Thermal management system, control method and vehicle for a vehicle

By setting up a control module and a four-way valve in the vehicle thermal management system, closed-loop integration and series connection between modules are achieved, which solves the problems of low heat utilization and high energy consumption of the entire vehicle and improves heat utilization and coolant filling efficiency.

CN119175977BActive Publication Date: 2025-10-10DONGFENG MOTOR GRP
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Patent Information

Application Number
CN202411178853.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-10-10
Estimated Expiration
2044-08-27

AI Technical Summary

Technical Problem

The existing vehicle thermal management system controls each circuit individually, resulting in low heat utilization and high energy consumption for the entire vehicle.

Method used

By setting up a control module, coolant filling module, engine module, intercooler module, electric drive module, battery module, heater module and four-way valve in the vehicle thermal management system, closed-loop integrated control and series connection between modules are achieved, the heat of each module is utilized to improve the heat utilization rate of the entire vehicle, and efficient coolant filling is achieved by controlling the opening of the four-way valve.

Benefits of technology

It improves the utilization rate of the heat of the whole vehicle, reduces the energy consumption of the whole vehicle, and improves the efficiency of coolant filling and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a thermal management system, a control method and a vehicle. The thermal management system of the vehicle comprises a control module, a first cooling liquid filling module, a second cooling liquid filling module, an engine module, an intercooler module, an electric drive module, a battery module, a heating module, a first four-way valve, a second four-way valve, a third four-way valve, a fourth four-way valve and a fifth four-way valve. The first four-way valve is arranged between the engine module and the heating module, the second four-way valve is arranged between the engine module and the intercooler module, the third four-way valve is arranged between the intercooler module and the electric drive module, the fourth four-way valve is arranged between the electric drive module and the battery module, and the fifth four-way valve is arranged between the battery module and the heating module. The above scheme can form closed-loop integrated control of the engine module, the intercooler module, the electric drive module, the battery module and the heating module, fully utilize the heat of each module, improve the utilization rate of the heat of the whole vehicle and reduce the energy consumption of the whole vehicle.
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Description

Technical Field

[0001] The present application belongs to the field of vehicle thermal management technology, and in particular relates to a vehicle thermal management system, a control method, and a vehicle. Background Art

[0002] A vehicle's thermal management system typically includes an engine circuit, intercooler circuit, electric drive circuit, battery circuit, and heater circuit. In related technologies, each circuit in the thermal management system is controlled independently, resulting in low thermal efficiency and high energy consumption for the entire vehicle. Summary of the Invention

[0003] The embodiments of the present application provide a vehicle thermal management system, a control method, and a vehicle, which can improve the utilization rate of the heat of the entire vehicle and reduce the energy consumption of the entire vehicle to at least a certain extent.

[0004] Other features and advantages of the present application will become apparent from the following detailed description, or may be learned in part by practice of the present application.

[0005] According to a first aspect of an embodiment of the present application, a vehicle thermal management system is provided, comprising: a control module, a first coolant filling module, a second coolant filling module, an engine module, an intercooler module, an electric drive module, a battery module, a heater module, a first four-way valve, a second four-way valve, a third four-way valve, a fourth four-way valve, and a fifth four-way valve, wherein:

[0006] The control module is respectively connected to the first coolant filling module, the second coolant filling module, the engine module, the intercooler module, the electric drive module, the battery module, the heater module, the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve;

[0007] The first coolant filling module is connected to the engine module;

[0008] The second coolant filling module is connected to the electric drive module;

[0009] The first four-way valve is arranged between the engine module and the heater module;

[0010] The second four-way valve is arranged between the engine module and the intercooler module;

[0011] The third four-way valve is provided between the intercooling module and the electric drive module;

[0012] The fourth four-way valve is provided between the electric drive module and the battery module;

[0013] The fifth four-way valve is disposed between the battery module and the heater module.

[0014] In some embodiments, the engine module includes an engine circuit and a first electronic water pump, and the intercooler module includes an intercooler circuit and a second electronic water pump; wherein,

[0015] The input end of the first electronic water pump is connected to the first coolant filling module, the output end is connected to the first end of the engine circuit via the first four-way valve and the second four-way valve in sequence, and the control end is connected to the control module;

[0016] The second end of the engine circuit is connected to the first coolant filling module, and the control end is connected to the control module;

[0017] The input end of the second electronic water pump is connected to the second four-way valve, the output end is connected to the first end of the intercooling circuit via the third four-way valve, and the control end is connected to the control module;

[0018] The second end of the intercooling circuit is connected to the second four-way valve, and the control end is connected to the control module.

[0019] In some embodiments, the electric drive module includes an electric drive circuit and a third electronic water pump, and the battery module includes a battery circuit and a fourth electronic water pump; wherein,

[0020] The input end of the third electronic water pump is connected to the second coolant filling module, the output end is connected to the first end of the electric drive circuit, and the control end is connected to the control module;

[0021] The second end of the electric drive circuit is connected to the fourth four-way valve via the third four-way valve, and the control end is connected to the control module;

[0022] The input end of the fourth electronic water pump is connected to the first end of the battery circuit, the output end is connected to the fourth four-way valve, and the control end is connected to the control module;

[0023] The second end of the battery circuit is connected to the fourth four-way valve via the fifth four-way valve, and the control end is connected to the control module.

[0024] In some embodiments, the heating module includes a heating circuit, a heating device and a fifth electronic water pump; wherein,

[0025] The first end of the warm air circuit is connected to the first four-way valve, the second end is connected to the input end of the fifth electronic water pump via the heating device, and the control end is connected to the control module;

[0026] The output end of the fifth electronic water pump is connected to the first four-way valve via the fifth four-way valve, and the control end is connected to the control module.

[0027] According to a second aspect of an embodiment of the present application, a vehicle is provided, comprising a vehicle thermal management system as described in any one of the first aspects above.

[0028] According to a third aspect of an embodiment of the present application, a vehicle thermal management control method is provided, which is applied to the thermal management system of the vehicle described above, and the method includes:

[0029] Get the vehicle's working mode or coolant filling mode;

[0030] According to the working mode or the coolant filling mode, the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are controlled to be open.

[0031] In some embodiments, according to the working mode, controlling whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened includes:

[0032] When the working mode is engine start in the engine circuit and requires warming up, determining whether a first coolant temperature in the intercooler circuit is higher than a second coolant temperature in the engine circuit;

[0033] When the first coolant temperature is higher than the second coolant temperature, the second four-way valve is opened, and the first four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are closed.

[0034] In some embodiments, according to the working mode, controlling whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened includes:

[0035] When the working mode is the electric drive mode and the battery in the battery circuit needs to be heated, the fourth four-way valve is controlled to be open, and the first four-way valve, the second four-way valve, the third four-way valve and the fifth four-way valve are controlled to be closed; or

[0036] When the working mode is the engine drive mode, a heating command is received, and the temperature of the third coolant in the engine circuit reaches a preset temperature, the first four-way valve is controlled to open, and the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are controlled to close.

[0037] In some embodiments, according to the working mode, controlling whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened includes:

[0038] When the working mode is the charging mode, the fifth four-way valve is controlled to be open, and the first four-way valve, the second four-way valve, the third four-way valve and the fourth four-way valve are controlled to be closed;

[0039] When the working mode is the hybrid mode, the third four-way valve and the fourth four-way valve are controlled to be open, and the first four-way valve and the fifth four-way valve are controlled to be closed.

[0040] In some embodiments, according to the coolant filling mode, controlling whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened includes:

[0041] When the coolant filling mode is full-circuit filling, four of the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are controlled to be open, and one four-way valve is controlled to be closed.

[0042] In the present application, a control module, a first coolant filling module, a second coolant filling module, an engine module, an intercooler module, an electric drive module, a battery module, a heater module, a first four-way valve, a second four-way valve, a third four-way valve, a fourth four-way valve and a fifth four-way valve are provided in the thermal management system of the vehicle, and the first four-way valve is provided between the engine module and the heater module, the second four-way valve is provided between the engine module and the intercooler module, the third four-way valve is provided between the intercooler module and the electric drive module, the fourth four-way valve is provided between the electric drive module and the battery module, and the fifth four-way valve is provided between the battery module and the heater module. The above scheme can form a closed-loop integrated control of the engine module, the intercooler module, the electric drive module, the battery module and the heater module, make full use of the heat of each module, improve the heat utilization rate of the whole vehicle, and reduce the energy consumption of the whole vehicle. At the same time, by controlling the opening of the four-way valve, the engine module, intercooler module, electric drive module, battery module, and heater module can be connected in series, and then any coolant filling module can be selected to replenish the entire thermal management system, thereby improving the coolant filling efficiency and enhancing the convenience of maintenance.

[0043] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] The accompanying drawings are incorporated into and constitute a part of the specification, illustrating embodiments consistent with the present application and, together with the specification, explaining the principles of the present application. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can derive other drawings based on these drawings without inventive effort. In the drawings:

[0045] Figure 1 A functional module diagram of a thermal management system for a vehicle in one embodiment is shown;

[0046] Figure 2 Fig. 1 shows a structural diagram of a thermal management system of a vehicle in an embodiment;

[0047] Figure 3 Fig. 2 shows a flow diagram of a thermal management control method of a vehicle in an embodiment;

[0048] Figure 4 Fig. 3 shows a block diagram of a thermal management control device of a vehicle in an embodiment;

[0049] Figure 5 Fig. 4 shows a structural diagram of a thermal management control apparatus of a vehicle in an embodiment.

[0050] BRIEF DESCRIPTION OF THE DRAWINGS

[0051]

[0052] DETAILED DESCRIPTION

[0053] The technical solutions in the embodiments of the present application will be clearly and completely described in combination with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.

[0054] In addition, the described features, structures or characteristics can be combined in any suitable manner in one or more embodiments. In the following description, many specific details are provided to give a full understanding of the embodiments of the present application. However, those skilled in the art will realize that the technical solutions of the present application can be practiced without one or more of the specific details, or other methods, components, devices, steps, etc. can be used. In other cases, well-known methods, devices, implementations or operations are not shown or described in detail to avoid obscuring the aspects of the present application.

[0055] The block diagrams shown in the accompanying drawings are only functional entities, which do not necessarily correspond to physically independent entities. That is, these functional entities can be implemented in the form of software, or in one or more hardware modules or integrated circuits, or in different networks and / or processor devices and / or microcontroller devices.

[0056] The flowcharts shown in the accompanying drawings are only exemplary illustrations, which do not necessarily include all the contents and operations / steps, and are not necessarily executed in the described order. For example, some operations / steps can be further decomposed, and some operations / steps can be combined or partially combined, so that the actual execution order can be changed according to the actual situation.

[0057] It should also be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that shown or described.

[0058] In order to make those skilled in the art better understand this application, first combine Figure 1 A brief description of the application scenarios involved in this application is given.

[0059] Figure 1 FIG. 1 shows a functional module diagram of a vehicle thermal management system in one embodiment. Figure 1 As shown, in some embodiments, the thermal management system of a vehicle may include: a control module 10, a first coolant filling module 20, a second coolant filling module 30, an engine module 40, an intercooler module 50, an electric drive module 60, a battery module 70, a heater module 80, a first four-way valve D1, a second four-way valve D2, a third four-way valve D3, a fourth four-way valve D4 and a fifth four-way valve D5, wherein the control module 10 is respectively connected to the first coolant filling module 20, the second coolant filling module 30, the engine module 40, the intercooler module 50, the electric drive module 60, the battery module 70, the heater module 80, the first four-way valve D1 , the second four-way valve D2, the third four-way valve D3, the fourth four-way valve D4 and the fifth four-way valve D5 are connected; the first coolant filling module 20 is connected to the engine module 40; the second coolant filling module 30 is connected to the electric drive module 60; the first four-way valve D1 is arranged between the engine module 40 and the heater module 80; the second four-way valve D2 is arranged between the engine module 40 and the intercooler module 50; the third four-way valve D3 is arranged between the intercooler module 50 and the electric drive module 60; the fourth four-way valve D4 is arranged between the electric drive module 60 and the battery module 70; the fifth four-way valve D5 is arranged between the battery module 70 and the heater module 80.

[0060] It can be understood that the engine module 40 is used to perform thermal management of the engine circuit, the intercooler module 50 is used to perform thermal management of the intercooler circuit, the electric drive module 60 is used to perform thermal management of the electric drive circuit, the battery module 70 is used to perform thermal management of the battery circuit, and the heater module 80 is used to perform thermal management of the heater circuit.

[0061] The first four-way valve D1, the second four-way valve D2, the third four-way valve D3, the fourth four-way valve D4 and the fifth four-way valve D5 each have four interfaces. When the four-way valve is closed, the first interface (1) is connected to the fourth interface (4), and the second interface (2) is connected to the third interface (3). When the four-way valve is opened, the first interface (1) is connected to the second interface (2), and the third interface (3) is connected to the fourth interface (4).

[0062] When the first, second, third, fourth, and fifth four-way valves D1, D2, D3, D4, and D5 are all closed, the engine module 40, intercooler module 50, electric drive module 60, battery module 70, and heater module 80 each perform internal thermal management. When the first four-way valve D1 is open, coolant can flow between the engine module 40 and heater module 80, enabling heat exchange between them. When the second four-way valve D2 is open, heat exchange can occur between the engine module 40 and intercooler module 50. When the third four-way valve D3 is open, heat exchange can occur between the intercooler module 50 and electric drive module 60. When the fourth four-way valve D4 is open, heat exchange can occur between the electric drive module 60 and battery module 70. When the fifth four-way valve D5 is open, heat exchange can occur between the heater module 80 and battery module 70. When multiple four-way valves among the first four-way valve D1, the second four-way valve D2, the third four-way valve D3, the fourth four-way valve D4 and the fifth four-way valve D5 are opened, multiple modules can be connected in series and transfer heat to each other to achieve heat exchange between multiple modules.

[0063] Figure 2 FIG1 shows a schematic diagram of the structure of a vehicle thermal management system in one embodiment. Figure 1 and Figure 2 In some embodiments, the engine module 40 includes an engine circuit 400 and a first electronic water pump S1, and the intercooling module 50 includes an intercooling circuit 500 and a second electronic water pump S2; wherein, the input end of the first electronic water pump S1 is connected to the first coolant filling module 20, the output end is connected to the first end of the engine circuit 400 via the first four-way valve D1 and the second four-way valve D2 in sequence, and the control end is connected to the control module 10; the second end of the engine circuit 400 is connected to the first coolant filling module 20, and the control end is connected to the control module 10; the input end of the second electronic water pump S2 is connected to the second four-way valve D2, the output end is connected to the first end of the intercooling circuit 500 via the third four-way valve D3, and the control end is connected to the control module 10; the second end of the intercooling circuit 500 is connected to the second four-way valve D2, and the control end is connected to the control module 10.

[0064] The engine circuit 400 is a circuit consisting of the engine and related components, the intercooler circuit 500 is a circuit consisting of the intercooler and related components, and the first electronic water pump S1 and the second electronic water pump S2 are used to drive the circulation of the coolant.

[0065] The first coolant filling module 20 may include a first filling port (filling port 1 ) and a first degassing chamber 200 , and the second coolant filling module 30 may include a second filling port (filling port 2 ) and a second degassing chamber 300 .

[0066] In some embodiments, the electric drive module 60 includes an electric drive circuit 600 and a third electronic water pump S3, and the battery module 70 includes a battery circuit 700 and a fourth electronic water pump S4; wherein, the input end of the third electronic water pump S3 is connected to the second coolant filling module 30, the output end is connected to the first end of the electric drive circuit 600, and the control end is connected to the control module 10; the second end of the electric drive circuit 600 is connected to the fourth four-way valve D4 via the third four-way valve D3, and the control end is connected to the control module 10; the input end of the fourth electronic water pump S4 is connected to the first end of the battery circuit 700, the output end is connected to the fourth four-way valve D4, and the control end is connected to the control module 10; the second end of the battery circuit 700 is connected to the fourth four-way valve D4 via the fifth four-way valve D5, and the control end is connected to the control module 10.

[0067] Among them, the electric drive circuit 600 is a circuit composed of a motor, a motor controller, a transmission mechanism and related components, the battery circuit 700 is a circuit composed of a battery and related components, and the third electronic water pump S3 and the fourth electronic water pump S4 are used to drive the circulation of the coolant.

[0068] In some embodiments, the warm air module 80 includes a warm air circuit 800, a heating device PTC and a fifth electronic water pump S5; wherein, the first end of the warm air circuit 800 is connected to the first four-way valve D1, the second end is connected to the input end of the fifth electronic water pump S5 via the heating device PTC, and the control end is connected to the control module 10; the output end of the fifth electronic water pump S5 is connected to the first four-way valve D1 via the fifth four-way valve D5, and the control end is connected to the control module 10.

[0069] The warm air circuit 800 is a circuit composed of components such as a fan and a temperature sensor. The heating device PTC can be a heater and other components. The fifth electronic water pump S5 is used to drive the circulation of the coolant.

[0070] The embodiment of the present application sets a control module 10, a first coolant filling module 20, a second coolant filling module 30, an engine module 40, an intercooling module 50, an electric drive module 60, a battery module 70, a heater module 80, a first four-way valve D1, a second four-way valve D2, a third four-way valve D3, a fourth four-way valve D4 and a fifth four-way valve D5 in a thermal management system of a vehicle, and sets a first four-way valve D1 between the engine module 40 and the heater module 80, a second four-way valve D2 between the engine module 40 and the intercooling module 50, a third four-way valve D3 between the intercooling module 50 and the electric drive module 60, a fourth four-way valve D4 between the electric drive module 60 and the battery module 70, and a fifth four-way valve D5 between the battery module 70 and the heater module 80. This solution enables closed-loop integrated control of the engine module 40, intercooler module 50, electric drive module 60, battery module 70, and heater module 80, fully utilizing the heat from each module, improving overall vehicle heat utilization and reducing overall vehicle energy consumption. Furthermore, by controlling the opening of the four-way valve, the engine module 40, intercooler module 50, electric drive module 60, battery module 70, and heater module 80 can be connected in series. Selecting any coolant refill module allows for refilling of the entire thermal management system, improving coolant refill efficiency and enhancing maintenance convenience.

[0071] Figure 3 FIG. 1 shows a flow chart of a vehicle thermal management control method according to an embodiment. Figure 3 As shown, a vehicle thermal management control method is provided, which is applied to Figure 1 Taking the control module in FIG. 1 as an example, the method may include the following steps:

[0072] Step 301, obtaining the vehicle's operating mode or coolant filling mode;

[0073] Step 302 : Control whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened according to the working mode or the coolant filling mode.

[0074] In some embodiments, when the working mode is engine start in the engine circuit and warm-up is required, it is determined whether the first coolant temperature in the intercooler circuit is higher than the second coolant temperature in the engine circuit; when the first coolant temperature is higher than the second coolant temperature, the second four-way valve is opened, and the first four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are closed.

[0075] It's understood that when the engine is started and needs to be warmed up, if the temperature of the first coolant in the intercooler circuit is higher than the temperature of the second coolant in the engine circuit, the excess heat in the intercooler circuit can be used to warm up the engine. In this implementation, by opening the second four-way valve, the higher-temperature coolant in the intercooler circuit flows into the engine circuit, achieving rapid engine warm-up.

[0076] In some embodiments, when the working mode is electric drive mode and the battery in the battery circuit needs to be heated, the fourth four-way valve is controlled to open, and the first four-way valve, the second four-way valve, the third four-way valve and the fifth four-way valve are closed.

[0077] It is understood that in electric drive mode, if the battery needs to be heated and the electric drive circuit has waste heat that can be utilized, the waste heat of the electric drive circuit can be used to heat the battery. In this implementation, by opening the fourth four-way valve, the higher temperature coolant in the electric drive circuit flows to the battery circuit, thereby achieving battery heating.

[0078] In some embodiments, when the working mode is the engine drive mode, and a heating command is received, and the third coolant temperature in the engine circuit reaches a preset temperature, the first four-way valve is controlled to open, and the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are controlled to close.

[0079] It is understood that in engine mode, if a user-initiated heating command is received and the third coolant temperature is higher than the coolant temperature in the heater circuit, the heater circuit can utilize waste heat from the engine circuit, saving energy for the heating device. In this implementation, by opening the first four-way valve, the higher-temperature coolant in the engine circuit flows to the heater circuit, providing heat for the heater circuit.

[0080] In some embodiments, when the working mode is the charging mode, the fifth four-way valve is controlled to open, and the first four-way valve, the second four-way valve, the third four-way valve and the fourth four-way valve are controlled to close; when the working mode is the hybrid mode, the third four-way valve and the fourth four-way valve are controlled to open, and the first four-way valve and the fifth four-way valve are controlled to close.

[0081] Understandably, in charging mode, the entire thermal management system has no waste heat. Opening the fifth four-way valve heats the coolant via the heating device, and the heated coolant then enters the battery circuit through the fifth four-way valve to heat the battery circuit. In hybrid mode, opening the third and fourth four-way valves utilizes waste heat from the intercooler and electric drive circuits to heat the battery circuit. Opening the second, third, and fourth four-way valves utilizes waste heat from the engine, intercooler, and electric drive circuits to heat the battery circuit.

[0082] Of course, in other demand combination modes, forward or reverse heat exchange and energy replenishment can be achieved between all circuits according to actual working conditions, and according to the amount of energy required, one or more circuits can be enabled at the same time to exchange heat and energy for a certain circuit.

[0083] In some embodiments, when the coolant filling mode is full-circuit filling, four of the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are controlled to be open, and one four-way valve is closed.

[0084] It can be understood that the coolant filling mode can be divided into full-circuit filling and custom filling.

[0085] When filling the entire circuit, it is necessary to open N-1 four-way valves (N is the total number of four-way valves) to achieve a large series connection of all circuits. At this time, the entire thermal management system can be replenished at any filling port. When filling the entire circuit, the electronic water pump corresponding to the opened four-way valve can also be set to run at a preset duty cycle and running time. During the implementation process, when the user selects full circuit filling, the control module can open the first four-way valve, the second four-way valve, the third four-way valve, and the fourth four-way valve to control the first electronic water pump, the second electronic water pump, the third electronic water pump, and the fourth electronic water pump to run at a 25% duty cycle for 6 minutes. After the operation is completed, the next cycle can be executed as needed.

[0086] During custom refilling, users can select the four-way valves to open and set the corresponding electronic water pumps to operate at a preset duty cycle and duration. In implementation, after the user selects the first and second four-way valves to open, the control module opens the first and second four-way valves and controls the first and second electronic water pumps to operate at a 25% duty cycle for six minutes. After the operation is completed, the next cycle can be performed as needed.

[0087] By controlling the four-way valve, this method enables multiple combinations, allowing for controlled regulation of heat levels across the engine module, intercooler module, electric drive module, battery module, and heater module, reducing vehicle energy consumption and increasing range. Furthermore, by controlling the opening of the four-way valve, the engine module, intercooler module, electric drive module, battery module, and heater module can be connected in series. Selecting any coolant refill module allows for refilling of the entire thermal management system, improving coolant refill efficiency and enhancing maintenance convenience.

[0088] The following describes an embodiment of the device of the present application, which can be used to implement the vehicle thermal management control method described in the above embodiments of the present application. For details not disclosed in the embodiment of the device of the present application, please refer to the embodiment of the vehicle thermal management control method described in the above embodiments of the present application.

[0089] Figure 4 FIG. 1 shows a block diagram of a thermal management control device for a vehicle in one embodiment. Figure 4 As shown, the thermal management control device of the vehicle of the embodiment of the present application includes: a data acquisition module 401 and a four-way valve control module 402, wherein the data acquisition module 401 is used to obtain the working mode or coolant filling mode of the vehicle, and the four-way valve control module 402 is used to control whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are opened according to the working mode or the coolant filling mode.

[0090] In some embodiments, the four-way valve control module 402 is also used to determine whether the first coolant temperature in the intercooler circuit is higher than the second coolant temperature in the engine circuit when the working mode is engine start-up in the engine circuit and warm-up is required; when the first coolant temperature is higher than the second coolant temperature, the second four-way valve is opened and the first four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are closed.

[0091] In some embodiments, the four-way valve control module 402 is also used to control the fourth four-way valve to open and the first four-way valve, the second four-way valve, the third four-way valve and the fifth four-way valve to close when the working mode is the electric drive mode and the battery in the battery circuit needs to be heated.

[0092] In some embodiments, the four-way valve control module 402 is also used to control the first four-way valve to open and the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve to close when the working mode is the engine drive mode, a heating command is received, and the third coolant temperature in the engine circuit reaches a preset temperature.

[0093] In some embodiments, the four-way valve control module 402 is also used to control the fifth four-way valve to open and the first four-way valve, the second four-way valve, the third four-way valve and the fourth four-way valve to close when the working mode is the charging mode; when the working mode is the hybrid mode, the third four-way valve and the fourth four-way valve to open and the first four-way valve and the fifth four-way valve to close.

[0094] In some embodiments, the four-way valve control module 402 is also used to control four of the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve to open and one four-way valve to close when the coolant filling mode is full-circuit filling.

[0095] Based on the same inventive concept, the embodiment of the present application also provides a vehicle thermal management control device, referring to Figure 5, shows a structural schematic diagram of the thermal management control device of a vehicle in an embodiment of the present application, wherein the thermal management control device of the vehicle includes one or more memories 504, one or more processors 502, and at least one computer program (computer program instruction) stored in the memory 504 and executable on the processor 502, and when the processor 502 executes the computer program, the method described above is implemented.

[0096] Among them, Figure 5 In the embodiment of the present invention, a bus architecture (represented by bus 500) is shown. Bus 500 may include any number of interconnected buses and bridges, and bus 500 links various circuits including one or more processors represented by processor 502 and memory represented by memory 504. Bus 500 may also link various other circuits such as peripherals, voltage regulators, and power management circuits, which are well known in the art and therefore will not be described further herein. Bus interface 505 provides an interface between bus 500 and receiver 501 and transmitter 503. Receiver 501 and transmitter 503 may be the same component, namely a transceiver, which provides a unit for communicating with various other devices over a transmission medium. Processor 502 is responsible for managing bus 500 and general processing, while memory 504 may be used to store data used by processor 502 when performing operations.

[0097] Based on the same inventive concept, an embodiment of the present application provides a computer-readable storage medium, in which computer program instructions are stored. When the computer program instructions are executed by a processor, the processor is prompted to implement the steps of the method as described above.

[0098] Based on the same inventive concept, an embodiment of the present application provides a computer program product, including a computer program. When the computer program product is executed by a processor, it prompts the processor to implement the steps of the method described above.

[0099] Based on the same inventive concept, an embodiment of the present application provides a vehicle, including the above-mentioned vehicle thermal management system.

[0100] The functions described herein may be implemented in hardware, software executed by a processor, firmware, or any combination thereof. If implemented in software executed by a processor, the functions may be stored as one or more instructions or codes on or transmitted via a computer-readable medium. Other examples and implementations are within the scope and spirit of this application and the appended claims. For example, due to the nature of software, the functions described above may be implemented using software executed by a processor, hardware, firmware, hardwiring, or a combination of any of these. Furthermore, the functional units may be integrated into a single processing unit, each unit may exist physically separately, or two or more units may be integrated into a single unit.

[0101] In the several embodiments provided in this application, it should be understood that the disclosed technical content can be implemented in other ways. Among them, the device embodiments described above are only exemplary. For example, the division of the units can be a logical function division. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of units or modules, which can be electrical or other forms.

[0102] The units described as separate components may or may not be physically separate, and the components of the control device may or may not be physical units, that is, they may be located in one place or distributed across multiple units. Some or all of the units may be selected according to actual needs to achieve the purpose of the present embodiment.

[0103] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application is essentially or the part that contributes to the prior art or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions for enabling a computer device (which can be a personal computer, a server or a network device, etc.) to execute all or part of the steps of the method described in each embodiment of the present application. The aforementioned storage medium includes: U disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), mobile hard disk, magnetic disk or optical disk, etc. Various media that can store computer program instructions.

[0104] The above merely provides an example of the present application, and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall fall into the scope of claims of the present application.

Claims

1. A thermal management system for a vehicle, characterized in that: include: control module, first coolant filling module, second coolant filling module, engine module, intercooler module, electric drive module, battery module, heater module, first four-way valve, second four-way valve, third four-way valve, fourth four-way valve and fifth four-way valve, wherein, The control module is respectively connected to the first coolant filling module, the second coolant filling module, the engine module, the intercooler module, the electric drive module, the battery module, the heater module, the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve; The first coolant filling module is connected to the engine module; The second coolant filling module is connected to the electric drive module; The first four-way valve is arranged between the engine module and the heater module; The second four-way valve is arranged between the engine module and the intercooler module; The third four-way valve is provided between the intercooling module and the electric drive module; The fourth four-way valve is provided between the electric drive module and the battery module; The fifth four-way valve is disposed between the battery module and the heater module.

2. The thermal management system according to claim 1, characterized in that The engine module includes an engine circuit and a first electronic water pump, and the intercooler module includes an intercooler circuit and a second electronic water pump; wherein, The input end of the first electronic water pump is connected to the first coolant filling module, the output end is connected to the first end of the engine circuit via the first four-way valve and the second four-way valve in sequence, and the control end is connected to the control module; The second end of the engine circuit is connected to the first coolant filling module, and the control end is connected to the control module; The input end of the second electronic water pump is connected to the second four-way valve, the output end is connected to the first end of the intercooling circuit via the third four-way valve, and the control end is connected to the control module; The second end of the intercooling circuit is connected to the second four-way valve, and the control end is connected to the control module.

3. The thermal management system according to claim 2, characterized in that: The electric drive module includes an electric drive circuit and a third electronic water pump, and the battery module includes a battery circuit and a fourth electronic water pump; wherein, The input end of the third electronic water pump is connected to the second coolant filling module, the output end is connected to the first end of the electric drive circuit, and the control end is connected to the control module; The second end of the electric drive circuit is connected to the fourth four-way valve via the third four-way valve, and the control end is connected to the control module; The input end of the fourth electronic water pump is connected to the first end of the battery circuit, the output end is connected to the fourth four-way valve, and the control end is connected to the control module; The second end of the battery circuit is connected to the fourth four-way valve via the fifth four-way valve, and the control end is connected to the control module.

4. The thermal management system according to claim 2, characterized in that: The heating module includes a heating circuit, a heating device and a fifth electronic water pump; wherein, The first end of the warm air circuit is connected to the first four-way valve, the second end is connected to the input end of the fifth electronic water pump via the heating device, and the control end is connected to the control module; The output end of the fifth electronic water pump is connected to the first four-way valve via the fifth four-way valve, and the control end is connected to the control module.

5. A vehicle, characterized in that: A thermal management system for a vehicle comprising the method according to any one of claims 1 to 4.

6. A vehicle thermal management control method, characterized in that: The method applied to a thermal management system of a vehicle according to any one of claims 1 to 4 comprises: Get the vehicle's working mode or coolant filling mode; According to the working mode or the coolant filling mode, the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are controlled to be open.

7. The method according to claim 6, characterized in that According to the working mode, controlling whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened includes: When the working mode is engine start in the engine circuit and requires warming up, determining whether a first coolant temperature in the intercooler circuit is higher than a second coolant temperature in the engine circuit; When the first coolant temperature is higher than the second coolant temperature, the second four-way valve is opened, and the first four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are closed.

8. The method according to claim 6, characterized in that According to the working mode, controlling whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened includes: When the working mode is the electric drive mode and the battery in the battery circuit needs to be heated, the fourth four-way valve is controlled to be open, and the first four-way valve, the second four-way valve, the third four-way valve and the fifth four-way valve are controlled to be closed; or When the working mode is the engine drive mode, a heating command is received, and the temperature of the third coolant in the engine circuit reaches a preset temperature, the first four-way valve is controlled to open, and the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are controlled to close.

9. The method according to claim 6, characterized in that According to the working mode, controlling whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened includes: When the working mode is the charging mode, the fifth four-way valve is controlled to be open, and the first four-way valve, the second four-way valve, the third four-way valve and the fourth four-way valve are controlled to be closed; When the working mode is the hybrid mode, the third four-way valve and the fourth four-way valve are controlled to be open, and the first four-way valve and the fifth four-way valve are controlled to be closed.

10. The method according to claim 6, characterized in that According to the coolant filling mode, controlling whether the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve, and the fifth four-way valve are opened includes: When the coolant filling mode is full-circuit filling, four of the first four-way valve, the second four-way valve, the third four-way valve, the fourth four-way valve and the fifth four-way valve are controlled to be open, and one four-way valve is controlled to be closed.

Citation Information

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