Full-automatic intelligent box making process

Abstract

The invention relates to the technical field of box making processes, in particular to a full-automatic intelligent box making process which specifically comprises the following steps that high-precision cutting is conducted on paperboard materials through die cutting equipment, and the selected paperboard materials are cut into needed shapes and sizes; the bending plate on the periphery of the working table is used for bending the bonding part and the insertion part of the paperboard material, the gluing part is glued through the gluing part, and the cut paperboard material is encircled into a square through the pressing plate and the baffle; and finally, the top surface of the paper box is bent and inserted into the paper box through the clamping plate. According to the box making process, folding and bonding of manual box making can be simulated, the manufactured paper box is good in quality, free of manual interference and high in automation degree, and the machining efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of automatic box making, in particular to a fully automatic intelligent box making process. Background Art

[0002] As people's living standards continue to improve, the requirements for the appearance quality of packaging products are also constantly increasing. There are two production methods for high-quality packaging boxes such as mobile phone boxes, jewelry boxes, gift boxes, cigarette boxes, etc.: manual processing and single-box type automated equipment processing. Among them, the manual frame box making method or the partially automated single-machine frame box making method, due to manual or partially automated equipment processing, the box making quality is unstable, the scrap rate is relatively high, and it requires a large number of workers, and the box making efficiency is low.

[0003] Therefore, a process for fully automatic box making is needed to improve the box making efficiency. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a fully automatic intelligent box-making process, which can simulate manual operations through the actions of a mechanical structure, thereby improving the box-making efficiency. The entire process is automated, and the box-making quality is more consistent.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A fully automatic intelligent box making process, characterized in that it specifically comprises the following steps: Step S1, cutting the cardboard material according to the designed shape and size by a touch cutting machine; Step S2, placing the cut cardboard material horizontally on the work surface of the box making machine, and a lifting crimping plate is provided above the work surface, and the crimping plate performs crimping processing on the side, top surface, bonding part and insertion part of the paper box to facilitate subsequent bending; Step S3, the outer periphery of the push plate is respectively provided with a bending plate, a corresponding bonding part and an insertion part of the paper box, and the cut paperboard material is bent by the bending plate, and glue is applied on the bonding part; Step S4, bend the side of the paper box upward by 90 degrees through the baffle and keep the state; Step S5, bending the insertion parts on the left and right sides of the paper box by two folding plates moving in an arc shape, and keeping the bent state; Step S6, bend the top of the paper box through the L-shaped clamping plate and insert the insertion part into the paper box, thus completing the entire box making process.

[0006] Optionally, in one embodiment of the present invention, the bottom surface of the working table in step S2 is a conveyor belt, which also serves as a bottom support when the paper box is folded.

[0007] Optionally, in one embodiment of the present invention, in step S4, when the baffle bends the side upward, there is a pressure plate inside the paper box to press the bottom surface of the paper box. The pressure plate presses the bottom surface of the paper box and supports the bonding part of the paper box on the inside of the paper box, so that the bonding part can be stably bonded to the other side surface.

[0008] Optionally, in an embodiment of the present invention, the adjustable angle range of the pressing plate in step S6 is 180° to meet different box making processes.

[0009] Optionally, in one embodiment of the present invention, the conveyor belt is a step-by-step conveyor belt.

[0010] Optionally, in one embodiment of the present invention, the cardboard material cut in step S2 is transferred to a work surface of a box making machine by a suction cup robot.

[0011] Beneficial effects of the present invention The fully automatic intelligent box-making process of the present invention simulates manual actions through different mechanical actions to achieve fully automatic box-making, and can independently complete cutting, crimping, folding, gluing, and box-making without manual intervention in the process, which helps to improve production efficiency and makes the processing quality more stable and higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0013] Figure 1 A schematic diagram of the process flow of Example 1 of the present invention; DETAILED DESCRIPTION

[0014] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments. Example 1

[0015] In order to improve the quality and efficiency of box making, a fully automatic intelligent box making process is designed. The specific solution is as follows: like Figure 1 As shown, a fully automatic intelligent box making process is characterized in that it specifically includes the following steps: Step S1, cutting the cardboard material according to the designed shape and size by a touch cutting machine; Taking the inserted square box structure as an example, the touch-cutting machine cuts the cardboard material according to the flat shape of the unfolded carton, including the parts on the side of the carton that need to be glued.

[0016] Step S2, placing the cut cardboard material horizontally on the work surface of the box making machine, and a lifting crimping plate is provided above the work surface, and the crimping plate performs crimping processing on the side, top surface, bonding part and insertion part of the paper box to facilitate subsequent bending; After the cardboard material is placed on the work surface, positioning blocks that can be extended and retracted forward and backward are arranged around the work surface. The positioning blocks can correct the position of the cardboard material, and then the pressing plate descends to press the cardboard material to form fold lines at the bonding part and between the surfaces of the paper box, which is convenient for subsequent folding.

[0017] Step S3, the outer periphery of the push plate is respectively provided with a bending plate, a corresponding bonding part and an insertion part of the paper box, and the cut paperboard material is bent by the bending plate, and glue is applied on the bonding part; The bending plate bends the bonding part and the inserting part of the paper box. The bending plate is bent from bottom to top. After bending, the bonding part is glued to facilitate the subsequent bonding of the side of the paper box. When the bonding part and the inserting part are bent, a lifting fixed plate presses the corresponding side of the paper box to facilitate the bending of the bonding part and the inserting part.

[0018] Step S4, bend the side of the paper box upward by 90 degrees through the baffle to form a square, and keep the state; Specifically, after the adhesive portion is glued, a pressing plate is provided directly above the bottom surface of the paperboard material, and the pressing plate descends to press the bottom surface of the paper box downward, and the baffles around the working table bend the side surfaces of the paperboard material upward until they are enclosed in a square shape. The pressing plate is a hollow square columnar structure, which can support the inside of the paper box when pressed down, and when the adhesive portion contacts the other side surface, the adhesive portion can be fully bonded to the inner side of the paperboard material.

[0019] Step S5, bending the insertion parts on the left and right sides of the paper box by two folding plates moving in an arc shape, and keeping the bent state; An insertion portion is respectively provided at the upper end of two sides of the paper box. The final forming of the paper box requires the insertion portion to be bent inward, and then the top of the paper box is closed to complete it. After the sides of the paper box are enclosed, the insertion portion of this part is in a vertical upward state. To bend it inward, the folding plate needs to move in an arc shape to bend the insertion portion inward.

[0020] Step S6, bend the top of the paper box through the L-shaped clamping plate and insert the insertion part into the paper box, thus completing the entire box making process.

[0021] The insertion portion at the top of the paper box needs to maintain a 90° angle with the top surface of the paper box in order to accurately insert the paper box. Therefore, the front part of the top surface of the paper box and the insertion portion of the top surface are clamped by an L-shaped structure clamp to always maintain a 90° angle. The entire L-shaped structure clamp can also perform an arc movement to bend the top surface of the paper box toward the paper box, and finally insert the insertion portion of the top surface into the paper box to complete the manufacture of the entire paper box.

[0022] The bottom surface of the work surface in step S2 is a conveyor belt, which also serves as a bottom support when the paper box is folded.

[0023] Step S4, when the baffle bends the side upward, there is a pressing plate inside the paper box to press the bottom of the paper box. The pressing plate presses the bottom of the paper box and supports the bonding part of the paper box inside the paper box, so that the bonding part can be stably bonded to the other side.

[0024] The adjustable angle range of the pressing plate in step S6 is 180° to meet different box making processes.

[0025] The conveyor belt is a step-by-step conveyor belt.

[0026] In step S2, the cut cardboard material is transferred to the working table of the box making machine by a suction cup robot.

[0027] The box-making process of this solution realizes fully automatic box-making and can independently complete cutting, crimping, folding, gluing and box-making. The automated mechanical actions simulate the actions of manual box-making. No human intervention is required in the process, which helps to improve production efficiency and make the processing quality more stable and higher.

[0028] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed as above in the form of preferred embodiments, it is not intended to limit the present invention. Any technical personnel in the field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A fully automatic intelligent box making process, characterized in that: The specific steps include: Step S1, cutting the cardboard material according to the designed shape and size by a touch cutting machine; Step S2, placing the cut cardboard material horizontally on the work surface of the box making machine, and a lifting crimping plate is provided above the work surface, and the crimping plate performs crimping processing on the side, top surface, bonding part and insertion part of the paper box to facilitate subsequent bending; Step S3, the outer periphery of the push plate is respectively provided with a bending plate, a corresponding bonding part and an insertion part of the paper box, and the cut paperboard material is bent by the bending plate, and glue is applied on the bonding part; Step S4, bend the side of the paper box upward by 90 degrees through the baffle and keep the state; Step S5, bending the insertion parts on the left and right sides of the paper box by two folding plates moving in an arc shape, and keeping the bent state; Step S6, bend the top of the paper box through the L-shaped clamping plate and insert the insertion part into the paper box, thus completing the entire box making process.

2. The fully automatic intelligent box making process according to claim 1 is characterized in that: The bottom surface of the work surface in step S2 is a conveyor belt, which also serves as a bottom support when the paper box is folded.

3. The fully automatic intelligent box making process according to claim 1 is characterized in that: In the step S4, when the baffle bends the side upward, there is a pressing plate inside the paper box to press the bottom of the paper box. The pressing plate presses the bottom of the paper box and supports the bonding part of the paper box inside the paper box, so that the bonding part can be stably bonded to the other side.

4. The fully automatic intelligent box making process according to claim 1 is characterized in that: The adjustable angle range of the pressing plate in step S6 is 180° to meet different box making processes.

5. The fully automatic intelligent box making process according to claim 2 is characterized in that: The conveyor belt is a step-by-step conveyor belt.

6. The fully automatic intelligent box making process according to claim 1 is characterized in that: The cardboard material cut in step S2 is transferred to the working table of the box making machine by a suction cup robot.

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