A piston pin surface processing device and processing method thereof

By using a combination of locking gear and locking mechanism in the piston pin surface processing device, the problem of loose thread rod is solved and the processing accuracy is improved. At the same time, a plug cleaning mechanism is designed to remove iron filings on the filter screen to ensure the normal delivery of cutting fluid and reduce the work burden.

CN119141345BActive Publication Date: 2025-04-04JIANGSU FUGUANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202411329070.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-04-04
Estimated Expiration
2044-09-24

AI Technical Summary

Technical Problem

When adjusting the distance of the guide wheel, traditional grinding processing devices are prone to loosening of the threaded rod due to external forces, affecting the surface processing accuracy of the piston pin; at the same time, the filter net in the cutting fluid circulation mechanism is easily blocked by iron chips, affecting the liquid transportation, and requires manual cleaning to increase the workload.

Method used

Through the cooperation of the locking gear and the locking mechanism, the effective locking limit of the threaded rod is achieved to avoid loosening; at the same time, a clearing mechanism is designed so that the clearing plate with the clearing needle frequently moves back and forth, and removes the iron filings on the filter plate to ensure the normal delivery of cutting fluid.

Benefits of technology

The surface processing accuracy of piston pins is improved, the problem of impeded cutting fluid delivery is avoided, and the cleaning burden on staff is reduced. The structure is simple and practical, and the power loss is low.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a piston pin surface processing device and a processing method thereof, which relates to the field of piston pin surface processing, and includes: a grinding machine; a grinding mechanism is installed on the rear side of the upper end surface of the grinding machine, and a distance adjustment mechanism is provided on the front side of the upper end surface of the grinding machine, and an auxiliary mechanism is installed on the upper part of the distance adjustment mechanism. Through the cooperation of the locking gear and the locking mechanism, when the front and rear distance of the guide wheel is adjusted, the locking gear and the threaded rod can obtain an effective locking and limiting effect, so as to avoid the threaded rod being easily loosened by external forces, and avoid the guide wheel that has been adjusted to a good position being easily movable, thereby improving the precision of the piston pin surface processing; and solving the problem that when the traditional grinding processing device processes the piston pin surface, after the front and rear distance of the guide wheel is adjusted, the threaded rod is easily loosened by external forces, thereby affecting the precision of the piston pin surface processing.
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Description

Technical Field

[0001] The invention relates to the technical field of piston pin surface processing, and in particular to a piston pin surface processing device and a processing method thereof. Background Art

[0002] The piston pin is a part that is usually used in automobiles and mechanical equipment to connect the piston and the connecting rod. It plays an important role in supporting and transmitting power. The manufacturing process of the piston pin has a vital impact on the quality and performance of the entire automobile and mechanical equipment. During the processing of the piston pin, its surface needs to be processed by a grinding device.

[0003] When processing the piston pin surface, the traditional grinding processing device can adjust the distance between the guide wheel and the grinding wheel according to the diameter of the piston pin. However, after adjusting the front and rear distance of the guide wheel, the guide wheel is adjusted by rotating the threaded rod, and the threaded rod is easily loosened by external forces (such as the vibration force generated when the grinding machine is working), resulting in the guide wheel that has been adjusted to a position being easily movable, thereby affecting the surface processing accuracy of the piston pin. In addition, although the traditional grinding processing device is provided with a cutting fluid circulation mechanism, which can spray cutting fluid onto the grinding wheel, the surface of the filter screen in the cutting fluid circulation mechanism is easily blocked by iron filings, affecting the normal delivery of the cutting fluid. In addition, when cleaning the iron filings on the surface of the filter screen, manual cleaning is required, which brings a workload to the staff. Summary of the invention

[0004] The disclosed embodiment relates to a piston pin surface processing device and a processing method thereof, which can effectively lock and limit the locking gear and the threaded rod through the cooperation of the locking gear and the locking mechanism, thereby preventing the threaded rod from being loosened easily by external force and preventing the guide wheel that has been adjusted to a good position from being easy to move, thereby improving the accuracy of the piston pin surface processing; through the setting of the clearing mechanism, the cam can be rotated during the operation of the conveying motor, and then the external spring of the sliding guide rod can be cooperated to make the clearing plate move forward and backward frequently with the clearing needle, and when moving forward, the clearing needle is inserted into the mesh holes on the filter screen plate to push out the iron filings blocked in the mesh holes of the filter screen plate, thereby preventing the mesh holes of the filter screen plate from being blocked and affecting the normal delivery of the cutting fluid.

[0005] In the first aspect of the present disclosure, a piston pin surface processing device and its processing method are provided, specifically including: a grinding machine tool; a grinding mechanism is installed at the rear side of the upper end surface of the grinding machine tool, and a distance adjustment mechanism is provided at the front side of the upper end surface of the grinding machine tool, and an auxiliary mechanism is installed on the upper part of the distance adjustment mechanism; a cutting fluid circulation mechanism is installed at the rear side of the grinding machine tool, and a conveying mechanism is provided between the grinding mechanism and the auxiliary mechanism on the upper end surface of the grinding machine tool; a locking mechanism is installed on the front end surface of the grinding machine tool, and a driving component is provided on the locking mechanism; a sweeping mechanism and a blockage clearing mechanism are provided on the cutting fluid circulation mechanism;

[0006] The distance adjustment mechanism includes a U-shaped bottom plate, a transverse guide rod, a sliding seat, a threaded rod and a locking gear. The U-shaped bottom plate is fixedly installed on the front side of the upper end surface of the grinding machine tool, and two transverse guide rods are fixedly connected to the inner side of the U-shaped bottom plate, and a sliding seat is slidably connected to the outside of the two transverse guide rods; the threaded rod is rotatably connected to the inner side of the U-shaped bottom plate, and the threaded rod is connected to the sliding seat by a thread; a locking gear is fixedly installed on the front side of the outside of the threaded rod;

[0007] The locking mechanism includes a rectangular shell, a support frame, a locking rack, a driving plate, a driving column, a sliding rod and a guide rod. The rectangular shell is fixedly installed in the middle of the front side of the front end surface of the grinding machine tool, and a support frame is fixedly installed on the upper end surface of the rectangular shell; four sliding rods are slidably connected to both the left and right sides of the support frame, and a locking rack is fixedly installed at the opposite ends of the four sliding rods on the left side and the four sliding rods on the right side. A spring is sleeved on the outside of each sliding rod inside the support frame; a driving plate is fixedly connected to the middle of the opposite surfaces of the two locking racks, and the two driving plates respectively penetrate through the left and right sides of the rectangular shell, and a driving column is fixedly connected to the opposite sides of the front ends of the two driving plates; four guide rods are fixedly connected to the inside of the rectangular shell, and a spring is sleeved on the outside of each guide rod; when the locking mechanism is in the locking and limiting state, the tooth blocks on the opposite surfaces of the two locking racks are respectively in close contact with the left and right sides of the outer peripheral surface of the locking gear.

[0008] In at least some embodiments, a maintenance opening is provided on the left side of the front end surface of the grinding machine tool, a liquid leakage hole is provided on the left side of the upper end surface of the grinding machine tool, and a flow shielding frame is installed outside the liquid leakage hole on the upper end surface of the grinding machine tool. A funnel is provided outside the liquid leakage hole on the top end surface inside the grinding machine tool, and a liquid collecting box is installed below the funnel on the bottom end surface inside the grinding machine tool; four guiding inclined plates are fixedly installed on the upper end surface of the grinding machine tool; the front end of the threaded rod penetrates through the front side wall of the flow shielding frame.

[0009] In at least some embodiments, the grinding mechanism includes a rotating shaft, a first bearing, a grinding wheel and a grinding motor; the rotating shaft is rotatably connected to the outside with a first bearing, and the first bearing is fixedly mounted on the rear side of the upper end surface of the grinding machine tool; the left end of the rotating shaft is fixedly mounted with a grinding wheel, and the right end of the grinding wheel is fixedly mounted with a driven pulley; the grinding motor is fixedly mounted on the upper part of the rear end surface of the grinding machine tool, and a driving pulley is fixedly mounted on the rotating shaft of the grinding motor, and the driving pulley is transmission-connected to the driven pulley through a belt.

[0010] In at least some embodiments, the auxiliary mechanism includes a transmission shaft, a guide wheel, a driving motor and a second bearing. The transmission shaft is rotatably connected to the outside with a second bearing, and the second bearing is fixedly mounted on the upper end surface of the sliding seat. The left and right ends of the transmission shaft are respectively fixedly mounted with a guide wheel and a worm gear; the driving motor is fixedly mounted on the upper part of the sliding seat, and a worm meshing with the worm gear is fixedly mounted on the rotating shaft of the driving motor.

[0011] In at least some embodiments, the cutting fluid circulation mechanism includes a circulation pump, a suction tube, an infusion tube, a spray head, a filter box and a filter screen. The circulation pump is fixedly installed on the left side of the rear end face of the grinding machine, and the suction port of the circulation pump is connected to the suction tube, the outlet of the circulation pump is connected to the infusion tube, and the other end of the infusion tube is connected to the spray head, and the spray head is located above the grinding wheel; the suction tube passes through the grinding machine and the rear side wall of the fluid collecting box, and the suction end of the suction tube is connected to the filter box installed on the bottom end face of the fluid collecting box, and the filter screen is installed on the front side of the filter box.

[0012] In at least some embodiments, the conveying mechanism includes a supporting shaft, a sprocket, a chain, a conveying motor and a first bevel gear. The number of the supporting shafts is two, and the two supporting shafts are rotatably connected to the upper part of the grinding machine. A sprocket is fixedly installed on the outer middle side of each supporting shaft, and a chain is transmission-connected between the two sprockets. A passive pulley is fixedly installed at the front end of the left supporting shaft; the conveying motor is installed on the left side of the upper end surface of the grinding machine, and the first bevel gear and the driving pulley are fixedly installed on the shaft of the conveying motor, and the driving pulley is transmission-connected to the passive pulley through a belt.

[0013] In at least some embodiments, the driving assembly includes a U-shaped pedal piece, a sliding plate, a lifting plate and a rectangular opening. The sliding plate is slidably connected to the upper side of the outside of the four guide rods, and the bottom end surface of the sliding plate is fixedly connected to a U-shaped pedal piece that passes through the bottom of the rectangular shell; a lifting plate is fixedly connected to the left and right sides of the upper end of the sliding plate, and a rectangular opening is opened on the upper front end surface of each lifting plate, and the two rectangular openings are both inclined.

[0014] The camming mechanism comprises a first gear, a second gear, a second gear, a third gear, a fourth gear, a fifth gear, a fifth gear, a fifth gear, a second gear, a fifth gear, a second gear, a fifth gear, a second gear, a third gear, a fifth ...

[0015] The clearing mechanism comprises a clearing plate, a clearing needle, a sliding cylinder, a sliding guide rod, a moving frame, a rotating rod, a cam and a fourth pulley, the clearing plate having two sliding cylinders fixedly connected on the left and right sides, and each sliding cylinder is slidably connected inside a sliding guide rod fixed to the rear side surface inside the filter box, and each sliding guide rod is outside the sliding cylinder and is sleeved with a spring at the rear side of the sliding cylinder; the front end surface of the clearing plate is evenly provided with clearing needles, and the number of clearing needles is equal to the number of mesh holes on the filter screen plate, and the diameter of the clearing needles is smaller than the diameter of the mesh holes on the filter screen plate; the rear end surface of the clearing plate is fixedly connected with a moving frame; the rotating rod is rotatably connected to the left side of the filter box, and the left end of the rotating rod passes through the filter box and the left side wall of the liquid collecting box, and the fourth pulley and the cam are fixedly installed on the left and right ends of the rotating rod, respectively, the cam is located inside the moving frame, and the fourth pulley is connected to the first pulley through a belt.

[0016] The invention discloses a method for using a piston pin surface processing device, comprising the following steps: firstly, starting a conveying motor, driving a driving pulley, a driven pulley and a sprocket on the left side through the conveying motor to rotate clockwise, and then driving a chain to transmit clockwise; then starting a grinding motor, driving a driving pulley, a driven pulley, a rotating shaft and a grinding wheel through the grinding motor to rotate; then placing a piston pin on the left side of the upper part of the chain, conveying the piston pin to the right through the chain, and when the piston pin is conveyed to the front side of the grinding wheel, grinding the surface of the piston pin through the rotating grinding wheel; during the grinding process of the piston pin, starting a circulating pump, so that suction is generated inside a suction pipe and a filter box, thereby conveying cutting fluid inside a liquid collecting box to the inside of a liquid spraying head, spraying the cutting fluid onto the surface of the piston pin through the liquid spraying head, and washing iron filings generated during the grinding process of the piston pin surface; finally, conveying the ground piston pin to the right to the right end of the chain through the chain, and finally taking the ground piston pin off from the upper part of the chain.

[0017] The present invention provides a method for processing a piston pin surface, which has the following beneficial effects:

[0018] Through the cooperation of the locking gear and the locking mechanism, when the front and rear distance of the guide wheel is adjusted, the U-shaped pedal can be stopped, and then the two locking racks move in relative directions at the same time under the action of the spring force outside the sliding rod, so that the tooth blocks on the opposite sides of the two locking racks are closely contacted with the left and right sides of the outer peripheral surface of the locking gear respectively, so that the locking gear and the threaded rod can obtain effective locking and limiting effects, avoiding the threaded rod from being easily loosened by external forces, and avoiding the guide wheel that has been adjusted to a good position from being easy to move, thereby improving the accuracy of piston pin surface processing.

[0019] Through the cooperation of the external spring of the guide rod, the sliding plate and the lifting plate, the sliding plate is always located at the upper end position inside the rectangular shell without being affected by the downward pulling force, and then cooperates with the lifting plate to further lock and limit the two driving plates and the two locking racks, thereby improving the reliability of the two locking racks during the locking action.

[0020] Through the setting of the clearing mechanism, the cam can be rotated during the operation of the conveying motor, and then the external spring of the sliding guide rod can be used to make the clearing plate move back and forth frequently with the clearing needle. When moving forward, the clearing needle is inserted into the mesh holes on the filter plate to push out the iron filings blocked in the mesh holes of the filter plate, thereby avoiding blockage in the mesh holes of the filter plate and affecting the normal delivery of the cutting fluid.

[0021] Through the setting of the cleaning mechanism, the circular driving disk can be rotated during the rotation of the second transmission shaft, and then the circular driving disk can rotate with the toggle column. The rotating toggle column drives the driving block and the cleaning brush to move up and down, thereby cleaning away the iron filings ejected to the front end surface of the filter screen plate without manual cleaning, thereby reducing the workload of the staff. The structure is simple and practical, and no additional motor drive is required when the cleaning mechanism and the clearing mechanism are in operation, thereby reducing the loss of electric energy.

[0022] By setting up the driving component, when the tooth blocks on the opposite sides of the two locking racks are separated from the outer peripheral surface of the locking gear to the left and right, the two locking racks can be moved in opposite directions at the same time by simply stepping down the U-shaped pedal with the foot, so that the tooth blocks on the opposite sides of the two locking racks are separated from the left and right sides of the outer peripheral surface of the locking gear, thereby improving the convenience when operating the distance adjustment mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0024] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0025] In the attached picture:

[0026] Figure 1 A structural diagram showing the overall structure of the present application;

[0027] Figure 2 A schematic diagram showing the structure of the present application from a rear perspective;

[0028] Figure 3 A schematic diagram of the structure of the present application in a split state is shown;

[0029] Figure 4 A front view schematic diagram of the structure of the present application is shown;

[0030] Figure 5 The schematic diagram of the structure of the distance adjustment mechanism and the auxiliary mechanism of the present application is shown;

[0031] Figure 6 The schematic diagram of the structure of the cutting fluid circulation mechanism and the cleaning mechanism of the present application is shown;

[0032] Figure 7 The schematic diagram of the structure of the cleaning mechanism and the clearing mechanism of the present application is shown;

[0033] Figure 8 A schematic diagram of a partial cross-section of the filter box and filter screen plate of the present application is shown;

[0034] Fig. 9 A schematic diagram showing the structure of the guide inclined plate and the conveying mechanism of the present application is shown;

[0035] Fig.10 A schematic diagram showing the structure of the locking mechanism and the driving assembly of the present application is shown;

[0036] Fig.11 A schematic diagram showing the structure of the locking gear and the locking mechanism of the present application is shown;

[0037] Fig.12 A schematic structural diagram of the conveying motor and the first transmission shaft of the present application is shown.

[0038] Reference numerals list

[0039] 1. Grinding machine tool; 101. Inspection port; 102. Flow shielding frame; 103. Liquid leakage hole; 104. Guide ramp; 105. Liquid collecting box; 106. Funnel;

[0040] 2. Grinding mechanism; 201. Rotating shaft; 202. First bearing; 203. Grinding wheel; 204. Grinding motor;

[0041] 3. Distance adjustment mechanism; 301. U-shaped bottom plate; 302. Transverse guide rod; 303. Sliding seat; 304. Threaded rod; 305. Locking gear;

[0042] 4. Auxiliary mechanism; 401. Transmission shaft; 402. Guide wheel; 403. Drive motor; 404. Second bearing;

[0043] 5. Cutting fluid circulation mechanism; 501. Circulation pump; 502. Liquid suction tube; 503. Liquid infusion tube; 504. Liquid spray head; 505. Filter box; 506. Filter screen plate;

[0044] 6. Conveying mechanism; 601. Supporting shaft; 602. Sprocket; 603. Chain; 604. Conveying motor; 605. First bevel gear;

[0045] 7. Locking mechanism; 701. Rectangular housing; 702. Support frame; 703. Locking rack; 704. Driving plate; 705. Driving column; 706. Sliding rod; 707. Guide rod;

[0046] 8. Driving assembly; 801. U-shaped pedal; 802. Sliding plate; 803. Lifting plate; 804. Rectangular opening;

[0047] 9. Cleaning mechanism; 901. Cleaning brush; 902. Vertical guide rod; 903. First transmission shaft; 904. Second transmission shaft; 905. Circular driving plate; 906. Driving column; 907. First pulley; 908. Second pulley; 909. Driving block; 9010. Second bevel gear; 9011. Third pulley;

[0048] 10. Blockage clearing mechanism; 1001. Blockage clearing plate; 1002. Blockage clearing needle; 1003. Sliding cylinder; 1004. Sliding guide rod; 1005. Moving frame; 1006. Rotating rod; 1007. Cam; 1008. Fourth pulley. DETAILED DESCRIPTION

[0049] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] Example 1: Please refer to Figures 1 to 12 :

[0051] The present invention provides a surface processing device and a processing method for a piston pin, including: a grinding machine tool 1; a grinding mechanism 2 is installed at the rear side of the upper end surface of the grinding machine tool 1, and a distance adjustment mechanism 3 is provided at the front side of the upper end surface of the grinding machine tool 1, and an auxiliary mechanism 4 is installed on the upper part of the distance adjustment mechanism 3; a cutting fluid circulation mechanism 5 is installed at the rear side of the grinding machine tool 1, and a conveying mechanism 6 is provided between the grinding mechanism 2 and the auxiliary mechanism 4 on the upper end surface of the grinding machine tool 1; a locking mechanism 7 is installed on the front end surface of the grinding machine tool 1, and a driving component 8 is provided on the locking mechanism 7; a cleaning mechanism 9 and a blockage clearing mechanism 10 are provided on the cutting fluid circulation mechanism 5 for cleaning the blockages in the mesh holes of the filter screen plate 506;

[0052] The distance adjustment mechanism 3 includes a U-shaped bottom plate 301, a transverse guide rod 302, a sliding seat 303, a threaded rod 304 and a locking gear 305. The U-shaped bottom plate 301 is fixedly installed on the front side of the upper end surface of the grinding machine tool 1, and two transverse guide rods 302 are fixedly connected to the inner side of the U-shaped bottom plate 301, and a sliding seat 303 is slidably connected to the outside of the two transverse guide rods 302; a threaded rod 304 is rotatably connected to the inner side of the U-shaped bottom plate 301, and the threaded rod 304 is connected to the sliding seat 303 by a thread; a locking gear 305 is fixedly installed on the front side of the outside of the threaded rod 304; through the setting of the distance adjustment mechanism 3, it is used to adjust the distance between the guide wheel 402 and the grinding wheel 203;

[0053] The locking mechanism 7 includes a rectangular housing 701, a support frame 702, a locking rack 703, a driving plate 704, a driving column 705, a sliding rod 706 and a guide rod 707. The rectangular housing 701 is fixedly installed in the middle of the front side of the front end surface of the grinding machine tool 1, and a support frame 702 is fixedly installed on the upper end surface of the rectangular housing 701; four sliding rods 706 are slidably connected to both the left and right sides of the support frame 702, and a locking rack 703 is fixedly installed at the opposite ends of the four sliding rods 706 on the left side and the four sliding rods 706 on the right side, and a spring is sleeved on the outside of each sliding rod 706 inside the support frame 702; a driving plate 704 is fixedly connected to the middle of the opposite surfaces of the two locking racks 703, and the two driving plates 704 respectively penetrate through the left and right sides of the rectangular housing 701, and a driving column 705 is fixedly connected to the opposite sides of the front ends of the two driving plates 704; four guide rods 707 are fixedly connected to the inside of the rectangular housing 701, and a spring is sleeved on the outside of each guide rod 707; when the locking mechanism 7 is in the locking and limiting state, the tooth blocks on the opposite surfaces of the two locking racks 703 are in close contact with the left and right sides of the outer peripheral surface of the locking gear 305 respectively; through the setting of the locking mechanism 7, the loosening of the threaded rod 304 can be prevented.

[0054] An inspection port 101 is provided on the left side of the front end face of the grinding machine 1, and a leakage hole 103 is provided on the left side of the upper end face of the grinding machine 1, and a flow shielding frame 102 is installed on the upper end face of the grinding machine 1 outside the leakage hole 103, a funnel 106 is provided on the top end face of the inner part of the grinding machine 1 outside the leakage hole 103, and a liquid collecting box 105 is installed on the bottom end face of the inner part of the grinding machine 1 below the funnel 106; four guide inclined plates 104 are fixedly installed on the upper end face of the grinding machine 1; the front end of the threaded rod 304 passes through the front side wall of the flow shielding frame 102.

[0055] The grinding mechanism 2 includes a rotating shaft 201, a first bearing 202, a grinding wheel 203 and a grinding motor 204. The rotating shaft 201 is externally rotatably connected with the first bearing 202, and the first bearing 202 is fixedly installed on the rear side of the upper end surface of the grinding machine 1; the grinding wheel 203 is fixedly installed on the left end of the rotating shaft 201, and the driven pulley is fixedly installed on the right end of the grinding wheel 203; the grinding motor 204 is fixedly installed on the upper rear end surface of the grinding machine 1, and a driving pulley is fixedly installed on the rotating shaft of the grinding motor 204, and the driving pulley is connected to the driven pulley through a belt; through the setting of the grinding mechanism 2, it is used to grind the surface of the piston pin.

[0056] The auxiliary mechanism 4 includes a transmission shaft 401, a guide wheel 402, a driving motor 403 and a second bearing 404. The transmission shaft 401 is externally rotatably connected to the second bearing 404, and the second bearing 404 is fixedly installed on the upper end surface of the sliding seat 303. The left and right ends of the transmission shaft 401 are respectively fixedly installed with a guide wheel 402 and a worm wheel; the driving motor 403 is fixedly installed on the upper part of the sliding seat 303, and a worm meshing with the worm wheel is fixedly installed on the rotating shaft of the driving motor 403; through the setting of the guide wheel 402, an auxiliary effect can be brought about in the piston pin grinding process.

[0057] The cutting fluid circulation mechanism 5 includes a circulation pump 501, a suction pipe 502, a liquid delivery pipe 503, a liquid spray head 504, a filter box 505 and a filter screen plate 506. The circulation pump 501 is fixedly installed on the left side of the rear end surface of the grinding machine 1, and the suction port of the circulation pump 501 is connected to the suction pipe 502, the liquid outlet of the circulation pump 501 is connected to the liquid delivery pipe 503, and the other end of the liquid delivery pipe 503 is connected to the liquid spray head 504, and the liquid spray head 504 is located above the grinding wheel 203; the suction pipe 502 passes through the grinding machine 1 and the rear side wall of the liquid collecting box 105, and the suction end of the suction pipe 502 is connected to the filter box 505 installed on the bottom end surface of the liquid collecting box 105, and the filter screen plate 506 is installed on the front side of the filter box 505; through the setting of the cutting fluid circulation mechanism 5, the cutting fluid inside the liquid collecting box 105 is sprayed onto the piston pin.

[0058] The conveying mechanism 6 includes a supporting shaft 601, a sprocket 602, a chain 603, a conveying motor 604 and a first bevel gear 605. There are two supporting shafts 601, and the two supporting shafts 601 are rotatably connected to the upper part of the grinding machine 1. A sprocket 602 is fixedly installed on the outer middle side of each supporting shaft 601, and a chain 603 is transmission-connected between the two sprockets 602. A passive pulley is fixedly installed at the front end of the left supporting shaft 601; the conveying motor 604 is installed on the left side of the upper end surface of the grinding machine 1, and the first bevel gear 605 and the driving pulley are fixedly installed on the shaft of the conveying motor 604, and the driving pulley is transmission-connected to the passive pulley through a belt; through the setting of the conveying mechanism 6, it is used to convey the piston pin.

[0059] The cleaning mechanism 9 includes a cleaning brush 901, a vertical guide rod 902, a first transmission shaft 903, a second transmission shaft 904, a circular driving disk 905, a toggle column 906, a first pulley 907, a second pulley 908, a driving block 909, a second bevel gear 9010 and a third pulley 9011. The left and right ends of the cleaning brush 901 are slidably connected to a vertical guide rod 902 fixed to the front end surface of the filter screen plate 506, and the left end of the cleaning brush 901 is fixedly connected to the driving block 909, and a strip groove is provided on the left side of the driving block 909; the first transmission shaft 903 is rotatably connected to the left side of the upper end surface of the grinding machine 1, and the left and right ends of the first transmission shaft 903 are respectively fixedly installed A third pulley 9011 and a second bevel gear 9010 are installed, and the second bevel gear 9010 is meshed with the first bevel gear 605; the second transmission shaft 904 is rotatably connected to the left side of the liquid collecting tank 105, and the second pulley 908 and the circular driving disk 905 are fixedly installed on the left and right ends of the second transmission shaft 904, respectively, the second pulley 908 is connected to the third pulley 9011 through a belt, and a toggle column 906 is provided at the edge of the right end face of the circular driving disk 905, and the toggle column 906 is slidably connected to the strip groove; a first pulley 907 is fixedly installed on the outside of the second transmission shaft 904; through the setting of the cleaning mechanism 9, it is used to sweep away the iron filings ejected to the front end face of the filter screen plate 506.

[0060] The clearing mechanism 10 includes a clearing plate 1001, a clearing needle 1002, a sliding cylinder 1003, a sliding guide rod 1004, a moving frame 1005, a rotating rod 1006, a cam 1007 and a fourth pulley 1008. Two sliding cylinders 1003 are fixedly connected to the left and right sides of the clearing plate 1001, and each sliding cylinder 1003 is slidably connected to a sliding guide rod 1004 fixed to the rear side of the filter box 505, and each sliding guide rod 1004 is sleeved with a spring on the rear side of the sliding cylinder 1003; the front end surface of the clearing plate 1001 is evenly provided with clearing needles 1002, and the number of clearing needles 1002 is equal to the number of mesh holes on the filter screen plate 506, and The diameter of the clearing needle 1002 is smaller than the diameter of the mesh hole of the filter screen plate 506; the rear end face of the clearing plate 1001 is fixedly connected to a moving frame 1005; the rotating rod 1006 is rotatably connected to the left side of the filter box 505, and the left end of the rotating rod 1006 penetrates the filter box 505 and the left side wall of the liquid collecting box 105, and the left and right ends of the rotating rod 1006 are respectively fixedly installed with a fourth pulley 1008 and a cam 1007, the cam 1007 is located inside the moving frame 1005, and the fourth pulley 1008 is connected to the first pulley 907 through a belt transmission; through the setting of the clearing mechanism 10, the iron filings blocked in the mesh hole of the filter screen plate 506 can be ejected to avoid blockage of the mesh hole of the filter screen plate 506.

[0061] Embodiment 2, based on embodiment 1, as Figure 1 and Fig.10 As shown, the driving component 8 includes a U-shaped pedal piece 801, a sliding plate 802, a lifting plate 803 and a rectangular opening 804. The sliding plate 802 is slidably connected to the upper side of the outside of the four guide rods 707, and the bottom end surface of the sliding plate 802 is fixedly connected to the U-shaped pedal piece 801 that passes through the bottom of the rectangular shell 701; a lifting plate 803 is fixedly connected to the left and right sides of the upper end of the sliding plate 802, and a rectangular opening 804 is opened on the upper front end surface of each lifting plate 803, and the two rectangular openings 804 are both inclined; through the setting of the driving component 8, the convenience in operating the distance adjustment mechanism 3 is improved.

[0062] The present invention discloses a method for processing the surface of a piston pin, comprising the following steps: firstly, starting a conveying motor 604, driving a driving pulley, a driven pulley and a sprocket 602 on the left side through the conveying motor 604 to rotate clockwise, and then driving a chain 603 to drive clockwise; then starting a grinding motor 204, driving a driving pulley, a driven pulley, a rotating shaft 201 and a grinding wheel 203 through the grinding motor 204 to rotate; then placing a piston pin on the upper left side of the chain 603, and conveying the piston pin to the right through the chain 603, when the piston pin is conveyed to the front side of the grinding wheel 203 After that, the surface of the piston pin is ground by the rotating grinding wheel 203; during the grinding process of the piston pin, the circulating pump 501 is started to generate suction inside the suction pipe 502 and the filter box 505, so that the cutting fluid inside the collecting box 105 is transported to the inside of the spray head 504, and the cutting fluid is sprayed onto the surface of the piston pin through the spray head 504 to wash away the iron filings generated during the grinding process of the piston pin surface; the ground piston pin is finally transported to the right end of the chain 603 through the chain 603, and finally the ground piston pin is taken down from the upper part of the chain 603.

[0063] The working principle of this embodiment is as follows: when in use, first start the conveying motor 604, and the conveying motor 604 drives the driving pulley, the driven pulley and the sprocket 602 on the left to rotate clockwise, and then drives the chain 603 to drive clockwise, then start the grinding motor 204, and drive the driving pulley, the driven pulley, the rotating shaft 201 and the grinding wheel 203 to rotate through the grinding motor 204, and then place the piston pin on the upper left side of the chain 603, and convey the piston pin to the right through the chain 603. When the piston pin is conveyed to the front side of the grinding wheel 203, the rotating grinding wheel 203 grinds the surface of the piston pin, and then the guide wheel 402 is driven. When adjusting, the U-shaped pedal member 801 is stepped down by the foot, so that the U-shaped pedal member 801 moves downward with the sliding plate 802 and the two lifting plates 803, and then the two driving columns 705 are forced to move in opposite directions with the two driving plates 704 and the two locking racks 703 through the two rectangular openings 804, so that the tooth blocks on the opposite sides of the two locking racks 703 are separated from the left and right sides of the outer circumference of the locking gear 305, and then the threaded rod 304 is rotated to make the sliding seat 303 move forward and backward with the second bearing 404 and the guide wheel 402 under the action of the thread, so that the front and rear distance of the guide wheel 402 is adjusted;

[0064] When the front-to-rear distance of the guide wheel 402 is adjusted, stop stepping on the U-shaped pedal 801. At this time, the two locking racks 703 will lose their pulling force, and then the two locking racks 703 will move in relative directions at the same time under the action of the external spring force of the sliding rod 706, so that the tooth blocks on the opposite sides of the two locking racks 703 are in close contact with the left and right sides of the outer peripheral surface of the locking gear 305 respectively, so that the locking gear 305 and the threaded rod 304 can obtain effective locking and limiting effects, thereby preventing the threaded rod 304 from being easily loosened by external forces.

[0065] During the grinding process of the piston pin, the circulation pump 501 is started to generate suction inside the suction tube 502 and the filter box 505, thereby transporting the cutting fluid inside the liquid collecting tank 105 to the inside of the spray head 504. The cutting fluid is sprayed onto the surface of the piston pin through the spray head 504 to flush the iron filings generated during the grinding process of the piston pin surface. The flushed cutting fluid leaks into the funnel 106 through the leakage hole 103, and then is discharged into the liquid collecting tank 105 through the liquid outlet at the lower end of the funnel 106, thus realizing recycling.

[0066] During the operation of the conveying motor 604, the first bevel gear 605 drives the second bevel gear 9010, the first transmission shaft 903, the third pulley 9011, the second pulley 908, the second transmission shaft 904, the first pulley 907, the fourth pulley 1008, the rotating rod 1006 and the cam 1007 to rotate. When the protrusion of the cam 1007 faces backward, the protrusion of the cam 1007 pushes the moving frame 1005 backward, thereby driving the clearing plate 1001, the clearing needle 1002 and the sliding cylinder 1003 backward. The sliding guide rod 1004 moves, and the outer spring of the sliding guide rod 1004 is compressed. Then, when the protrusion of the cam 1007 faces forward, the moving frame 1005 loses its backward pushing function. Then, the sliding cylinder 1003 moves forward rapidly with the clearing plate 1001 and the clearing needle 1002 under the action of the outer spring of the sliding guide rod 1004. At this time, the clearing needle 1002 is inserted into the mesh of the filter screen plate 506 to push out the iron filings blocked in the mesh of the filter screen plate 506, so as to avoid the blockage of the mesh of the filter screen plate 506.

[0067] During the rotation of the second transmission shaft 904, the circular driving disk 905 is rotated, and then the circular driving disk 905 rotates with the toggle column 906. The rotating toggle column 906 drives the driving block 909 and the sweeping brush 901 to move up and down, thereby sweeping away the iron filings ejected to the front end surface of the filter screen plate 506.

[0068] In this article, there are a few points to note:

[0069] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0070] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0071] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A piston pin surface processing device, comprising: Grinding machine tool (1); a grinding mechanism (2) is installed at the rear side of the upper end surface of the grinding machine tool (1), and a distance adjusting mechanism (3) is arranged at the front side of the upper end surface of the grinding machine tool (1). An auxiliary mechanism (4) is installed on the upper part of the distance adjusting mechanism (3); characterized in that a cutting fluid circulation mechanism (5) is installed at the rear side of the grinding machine tool (1), and a conveying mechanism (6) is arranged between the grinding mechanism (2) and the auxiliary mechanism (4) on the upper end surface of the grinding machine tool (1); a locking mechanism (7) is installed on the front end surface of the grinding machine tool (1), and a driving component (8) is arranged on the locking mechanism (7); a cleaning mechanism (9) and a blockage clearing mechanism (10) are arranged on the cutting fluid circulation mechanism (5); The distance adjusting mechanism (3) includes a U-shaped bottom plate (301), a transverse guide rod (302), a sliding seat (303), a threaded rod (304) and a locking gear (305). The U-shaped bottom plate (301) is fixedly installed on the front side of the upper end surface of the grinding machine tool (1), and two transverse guide rods (302) are fixedly connected to the inner side of the U-shaped bottom plate (301). A sliding seat (303) is slidably connected to the outside of the two transverse guide rods (302); the threaded rod (304) is rotatably connected to the inner side of the U-shaped bottom plate (301), and the threaded rod (304) is connected to the sliding seat (303) by a thread; a locking gear (305) is fixedly installed on the front side of the outside of the threaded rod (304); The locking mechanism (7) includes a rectangular shell (701), a support frame (702), a locking rack (703), a driving plate (704), a driving column (705), a sliding rod (706) and a guide rod (707). The rectangular shell (701) is fixedly installed in the middle of the front end surface of the grinding machine tool (1), and a support frame (702) is fixedly installed on the upper end surface of the rectangular shell (701); four sliding rods (706) are slidably connected to the left and right sides of the support frame (702), and a locking rack (703) is fixedly installed at the opposite ends of the four sliding rods (706) on the left side and the four sliding rods (706) on the right side. A spring is sleeved on the outside of each sliding rod (706) inside the support frame (702); a driving plate (704) is fixedly connected to the middle of the opposite surfaces of the two locking racks (703), and the two driving plates (704) respectively penetrate through the left and right sides of the rectangular shell (701), and a driving column (705) is fixedly connected to the opposite sides of the front ends of the two driving plates (704); four guide rods (707) are fixedly connected to the inside of the rectangular shell (701), and a spring is sleeved on the outside of each guide rod (707); when the locking mechanism (7) is in the locking and limiting state, the tooth blocks on the opposite surfaces of the two locking racks (703) are in close contact with the left and right sides of the outer peripheral surface of the locking gear (305); The driving assembly (8) comprises a U-shaped pedal member (801), a sliding plate (802), a lifting plate (803) and a rectangular opening (804); the sliding plate (802) is slidably connected to the upper side of the outside of the four guide rods (707), and the bottom end surface of the sliding plate (802) is fixedly connected to the U-shaped pedal member (801) that penetrates the bottom of the rectangular shell (701); the left and right sides of the upper end of the sliding plate (802) are fixedly connected to a lifting plate (803), and the upper front end surface of each lifting plate (803) is provided with a rectangular opening (804), the two rectangular openings (804) are both inclined, and the two driving columns (705) are respectively installed in the two rectangular openings (804).

2. A piston pin surface processing device according to claim 1, characterized in that: The front end face of the grinding machine (1) is provided with an inspection port (101) on the left side, and the upper end face of the grinding machine (1) is provided with a liquid leakage hole (103) on the left side, and a flow shielding frame (102) is installed on the upper end face of the grinding machine (1) outside the liquid leakage hole (103); the top end face of the interior of the grinding machine (1) is provided with a funnel (106) outside the liquid leakage hole (103); the bottom end face of the interior of the grinding machine (1) is provided with a liquid collecting box (105) below the funnel (106); four guide inclined plates (104) are fixedly installed on the upper end face of the grinding machine (1); and the front end of the threaded rod (304) passes through the front side wall of the flow shielding frame (102).

3. A piston pin surface processing device according to claim 2, characterized in that: The grinding mechanism (2) comprises a rotating shaft (201), a first bearing (202), a grinding wheel (203) and a grinding motor (204); the rotating shaft (201) is externally rotatably connected to the first bearing (202), and the first bearing (202) is fixedly mounted on the rear side of the upper end surface of the grinding machine (1); the left end of the rotating shaft (201) is fixedly mounted with a grinding wheel (203), and the right end of the grinding wheel (203) is fixedly mounted with a driven pulley; the grinding motor (204) is fixedly mounted on the upper part of the rear end surface of the grinding machine (1), and a driving pulley is fixedly mounted on the rotating shaft of the grinding motor (204), and the driving pulley is connected to the driven pulley through a belt.

4. A piston pin surface processing device according to claim 1, characterized in that: The auxiliary mechanism (4) comprises a transmission shaft (401), a guide wheel (402), a driving motor (403) and a second bearing (404); the transmission shaft (401) is externally rotatably connected to the second bearing (404), and the second bearing (404) is fixedly mounted on the upper end surface of the sliding seat (303); the left and right ends of the transmission shaft (401) are respectively fixedly mounted with a guide wheel (402) and a worm wheel; the driving motor (403) is fixedly mounted on the upper part of the sliding seat (303), and a worm gear meshing with the worm wheel is fixedly mounted on the rotating shaft of the driving motor (403).

5. The piston pin surface processing device according to claim 3, characterized in that: The cutting fluid circulation mechanism (5) comprises a circulation pump (501), a liquid suction pipe (502), a liquid infusion pipe (503), a liquid spray head (504), a filter box (505) and a filter screen (506); the circulation pump (501) is fixedly mounted on the left side of the rear end face of the grinding machine (1); the liquid suction port of the circulation pump (501) is connected to the liquid suction pipe (502); the liquid outlet of the circulation pump (501) is connected to the liquid infusion pipe (503). , and the other end of the liquid infusion tube (503) is connected to a liquid spray head (504), and the liquid spray head (504) is located above the grinding wheel (203); the liquid suction tube (502) passes through the grinding machine (1) and the rear side wall of the liquid collecting box (105), and the liquid suction end of the liquid suction tube (502) is connected to a filter box (505) installed on the bottom end surface of the inner part of the liquid collecting box (105), and a filter screen plate (506) is installed on the front side of the filter box (505).

6. A piston pin surface processing device according to claim 5, characterized in that: The conveying mechanism (6) comprises a supporting rotating shaft (601), a sprocket (602), a chain (603), a conveying motor (604) and a first bevel gear (605); the number of the supporting rotating shafts (601) is two, and the two supporting rotating shafts (601) are rotatably connected to the upper part of the grinding machine (1); a sprocket (602) is fixedly installed on the middle side of the outer side of each supporting rotating shaft (601), and the two sprockets (602) are transmission-connected by a chain (603); a driven pulley is fixedly installed at the front end of the left supporting rotating shaft (601); the conveying motor (604) is installed on the left side of the upper end surface of the grinding machine (1), and the first bevel gear (605) and the driving pulley are fixedly installed on the rotating shaft of the conveying motor (604), and the driving pulley is transmission-connected to the driven pulley through a belt.

7. A piston pin surface processing device according to claim 6, characterized in that: The cleaning mechanism (9) comprises a cleaning brush (901), a vertical guide rod (902), a first transmission shaft (903), a second transmission shaft (904), a circular driving disk (905), a toggle column (906), a first pulley (907), a second pulley (908), a driving block (909), a second bevel gear (9010) and a third pulley (9011); the left and right ends of the cleaning brush (901) are slidably connected to a vertical guide rod (902) fixed to the front end surface of the filter screen plate (506); the left end of the cleaning brush (901) is fixedly connected to the driving block (909); a strip groove is provided on the left side of the driving block (909); the first transmission shaft (903) is rotatably connected to the upper end surface of the grinding machine (1); The left side, and the left and right ends of the first transmission shaft (903) are respectively fixedly installed with a third pulley (9011) and a second bevel gear (9010), and the second bevel gear (9010) is meshed with the first bevel gear (605); the second transmission shaft (904) is rotatably connected to the left side of the liquid collecting tank (105), and the left and right ends of the second transmission shaft (904) are respectively fixedly installed with a second pulley (908) and a circular driving disk (905), the second pulley (908) is connected to the third pulley (9011) through a belt, and a toggle column (906) is provided at the edge of the right end surface of the circular driving disk (905), and the toggle column (906) is slidably connected to the strip groove; the first pulley (907) is fixedly installed outside the second transmission shaft (904).

8. The piston pin surface processing device according to claim 7, characterized in that: The blockage clearing mechanism (10) comprises a blockage clearing plate (1001), a blockage clearing needle (1002), a sliding cylinder (1003), a sliding guide rod (1004), a movable frame (1005), a rotating rod (1006), a cam (1007) and a fourth pulley (1008); two sliding cylinders (1003) are fixedly connected to the left and right sides of the blockage clearing plate (1001); each sliding cylinder (1003) is slidably connected to a sliding guide rod (1004) fixed to the rear side of the filter box (505); and each sliding guide rod (1004) is sleeved with a spring on the rear side of the sliding cylinder (1003); the front end surface of the blockage clearing plate (1001) is evenly provided with a blockage clearing needle (1002); and the blockage clearing needle (1002) is evenly provided on the front end surface of the blockage clearing plate (1001); The number of the blocking needles (1002) is equal to the number of mesh holes on the filter screen (506), and the diameter of the clearing needles (1002) is smaller than the diameter of the mesh holes on the filter screen (506); the rear end surface of the clearing plate (1001) is fixedly connected to a movable frame (1005); the rotating rod (1006) is rotatably connected to the left side of the filter box (505), and the left end of the rotating rod (1006) penetrates the left side wall of the filter box (505) and the liquid collecting box (105), and the left and right ends of the rotating rod (1006) are respectively fixedly installed with a fourth pulley (1008) and a cam (1007), the cam (1007) is located inside the movable frame (1005), and the fourth pulley (1008) is connected to the first pulley (907) through a belt.

9. A method for machining a piston pin surface using the piston pin surface machining device according to claim 6, characterized in that: The following steps are involved: 1) First, the conveying motor (604) is started, and the conveying motor (604) drives the driving pulley, the driven pulley and a sprocket (602) on the left side to rotate clockwise, and then drives the chain (603) clockwise; 2) Then, the grinding motor (204) is started, and the driving pulley, the driven pulley, the rotating shaft (201) and the grinding wheel (203) are rotated by the grinding motor (204); 3) Then, the piston pin is placed on the upper left side of the chain (603), and the piston pin is transferred to the right by the chain (603). When the piston pin is transferred to the front side of the grinding wheel (203), the surface of the piston pin is ground by the rotating grinding wheel (203); 4) During the grinding process of the piston pin, the circulation pump (501) is started to generate suction inside the suction pipe (502) and the filter box (505), thereby transporting the cutting fluid inside the collecting box (105) to the inside of the spray head (504), and the cutting fluid is sprayed onto the surface of the piston pin through the spray head (504) to wash away the iron chips generated during the grinding process of the piston pin surface; 5) The ground piston pin is finally transported to the right end of the chain (603) through the chain (603), and finally the ground piston pin is taken off from the upper part of the chain (603).

Citation Information

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