An oiling device for wire rope coil processing

By designing the twisted oiling assembly and automatic oil supply system, the problems of uneven oiling and dripping of wire ropes are solved, and uniform oiling on the surface of wire ropes are achieved, improving the oiling efficiency and quality.

CN119121666BActive Publication Date: 2025-05-16JIEN OFFSHORE ENGINEERING EQUIPMENT (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411597722.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-05-16
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

The existing methods of wire rope oiling can easily cause oil to drip or uneven oiling, especially when the spray method is used before twisting the strands, and when the dip and pouring methods are used after twisting the strands, the speed is slow and uneven.

Method used

An oil coating device including a twisting oil coating assembly and a bearing platform is designed. Using a twisting plate, a rotating gear, an oil coating cotton and an automatic oil supply assembly, the twisting plate is used to achieve uniform oil coating on the steel wire and rope core surfaces through the rotation and automatic oil supply system of the twisting plate to avoid oil dripping.

Benefits of technology

The uniform oiling of the steel wire and rope core surface is achieved to ensure the oiling speed and quality, avoid oil dripping, and improve the efficiency and uniformity of oiling.

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Abstract

The present invention discloses an oiling device for wire rope winding processing, which relates to the technical field of wire rope winding processing, including a twisting and oiling component and a bearing platform, wherein a fixed toothed ring is fixed at the edge of one side of the twisting disk, and a supporting sleeve is fixed at the side of the twisting disk away from the fixed toothed ring around the side line hole and the center line hole, and a bearing platform is fixed at the bottom of the inner toothed ring bracket. The oiling device for wire rope winding processing, through the self-rotation of the twisting disk, makes the rotating gear mesh and roll along the inside of the inner toothed ring bracket, so that the oiling cotton inside the side line hole and the oiling cotton inside the center line hole can be rotated along the surface of the steel wire and the rope core in the transmission, so that the steel wire and the rope core surface can be fully oiled in the process of twisting the steel wire around the rope core, so that the contact surfaces of the steel wire and the rope core after twisting are evenly distributed with oil, and it is not easy for the oil to drip, while effectively ensuring the oiling speed and quality.
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Description

Technical Field

[0001] The invention relates to the technical field of wire rope coil processing, in particular to an oiling device for wire rope coil processing. Background Art

[0002] Steel wire rope is first twisted into strands by multiple layers of steel wires, and then a certain number of strands are twisted into a spiral rope with the rope core as the center. The steel wire rope needs to be oiled before or after twisting so that the grease fills the free spaces between the steel wires and between the strands. The oiling method before twisting the steel wire rope is usually spraying, while the dipping and pouring methods are usually used after twisting.

[0003] If the existing wire rope oiling method is used, it needs to be done before twisting, and because the oiling is done by spraying, the oil is prone to dripping. If the dipping and pouring methods are used after twisting, firstly, the dipping method requires a certain amount of time for the oil to penetrate into the wire rope, and the pouring method is fast but prone to uneven oiling.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an oiling device for wire rope coil processing is proposed. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an oiling device for wire rope coil processing, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the present invention is implemented through the following technical solutions: an oiling device for wire rope winding processing, including a twisting oiling component and a carrying platform, the twisting oiling component includes a twisting disc, side grooves, a rotating gear, side wire holes, a center line hole, oiling cotton, a fixed gear ring, a driving gear, a driving motor, an inner gear ring bracket, an annular oil box, a supporting sleeve and an oiling cotton stick, the twisting disc is provided with side grooves around the inside, and the side grooves are rotatably connected to the rotating gear, the middle of the rotating gear is provided with side wire holes, and the middle of the twisting disc is provided with a center line hole. Hole, the center line hole and the side line hole are both provided with oiled cotton, a fixed gear ring is fixed at the edge of one side of the twisting disk, and the side of the fixed gear ring is meshed and connected with a driving gear, the side of the driving gear is connected with a driving motor, the outer circumferential surface of the twisting disk is sleeved with an inner gear ring bracket, and an annular oil box is fixed at the edge of one side of the twisting disk away from the fixed gear ring, a supporting pipe sleeve is fixed on the side of the twisting disk away from the fixed gear ring around the side line hole and the center line hole, and an oil-coated cotton swab is passed through the inside of the supporting pipe sleeve, and a bearing platform is fixed to the bottom of the inner gear ring bracket.

[0007] Furthermore, the rotating gear is meshedly connected with the inner gear ring bracket, and the rotating gear is transmission-connected with the driving motor through the inner gear ring bracket, the twisting disk, the fixed gear ring, and the driving gear.

[0008] Furthermore, a steel wire is passed through the inside of the side wire hole, a rope core is passed through the inside of the center wire hole, and the outer walls of the rope core and the steel wire are in contact with the inner surface of the oiled cotton.

[0009] Furthermore, one end of the oil-spreading cotton swab extends into the interior of the annular oil box, and the other end of the oil-spreading cotton swab is located on the side of the oil-spreading cotton.

[0010] Furthermore, the oil-coated cotton swab is in a right-angle structure, and the outer diameter of the oil-coated cotton swab is smaller than the thickness of the oil-coated cotton.

[0011] Furthermore, an oil supply hammer is fixed to the bottom of the annular oil box, and an automatic oil supply component is arranged on the surface of the bearing platform below the oil supply hammer.

[0012] Furthermore, the automatic oil supply assembly includes an elastic oil bag, a transfer oil cylinder, a first electronic valve and an oil inlet pipe. The side of the elastic oil bag is connected to the transfer oil cylinder, and the end of the transfer oil cylinder away from the elastic oil bag is connected to the oil inlet pipe through the first electronic valve.

[0013] Furthermore, the automatic oil supply assembly also includes a second electronic valve and an oil pipeline, and the outer side surface of the transfer oil cylinder is connected to the oil pipeline via the second electronic valve.

[0014] Furthermore, the automatic oil supply assembly also includes an oil supply seat, and the end of the oil delivery pipe away from the second electronic valve is connected to the oil supply seat.

[0015] Furthermore, the automatic oil supply assembly also includes an oil supply needle tube, the surface of the oil supply seat is connected to the oil supply needle tube, and the end of the oil supply needle tube away from the oil supply seat is U-shaped, and the end of the oil supply needle tube away from the oil supply seat is located inside the annular oil box.

[0016] The present invention provides an oiling device for wire rope coil processing, which has the following beneficial effects:

[0017] 1. The oiling device for steel wire rope winding processing, through the self-rotation of the twisting disc, makes the rotating gear mesh and roll along the inner gear ring bracket, so that the oiling cotton inside the side wire hole and the oiling cotton inside the center wire hole can be rotated along the surface of the steel wire and the rope core in the transmission, so that the surface of the steel wire and the rope core can be fully oiled in the process of twisting the steel wire around the rope core, so that the contact surfaces of the steel wire and the rope core after the stranding are evenly distributed with oil, and it is not easy for the oil to drip, while effectively ensuring the oiling speed and quality.

[0018] 2. In the oiling device for wire rope coiling, the oil supply hammer at the bottom of the annular oil box squeezes the elastic oil bag once every time the annular oil box rotates with the stranding disc. When the elastic oil bag is compressed, the first electronic valve is closed and the second electronic valve is opened, so that the oil inside the transfer oil cylinder enters the oil supply seat along the oil delivery pipe, and finally the oil is supplied from the oil supply needle tube to the inside of the annular oil box for replenishment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall positional relationship of the present invention;

[0020] Figure 2 It is a schematic diagram of the meshing connection structure between the fixed gear ring and the driving gear of the present invention;

[0021] Figure 3 It is a schematic diagram of the internal structure of the strand twisting disk of the present invention;

[0022] Figure 4 This is a schematic diagram of the appearance structure of the annular oil box of the present invention;

[0023] Figure 5 It is a schematic diagram of the internal structure of the annular oil box of the present invention.

[0024] In the figure: 1. twisting and oiling assembly; 101. twisting disk; 102. side groove; 103. rotating gear; 104. side line hole; 105. center line hole; 106. oiling cotton; 107. fixed gear ring; 108. driving gear; 109. driving motor; 110. inner gear ring bracket; 111. annular oil box; 112. supporting pipe sleeve; 113. oil transfer cotton swab; 2. bearing platform; 3. oil supply hammer; 4. automatic oil supply assembly; 401. elastic oil bag; 402. transfer oil cylinder; 403. first electronic valve; 404. oil inlet pipe; 405. second electronic valve; 406. oil delivery pipe; 407. oil supply seat; 408. oil supply needle tube. DETAILED DESCRIPTION

[0025] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0026] like Figure 1-Figure 5As shown, the present invention provides a technical solution: an oiling device for wire rope winding processing, comprising a stranding oiling component 1 and a carrying platform 2, the stranding oiling component 1 comprises a stranding disc 101, side grooves 102, a rotating gear 103, side line holes 104, a center line hole 105, oiling cotton 106, a fixed gear ring 107, a driving gear 108, a driving motor 109, an inner gear ring bracket 110, an annular oil box 111, a supporting sleeve 112 and an oiling cotton swab 113, and the stranding disc 101 is provided with side grooves 102 on its periphery. The side groove 102 is internally connected to a rotating gear 103, a side line hole 104 is provided in the middle of the rotating gear 103, and a center line hole 105 is provided in the middle of the strand twisting disk 101, and oiled cotton 106 is provided inside the center line hole 105 and the side line hole 104, a fixed gear ring 107 is fixed at a side edge of the strand twisting disk 101, and a driving gear 108 is meshed and connected to the side of the fixed gear ring 107, and a driving motor 109 is connected to the side of the driving gear 108, and the outer peripheral surface of the strand twisting disk 101 is sleeved with The inner gear ring bracket 110 is provided with an annular oil box 111 fixed at the edge of the side of the twisting disc 101 away from the fixed gear ring 107. A support sleeve 112 is fixed around the side line hole 104 and the center line hole 105 on the side of the twisting disc 101 away from the fixed gear ring 107, and an oil transfer cotton swab 113 is inserted into the support sleeve 112. A bearing platform 2 is fixed at the bottom of the inner gear ring bracket 110. The rotating gear 103 is meshed and connected with the inner gear ring bracket 110, and the rotating gear 103 is connected to the inner gear ring bracket 110 and the twisting disc 101. 101, fixed gear ring 107, driving gear 108 and driving motor 109 are connected in driving manner, a steel wire is passed through the side line hole 104, a rope core is passed through the center line hole 105, and the outer walls of the rope core and the steel wire are in contact with the inner surface of the oil-coated cotton 106, one end of the oil-coated cotton swab 113 extends into the annular oil box 111, and the other end of the oil-coated cotton swab 113 is located on the side of the oil-coated cotton 106, the oil-coated cotton swab 113 is in a right-angle structure, and the outer diameter of the oil-coated cotton swab 113 is smaller than the thickness of the oil-coated cotton 106;

[0027] The specific operation is as follows: the steel wire and the rope core to be twisted are passed through the side wire hole 104 and the center wire hole 105 respectively. At this time, the outer walls of the steel wire and the rope core are wrapped with oiled cotton 106. As the driving motor 109 drives the driving gear 108 to rotate slowly to drive the fixed gear ring 107 to carry the twisting disk 101 to rotate, the rotation of the twisting disk 101 can make the steel wire twisted around the rope core;

[0028] When the stranding disk 101 rotates, the oiled cotton 106 in the center line hole 105 is attached to the surface of the rope core and rotates, so that the oil absorbed by the oiled cotton 106 is evenly coated along the surface of the rope core in transmission, and when the stranding disk 101 rotates, the rotating gear 103 meshes and rolls along the inside of the inner gear ring bracket 110, so that the rotating gear 103 carries the oiled cotton 106 in the side line hole 104 to rotate, and the oiled cotton 106 in the side line hole 104 thus evenly coats the oil absorbed by it along the surface of the steel wire in transmission;

[0029] A fixed amount of oil is injected into the annular oil box 111. The oil gathers at the bottom of the annular oil box 111 under the action of gravity. When the annular oil box 111 rotates slowly with the stranding disk 101, the oil inside is not affected. The support sleeve 112 on the surface of the stranding disk 101 carries the end of the oil-transferring cotton swab 113 through the bottom of the inner wall of the annular oil box 111 every time the stranding disk 101 rotates one circle. The end of the oil-transferring cotton swab 113 passes through the oil storage place to absorb the oil and transfer it to the other end, so that the oil is replenished to the oil-coating cotton 106 so that it always keeps sufficient oil to coat the surface of the steel wire and the rope core.

[0030] Based on the above description, the present invention enables the rotating gear 103 to mesh and roll along the inner gear ring bracket 110 through the self-rotation of the twisting disk 101, so that the oiled cotton 106 inside the side line hole 104 and the oiled cotton 106 inside the center line hole 105 can be rotated along the surface of the steel wire and the rope core in transmission. Therefore, in the process of twisting the steel wire around the rope core, the surface of the steel wire and the rope core can be fully oiled, so that the contact surfaces of the steel wire and the rope core are evenly distributed with oil after the twisting of the steel wire and the rope core, and it is not easy for the oil to drip, while effectively ensuring the oiling speed and quality.

[0031] like Figure 1-Figure 5 As shown, an oil supply hammer 3 is fixed to the bottom of the annular oil box 111, and an automatic oil supply assembly 4 is arranged below the oil supply hammer 3 on the surface of the bearing platform 2. The automatic oil supply assembly 4 includes an elastic oil bag 401, a transfer oil cylinder 402, a first electronic valve 403 and an oil inlet pipe 404. The side of the elastic oil bag 401 is connected to the transfer oil cylinder 402, and the end of the transfer oil cylinder 402 away from the elastic oil bag 401 is connected to the oil inlet pipe 404 through the first electronic valve 403. The automatic oil supply assembly 4 also includes a second electronic valve 405 and an oil delivery pipe 404. 06, the outer side of the transfer oil cylinder 402 is connected to an oil delivery pipe 406 through a second electronic valve 405, the automatic oil supply assembly 4 also includes an oil supply seat 407, the end of the oil delivery pipe 406 away from the second electronic valve 405 is connected to the oil supply seat 407, the automatic oil supply assembly 4 also includes an oil supply needle tube 408, the surface of the oil supply seat 407 is connected to the oil supply needle tube 408, and the end of the oil supply needle tube 408 away from the oil supply seat 407 is U-shaped, and the end of the oil supply needle tube 408 away from the oil supply seat 407 is located inside the annular oil box 111;

[0032] The specific operation is as follows: the annular oil box 111 rotates once with the twisting disk 101, and the oil supply hammer 3 at the bottom of the annular oil box 111 squeezes the elastic oil bag 401 once. When the elastic oil bag 401 is compressed, the first electronic valve 403 is closed and the second electronic valve 405 is opened, so that the oil inside the transfer oil cylinder 402 enters the oil supply seat 407 along the oil delivery pipe 406, and finally the oil is supplied from the oil supply needle tube 408 to the inside of the annular oil box 111 with a certain amount of oil for replenishment. After the oil supply hammer 3 leaves the elastic oil bag 401, the elastic oil bag 401 recovers by its own elastic action. At this time, the first electronic valve 403 is opened and the second electronic valve 405 is closed, so that the oil inlet pipe 404 supplies oil to the inside of the transfer oil cylinder 402 to ensure that the oil amount inside the transfer oil cylinder 402 is sufficient, and at the same time, prepare for the next quantitative oil supply to the inside of the annular oil box 111.

[0033] The height of the oil supply hammer 3 is smaller than the distance between the oil supply seat 407 and the side of the annular oil box 111, so that the oil supply hammer 3 can smoothly pass through the distance between the oil supply seat 407 and the side of the annular oil box 111 during rotation to avoid motion interference.

[0034] In summary, an oiling device for steel wire rope winding processing, when in use, firstly, the steel wire and the rope core to be twisted are passed through the side wire hole 104 and the center wire hole 105 respectively, at which time the outer walls of the steel wire and the rope core are wrapped with oiled cotton 106, and as the driving motor 109 drives the driving gear 108 to rotate slowly to drive the fixed gear ring 107 to carry the twisting disk 101 to rotate, the twisting disk 101 rotates so that the steel wire can be twisted around the rope core;

[0035] When the stranding disk 101 rotates, the oiled cotton 106 in the center line hole 105 is attached to the surface of the rope core and rotates, so that the oil absorbed by the oiled cotton 106 is evenly coated along the surface of the rope core in transmission, and when the stranding disk 101 rotates, the rotating gear 103 meshes and rolls along the inside of the inner gear ring bracket 110, so that the rotating gear 103 carries the oiled cotton 106 in the side line hole 104 to rotate, and the oiled cotton 106 in the side line hole 104 thus evenly coats the oil absorbed by it along the surface of the steel wire in transmission;

[0036] A fixed amount of oil is injected into the annular oil box 111. The oil gathers at the bottom of the annular oil box 111 under the action of gravity. When the annular oil box 111 rotates slowly with the stranding disk 101, the oil inside is not affected. The support sleeve 112 on the surface of the stranding disk 101 carries the end of the oil-transferring cotton swab 113 through the bottom of the inner wall of the annular oil box 111 every time the stranding disk 101 rotates one circle. The end of the oil-transferring cotton swab 113 passes through the oil storage place to absorb the oil and transfer it to the other end, so that the oil is replenished to the oil-coating cotton 106 so that it always keeps sufficient oil to coat the surface of the steel wire and the rope core.

[0037] Every time the annular oil box 111 rotates one circle along with the twisting disk 101, the oil supply hammer 3 at the bottom of the annular oil box 111 will squeeze the elastic oil bag 401 once. When the elastic oil bag 401 is compressed, the first electronic valve 403 is closed and the second electronic valve 405 is opened, so that the oil inside the transfer oil cylinder 402 enters the oil supply seat 407 along the oil delivery pipe 406, and finally the oil is supplied to the inside of the annular oil box 111 from the oil supply needle tube 408. A certain amount of oil is supplied to the inside of the annular oil box 111 for replenishment. After the oil supply hammer 3 leaves the elastic oil bag 401, the elastic oil bag 401 recovers due to its own elastic action. At this time, the first electronic valve 403 is opened and the second electronic valve 405 is closed, so that the oil inlet pipe 404 supplies oil to the inside of the transfer oil cylinder 402 to ensure that the oil amount inside the transfer oil cylinder 402 is sufficient, and at the same time prepare for the next quantitative oil supply to the inside of the annular oil box 111.

[0038] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An oiling device for wire rope coil processing, comprising a stranding oiling assembly (1) and a carrying platform (2), characterized in that: The stranding oiling assembly (1) comprises a stranding disc (101), side grooves (102), a rotating gear (103), side thread holes (104), a center thread hole (105), oiling cotton (106), a fixed gear ring (107), a driving gear (108), a driving motor (109), an inner gear ring bracket (110), an annular oil box (111), a supporting sleeve (112) and an oiling cotton stick (113). The stranding disc (101) is provided with side grooves (102) on its periphery, and the side grooves (102) are internally rotated to rotate. A rotating gear (103) is connected, a side thread hole (104) is opened in the middle of the rotating gear (103), and a center thread hole (105) is opened in the middle of the strand twisting disk (101), and oiled cotton (106) is arranged inside the center thread hole (105) and the side thread hole (104), and a fixed tooth ring (107) is fixed at the edge of one side of the strand twisting disk (101), and the side of the fixed tooth ring (107) is meshedly connected with a driving gear (108), and the side of the driving gear (108) is connected to a driving motor (109) ), the outer circumferential surface of the strand twisting disk (101) is sleeved with an inner gear ring bracket (110), and an annular oil box (111) is fixed at the edge of a side of the strand twisting disk (101) away from the fixed gear ring (107), a support sleeve (112) is fixed around the side line hole (104) and the center line hole (105) on the side of the strand twisting disk (101) away from the fixed gear ring (107), and an oil transfer cotton swab (113) is inserted into the support sleeve (112), a bearing platform (2) is fixed at the bottom of the inner gear ring bracket (110), and the An oil supply hammer (3) is fixed to the bottom of the annular oil box (111), and an automatic oil supply assembly (4) is arranged below the oil supply hammer (3) on the surface of the bearing platform (2), the automatic oil supply assembly (4) comprising an elastic oil bag (401), a transfer oil cylinder (402), a first electronic valve (403) and an oil inlet pipe (404), the side of the elastic oil bag (401) is connected to the transfer oil cylinder (402), and one end of the transfer oil cylinder (402) away from the elastic oil bag (401) is connected to the oil inlet pipe (404) through the first electronic valve (403).

2. The oiling device for wire rope coil processing according to claim 1, characterized in that: The rotating gear (103) is meshedly connected with the inner gear ring bracket (110), and the rotating gear (103) is transmission-connected with the driving motor (109) via the inner gear ring bracket (110), the stranding disc (101), the fixed gear ring (107), and the driving gear (108).

3. The oiling device for wire rope coil processing according to claim 1, characterized in that: A steel wire is passed through the side wire hole (104), a rope core is passed through the center wire hole (105), and the outer walls of the rope core and the steel wire are in contact with the inner surface of the oiled cotton (106).

4. The oiling device for wire rope coil processing according to claim 1, characterized in that: One end of the oil-spreading cotton swab (113) extends into the interior of the annular oil box (111), and the other end of the oil-spreading cotton swab (113) is located on the side of the oil-spreading cotton (106).

5. The oiling device for wire rope coil processing according to claim 1, characterized in that: The oil-spreading cotton swab (113) is in a right-angle structure, and the outer diameter of the oil-spreading cotton swab (113) is smaller than the thickness of the oil-spreading cotton (106).

6. The oiling device for wire rope coil processing according to claim 1, characterized in that: The automatic oil supply assembly (4) further comprises a second electronic valve (405) and an oil delivery pipe (406), and the outer side surface of the transfer oil cylinder (402) is connected to the oil delivery pipe (406) via the second electronic valve (405).

7. The oiling device for wire rope coil processing according to claim 6, characterized in that: The automatic oil supply assembly (4) further comprises an oil supply seat (407), and one end of the oil delivery pipe (406) away from the second electronic valve (405) is connected to the oil supply seat (407).

8. The oiling device for wire rope coil processing according to claim 7, characterized in that: The automatic oil supply assembly (4) also includes an oil supply needle tube (408), the surface of the oil supply seat (407) is connected to the oil supply needle tube (408), and the end of the oil supply needle tube (408) away from the oil supply seat (407) is U-shaped, and the end of the oil supply needle tube (408) away from the oil supply seat (407) is located inside the annular oil box (111).

Citation Information

Patent Citations

  • Stranding machine for steel strand production

    CN115162039A

  • Outer side comprehensive oil coating device for steel wire rope machining

    CN115233479A