An automatic glue filling device and a glue filling method for wire harness terminals
The line bundle terminal automatic gluing device addresses issues of incomplete curing and misalignment by using a secure, interference-free design to ensure proper adhesion and alignment, improving product quality.
Patent Information
- Application Number
- CN202411659920.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2044-11-20
AI Technical Summary
When the existing wiring harness terminal positioning fixture is too tight, the colloid is not completely solidified and damaged, and when it is too loose, it leads to position deviation, affecting the dispensing effect and reducing product quality.
An automatic glue filling device for wire harness terminals is designed, including a equipment base, a carrier seat, a wiring harness terminal positioning seat, a telescopic electric cylinder and a glue filling mechanism. The wiring harness terminal positioning seat composed of multiple positioning parts and positioning blocks is provided with a positioning hole, a main movable groove, a secondary movable groove and a push block push block groove are provided at the push block groove position to achieve stable positioning of the wiring harness terminals and avoid colloid damage.
It effectively avoids colloid damage or positional offset caused by excessive tightness or looseness of the wiring harness terminals in the positioning holes, ensures product quality, and achieves a stable dispensing effect.
Smart Images

Figure CN119158751B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire harness processing, and specifically provides an automatic glue filling device and a glue filling method for wire harness terminals. Background Art
[0002] In wire harness processing, there are mainly two purposes for applying glue. One is bonding. When considering bonding strength, it is necessary to consider whether the position of the glue after bonding will cause structural interference and lead to difficult assembly. The other is sealing. The main consideration for sealing is waterproofness. If the device does not leak water, the waterproof performance is good; if the device leaks water, the waterproof performance is poor.
[0003] The Chinese patent document with the publication number CN216459778U discloses an electronic wire harness dispensing jig. Its solution includes a dispensing box. A dispensing groove is provided on the front of the dispensing box. A fixing mechanism is arranged inside the dispensing groove. Support columns are installed on both sides of the dispensing groove at the top of the dispensing box. A dispensing mechanism is installed on the outer wall of the support column. A glue storage tank is installed on the left side of the dispensing box. An air tank is installed on the right side of the dispensing box. A power plug is installed below the glue storage tank on the left side of the dispensing box. A control panel is installed below the dispensing groove on the front of the dispensing box. Although it can achieve automatic dispensing, it does not disclose a jig for positioning wire harness terminals. Currently, the jigs used for positioning wire harness terminals all adopt the method of inserting the wire harness terminals into the jig for positioning. However, this method has the problem that if the insertion position is too tight, the unfrozen glue on the wire harness terminals will be damaged, thus affecting the dispensing effect. And if the insertion position is too loose, it is easy to cause the position of the wire harness terminals to shift, resulting in the shift of the dispensing position, thus affecting the dispensing effect and reducing the product quality. Therefore, the present invention provides an automatic glue filling device and a glue filling method for wire harness terminals to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic glue filling device and a glue filling method for wire harness terminals to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: An automatic glue filling device for wire harness terminals, the automatic glue filling device for wire harness terminals includes:
[0006] A device base, through holes are provided on both sides of the device base, and a linear guide rail is arranged above the device base. A sliding seat is installed on the linear guide rail, and the sliding seat is driven by a driving structure;
[0007] A bearing seat, rotating rods are fixedly installed at both ends of the bearing seat, and the bearing seat is rotatably installed on the device base through the rotating rods, and a placement groove is provided on the bearing seat;
[0008] A wire harness terminal positioning seat is movably inserted into a placement groove on a carrier seat. The wire harness terminal positioning seat is provided with positioning holes, and the terminal heads on the wire harness terminals to be glued are inserted into the positioning holes.
[0009] A telescopic electric cylinder, the cylinder body of which is fixedly installed on a sliding seat.
[0010] A glue filling mechanism, which is connected to the telescopic rod of the telescopic electric cylinder.
[0011] Preferably, the wire harness terminal positioning seat is composed of a plurality of positioning parts and a positioning block. Connecting holes are formed through the positioning parts and the positioning block, and positioning holes are formed in each positioning part. The plurality of positioning parts and the positioning block are positioned and connected by screws and nuts.
[0012] Preferably, a main moving groove is formed in the positioning part. The main moving groove is communicated with the positioning hole through a secondary moving groove. A guiding groove is formed in the side wall of the port of the main moving groove. A stress block and a pressing block are movably installed in the main moving groove. The cross section of the stress block is convex, and the smaller cross-section block of the stress block is movably arranged in the secondary moving groove. A clamping plate is fixedly glued to the end face of the smaller cross-section block of the stress block. A limiting block is arranged in the main moving groove. A guiding block is integrally formed on the side of the limiting block, and the guiding block is inserted into the guiding groove. When the plurality of positioning parts and the positioning block are actually connected, the guiding block abuts against the end face of the adjacent positioning part, and the left end of the stress block is limited by the limiting block.
[0013] Preferably, the rear side of the stress block and the front side of the pressing block are both wedge-shaped surfaces, and the slopes of the rear side of the stress block and the front side of the pressing block are matched. A spring groove is formed in the right end of the pressing block, and a supporting spring is fixedly connected to the bottom of the spring groove. An elastic support member groove is formed in the front side of the larger cross-section block of the stress block, and an elastic support member is fixedly glued to the bottom of the elastic support member groove. The front end face of the elastic support member abuts against the side wall of the main moving groove. When the elastic support member is in a reset state, the clamping plate completely disengages from the secondary moving groove.
[0014] Preferably, a push block groove is formed on the rear side wall of the main activity groove. A fixed wire clamping block is fixedly connected to the port position of the push block groove through a connecting block. Rotating grooves are formed on the upper and lower sides of the push block groove, and a movable wire clamping block is rotatably connected through a transfer member at the position of the rotating groove. A push block is integrally formed at the front end of the movable wire clamping block. The fixed wire clamping block and the movable wire clamping block are both arc-shaped, and the ports of the fixed wire clamping block and the movable wire clamping block are arranged in an outward-expanded manner. When the wire body on the wire harness terminal is clamped between the fixed wire clamping block and the movable wire clamping block, the push block pushes the extrusion block to move rightward, thereby driving the force-receiving block to move forward, so as to drive the clamping plate to form positioning clamping on the terminal head of the wire harness terminal. When the wire body on the wire harness terminal is removed from between the fixed wire clamping block and the movable wire clamping block, the extrusion block rebounds under the action of the support spring, and the force-receiving block rebounds under the action of the elastic support member.
[0015] Preferably, the clamping plate is a flexible rubber plate, and anti-slip grooves are formed on the surface of the clamping plate in contact with the terminal head of the wire harness terminal. The anti-slip grooves are hemispherical grooves, and multiple groups of anti-slip grooves are evenly arranged on the clamping plate. The elastic support member is composed of a primary support body and a secondary support body combined. The primary support body is in a shuttle-shaped frame structure, and the secondary support body is in a rhombic frame structure. The primary support body and the secondary support body are integrally cast from spring steel.
[0016] Preferably, the rotating rod is driven by a servo motor. When the wire harness terminal is actually coated with glue, the bearing seat is arranged at an inclination of 30 degrees, and when the bearing seat is inclined in two directions, the positions to be coated with glue on the wire harness terminal correspond to the glue filling heads on the glue filling mechanism.
[0017] Preferably, a transfer member installation hole is formed on the movable wire clamping block, and the transfer member installation hole is correspondingly arranged with the rotating groove. The transfer member is composed of a primary transfer rod, a holding spring, and a secondary transfer rod combined. The primary transfer rod, the holding spring, and the secondary transfer rod are all movably arranged in the transfer member installation hole. When the holding spring is in a reset state, the ends of the primary transfer rod and the secondary transfer rod are inserted into the rotating groove. A push rod groove is formed on the side of the transfer member installation hole. Push rods are integrally formed on the primary transfer rod and the secondary transfer rod. When the push rods are pushed to the bottom of the push rod groove, the primary transfer rod and the secondary transfer rod both disengage from the rotating groove.
[0018] Preferably, docking holes are formed on the left side edges of the positioning portions. Docking columns are integrally formed on the right side edges of the positioning portions and the positioning blocks. The docking holes and the docking columns are correspondingly arranged, and the docking holes and the docking columns are arranged in pairs. When the positioning portions and the positioning blocks are actually docked, the docking columns are embedded into the docking holes.
[0019] An automatic glue filling method for wire harness terminals, which is realized by the above-mentioned automatic glue filling device for wire harness terminals. The automatic glue filling method for wire harness terminals includes;
[0020] The positioning process of the wire harness terminal: The upper terminal head of the wire harness terminal is inserted into the positioning hole, and then the wire body on the wire harness terminal is inserted between the fixed wire clamping block and the movable wire clamping block. Then, the push block is used to push the extrusion block to move rightward, driving the stress block to move forward, so as to form a clamping and positioning effect on the terminal head on the wire harness terminal through the clamping plate;
[0021] The glue filling process: By driving the servo motor, the wire harness terminal is tilted at a certain angle. Then, the position of the glue filling mechanism is adjusted by starting the driving structure and the telescopic electric cylinder, and then the glue filling mechanism is used to fill the position where the wire harness terminal needs to be filled with glue.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. An automatic glue filling device for wire harness terminals is provided, which is composed of a device base, a bearing seat, a wire harness terminal positioning seat, a telescopic electric cylinder and a glue filling mechanism. The wire harness terminal positioning seat is set to be composed of a plurality of positioning parts and a positioning block. A positioning hole, a main moving groove, a secondary moving groove and a push block groove are opened on the positioning part. A stress block and an extrusion block are arranged in the main moving groove, and a fixed wire clamping block, a movable wire clamping block and a push block are arranged at the position of the push block groove. Thus, the wire body on the wire harness terminal is received by the fixed wire clamping block and the movable wire clamping block, avoiding interference of the wire body on the glue filling process of the glue filling mechanism, and avoiding the situation that the terminal head is too tight in the positioning hole, resulting in incomplete setting of the glue and damage to the glue when the terminal head is removed from the positioning hole, thus effectively ensuring the product quality;
[0024] 2. A transfer part mounting hole is opened on the movable wire clamping block, and the transfer part is set to be composed of a first-level transfer rod, a holding spring and a second-level transfer rod. A push rod groove is opened on the side of the transfer part mounting hole, and push rods are arranged on the first-level transfer rod and the second-level transfer rod, which is convenient for the assembly and connection of the movable wire clamping block. Description of the Drawings
[0025] Figure 1 It is a schematic structural diagram of the present invention;
[0026] Figure 2 It is a schematic structural diagram of the wire harness terminal positioning seat of the present invention;
[0027] Figure 3 It is a left side view of the positioning part of the present invention;
[0028] Figure 4 It is a right side view of the positioning part of the present invention;
[0029] Figure 5 Schematic diagram of the distribution of the force-bearing block and the extrusion block of the present invention;
[0030] Figure 6 is Figure 5 Enlarged schematic diagram of the structure at position A in
[0031] Figure 7 is Figure 5 Enlarged schematic diagram of the structure at position B in
[0032] Figure 8 Horizontal half-sectional view of the positioning part of the present invention;
[0033] Figure 9 is Figure 8 Enlarged schematic diagram of the structure at position C in
[0034] Figure 10 is Figure 8 Enlarged schematic diagram of the structure at position D in
[0035] Figure 11 Longitudinal half-sectional view of the positioning part of the present invention;
[0036] Figure 12 is Figure 11 Enlarged schematic diagram of the structure at position E in
[0037] Figure 13 Half-sectional view of the force-bearing block of the present invention;
[0038] Figure 14 is Figure 13 Enlarged schematic diagram of the structure at position F in
[0039] Figure 15 Schematic diagram of the structure of the extrusion block of the present invention;
[0040] Figure 16 Schematic diagram of the structure of the movable wire clamping block of the present invention;
[0041] Figure 17 Half-sectional view of the movable wire clamping block of the present invention;
[0042] Figure 18 Schematic diagram of the structure of the wire harness terminal.
[0043] In the figure: equipment base 1, bearing seat 2, wiring harness terminal positioning seat 3, telescopic electric cylinder 4, potting mechanism 5, wiring harness terminal 6, rotating rod 7, positioning part 8, positioning block 9, positioning hole 10, main moving slot 11, secondary moving slot 12, guiding slot 13, push block slot 14, connecting block 15, fixed wire clamping block 16, rotating slot 17, force receiving block 18, clamping plate 19, extrusion block 20, limiting block 21, guiding block 22, adapter 23, movable wire clamping block 24, push block 25, supporting spring 26, elastic support member slot 27, elastic support member 28, primary support body 29, secondary support body 30, anti-slip groove 31, primary adapter rod 32, holding spring 33, secondary adapter rod 34, push rod slot 35, push rod 36, wire body 37, terminal head 38, connecting hole 39, docking hole 40, docking post 41, screw 42, nut 43. Detailed implementation manner
[0044] In order to clearly and completely describe the purpose, technical solution of the present invention and make the advantages more clearly understood, the following further details the embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0045] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0046] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0047] For the purposes of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are set forth in order to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail so as not to unnecessarily obscure these embodiments. Additionally, all embodiments can be used in combination with each other.
[0048] Please refer to Figure 1 - 18 , the present invention provides embodiments of the following five preferred solutions:
[0049] Embodiment 1
[0050] An automatic glue-filling device for wire harness terminals, the automatic glue-filling device for wire harness terminals includes a device base 1, a carrier base 2, a wire harness terminal positioning base 3, a telescopic electric cylinder 4 and a glue-filling mechanism 5. Rotation holes are provided on both sides of the device base 1, and a linear guide rail is arranged above the device base 1. A sliding seat is installed on the linear guide rail, and the sliding seat is driven by a driving structure. Rotating rods 7 are fixedly installed at both ends of the carrier base 2, and the carrier base 2 is rotationally installed on the device base 1 through the rotating rods 7. A placement groove is provided on the carrier base 2. The wire harness terminal positioning base 3 is movably inserted into the placement groove on the carrier base 2. The wire harness terminal positioning base 3 is provided with a positioning hole 10, and the terminal head 38 on the wire harness terminal 6 to be glued is inserted into the positioning hole 10. The cylinder body of the telescopic electric cylinder 4 is fixedly installed on the sliding seat, and the glue-filling mechanism 5 is connected to the telescopic rod of the telescopic electric cylinder 4. The wire harness terminal positioning base 3 is composed of a plurality of positioning parts 8 and a positioning block 9. Connecting holes 39 are provided through the positioning parts 8 and the positioning block 9, and positioning holes 10 are provided on each positioning part 8. The plurality of positioning parts 8 and the positioning block 9 are positioned and connected through a screw 42 and a nut 43.
[0051] The positioning portion 8 is provided with a main activity groove 11. The main activity groove 11 is communicated with the positioning hole 10 through a secondary activity groove 12. A guiding groove 13 is provided on the side wall of the port of the main activity groove 11. A stress block 18 and a pressing block 20 are movably installed in the main activity groove 11. The cross section of the stress block 18 is convex-shaped, and the smaller cross-section block body of the stress block 18 is movably arranged in the secondary activity groove 12. A clamping plate 19 is fixedly bonded to the end face of the smaller cross-section block body of the stress block 18. A limiting block 21 is arranged in the main activity groove 11. A guiding block 22 is integrally formed on the side of the limiting block 21. The guiding block 22 is inserted into the guiding groove 13. When multiple positioning portions 8 and positioning blocks 9 are actually connected, the guiding block 22 abuts against the end face of the adjacent positioning portion 8, and the left end of the stress block 18 is limited by the limiting block 21. The rear side face of the stress block 18 and the front side face of the pressing block 20 are both wedge-shaped faces, and the slopes of the rear side face of the stress block 18 and the front side face of the pressing block 20 coincide. A spring groove is provided at the right end of the pressing block 20. A support spring 26 is fixedly connected to the bottom of the spring groove. An elastic support member groove 27 is provided on the front side face of the larger cross-section block body of the stress block 18. An elastic support member 28 is fixedly bonded to the bottom of the elastic support member groove 27. The front end face of the elastic support member 28 abuts against the side wall of the main activity groove 11. When the elastic support member 28 is in the reset state, the clamping plate 19 completely disengages from the secondary activity groove 12.
[0052] A push block groove 14 is formed in the rear side wall of the main activity groove 11. A fixed wire clamping block 16 is fixedly connected to the port position of the push block groove 14 through a connecting block 15. Rotating grooves 17 are formed in the upper and lower sides of the push block groove 14, and a movable wire clamping block 24 is rotatably connected to the position of the rotating groove 17 through a transfer member 23. A push block 25 is integrally formed at the front end of the movable wire clamping block 24. The fixed wire clamping block 16 and the movable wire clamping block 24 are both arc-shaped, and the ports of the fixed wire clamping block 16 and the movable wire clamping block 24 are arranged in an outward expanding manner. When the wire body 37 on the wire harness terminal 6 is clamped between the fixed wire clamping block 16 and the movable wire clamping block 24, the push block 25 pushes the extrusion block 20 to move rightward, thereby driving the stress block 18 to move forward, so as to drive the clamping plate 19 to form a positioning clamp on the terminal head 38 of the wire harness terminal 6. When the wire body 37 on the wire harness terminal 6 is removed from between the fixed wire clamping block 16 and the movable wire clamping block 24, the extrusion block 20 rebounds under the action of the support spring 26, and the stress block 18 rebounds under the action of the elastic support member 28. By providing a wire harness terminal automatic glue filling device composed of a device base 1, a bearing seat 2, a wire harness terminal positioning seat 3, a telescopic electric cylinder 4 and a glue filling mechanism 5, and by setting the wire harness terminal positioning seat 3 to be composed of a plurality of positioning parts 8 and a positioning block 9, and by opening a positioning hole 10, a main activity groove 11, a secondary activity groove 12 and a push block groove 14 in the positioning part 8, and by arranging the stress block 18 and the extrusion block 20 in the main activity groove 11, and by arranging the fixed wire clamping block 16, the movable wire clamping block 24 and the push block 25 at the position of the push block groove 14, the wire body 37 on the wire harness terminal 6 is stored by the fixed wire clamping block 16 and the movable wire clamping block 24, thereby avoiding the interference of the wire body 37 on the glue filling process of the glue filling mechanism 5, and avoiding the damage of the glue caused by the over-tightening of the terminal head 38 in the positioning hole 10 and the incomplete shaping of the glue when the terminal head 38 is removed from the positioning hole 10, thereby effectively ensuring the product quality.
[0053] Embodiment 2
[0054] On the basis of Embodiment 1, the clamping plate 19 is a flexible rubber plate, and anti-slip grooves 31 are formed on the surface of the clamping plate 19 in contact with the terminal head 38 of the wire harness terminal 6. The anti-slip grooves 31 are hemispherical grooves, and a plurality of groups of anti-slip grooves 31 are evenly formed on the clamping plate 19. The elastic support member 28 is composed of a primary support body 29 and a secondary support body 30. The primary support body 29 is in a shuttle-shaped frame structure, and the secondary support body 30 is in a rhombic frame structure. The primary support body 29 and the secondary support body 30 are integrally cast from spring steel. By forming the anti-slip grooves 31 on the clamping plate 19 and making the clamping plate 19 of a flexible rubber plate, a negative pressure adsorption effect is formed through the anti-slip grooves 31, thereby further improving the positioning stability of the wire harness terminal 6.
[0055] The rotating rod 7 is driven by a servo motor. When the wire harness terminal 6 is actually glued, the bearing seat 2 is set at an inclination of 30 degrees. When the bearing seat 2 is inclined in two directions, the positions to be glued on the wire harness terminal 6 correspond to the glue filling heads on the glue filling mechanism 5, facilitating the gluing of both sides of the wire harness terminal 6.
[0056] Embodiment III
[0057] On the basis of Embodiment II, an adapter installation hole is formed in the movable wire clamping block 24. The adapter installation hole is correspondingly arranged with the rotating groove 17. The adapter 23 is composed of a first-level adapter rod 32, a holding spring 33 and a second-level adapter rod 34. The first-level adapter rod 32, the holding spring 33 and the second-level adapter rod 34 are all movably arranged in the adapter installation hole. When the holding spring 33 is in the reset state, the ends of the first-level adapter rod 32 and the second-level adapter rod 34 are inserted into the rotating groove 17. A push rod groove 35 is formed on the side of the adapter installation hole. Push rods 36 are integrally formed on both the first-level adapter rod 32 and the second-level adapter rod 34. When the push rods 36 are pushed to the bottom of the push rod groove 35, the first-level adapter rod 32 and the second-level adapter rod 34 are disengaged from the rotating groove 17. By forming an adapter installation hole in the movable wire clamping block 24, setting the adapter 23 to be composed of a first-level adapter rod 32, a holding spring 33 and a second-level adapter rod 34, forming a push rod groove 35 on the side of the adapter installation hole, and arranging push rods 36 on the first-level adapter rod 32 and the second-level adapter rod 34, it is convenient for the movable wire clamping block 24 to be assembled and connected.
[0058] Embodiment IV
[0059] On the basis of Embodiment III, docking holes 40 are formed on the left sides of the positioning parts 8. Docking columns 41 are integrally formed on the right sides of the positioning parts 8 and the positioning blocks 9. The docking holes 40 and the docking columns 41 are correspondingly arranged, and both the docking holes 40 and the docking columns 41 are arranged in pairs. When the positioning parts 8 and the positioning blocks 9 are actually docked, the docking columns 41 are embedded into the docking holes 40. Through the arrangement of the docking holes 40 and the docking columns 41, the docking convenience of the positioning parts 8 and the positioning blocks 9 is improved.
[0060] Embodiment V
[0061] On the basis of Embodiment IV, an automatic glue filling method for wire harness terminals. The automatic glue filling method for wire harness terminals is realized through the above-mentioned automatic glue filling device for wire harness terminals. The automatic glue filling method for wire harness terminals includes;
[0062] During the process of positioning the wire harness terminal, the terminal head 38 at the upper end of the wire harness terminal 6 is inserted into the positioning hole 10, and then the wire body 37 on the wire harness terminal 6 is inserted between the fixed wire clamping block 16 and the movable wire clamping block 24, so as to push the extrusion block 20 to move rightward by the push block 25 and drive the force-receiving block 18 to move forward, thereby forming a clamping and positioning effect on the terminal head 38 on the wire harness terminal 6 by the clamping plate 19;
[0063] During the glue application process, the servo motor is driven to tilt the wire harness terminal 6 at a certain angle, and then the position of the glue filling mechanism 5 is adjusted by starting the driving structure and the telescopic electric cylinder 4, and then the glue filling mechanism 5 is used to apply glue to the position where the wire harness terminal 6 needs to be glued.
[0064] Although the above describes the illustrative specific embodiments of the present application for the convenience of those skilled in the art to understand the present application, the present application is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the appended claims, all application creations using the concept of the present application are within the scope of protection.
Claims
1. An automatic glue filling device for wire harness terminals, characterized in that: The automatic glue filling device for wire harness terminals includes: A device base (1), with rotation holes provided on both sides of the device base (1), and a linear guide rail arranged above the device base (1). A sliding seat is installed on the linear guide rail, and the sliding seat is driven by a driving structure; A carrier seat (2), with rotating rods (7) fixedly installed at both ends of the carrier seat (2), and the carrier seat (2) is rotatably installed on the device base (1) through the rotating rods (7), and a placement groove is provided on the carrier seat (2); A wire harness terminal positioning seat (3), the wire harness terminal positioning seat (3) is movably inserted into the placement groove on the carrier seat (2), the wire harness terminal positioning seat (3) is provided with positioning holes (10), and the terminal head (38) on the wire harness terminal (6) to be glued is inserted into the positioning holes (10); A telescopic electric cylinder (4), the cylinder body of the telescopic electric cylinder (4) is fixedly installed on the sliding seat; A glue filling mechanism (5), the glue filling mechanism (5) is connected to the telescopic rod of the telescopic electric cylinder (4); The wire harness terminal positioning seat (3) is composed of a plurality of positioning parts (8) and a positioning block (9). Connecting holes (39) are provided through the positioning parts (8) and the positioning block (9), and positioning holes (10) are provided on each positioning part (8). The plurality of positioning parts (8) and the positioning block (9) are positioned and connected through screws (42) and nuts (43); A main moving groove (11) is provided on the positioning part (8), and the main moving groove (11) is communicated with the positioning hole (10) through a secondary moving groove (12). A guiding groove (13) is provided on the side wall of the port of the main moving groove (11). A force receiving block (18) and a pressing block (20) are movably installed in the main moving groove (11). The cross-section of the force receiving block (18) is convex-shaped, and the smaller cross-section block of the force receiving block (18) is movably arranged in the secondary moving groove (12). A clamping plate (19) is fixedly glued to the end face of the smaller cross-section block of the force receiving block (18). A limiting block (21) is provided in the main moving groove (11), and a guiding block (22) is integrally formed on the side of the limiting block (21). The guiding block (22) is inserted into the guiding groove (13). When the plurality of positioning parts (8) and the positioning block (9) are actually connected, the guiding block (22) abuts against the end face of the adjacent positioning part (8), and the left end of the force receiving block (18) is limited by the limiting block (21); The rear side surface of the force-bearing block (18) and the front side surface of the extrusion block (20) are both wedge-shaped surfaces, and the rear side surface of the force-bearing block (18) matches the slope of the front side surface of the extrusion block (20). The right end of the extrusion block (20) is provided with a spring groove, and the bottom of the spring groove is fixedly connected to a support spring (26). The front side surface of the larger cross-section block of the force-bearing block (18) is provided with an elastic support member groove (27), and the bottom of the elastic support member groove (27) is fixedly glued with an elastic support member (28). The front end surface of the elastic support member (28) is arranged to abut against the side wall of the main movable groove (11). When the elastic support member (28) is in a reset state, the clamping plate (19) is completely separated from the secondary movable groove (12); A push block groove (14) is provided on the rear side wall of the main movable groove (11); a fixed wire clamping block (16) is fixedly connected to the port position of the push block groove (14) via a connecting block (15); a rotation groove (17) is provided on the upper and lower sides of the push block groove (14); a movable wire clamping block (24) is rotatably connected to the position of the rotation groove (17) via an adapter (23); a push block (25) is integrally formed at the front side end of the movable wire clamping block (24); the fixed wire clamping block (16) and the movable wire clamping block (24) are both arranged in a circular arc, and the ports of the fixed wire clamping block (16) and the movable wire clamping block (24) are outwardly expanded. The wire harness terminal (6) is arranged in such a manner that when the wire body (37) on the wire harness terminal (6) is clamped between the fixed wire clamping block (16) and the movable wire clamping block (24), the push block (25) pushes the extrusion block (20) to move rightward, thereby driving the force-bearing block (18) to move forward, so as to drive the clamping plate (19) to form a positioning clamp for the terminal head (38) on the wire harness terminal (6); when the wire body (37) on the wire harness terminal (6) is removed from between the fixed wire clamping block (16) and the movable wire clamping block (24), the extrusion block (20) rebounds under the action of the support spring (26), and the force-bearing block (18) rebounds under the action of the elastic support member (28).
2. The automatic glue filling device for wire harness terminals according to claim 1, wherein: The clamping plate (19) is a flexible rubber plate, and the surface of the clamping plate (19) in contact with the terminal head (38) on the wiring harness terminal (6) is provided with an anti-skid groove (31), the anti-skid groove (31) is a hemispherical notch, and a plurality of groups of anti-skid grooves (31) are evenly provided on the clamping plate (19), the elastic support member (28) is composed of a primary support body (29) and a secondary support body (30), the primary support body (29) is a shuttle-shaped frame structure, and the secondary support body (30) is a diamond-shaped frame structure, and the primary support body (29) and the secondary support body (30) are integrally cast from spring steel.
3. An automatic glue injection device for wire harness terminals according to claim 2, characterized in that: The rotating rod (7) is driven by a servo motor. When the wiring harness terminal (6) is actually glued, the support seat (2) is tilted at 30 degrees, and when the support seat (2) is tilted in two directions, the position to be glued on the wiring harness terminal (6) corresponds to the glue filling head on the glue filling mechanism (5).
4. An automatic glue filling device for wire harness terminals according to claim 3, wherein: The movable wire clamping block (24) is provided with an adapter installation hole, the adapter installation hole is arranged corresponding to the rotation groove (17), the adapter (23) is composed of a primary adapter rod (32), a holding spring (33) and a secondary adapter rod (34), the primary adapter rod (32), the holding spring (33) and the secondary adapter rod (34) are all movably arranged in the adapter installation hole, when the holding spring (33) is in a reset state, the ends of the primary adapter rod (32) and the secondary adapter rod (34) are inserted into the rotation groove (17), a push rod groove (35) is arranged on the side of the adapter installation hole, push rods (36) are integrally formed on the primary adapter rod (32) and the secondary adapter rod (34), when the push rods (36) are pushed to the bottom of the push rod groove (35), the primary adapter rod (32) and the secondary adapter rod (34) both disengage from the rotation groove (17).
5. An automatic glue filling device for wire harness terminals according to claim 4, characterized in that: Docking holes (40) are arranged on the left sides of the positioning parts (8), docking columns (41) are integrally formed on the right sides of the positioning parts (8) and the positioning blocks (9), the docking holes (40) and the docking columns (41) are arranged corresponding to each other, and the docking holes (40) and the docking columns (41) are arranged in pairs. When the positioning parts (8) and the positioning blocks (9) are actually docked, the docking columns (41) are embedded into the docking holes (40).
6. An automatic potting method for wire harness terminals, characterized in that: The automatic wire harness terminal potting method is realized by the automatic wire harness terminal potting device according to any one of the above claims 1-5. The automatic wire harness terminal potting method includes; The wire harness terminal positioning process: by inserting the terminal head (38) at the upper end of the wire harness terminal (6) into the positioning hole (10), and then inserting the wire body (37) on the wire harness terminal (6) between the fixed wire clamping block (16) and the movable wire clamping block (24), so as to push the extrusion block (20) to move rightward by the push block (25) and drive the force receiving block (18) to move forward, thereby forming a clamping and positioning effect on the terminal head (38) on the wire harness terminal (6) by the clamping plate (19); The potting process: by driving the servo motor, so that the wire harness terminal (6) is tilted at a certain angle, then by starting the driving structure and the telescopic cylinder (4) to adjust the position of the potting mechanism (5), and then potting the position of the wire harness terminal (6) that needs to be potted by the potting mechanism (5).
Citation Information
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