Wool yarn preparation device
By introducing designs such as mixing components and push components into the wool yarn disinfection device, the problems of inconvenience in removing and poor disinfection effects during the wool yarn disinfection process are solved, and more efficient dye-to-wool contact and wool drying is achieved. Simplify the process and improve the overall disinfection effect.
Patent Information
- Application Number
- CN202411680148.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing wool yarn disinfection device is not convenient enough to remove wool, the process is complicated, and the contact between the disinfectant liquid and the wool is not good, which affects the disinfection effect.
A device including disinfection barrel, mixing assembly, pushing assembly, heating assembly, cleaning assembly and air supply pipe is designed. The impeller is driven to mix dye by a motor, and the extrusion rod and protrusion are used to achieve mixing and remixing of disinfectant liquid, and pushing plate Easy to remove wool, high-pressure gas and heating wire for dehydration and drying.
The contact effect between dye and wool is improved, the wool removal process is simplified, the disinfection effect is enhanced, and the wool is dried by heating the wire, reducing the use of additional equipment.
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Figure CN119158052A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of preparation devices, in particular to a wool yarn preparation device. Background Art
[0002] Thread is a textile product processed from various textile fibers into a certain fineness. It is used for weaving, rope making, thread making, knitting and embroidery, etc. It is divided into short-staple yarn, continuous filament, etc. There are many ways to express the fineness of yarn, such as number, metric count, imperial count, denier, etc. The twist of yarn is expressed in the number of twists per meter or per inch. Wool yarn and wool thread are generally used to weave wool sweaters, wool trousers, wool vests, scarves, hats and gloves, and to weave various spring and autumn clothing items. In addition to keeping warm, they also have decorative effects. Textile yarn is an indispensable raw material in the textile industry's clothing making, but before using textile yarn for weaving, it needs to be disinfected during the textile yarn production process.
[0003] The existing wool yarn disinfection preparation still has the following shortcomings: First, most of the existing devices immerse and disinfect the wool in a disinfection barrel, and it is not convenient to take out the wool from the preparation barrel after the disinfection is completed; second, after the wool is disinfected, the wool needs to be taken out of the preparation barrel, and then special drying equipment is required to dry it, which makes the process complicated; third, during the disinfection process, efficient mixing of the disinfection liquid cannot be achieved, resulting in poor contact between the disinfection liquid and the wool, which ultimately affects the disinfection effect.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a wool yarn preparation device is provided to achieve a more practical purpose. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a wool yarn preparation device to solve the following problems: first, most of the existing devices immerse and disinfect the wool in a disinfection barrel, and it is not convenient to take out the wool from the preparation barrel after the disinfection is completed; second, after the wool is disinfected, the wool needs to be taken out of the preparation barrel, and then special drying equipment is required to dry it, and the process is complicated; third, during the disinfection process, efficient mixing of the disinfection liquid cannot be achieved, resulting in poor contact between the disinfection liquid and the wool, which ultimately affects the disinfection effect.
[0006] The present invention provides a wool yarn preparation device, which specifically comprises: a disinfection barrel; a cover plate is fixed on the top of the disinfection barrel, a base is fixed on the bottom end surface of the disinfection barrel, the base is placed on the ground, a drainage pipe is welded on the disinfection barrel, and a blocking net for blocking wool is installed on the drainage pipe; a pushing assembly is installed on the disinfection barrel, the pushing assembly consists of a first electric cylinder and a pushing plate, two first electric cylinders are fixed on the bottom end surface of the disinfection barrel, the protruding ends of the two first electric cylinders both pass through the disinfection barrel, the protruding ends of the two first electric cylinders are both fixed on the pushing plate, the pushing plate is located inside the disinfection barrel, and the outer wall of the pushing plate contacts the inner wall of the disinfection barrel.
[0007] Furthermore, a mixing assembly is installed on the cover plate, and the mixing assembly consists of a motor, a rotating shaft and an impeller. A motor is fixed on the top surface of the cover plate, a rotating shaft is fixed on the output shaft of the motor, and two impellers are fixed on the rotating shaft.
[0008] Furthermore, a cover opening assembly is installed on the disinfection barrel, and the cover opening assembly consists of a seat body and a second electric cylinder. A seat body is welded on the disinfection barrel, and two second electric cylinders are fixed on the seat body. The protruding ends of the two second electric cylinders are fixed on the cover plate.
[0009] Furthermore, an auxiliary component is installed in the disinfection barrel, and the auxiliary component is composed of a mounting seat, a spring rod, a mixing plate, a protrusion and an extrusion rod. The mounting seat is clamped on the inner wall of the disinfection barrel, and there is an interference fit between the mounting seat and the disinfection barrel. The mounting seat rotates on the rotating shaft; two spring rods are fixed to the top surface of the mounting seat, and the protruding ends of the two spring rods are fixed on the mixing plate, and a through hole is opened on the mixing plate.
[0010] Furthermore, the mixing plate is located below an upper impeller, and protrusions are welded on the mixing plate in a ring array, and the protrusions are hemispherical structures; two extrusion rods are welded to the bottom end face of an upper impeller, and the lower ends of the two extrusion rods are in elastic contact with the protrusions. When the impeller rotates, the protrusions and the mixing plate are in an up and down reciprocating motion state under the extrusion of the extrusion rods.
[0011] Furthermore, the two extrusion rods are cylindrical rod-shaped structures, and the lower ends of the two extrusion rods are polished. After the polishing, the lower ends of the two extrusion rods are arc-shaped structures.
[0012] Furthermore, a heating component is installed on the sterilizing barrel, and the heating component consists of a cover body and a heating wire. The cover body is a ring structure, and the cover body is fixed to the outside of the sterilizing barrel. The heating wire is installed in the cover body, and the heating wire is electrically connected to an external power supply.
[0013] Furthermore, a cleaning assembly is installed on the cover plate, and the cleaning assembly consists of a liquid supply pipe, a nozzle and a spray hole. A liquid supply pipe is fixed on the cover plate, and a nozzle is connected to the lower end of the liquid supply pipe, and the nozzle is connected to a cleaning liquid supply pump.
[0014] Furthermore, the nozzle is located above the impeller, has an annular structure, and has spray holes arranged in a fan-shaped array.
[0015] Furthermore, an air supply pipe is fixed on the cover plate, and the air supply pipe is connected to an external high-pressure gas supply pump.
[0016] Compared with the prior art, the present invention has the following beneficial effects: By setting up the mixing component and the auxiliary component, on the one hand, the rotation of the motor is controlled, and the motor drives the rotating shaft and the impeller to rotate. When the impeller rotates, the dye in the disinfection barrel can be mixed, thereby improving the contact effect between the dye and the wool, and further improving the disinfection effect of the wool; on the other hand, while the impeller rotates to achieve mixing, the mixing plate can be reciprocated up and down under the cooperation of the extrusion rod and the protrusion. When the mixing plate reciprocates up and down, the disinfectant liquid can be mixed again. Compared with the existing device, the device can improve the contact effect between the dye and the wool, and the disinfection effect is better.
[0017] Through the setting of the pushing component, when taking out the sterilized wool from the sterilization barrel, the two first electric cylinders can be controlled to extend, and the two first electric cylinders push the pushing plate to move upward. When the pushing plate is higher than the top of the sterilization barrel, the sterilized wool can be conveniently taken out. Compared with the existing device, this device is more convenient and quick to take out the wool.
[0018] Through the setting of the cleaning component, when cleaning the wool on the impeller and the mixing plate, the liquid supply pump is started, and the liquid is sprayed out from the spray hole. The sprayed liquid contacts the impeller and the mixing plate, thereby cleaning the impeller and the mixing plate. The cleaning is convenient, and during the cleaning process, the spray holes opened in a fan-shaped array can expand the spray range, thereby improving the cleaning effect.
[0019] By setting up the air supply pipe, when dehydrating the wool, the high-pressure gas supply pump is started, and the gas enters the disinfection barrel to dehydrate the wool through the air pressure. After dehydration, the wool can be dried by the heating wire without the need for separate drying equipment.
[0020] Through the setting of the heating component, on the one hand, the dye can be heated, and after the dye is heated, the disinfection effect can be improved; on the other hand, after the wool is dehydrated, the cover is opened, and then the dehydrated wool can be heated by the heating wire, and the wool is dried at this time, which has strong functionality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0022] In the attached picture: Figure 1 The axial structural schematic diagram of the wool yarn preparation device according to the present invention is shown; Figure 2 The schematic diagram of the axial structure of the wool yarn preparation device according to the present invention after partial cutaway is shown; Figure 3 It is shown that according to the present invention Figure 2 Schematic diagram of the main structure; Figure 4 It is shown that according to the present invention Figure 3 A schematic diagram of the enlarged structure at point A; Figure 5 It shows an axial structural schematic diagram of a cleaning assembly according to the present invention; Figure 6 It is shown that according to the present invention Figure 5 A schematic diagram of the enlarged structure at B; Figure 7 It shows an axial structural schematic diagram of an auxiliary component according to the present invention; Figure 8 The schematic diagram of the axial structure of the sterilizing barrel and the pushing assembly according to the present invention is shown.
[0023] Reference numerals list 1. Sterilization barrel; 101. Cover plate; 102. Base; 103. Drain pipe; 2. Pushing assembly; 201. First electric cylinder; 202. Pushing plate; 3. Cover opening assembly; 301. seat body; 302. second electric cylinder; 4. Mixing assembly; 401. Motor; 402. Rotating shaft; 403. Impeller; 5. Auxiliary components; 501. Mounting seat; 502. Spring rod; 503. Mixing plate; 504. Protrusion; 505. Extrusion rod; 6. Heating assembly; 601. Cover body; 602. Heating wire; 7. Cleaning assembly; 701. Liquid supply pipe; 702. Spray pipe; 703. Spray hole; 8. Air supply pipe. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Unless otherwise defined, all terms (including technical and scientific terms) used in the embodiments of the present invention have the same meanings as commonly understood by those skilled in the art to which the present invention belongs. It should also be understood that terms such as those defined in common dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless the embodiments of the present invention clearly define such meanings.
[0026] The words "first", "second" and similar words used in the embodiments of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. The words "one", "one" or "the" and similar words do not indicate a quantity limitation, but indicate the existence of at least one. Similarly, the words "include" or "comprise" and similar words mean that the elements or objects appearing in front of the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. In the following description, the spatial and directional terms such as "upper", "lower", "front", "back", "top", "bottom", "vertical" and "horizontal" may be used to describe the embodiments of the present invention, but it should be understood that these terms are only for the convenience of describing the embodiments shown in the figures, and do not require the actual device to be constructed or operated in a specific orientation. In the following description, the use of terms such as "connect", "couple", "fix" and "attach" may refer to the direct connection between two elements or structures without other elements or structures, or may refer to the indirect connection between two elements or structures through an intermediate element or structure, unless otherwise clearly stated in this article.
[0027] Embodiment 1: As shown in the attached Figure 1 To Attachment Figure 8 As shown: The present invention provides a wool yarn preparation device, comprising: a disinfection barrel 1; a cover plate 101 is fixed on the top of the disinfection barrel 1, a base 102 is fixed on the bottom end surface of the disinfection barrel 1, the base 102 is placed on the ground, a drainage pipe 103 is welded on the disinfection barrel 1, and a blocking net for wool blocking is installed at the drainage pipe 103; a pushing assembly 2 is installed on the disinfection barrel 1, and the pushing assembly 2 is composed of a first electric cylinder 201 and a pushing plate 202, and two first electric cylinders 201 are fixed on the bottom end surface of the disinfection barrel 1, and two The protruding ends of the first electric cylinders 201 all pass through the disinfection barrel 1. The protruding ends of the two first electric cylinders 201 are fixed on the pushing plate 202. The pushing plate 202 is located inside the disinfection barrel 1. The outer wall of the pushing plate 202 contacts the inner wall of the disinfection barrel 1. When the disinfected wool is taken out of the disinfection barrel 1, the two first electric cylinders 201 can be controlled to extend. The two first electric cylinders 201 push the pushing plate 202 to move upward. When the pushing plate 202 is higher than the top of the disinfection barrel 1, the disinfected wool can be conveniently taken out.
[0028] Among them, a mixing component 4 is installed on the cover plate 101, and the mixing component 4 is composed of a motor 401, a rotating shaft 402 and an impeller 403. A motor 401 is fixed on the top surface of the cover plate 101, and a rotating shaft 402 is fixed on the output shaft of the motor 401, and two impellers 403 are fixed on the rotating shaft 402. During disinfection, the motor 401 is controlled to rotate, and the motor 401 drives the rotating shaft 402 and the impeller 403 to rotate. When the impeller 403 rotates, the dye in the disinfection barrel 1 can be mixed, thereby improving the contact effect between the dye and the wool, and thus improving the disinfection effect of the wool.
[0029] Among them, a lid opening component 3 is installed on the disinfection barrel 1, and the lid opening component 3 is composed of a base body 301 and a second electric cylinder 302. A base body 301 is welded on the disinfection barrel 1, and two second electric cylinders 302 are fixed on the base body 301. The protruding ends of the two second electric cylinders 302 are fixed on the cover plate 101. When the cover plate 101 is opened, the two second electric cylinders 302 are controlled to retract, and the two second electric cylinders 302 drive the cover plate 101 to move upward to realize automatic lid opening.
[0030] Among them, an auxiliary component 5 is installed in the disinfection barrel 1, and the auxiliary component 5 is composed of a mounting seat 501, a spring rod 502, a mixing plate 503, a protrusion 504 and an extrusion rod 505. The mounting seat 501 is clamped on the inner wall of the disinfection barrel 1, and there is an interference fit between the mounting seat 501 and the disinfection barrel 1. The mounting seat 501 rotates on the rotating shaft 402; two spring rods 502 are fixed to the top surface of the mounting seat 501, and the protruding ends of the two spring rods 502 are fixed on the mixing plate 503, and a through hole is opened on the mixing plate 503.
[0031] Among them, the mixing plate 503 is located below the upper impeller 403, and a protrusion 504 is welded on the mixing plate 503 in a ring array, and the protrusion 504 is a hemispherical structure; two extrusion rods 505 are welded on the bottom end face of the upper impeller 403, and the lower ends of the two extrusion rods 505 are elastically in contact with the protrusion 504. When the impeller 403 rotates, the protrusion 504 and the mixing plate 503 are in an up and down reciprocating motion state under the extrusion of the extrusion rods 505. During use, the rotation of the impeller 403 can achieve mixing of the disinfectant liquid. At the same time, under the cooperation of the extrusion rods 505 and the protrusion 504, the up and down reciprocating motion of the mixing plate 503 can be achieved. When the mixing plate 503 reciprocates up and down, the disinfectant liquid can be mixed again.
[0032] Among them, the two extrusion rods 505 are cylindrical rod-shaped structures, and the lower ends of the two extrusion rods 505 are polished. After polishing, the lower ends of the two extrusion rods 505 are arc-shaped structures. During use, since the lower ends of the two extrusion rods 505 are arc-shaped structures, the wear of the extrusion rods 505 and the protrusions 504 can be reduced.
[0033] Among them, a heating component 6 is installed on the disinfection barrel 1, and the heating component 6 is composed of a cover body 601 and a heating wire 602. The cover body 601 is a ring structure, and the cover body 601 is fixed on the outside of the disinfection barrel 1. A heating wire 602 is installed in the cover body 601, and the heating wire 602 is electrically connected to an external power supply. During use, by turning on the power of the heating wire 602, the heat emitted by the heating wire 602 can heat the dye in the disinfection barrel 1, thereby improving the disinfection effect of the wool.
[0034] Embodiment 2: Based on embodiment 1, it also includes: a cleaning assembly 7 is installed on the cover plate 101, the cleaning assembly 7 is composed of a liquid supply pipe 701, a nozzle 702 and a spray hole 703, a liquid supply pipe 701 is fixed on the cover plate 101, a nozzle 702 is connected to the lower end of the liquid supply pipe 701, and the nozzle 702 is connected to the cleaning liquid supply pump.
[0035] Among them, the nozzle 702 is located above the impeller 403, and the nozzle 702 is an annular structure. The nozzle 702 is provided with spray holes 703 in a fan-shaped array. When the wool on the impeller 403 and the mixing plate 503 is cleaned, the liquid supply pump is started, and the liquid is sprayed out from the spray hole 703. The sprayed liquid contacts the impeller 403 and the mixing plate 503, thereby cleaning the impeller 403 and the mixing plate 503. Example
[0036] On the basis of the second embodiment, it also includes: an air supply pipe 8 is fixed on the cover plate 101, and the air supply pipe 8 is connected to an external high-pressure gas supply pump. When dehydrating the wool, the high-pressure gas supply pump is started, and the gas enters the disinfection barrel 1 to achieve dehydration of the wool through air pressure.
[0037] The specific usage and function of this embodiment are as follows: when in use, the two second electric cylinders 302 are controlled to contract, and the two second electric cylinders 302 drive the cover plate 101 to move upward to realize automatic opening of the cover; after opening the cover, wool and disinfectant liquid are added into the disinfection barrel 1, and then the two second electric cylinders 302 are controlled to extend to close the cover; the power supply of the heating wire 602 is turned on for heating; at the same time, the motor 401 is controlled to rotate, and when the motor 401 rotates, the rotation of the impeller 403 can realize the mixing of the disinfectant liquid, and at the same time, under the cooperation of the extrusion rod 505 and the protrusion 504, it can be realized The mixing plate 503 reciprocates up and down, and the disinfecting liquid can be mixed again when the mixing plate 503 reciprocates up and down; when the impeller 403 and the wool on the mixing plate 503 are cleaned, the liquid supply pump is started, and the liquid is sprayed out from the spray hole 703, and the sprayed liquid contacts the impeller 403 and the mixing plate 503, thereby cleaning the impeller 403 and the mixing plate 503; when dehydrating the wool, the high-pressure gas supply pump is started, and the gas enters the disinfection barrel 1, and the air pressure can be used to dehydrate the wool. After the wool is dehydrated, the wool can be dried by heating the heating wire 602.
[0038] The above are only specific implementations of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and the protection scope of the present disclosure shall be based on the protection scope of the claims.
Claims
1. A wool yarn preparation device, comprising: A disinfection barrel (1); a cover plate (101) is fixed on the top of the disinfection barrel (1); a base (102) is fixed on the bottom end surface of the disinfection barrel (1); the base (102) is placed on the ground; a drainage pipe (103) is welded on the disinfection barrel (1); a blocking net for blocking wool is installed at the drainage pipe (103); the disinfection barrel (1) is characterized in that a pushing assembly (2) is installed on the disinfection barrel (1); the pushing assembly (2) is composed of a first electric cylinder (201) and a pushing plate (202); two first electric cylinders (201) are fixed on the bottom end surface of the disinfection barrel (1); the protruding ends of the two first electric cylinders (201) both pass through the disinfection barrel (1); the protruding ends of the two first electric cylinders (201) are both fixed on the pushing plate (202); the pushing plate (202) is located inside the disinfection barrel (1); and the outer wall of the pushing plate (202) contacts the inner wall of the disinfection barrel (1).
2. A wool yarn preparation device as claimed in claim 1, characterized in that: A mixing assembly (4) is mounted on the cover plate (101), and the mixing assembly (4) is composed of a motor (401), a rotating shaft (402), and an impeller (403). A motor (401) is fixed to the top surface of the cover plate (101), a rotating shaft (402) is fixed to the output shaft of the motor (401), and two impellers (403) are fixed to the rotating shaft (402).
3. A wool yarn preparation device as claimed in claim 2, characterized in that: The disinfection barrel (1) is provided with a lid opening assembly (3), which is composed of a seat body (301) and a second electric cylinder (302). The disinfection barrel (1) is welded with a seat body (301), and two second electric cylinders (302) are fixed on the seat body (301). The protruding ends of the two second electric cylinders (302) are fixed on the cover plate (101).
4. A wool yarn preparation device as claimed in claim 3, characterized in that: An auxiliary component (5) is installed in the disinfection barrel (1), and the auxiliary component (5) is composed of a mounting seat (501), a spring rod (502), a mixing plate (503), a protrusion (504) and an extrusion rod (505). The mounting seat (501) is clamped on the inner wall of the disinfection barrel (1), and the mounting seat (501) and the disinfection barrel (1) are in an interference fit. The mounting seat (501) rotates on the rotating shaft (402); two spring rods (502) are fixed on the top surface of the mounting seat (501), and the protruding ends of the two spring rods (502) are fixed on the mixing plate (503), and a through hole is opened on the mixing plate (503).
5. A wool yarn preparation device as claimed in claim 4, characterized in that: The mixing plate (503) is located below an upper impeller (403), and protrusions (504) are welded on the mixing plate (503) in a ring array shape, and the protrusions (504) are hemispherical structures; two extrusion rods (505) are welded to the bottom end surface of the upper impeller (403), and the lower ends of the two extrusion rods (505) are in elastic contact with the protrusions (504). When the impeller (403) rotates, the protrusions (504) and the mixing plate (503) are in an up and down reciprocating motion state under the extrusion of the extrusion rods (505).
6. A wool yarn preparation device as claimed in claim 5, characterized in that: The two extrusion rods (505) are cylindrical rod-shaped structures, and the lower ends of the two extrusion rods (505) are polished. After the polishing, the lower ends of the two extrusion rods (505) are arc-shaped structures.
7. A wool yarn preparation device as claimed in claim 6, characterized in that: The sterilizing barrel (1) is provided with a heating component (6), the heating component (6) being composed of a cover body (601) and a heating wire (602), the cover body (601) being an annular structure, the cover body (601) being fixed to the outside of the sterilizing barrel (1), the heating wire (602) being provided inside the cover body (601), and the heating wire (602) being electrically connected to an external power source.
8. A wool yarn preparation device as claimed in claim 7, characterized in that: A cleaning component (7) is mounted on the cover plate (101), the cleaning component (7) comprising a liquid supply pipe (701), a spray pipe (702) and a spray hole (703). A liquid supply pipe (701) is fixed on the cover plate (101), a spray pipe (702) is connected to a lower end of the liquid supply pipe (701), and the spray pipe (702) is connected to a cleaning liquid supply pump.
9. A wool yarn preparation device as claimed in claim 8, characterized in that: The nozzle (702) is located above the impeller (403). The nozzle (702) is an annular structure, and nozzle holes (703) are provided in a fan-shaped array on the nozzle (702).
10. A wool yarn preparation device as claimed in claim 9, characterized in that: An air supply pipe (8) is fixed on the cover plate (101), and the air supply pipe (8) is connected to an external high-pressure gas supply pump.
Citation Information
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