Digital air handling unit and method

By introducing air and heat exchange parameter monitoring sensor sets into the air treatment unit, combining the display screen and remote control center, digital display and high-precision control of the air treatment unit is realized, and the problem is solved that real-time monitoring and precise control cannot be carried out in the existing technology. The problem has improved the efficiency and accuracy of air treatment.

CN119146514APending Publication Date: 2024-12-17HANGZHOU LVCHENG ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202411457671.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing air conditioning processing units cannot display operating parameters in real time, and the control accuracy is low, which cannot meet the needs of modern air conditioning systems for high-precision control and real-time monitoring.

Method used

A digital air treatment unit was designed, using an air monitoring sensor group and a heat exchange parameter monitoring sensor group to connect to the controller, and the operating status of the air treatment unit is displayed in real time through the display screen and the remote control center, and the processing status is quickly adjusted through the controller. , improve control accuracy.

Benefits of technology

Real-time monitoring and high-precision control of the air treatment unit are realized, and the air treatment effect and equipment operation efficiency are improved.

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Abstract

The digital air handling unit comprises a box body (1), an air inlet (2) is formed in one end of the box body (1), and an air outlet (3) is formed in the other end of the box body (1); an inlet static pressure cavity (4), a filtering dust removal cavity (5), a heat exchange cavity (6), a humidifying cavity (7) and an outlet static pressure cavity (8) are sequentially formed in the box body (1); a heat exchanger (9) is arranged in the heat exchange cavity (6), a humidifying device (10) is arranged in the humidifying cavity (7), and a fan (11) corresponding to the air outlet (3) is arranged in the outlet static pressure cavity (8); the air inlet (2) and the air outlet (3) are each provided with an air monitoring sensor set (12), the air monitoring sensor sets (12) are connected with a controller (13), and the controller (13) is connected with a display screen (14) located outside the box body (1). The controller (13) is also connected with a remote control center (15); the system further comprises a heat exchange parameter monitoring sensor set (16) matched with the heat exchanger (9), and the heat exchange parameter monitoring sensor set (16) is connected with the controller (13). The method has the advantages that the control precision can be effectively improved, and the operation state parameters of the air handling unit can be displayed in real time.
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Description

Technical Field

[0001] The invention relates to air treatment equipment, in particular to a digital air treatment unit and method. Background Art

[0002] Air conditioning units are generally central air conditioning terminal equipment that uses chilled water / hot water as cold and heat sources. In terms of structure, they integrate the surface cooler, fan, water pan, etc. into one heat exchange device to output cold or warm air to the outside. From the panel structure, they are divided into single-wall air handling units and double-wall air handling units, and from the unit form, they are divided into horizontal units and vertical units. They are widely used in air conditioning treatment systems of some civil buildings such as electronics, medicine, petrochemicals, laboratories, hospitals, hotels, museums, etc. The existing traditional air conditioning units mainly include a box body, a filter built into the box body, a heat exchanger, a fan and other components. They can only achieve the simplest cold and heat treatment, and cannot display the operating parameters of the air handling unit in real time, and the control accuracy is low. Therefore, it is urgent to develop a digital air handling unit that can display the operating parameters in real time and provide control accuracy to meet the use needs. Summary of the invention

[0003] The purpose of the present invention is to provide a digital air handling unit and method. The present invention has the characteristics of effectively improving the control accuracy and displaying the operating status parameters of the air handling unit in real time.

[0004] The technical solution of the present invention is as follows: a digital air handling unit comprises a box body, one end of the box body is provided with an air inlet, and the other end of the box body is provided with an air outlet; an inlet static pressure chamber, a filter dust removal chamber, a heat exchange chamber, a humidification chamber and an outlet static pressure chamber are sequentially arranged in the box body; a heat exchanger is arranged in the heat exchange chamber, a humidification device is arranged in the humidification chamber, and a fan corresponding to the air outlet is arranged in the outlet static pressure chamber; air monitoring sensor groups are arranged at the air inlet and the air outlet, the air monitoring sensor group is connected to a controller, and the controller is connected to a display screen located outside the box; the controller is also connected to a remote control center; it also includes a heat exchange parameter monitoring sensor group that cooperates with the heat exchanger, and the heat exchange parameter monitoring sensor group is connected to the controller.

[0005] In the aforementioned digital air handling unit, a dehumidification chamber is provided between the filtering and dust removal chamber and the inlet static pressure chamber, and a dehumidifier is provided in the dehumidification chamber.

[0006] In the aforementioned digital air handling unit, the filtering and dust removal chamber is provided with a first filter, a plasma dust removal module, an electrostatic dust removal module and a second filter which are vertically arranged side by side; the first filter and the second filter are both arc-shaped surface structures, and the concave surfaces of the first filter and the second filter correspond to the air inlet direction.

[0007] In the aforementioned digital air handling unit, a nano water ion sterilization module is also provided in the outlet static pressure chamber.

[0008] In the aforementioned digital air handling unit, the air inlet is connected to the return air duct and the fresh air duct through pipelines.

[0009] In the aforementioned digital air handling unit, the controller is also connected to the heat exchanger, the humidifier and the fan respectively.

[0010] A method for using a digital air handling unit, wherein the device adopts the aforementioned digital air handling unit, and comprises the following steps:

[0011] S1. Set the processing parameter index of the air handling unit;

[0012] S2. Monitor the outside air through the air monitoring sensor group at the air inlet and upload the monitoring data to the controller:

[0013] S3. The controller controls the corresponding processing equipment in the dehumidification chamber, the filtration and dust removal chamber, the heat exchange chamber, the humidification chamber and the outlet static pressure chamber to perform corresponding processing work according to the monitoring data and the set processing parameter indicators;

[0014] S4, the air is discharged from the air outlet after being processed, and the air monitoring sensor group at the air outlet monitors and uploads the monitoring data to the controller;

[0015] S5. The controller displays the air monitoring data before and after entering the air handling unit through the display screen and uploads it to the remote control center.

[0016] Compared with the prior art, the present invention realizes digital display of the air handling unit by setting an air monitoring sensor group at the air inlet and outlet, setting a heat exchange parameter monitoring sensor group on the heat exchanger, cooperating with the controller, and transmitting the results to the display screen and the remote control center. At the same time, by real-time monitoring of air parameters and heat exchange parameters, it is also beneficial for the controller to quickly and in real time adjust the air handling state and improve the control accuracy. In summary, the present invention has the characteristics of effectively improving the control accuracy and displaying the operating state parameters of the air handling unit in real time.

[0017] In addition, the present application sets a dehumidification chamber on the air inlet side of the filter dust removal chamber to dehumidify the air, which can not only remove part of the dust in advance, but also prevent the dust on the subsequent filter net from sticking together under the action of moisture, thereby ensuring the dust removal effect.

[0018] The present application arranges a first filter, a plasma dust removal module, an electrostatic dust removal module and a second filter in the filtering dust removal chamber, and arranges a nano-water ion sterilization module in the outlet static pressure chamber. The air quality can be effectively improved through the mutual cooperation between technical means such as plasma dust removal, electrostatic dust removal and nano-water ion sterilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention;

[0020] Figure 2 It is a control flow chart of the present invention.

[0021] The markings in the accompanying drawings are: 1-box, 2-air inlet, 3-air outlet, 4-inlet static pressure chamber, 5-filter dust removal chamber, 6-heat exchange chamber, 7-humidification chamber, 8-outlet static pressure chamber, 9-heat exchanger, 10-humidification device, 11-fan, 12-air monitoring sensor group, 13-controller, 14-display screen, 15-remote control center, 16-heat exchange parameter monitoring sensor group, 17-dehumidification chamber, 18-dehumidifier, 501-first filter, 502-plasma dust removal module, 503-electrostatic dust removal module, 504-second filter, 19-nano water ion sterilization module, 201-return air duct, 202-fresh air duct. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0023] Embodiment. A digital air handling unit, comprising: Figure 1-2 As shown, it includes a box body 1, an air inlet 2 is provided at one end of the box body 1, and an air outlet 3 is provided at the other end of the box body 1; an inlet static pressure chamber 4, a filter dust removal chamber 5, a heat exchange chamber 6, a humidification chamber 7 and an outlet static pressure chamber 8 are arranged in sequence in the box body 1; a heat exchanger 9 is arranged in the heat exchange chamber 6, a humidification device 10 is arranged in the humidification chamber 7, and a fan 11 corresponding to the air outlet 3 is arranged in the outlet static pressure chamber 8; an air monitoring sensor group 12 is provided at the air inlet 2 and the air outlet 3, and the air monitoring sensor group 12 is connected to a controller 13, and the controller 13 is connected to a display screen 14 located outside the box body 1; the controller 13 is also connected to a remote control center 15; it also includes a heat exchange parameter monitoring sensor group 16 that cooperates with the heat exchanger 9, and the heat exchange parameter monitoring sensor group 16 is connected to the controller 13.

[0024] A dehumidification chamber 17 is provided between the filtering and dust removal chamber 5 and the inlet static pressure chamber 4 , and a dehumidifier 18 is provided in the dehumidification chamber 17 .

[0025] The filtering and dust removal chamber 5 is provided with a first filter 501, a plasma dust removal module 502, an electrostatic dust removal module 503 and a second filter 504 which are vertically arranged side by side; the first filter 501 and the second filter 504 are both arc-shaped structures, and the concave surfaces of the first filter 501 and the second filter 504 correspond to the air inlet direction.

[0026] A nano water ion sterilization module 19 is also provided in the outlet static pressure chamber 8 .

[0027] The air inlet 2 is connected to a return air duct 201 and a fresh air duct 202 via pipelines.

[0028] like Figure 2 As shown, the controller 13 is also connected to the heat exchanger 9, the humidifying device 10 and the fan 11 respectively.

[0029] A method for using a digital air handling unit, wherein the device adopts the aforementioned digital air handling unit, and comprises the following steps:

[0030] S1. Set the processing parameter index of the air handling unit;

[0031] S2. Monitor the outside air through the air monitoring sensor group at the air inlet and upload the monitoring data to the controller:

[0032] S3. The controller controls the corresponding processing equipment in the dehumidification chamber, the filtration and dust removal chamber, the heat exchange chamber, the humidification chamber and the outlet static pressure chamber to perform corresponding processing work according to the monitoring data and the set processing parameter indicators;

[0033] S4, the air is discharged from the air outlet after being processed, and the air monitoring sensor group at the air outlet monitors and uploads the monitoring data to the controller;

[0034] S5. The controller displays the air monitoring data before and after entering the air handling unit through the display screen and uploads it to the remote control center.

[0035] The heat exchange monitoring sensor group includes a flow sensor, a temperature sensor at the inlet and outlet of the heat exchanger, and an electric control valve arranged at the inlet and outlet of the heat exchanger.

[0036] Furthermore, the first filter screen and the second filter screen are multiple in number and are arranged side by side in the filtering and dust removal chamber.

[0037] Preferably, the first filter screen and the second filter screen both include an upper filter screen and a lower filter screen that cooperate with each other, and the upper filter screen and the lower filter screen are rotatably connected to the filter and dust removal chamber.

[0038] The inner top surface and the inner bottom surface of the filtering dust removal chamber are both provided with accommodating grooves corresponding to the shapes of the upper filter screen and the lower filter screen, a rotating shaft is provided on one side of the accommodating groove, and a pull-out slide groove is provided on the rotating shaft; the sides of the upper filter screen and the lower filter screen are both provided with pull-out sliders that cooperate with the pull-out slide grooves.

[0039] The cross sections of the pull-out slide groove and the pull-out slider are both T-shaped structures.

[0040] With the above structure, on the one hand, the corresponding number of first and second filters can be selected in parallel according to the actual air processing volume, and by setting the first and second filters as a rotating two-stage split structure, the upper filter and the lower filter are hidden in the accommodating groove when not in use, and the two are rotated 90 degrees when in use, and the two cooperate with each other to form the first filter or the second filter, thereby meeting the processing requirements of different quantities. On the other hand, the upper filter and the lower filter are connected to the rotating shaft in a plug-in manner, so that the upper filter and the lower filter can be easily replaced, and the arc-shaped filter is also convenient for collecting dust.

[0041] The use process of the present invention is as follows: when in use, the outside air enters the inlet static pressure chamber from the air inlet (the air equalization treatment is performed in the inlet static pressure chamber), and the air is monitored by the air monitoring sensor group. When the humidity is greater than the set value, the air enters the dehumidification chamber for dehumidification, and then enters the filter dust removal chamber for dust removal. When the humidity is less than the set value, the dehumidifier in the dehumidification chamber does not work; then, when cooling treatment is required, the air enters the heat exchange chamber, and the refrigerant circulates in the heat exchanger to perform cold treatment on the air; when heating is required, the heat medium flows in the heat exchanger to perform heating treatment on the air; then, the air enters the humidification chamber, and if humidification treatment is required, the humidification device performs humidification treatment, and then enters the outlet static pressure chamber, and after the sterilization treatment by the nano water ion sterilization module, it is discharged from the air outlet under the action of the fan.

[0042] Humidity sensors are provided in the dehumidification chamber and the humidification chamber; a temperature sensor is provided in the heat exchange chamber.

[0043] Working process of the filtering and dust removal chamber: When air enters the filtering and dust removal chamber, it is first filtered by the first filter, then filtered by the plasma dust removal module and the electrostatic dust removal module, and finally filtered by the second filter to complete the filtering and dust removal operation of the air.

[0044] When the air needs to be humidified, the humidification device in the humidification chamber will perform humidification so that the air humidity reaches the set value.

[0045] The wall panels of the box body are made of double-layer colored copper plate or cold-rolled steel plate powder sprayed (the inner side of the base is sometimes made of stainless steel), and the middle insulation material is made of high-quality polyurethane foamed wall insulation material. Polyurethane foamed wall insulation material is more suitable for the occasions where the air handling unit is running at high speed and the box body vibrates greatly.

Claims

1. A digital air handling unit, characterized in that: The invention comprises a box body (1), wherein one end of the box body (1) is provided with an air inlet (2), and the other end of the box body (1) is provided with an air outlet (3); the box body (1) is provided with an inlet static pressure chamber (4), a filtering and dust removal chamber (5), a heat exchange chamber (6), a humidification chamber (7) and an outlet static pressure chamber (8) in sequence; the heat exchange chamber (6) is provided with a heat exchanger (9), the humidification chamber (7) is provided with a humidification device (10), and the outlet static pressure chamber (8) is provided with a fan (11) corresponding to the air outlet (3); the An air monitoring sensor group (12) is provided at both the air inlet (2) and the air outlet (3), the air monitoring sensor group (12) is connected to a controller (13), the controller (13) is connected to a display screen (14) located outside the box (1); the controller (13) is also connected to a remote control center (15); and also includes a heat exchange parameter monitoring sensor group (16) matched with the heat exchanger (9), and the heat exchange parameter monitoring sensor group (16) is connected to the controller (13).

2. A digital air handling unit according to claim 1, characterized in that: A dehumidification chamber (17) is provided between the filtering and dust removal chamber (5) and the inlet static pressure chamber (4), and a dehumidifier (18) is provided in the dehumidification chamber (17).

3. A digital air handling unit according to claim 1, characterized in that: The filtering and dust removal chamber (5) is provided with a first filter (501), a plasma dust removal module (502), an electrostatic dust removal module (503) and a second filter (504) which are vertically arranged side by side; the first filter (501) and the second filter (504) are both arc-shaped surface structures, and the concave surfaces of the first filter (501) and the second filter (504) correspond to the air inlet direction.

4. A digital air handling unit according to claim 1, characterized in that: A nano water ion sterilization module (19) is also provided in the outlet static pressure chamber (8).

5. A digital air handling unit according to claim 1, characterized in that: The air inlet (2) is connected to a return air duct (201) and a fresh air duct (202) via pipelines.

6. A digital air handling unit according to claim 1, characterized in that: The controller (13) is also connected to the heat exchanger (9), the humidifying device (10) and the fan (11) respectively.

7. A method for using a digital air handling unit, wherein the device adopts a digital air handling unit according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1. Set the processing parameter index of the air handling unit; S2. Monitor the outside air through the air monitoring sensor group at the air inlet and upload the monitoring data to the controller: S3. The controller controls the corresponding processing equipment in the dehumidification chamber, the filter dust removal chamber, the heat exchange chamber, the humidification chamber and the outlet static pressure chamber to perform corresponding processing work according to the monitoring data and the set processing parameter indicators; S4, the air is discharged from the air outlet after being processed, and the air monitoring sensor group at the air outlet monitors and uploads the monitoring data to the controller; S5. The controller displays the air monitoring data before and after entering the air handling unit through the display screen and uploads it to the remote control center.