to the barrel A, one end of the barrel A is connected to the barrel B, the main motor provides power to convey the material to the barrel A through the feeder, the material enters the barrel B after preliminary processing in the barrel A, a screw is arranged inside the barrel B, a cooling screw core is arranged inside the screw in the barrel B, and the material is extruded from the discharge port after being processed again and cooled in the barrel B;
[0006] One end of the screw in the barrel B is connected to a rotary joint, and a water inlet and a water outlet are provided on the rotary joint. The cooling screw inner core includes a water inlet and a water return path. The water inlet and the water return path are connected, one end of the water inlet is connected to the water inlet, and one end of the water outlet is connected to the water outlet.
[0007] Furthermore, an auxiliary motor is provided below the frame, the auxiliary motor is connected to a transmission shaft, the transmission shaft is connected to the barrel B, and the power is transmitted to the screw in the barrel B through the transmission shaft.
[0008] Furthermore, one end of the barrel B connected to the barrel A is provided with a connecting port, and the barrel A and the barrel B are connected through the connecting port.
[0009] Furthermore, a screw is also provided inside the barrel A, and the diameter of the screw inside the barrel A is 20 mm-130 mm.
[0010] Furthermore, the screw diameter inside the barrel B is 60 mm-250 mm.
[0011] Furthermore, the length-to-diameter ratio of the barrel A is 20L / D-60L / D.
[0012] Furthermore, the length-to-diameter ratio of the barrel B is 8L / D-30L / D.
[0013] Furthermore, the main motor model is Y2-225M-4, and the power is 30kw-132kw.
[0014] Furthermore, the discharge port is arranged at the end of the barrel A, and the shape of the discharge port includes strip, sheet, block, etc.
[0015] Furthermore, an addition port can be set at any position of the barrel A and the barrel B, so as to fully utilize the stirring and mixing function of the screw and provide more options for adding other raw materials.
[0016] The above technical solution has the following beneficial effects:
[0017] The screw of barrel B of this equipment has a cooling screw core, and the screw cooling core includes a water inlet, a water return, a water inlet, and a water outlet rotary joint. During cooling, the cooling water enters the water inlet through the water inlet, and is discharged from the water outlet through the water return. No separate cooling long mold is required. The material passing through barrel B is directly produced by the steps of conveying, extruding, cooling, etc. in barrel B. There is no need to equip a separate cooling long mold. The screw cooling core is strip-shaped and arranged inside the screw, and the cooling is uniform, which solves the problem that the material is easily accumulated and coked in the cooling long mold. The product of this equipment is finally pushed to the discharge port by the screw, and the product will not accumulate and coke for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the structure of a novel plant meat production device of the present invention Figure 1 ;
[0019] Figure 2 A schematic diagram of the structure of a novel plant meat production device of the present invention Figure 2 ;
[0020] Figure 3 A schematic diagram of the structure of a novel plant meat production device of the present invention Figure 3 ;
[0021] Figure 4 This is a schematic diagram of the cooling water path inside the screw in the barrel B of a novel plant meat production equipment of the present invention;
[0022] Figure 5 for Figure 4 A magnified schematic diagram of part A in FIG.
[0023] Figure 6 This is a schematic structural diagram of a circular annular discharge port of a novel plant meat production device of the present invention;
[0024] Figure 7 This is a schematic structural diagram of a strip-shaped discharge port of a novel plant meat production device of the present invention;
[0025] Figure 8 This is a schematic structural diagram of a sheet-shaped discharge port of a novel plant meat production device of the present invention;
[0026] In the figure: 1-frame; 2-main motor; 3-feeder; 4-barrel A; 5-connecting port; 6-barrel B; 7-discharge port; 8-transmission shaft; 9-auxiliary motor; 10-water inlet; 11-water return; 12-water inlet; 13-water outlet; 14-rotating joint; 15-screw. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Example 1, see Figure 1-Figure 6 A novel plant meat production equipment shown includes a frame 1, and a barrel A4, a barrel B6, a feeder 3, a main motor 2, and a transmission shaft 8 on the frame 1. The main motor 2 is arranged above one end of the frame 1, and the main motor 2 is connected to the feeder 3. One end of the feeder 3 is connected to the barrel A4, and one end of the barrel A4 is connected to the barrel B6. The main motor 2 provides power to transport the material to the barrel A4 through the feeder 3. The material enters the barrel B6 after preliminary processing in the barrel A4. A screw 15 is arranged inside the barrel B6. A cooling screw core is arranged inside the screw 15 in the barrel B6. The material is processed again in the barrel B6 and cooled and then extruded from the discharge port 7;
[0029] One end of the screw 15 in the barrel B6 is connected to a rotary joint 14, and a water inlet 12 and a water outlet 13 are provided on the rotary joint. The cooling screw inner core includes a water inlet 10 and a water return 11. The water inlet 10 is connected to the water return 11, and one end of the water inlet 10 is connected to the water inlet 12, and one end of the water outlet is connected to the water outlet 13.
[0030] In this embodiment, an auxiliary motor 9 is provided below the frame 1, and the auxiliary motor 9 is connected to a transmission shaft 8, and the transmission shaft 8 is connected to the barrel B6, and the power is transmitted to the screw 15 in the barrel B6 through the transmission shaft 8.
[0031] The barrel B6 is connected to one end of the barrel A4 and is provided with a connecting port 5 , through which the barrel A4 is connected to the barrel B6 .
[0032] The barrel A4 of this embodiment is also provided with a screw 15, and the diameter of the screw 15 in the barrel A4 is 65 mm. The diameter of the screw 15 in the barrel B6 is 92 mm. The length-to-diameter ratio of the barrel A4 is 40 L / D. The length-to-diameter ratio of the barrel B6 is 20 L / D. The main motor 2 is model Y2-225M-4, with a power of 45 kw. The discharge port 7 in this embodiment is sheet-shaped, and in other embodiments, different discharge ports 7 can also be provided to obtain products of different shapes.
[0033] In this embodiment, the main motor 2 is installed above the frame 1, and the auxiliary motor 9 is installed below the frame 1. The main motor 2 provides power for the equipment. Figure 1 As shown, the discharge port of the feeder 3 corresponds to the upper part of the feed port of the barrel A4. The feeder 3 conveys the material into the barrel A4. There is a screw 15 in the barrel A4. The customer can configure the screw 15 combination according to the needs to obtain a screw 15 combination with different functions. The material is heated, conveyed, sheared and kneaded in the barrel A4 to obtain a preliminarily matured material. The preliminarily matured material enters the barrel B6 through the connecting port 5. The auxiliary motor 9 transmits power to the screw 15 in the barrel B6 through the transmission shaft 8. The material is conveyed, extruded, cooled and shaped again in the barrel B6. The final product is extruded from the discharge port 7 to obtain a qualified plant meat product.
[0034] In this embodiment, the cooling screw core is arranged along the axial direction of the screw 15. When the cooling water flows through the water inlet 10, the material in the barrel B6 is cooled through heat exchange, and the cooling screw core is arranged along the axial direction of the screw 15 to cool evenly.
[0035] The barrel A4 and the barrel B6 of this embodiment are arranged horizontally and vertically in an "L" shape. In other embodiments, the installation positions of the barrels A4 and B6 are adjusted to any angle to adapt to the factory site, thus solving the problem of the original equipment + cooling long mold occupying a long area.
[0036] The present embodiment is designed with barrel A4 and barrel B6, which provides more options for adding other raw materials and can fully utilize the stirring and mixing effects of the screw 15. An addition port is opened above any position of the barrel A4 and barrel B6 for adding materials.
[0037] The screw 15 of the barrel B6 has a cooling screw core, which includes a water inlet 10, a water return 11, a water inlet 12, a water outlet 13 and a rotary joint 14. During cooling, the cooling water enters the water inlet 10 through the water inlet 12, and is discharged from the water outlet 13 through the water return 11. No separate cooling long mold is required. The material passing through the barrel B6 is directly produced by the steps of conveying, extruding, cooling, etc. in the barrel B6. There is no need to equip a separate cooling long mold. The cooling core of the screw 15 is arranged in a strip shape inside the screw 15, and the cooling is uniform, which solves the problem that the material is easily accumulated and coked in the cooling long mold. The product of this equipment is finally pushed to the discharge port 7 by the screw 15, and the product will not be accumulated and coked for a long time.
[0038] Example 2: This example has the same structure as Example 1. Figure 7 As shown, the difference is that the shape of the discharge port 7 in this embodiment is strip-shaped.
[0039] Example 3: This example has the same structure as Example 1. Figure 8 As shown, the difference is that the shape of the discharge port 7 in this embodiment is sheet-shaped.
[0040] The basic principles and main features of the present invention are described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.
Claims
1. A novel plant meat production device, comprising a frame (1), characterized in that: It also comprises a barrel A (4), a barrel B (6), a feeder (3), a main motor (2), and a transmission shaft (8) arranged on a frame (1), wherein the main motor (2) is arranged above one end of the frame (1), the main motor (2) is connected to the feeder (3), one end of the feeder (3) is connected to the barrel A (4), one end of the barrel A (4) is connected to the barrel B (6), the main motor (2) provides power to convey the material to the barrel A (4) through the feeder (3), the material enters the barrel B (6) after preliminary processing in the barrel A (4), a screw (15) is arranged inside the barrel B (6), a cooling screw core is arranged inside the screw (15) in the barrel B (6), and the material is further processed and cooled in the barrel B (6) before being extruded from the discharge port (7); One end of the screw (15) in the barrel B (6) is connected to a rotary joint (14), and a water inlet (12) and a water outlet (13) are provided on the rotary joint. The cooling screw inner core comprises a water inlet path (10) and a water return path (11), and the water inlet path (10) is connected to the water return path (11), one end of the water inlet path (10) is connected to the water inlet (12), and one end of the water outlet path is connected to the water outlet (13).
2. A novel plant meat production device according to claim 1, characterized in that: An auxiliary motor (9) is provided below the frame (1), and the auxiliary motor (9) is connected to a transmission shaft (8), and the transmission shaft (8) is connected to a barrel B (6), and power is transmitted to a screw (15) in the barrel B (6) through the transmission shaft (8).
3. A novel plant meat production device according to claim 1, characterized in that: The discharge port (7) is arranged at the end of the barrel A (4), and the shape of the discharge port (7) is any one of a strip, a sheet, and a block.
4. A novel plant meat production device according to claim 1 or 3, characterized in that: The barrel B (6) is connected to one end of the barrel A (4) and is provided with a connecting port (5), and the barrel A (4) is connected to the barrel B (6) through the connecting port (5).
5. The novel plant meat production equipment according to claim 3 is characterized in that: The barrel A (4) is also provided with a screw (15) inside, and the diameter of the screw (15) inside the barrel A (4) is 20mm-130mm.
6. A novel plant meat production device according to claim 4, characterized in that: The diameter of the screw (15) inside the barrel B (6) is 60mm-250mm.
7. The novel plant meat production equipment according to claim 3 is characterized in that: The length-to-diameter ratio of the barrel A (4) is 20L / D-60L / D.
8. The novel plant meat production equipment according to claim 6 is characterized in that: The length-to-diameter ratio of the barrel B (6) is 8L / D-30L / D.
9. The novel plant meat production equipment according to claim 6 is characterized in that: Addition ports can be arranged at any position of the barrel A (4) and the barrel B (6), making full use of the stirring and mixing function of the screw, and providing more options for adding other raw materials.
