A polyurethane hot melt adhesive with excellent bonding performance and electrical disassembly, as well as its preparation method and application
By introducing specific solid electrolytes and silane coupling agents into polyurethane hot melt adhesives, the problems of insufficient bonding strength and heat resistance are solved, and an electrically disassembled polyurethane hot melt adhesive is provided, which is suitable for the disassembly of electronic products.
Patent Information
- Application Number
- CN202411459628.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2044-10-18
AI Technical Summary
Existing electrically disassembled polyurethane hot melt adhesives have deficiencies in bonding strength, heat resistance, and resistance to high temperature and high humidity, making it difficult to meet the needs of electronic product disassembly.
By combining a specific solid electrolyte (oxide-based and sulfide-based) with a silane coupling agent and adjusting the ratio, an electrically decomposable polyurethane hot melt adhesive is formed to ensure bonding strength and heat resistance.
It achieves high bonding strength, good heat resistance and resistance to high temperature and high humidity, and has the ability to be electrically disassembled, making it suitable for the disassembly needs of electronic products.
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Figure BDA0005091501460000131
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of polyurethane hot melt adhesives, and in particular relates to a polyurethane hot melt adhesive with excellent bonding performance and electrical disassembly, as well as a preparation method and application thereof. Background Art
[0002] In the bonding application of electronic products, polyurethane hot melt adhesive is widely used in electronic products such as smartphones, tablets, smart watches, and TWS headphones because it can achieve high bonding strength after curing. However, in the actual production process of electronic products, it is often necessary to disassemble some of the bonded parts for reassembly, repair, recycling, etc. The main resin of polyurethane hot melt adhesive is an oligomer terminated by isocyanate groups, and the isocyanate groups can react with moisture in the air to complete the curing to form a cross-linked chemical structure, thereby achieving high bonding strength. The covalent bond obtained by the reaction of isocyanate groups with moisture is irreversible, and the cross-linked structure is difficult to be destroyed. It is usually difficult to disassemble after complete curing, and it is often necessary to use large external forces, high temperatures, chemical reagents, etc. to achieve the purpose of debonding, which can easily cause damage to the bonding substrate during the debonding process. Since electronic product components are often of high value, this requires finding a more gentle way to debond. In recent years, a technology has emerged that adds alkali metal salts and a solvated matrix to polyurethane hot melt adhesives to form a liquid electrolyte, allowing them to be disassembled under electrical conditions. This allows for gentle disassembly without damaging the electronic adhesive substrate. However, while existing electrically disassemblyable polyurethane hot melt adhesives possess this capability, they still significantly lag behind traditional, widely used polyurethane hot melt adhesives in terms of bonding strength, curing speed, heat resistance, and high-temperature and high-humidity resistance, limiting their widespread use. Summary of the Invention
[0003] The purpose of the present invention is to address the shortcomings of the prior art electrically degradable polyurethane hot melt adhesive, such as poor bonding strength and poor heat resistance and high temperature and high humidity resistance, and to provide an electrically degradable polyurethane hot melt adhesive with high bonding strength, good heat resistance and high temperature and high humidity resistance, as well as a preparation method and application thereof.
[0004] In a first aspect, the present invention provides a polyurethane hot melt adhesive, wherein the raw materials for preparing the polyurethane hot melt adhesive contain a solid electrolyte, a polyol compound, a polyisocyanate compound, a silane coupling agent, and optionally a tackifying resin, a catalyst, and a water absorbent; the solid electrolyte is an oxide-based solid electrolyte and / or a sulfide-based solid electrolyte; the mass ratio of the solid electrolyte, the polyol compound, and the silane coupling agent is (5-35):100:(5-25).
[0005] In some specific embodiments, the content of the solid electrolyte is 5 to 15 parts by weight, the content of the polyol compound is 45 to 65 parts by weight, the content of the polyisocyanate compound is 10 to 20 parts by weight, the content of the silane coupling agent is 5 to 10 parts by weight, the content of the tackifying resin is 0 to 15 parts by weight, the content of the catalyst is 0 to 2 parts by weight, and the content of the water absorbent is 0 to 2 parts by weight.
[0006] In some specific embodiments, the ionic conductivity of the solid electrolyte at room temperature is 10 -4 S / cm or more.
[0007] In some specific embodiments, the D50 or D90 particle size of the solid electrolyte is 0.3 to 30 μm.
[0008] In some specific embodiments, the number average molecular weight of the polyol compound is 1000 to 4000 g / mol.
[0009] In some specific embodiments, the polyol compound is selected from at least one of polyester polyol, polyether polyol, polycarbonate polyol and polyalkylene polyol.
[0010] In some specific embodiments, the polyisocyanate compound is selected from at least one of isophorone diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, hexamethylene diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, diphenylmethane-4,4'-diisocyanate, diphenylmethane-2,4'-diisocyanate, hydrogenated xylylene diisocyanate, 1,5-naphthalene diisocyanate, 1,5-pentane diisocyanate, 1,4-phenylene diisocyanate, m-xylylene diisocyanate, tetramethylxylylene diisocyanate, norbornane dimethylene isocyanate, lysine diisocyanate, triphenylmethane triisocyanate, thiophosphoric acid triphenyl isocyanate and 1,6,11-undecane triisocyanate.
[0011] In some specific embodiments, the tackifying resin is selected from at least one of thermoplastic acrylic resin, polyurethane resin, rosin resin, petroleum resin, terpene resin, EVA resin, and amorphous polyolefin resin.
[0012] In some specific embodiments, the silane coupling agent is selected from 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropylmethyldiethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-aminopropyltrimethoxysilane, 3- At least one of aminopropyltriethoxysilane, 3-(2-aminoethyl)aminopropyltrimethoxysilane, 3-(2-aminoethyl)aminopropyltriethoxysilane, 3-(2-aminoethyl)aminopropylmethyldimethoxysilane, 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropyltriethoxysilane, 3-(meth)acryloxypropylmethyldimethoxysilane, 3-(meth)acryloxypropylmethyldiethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, and 3-isocyanatepropyltrimethoxysilane.
[0013] In some specific embodiments, the catalyst is selected from at least one of dibutyltin dilaurate, stannous octoate, triethylamine, diethylenetriamine, triethylenediamine, N-ethylmorpholine and 2,2-dimorpholinodiethyl ether.
[0014] In some specific embodiments, the water absorbent is selected from at least one of a molecular sieve desiccant, an oxazolidine desiccant, p-methylbenzenesulfonyl isocyanate, and triethyl orthoformate.
[0015] In a second aspect, the present invention provides a method for preparing the above-mentioned polyurethane hot melt adhesive, which comprises uniformly mixing a solid electrolyte, a polyol compound, a polyisocyanate compound, a silane coupling agent, and optional tackifying resin, a catalyst, and a water absorbent to obtain a polyurethane hot melt adhesive.
[0016] In a third aspect, the present invention also provides the use of the above-mentioned polyurethane hot melt adhesive in bonding electronic products.
[0017] In existing polyurethane hot melt adhesives, detachability is usually achieved by adding liquid electrolytes. However, although the use of liquid electrolytes can give polyurethane hot melt adhesives the ability to be detached when electrically powered, it will seriously affect the bonding strength of the polyurethane hot melt adhesive. In this regard, the inventors of the present invention, after in-depth research, found that one of the main reasons for the significant decrease in the bonding strength of polyurethane hot melt adhesives is that the liquid electrolyte is a liquid substance and is difficult to solidify. After the polyurethane hot melt adhesive is completely solidified, the unsolidified liquid electrolyte will remain in the curing system to form a "plasticizer", which changes the internal structure of the curing system. The presence of this "plasticizer" has a significant negative impact on the bonding strength and will significantly reduce the bonding performance of the polyurethane hot melt adhesive. In addition, due to the poor compatibility between inorganic solid electrolyte materials and organic polyurethane hot melt adhesives, it is usually difficult to evenly disperse them in the polyurethane hot melt adhesive system, which limits its application in electrically disassembled polyurethane hot melt adhesives.
[0018] The key to the present invention is to disregard the limitation of the traditional concept that inorganic solid electrolytes are difficult to evenly disperse in the polyurethane hot melt adhesive system and should be used with caution. Specific solid electrolytes (oxide-based solid electrolytes and / or sulfide-based solid electrolytes) are introduced into the polyurethane hot melt adhesive system in the presence of a silane coupling agent, and the ratio between the solid electrolyte, polyol compound and silane coupling agent is regulated. The resulting polyurethane hot melt adhesive not only has electrically disassembly properties, but also has the advantages of high bonding strength, good heat resistance and high temperature and high humidity resistance. The reasons for this may be speculated to be: oxide-based solid electrolytes and sulfide-based solid electrolytes themselves have high ionic conductivity in the solid state, and can undergo Faraday electrochemical reactions under power-on conditions, weakening the bonding force at the adhesive bonding interface, thereby giving the polyurethane hot melt adhesive detachable properties. In addition, these two specific solid electrolytes, oxide-based solid electrolytes and sulfide-based solid electrolytes, have good compatibility with polyurethane hot melt adhesives under the synergistic action of silane coupling agents and can be well dispersed in the polyurethane hot melt adhesive system. At the same time, oxide-based solid electrolytes and sulfide-based solid electrolytes will not cause the polyurethane hot melt adhesive to form "plasticizers" after curing, causing its internal structure to change and affecting the bonding strength. On the contrary, oxide-based solid electrolytes and sulfide-based solid electrolytes themselves can also serve as fillers to reinforce the colloid, thereby improving the bonding properties of the polyurethane hot melt adhesive and improving the bonding strength, heat resistance, and high temperature and high humidity resistance. In summary, the polyurethane hot melt adhesive provided by the present invention has high bonding strength and good heat resistance, high temperature and high humidity resistance, and can be electrically disassembled, providing a solution, product, and method for application scenarios with high requirements for bonding reliability and the need for adhesive disassembly during actual production. DETAILED DESCRIPTION
[0019] The raw materials for preparing the polyurethane hot melt adhesive provided by the present invention contain a solid electrolyte, a polyol compound, a polyisocyanate compound, a silane coupling agent, and optionally a tackifying resin, a catalyst, and a water absorbent. The mass ratio of the solid electrolyte to the polyol compound is (5-35):100, such as 5:100, 10:100, 15:100, 20:100, 25:100, 30:100, 35:100, or any value therebetween. The mass ratio of the polyol compound to the silane coupling agent is 100:(5-25), such as 100:5, 100:10, 100:15, 100:20, 100:25, or any value therebetween. The solid electrolyte is an oxide-based solid electrolyte and / or a sulfide-based solid electrolyte. The structural features of the oxide-based solid electrolyte are preferably selected from at least one of NASICON type, garnet type, and perovskite type. The structural characteristics of the sulfide-based solid electrolyte are preferably at least one of amorphous, crystalline and glass-ceramic.
[0020] In the present invention, the amount of the solid electrolyte is preferably 5 to 15 parts by weight, such as 5, 8, 10, 12, 15 parts by weight or any value therebetween; the amount of the polyol compound is preferably 45 to 65 parts by weight, such as 45, 48, 50, 52, 55, 58, 60, 62, 65 parts by weight or any value therebetween; the amount of the polyisocyanate compound is preferably 10 to 20 parts by weight, such as 10, 12, 15, 18, 20 parts by weight or any value therebetween; the amount of the silane coupling agent is preferably 5 to 10 parts by weight , such as 5, 6, 7, 8, 9, 10 parts by weight or any value therebetween; the amount of the tackifying resin is preferably 0 to 15 parts by weight, such as 0, 5, 8, 10, 12, 15 parts by weight or any value therebetween; the amount of the catalyst is preferably 0 to 2 parts by weight, such as 0, 0.1, 0.2, 0.5, 0.8, 1, 1.5, 2 parts by weight or any value therebetween; the amount of the water absorbent is preferably 0 to 2 parts by weight, such as 0, 0.1, 0.2, 0.5, 0.8, 1, 1.5, 2 parts by weight or any value therebetween.
[0021] In the present invention, the solid electrolyte is an oxide-based solid electrolyte and / or a sulfide-based solid electrolyte. The ionic conductivity of the oxide-based solid electrolyte and / or the sulfide-based solid electrolyte at room temperature is generally 10 -4S / cm or more, and its source and type can be various existing options. The D50 or D90 particle size of the solid electrolyte is preferably 0.3 to 30 μm, such as 0.3 μm, 0.5 μm, 0.8 μm, 1 μm, 5 μm, 10 μm, 20 μm, 30 μm or any value therebetween. When the D50 or D90 particle size of the solid electrolyte is within the above-mentioned preferred range, it is more conducive to the uniform dispersion of the solid electrolyte in the polyurethane hot melt adhesive system, giving it good electrical disassembly performance, and it is also more conducive to the reinforcing role of the solid electrolyte as a filler, and cooperating with other raw material components to improve the bonding strength, heat resistance and high temperature and high humidity resistance of the polyurethane hot melt adhesive system. The term "D50 or D90 particle size" refers to the particle size corresponding to when the cumulative particle size distribution percentage of a sample reaches 50% or 90%.
[0022] In the present invention, the number average molecular weight (Mn) of the polyol compound is preferably 1000 to 4000 g / mol, such as 1000 g / mol, 1500 g / mol, 2000 g / mol, 2500 g / mol, 3000 g / mol, 3500 g / mol, 4000 g / mol, or any value therebetween. The type and source of the polyol compound can be any of the existing options, preferably at least one selected from polyester polyols, polyether polyols, polycarbonate polyols, and polyalkylene polyols. Specifically, the polyester polyol can be a polyester polyol obtained by reacting a polycarboxylic acid with a polyol, or a poly-ε-caprolactone polyol obtained by ring-opening polymerization of ε-caprolactone. The polycarboxylic acid is preferably at least one of terephthalic acid, isophthalic acid, 1,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, decamethylene dicarboxylic acid, and dodecamethylene dicarboxylic acid. The polyol is preferably at least one of ethylene glycol, propylene glycol, 1,3-propylene glycol, 1,4-butanediol, neopentyl glycol, 1,5-pentanediol, 1,6-hexanediol, diethylene glycol, and cyclohexanediol. The polyether polyol may be at least one of a random copolymer, a block copolymer, and a bisphenol-type polyoxyalkylene modified form of ethylene glycol, propylene glycol, tetrahydrofuran, 3-methyltetrahydrofuran, or a derivative thereof. The bisphenol-type polyoxyalkylene modified form is a polyether polyol obtained by adding alkylene oxide to the active hydrogen portion of the bisphenol-type molecular skeleton, and may be a random copolymer and / or a block copolymer. The alkylene oxide is preferably at least one of ethylene oxide, propylene oxide, butylene oxide, and isobutylene oxide. The carbonate polyol may be exemplarily at least one of polycarbonate 1,6-hexanediol, polycarbonate-1,4-butanediol-1,6-hexanediol, polycarbonate-1,5-pentanediol-1,6-hexanediol, polycarbonate-caprolactone hexanediol, polycarbonate-1,4-cyclohexanedimethanol-1,6-hexanediol, polyethylene carbonate, polypropylene carbonate, polybutylene carbonate, and polyhexane carbonate. The polyalkylene polyol may be exemplarily at least one of polybutadiene polyol, hydrogenated polybutadiene polyol, and hydrogenated polyisoprene polyol.
[0023] In the present invention, the type and source of the polyisocyanate compound can be various existing options, preferably at least one selected from isophorone diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, hexamethylene diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, diphenylmethane-4,4'-diisocyanate, diphenylmethane-2,4'-diisocyanate, hydrogenated xylylene diisocyanate, 1,5-naphthalene diisocyanate, 1,5-pentane diisocyanate, 1,4-phenylene diisocyanate, m-xylylene diisocyanate, tetramethylxylylene diisocyanate, norbornane dimethylene isocyanate, lysine diisocyanate, triphenylmethane triisocyanate, thiophosphoric acid triphenyl isocyanate and 1,6,11-undecane triisocyanate.
[0024] In the present invention, the type and source of the tackifying resin can be various existing options, preferably at least one selected from thermoplastic acrylic resin, polyurethane resin, rosin resin, petroleum resin, terpene resin, EVA resin, and amorphous polyolefin resin.
[0025] In the present invention, the type and source of the silane coupling agent can be various existing options, preferably at least one selected from mercaptosilane, epoxysilane, aminosilane, alkenylsilane and isocyanate silane, and specific examples thereof include but are not limited to: 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropylmethyldiethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-epoxy At least one of propoxypropylmethyldiethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-(2-aminoethyl)aminopropyltrimethoxysilane, 3-(2-aminoethyl)aminopropyltriethoxysilane, 3-(2-aminoethyl)aminopropylmethyldimethoxysilane, 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropyltriethoxysilane, 3-(meth)acryloxypropylmethyldimethoxysilane, 3-(meth)acryloxypropylmethyldiethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, and 3-isocyanatepropyltrimethoxysilane. The addition of a silane coupling agent helps promote uniform dispersion of the solid electrolyte in the polyurethane hot melt adhesive system, thereby facilitating the electrical disassembly of the polyurethane hot melt adhesive system.
[0026] In the present invention, the type and source of the catalyst can be various existing options, preferably at least one selected from dibutyltin dilaurate, stannous octoate, triethylamine, diethylenetriamine, triethylenediamine, N-ethylmorpholine and 2,2-dimorpholinodiethyl ether.
[0027] In the present invention, the type and source of the water absorbent can be various existing options, preferably at least one selected from molecular sieve desiccant, oxazolidine desiccant, p-toluenesulfonyl isocyanate and triethyl orthoformate.
[0028] The present invention provides a method for preparing a polyurethane hot melt adhesive, comprising uniformly mixing a solid electrolyte, a polyol compound, a polyisocyanate compound, a silane coupling agent, and optionally a tackifying resin, a catalyst, and a water absorbent to obtain a polyurethane hot melt adhesive. The present invention does not particularly limit the mixing conditions. In a preferred embodiment, the mixing method specifically comprises the following steps: S1. mixing the solid electrolyte, the polyol compound, the silane coupling agent, and optionally a tackifying resin and a water absorbent, followed by vacuum dehydration to obtain a pretreated product; S2. mixing the pretreated product with a polyisocyanate compound and optionally a catalyst to obtain a polyurethane hot melt adhesive.
[0029] In the preparation process of the above-mentioned polyurethane hot melt adhesive, in step S1, the conditions for vacuum dehydration include: the temperature is preferably 100-120°C, such as 100°C, 105°C, 110°C, 115°C, 120°C or any value therebetween; the time is preferably 1-5h, such as 1h, 2h, 3h, 4h, 5h or any value therebetween; the stirring speed is preferably 100-200r / min, such as 100r / min, 120r / min, 150r / min, 180r / min, 200r / min or any value therebetween.
[0030] In the preparation process of the above-mentioned polyurethane hot melt adhesive, in step S2, the mixing treatment conditions include: the temperature is preferably 70-90°C, such as 70°C, 75°C, 80°C, 85°C, 90°C or any value therebetween; the time is preferably 1-5h, such as 1h, 2h, 3h, 4h, 5h or any value therebetween; the stirring speed is preferably 100-200r / min, such as 100r / min, 120r / min, 150r / min, 180r / min, 200r / min or any value therebetween.
[0031] The reactive polyurethane hot melt adhesive provided by the present invention can be applied to an electrically conductive adhesive substrate. The voltage for electrical disassembly can be 1 to 100 V, such as 1 V, 5 V, 9 V, 10 V, 20 V, 50 V, 60 V, 80 V, 100 V, or any value therebetween. The electrical disassembly time can be 1 second to 60 minutes, such as 1 second, 2 seconds, 5 seconds, 10 seconds, 30 seconds, 50 seconds, 1 minute, 2 minutes, 5 minutes, 10 minutes, 20 minutes, 30 minutes, 40 minutes, 50 minutes, 60 minutes, or any value therebetween. In addition, the adhesive substrate used for the reactive polyurethane hot melt adhesive is a conductive substrate.
[0032] The present invention will be described in detail below through specific examples.
[0033] The parts involved in the following examples and comparative examples are all parts by weight.
[0034] The raw materials and sources in the following examples and comparative examples are as follows:
[0035] Polyhexanediol adipate diol, purchased from Qingdao Xinyutian Chemical Company, brand POL-538, Mn = 3000 g / mol; polyoxypropylene ether diol, purchased from Dow Chemical Company, brand Voranol-2120, Mn = 2000 g / mol; polybutylene adipate diol, purchased from Qingdao Xinyutian Chemical Company, brand POL-3112, Mn = 1000 g / mol; polyneopentyl adipate diol, purchased from Qingdao Xinyutian Chemical Company, brand POL-756, Mn = 2000 g / mol; poly-1,5-pentanediol-1,6-hexanediol carbonate diol, purchased from Ube Industries, brand ETERNACOLL PH-100, Mn = 1000 g / mol; polycaprolactone diol, purchased from Perstorp, brand CAPA-2200P, Mn = 2000 g / mol; polytetramethylene ether diol, purchased from PTG, South Korea, brand PTMEG 3000, Mn = 3000 g / mol; polyhexane adipate diol, purchased from Qingdao Xinyutian Chemical Company, brand POL-5112, Mn = 1000 g / mol; polybutylene adipate diol, purchased from Qingdao Xinyutian Chemical Company, brand POL-356, Mn = 2000 g / mol.
[0036] NASICON oxide-based solid electrolyte LATP, D50 = 0.3 μm, purchased from Zhejiang Fengli New Energy Technology Co., Ltd., brand LATP-300, ionic conductivity ≥ 6*10 at room temperature -4S / cm; sulfide-based solid electrolyte FL-LPSC, D50 = 30 μm, purchased from Zhejiang Fengli New Energy Technology Co., Ltd., brand LPSC-30000, the ionic conductivity at room temperature is 1*10 -2 S / cm; garnet-type oxide-based solid electrolyte FL-GTEP, D50 = 0.5 μm, purchased from Zhejiang Fengli New Energy Technology Co., Ltd., brand GTEP-500, ionic conductivity ≥ 8*10 at room temperature -4 S / cm; sulfide-based solid electrolyte FL-LPSC, D90 = 20 μm, purchased from Zhejiang Fengli New Energy Technology Co., Ltd., brand LPSC-20000, with an ionic conductivity of 6*10 at room temperature. -3 S / cm; NASICON oxide-based solid electrolyte LATP, D50 = 0.6 μm, purchased from Zhejiang Fengli New Energy Technology Co., Ltd., brand LATP-600, ionic conductivity ≥ 6*10 at room temperature -4 S / cm; NASICON oxide-based solid electrolyte LATP, D50 = 0.1 μm, purchased from Bluegoo New Energy Technology Co., Ltd., brand LG1117, with an ionic conductivity of 5*10 at room temperature. -4 S / cm~1*10 - 3 S / cm; sulfide-based solid electrolyte LGPS, D50 = 50 μm, purchased from Shenzhen ASML New Energy Co., Ltd., brand LGPS-50 μm, with an ionic conductivity of ≥7*10 at room temperature. -3 S / cm; Polyethylene oxide PEO solid electrolyte, purchased from Cluder, brand E-30, ionic conductivity at room temperature is 6.29*10 -6 S / cm.
[0037] The p-toluenesulfonyl isocyanate water absorbent was purchased from Borchers, Germany, with the brand name Additive TI; the triethyl orthoformate water absorbent was purchased from Borchers, Germany, with the brand name Additive OF; and the adsorbent molecular sieve water absorbent was purchased from ARkEMA, with the brand name Siliporite SA1702.
[0038] Example 1
[0039] 40.22 parts of poly(hexamethylene adipate) diol POL-538 (Mn=3000 g / mol), 22.98 parts of polyoxypropylene ether diol Voranol-2120 (Mn=2000 g / mol), 10.00 parts of acrylic resin BR-106, 7.50 parts of NASICON-type oxide-based solid electrolyte LATP (D50=0.3 μm), 7.00 parts of 3-mercaptopropyltrimethoxysilane, and 0.50 parts of water absorbent Additive TI were added to a reaction bottle, heated to 110° C., and vacuum dehydrated for 2 h under stirring conditions at 150 r / min; then cooled to 80° C., 11.49 parts of 4,4′-diphenylmethane diisocyanate (MDI) and 0.30 parts of stannous octoate were added, and the mixture was reacted for 2 h under stirring conditions at 150 r / min, and then discharged to obtain a polyurethane hot melt adhesive, which was vacuum sealed and stored.
[0040] Example 2
[0041] 19.95 parts of polybutylene adipate diol POL-3112 (Mn = 1000 g / mol), 39.90 parts of polyneopentyl adipate diol POL-756 (Mn = 2000 g / mol), 10.00 parts of thermoplastic polyurethane resin Pearlbond 523, 5.00 parts of sulfide-based solid electrolyte FL-LPSC (D50 = 30 μm), 5.00 parts of 3-glycidoxypropyltrimethoxysilane, and 0.10 parts of water absorbent Additive OF were added to a reaction bottle, heated to 110° C., and vacuum dehydrated for 2 h under stirring conditions of 150 r / min; then cooled to 80° C., 19.95 parts of 4,4'-diphenylmethane diisocyanate (MDI) and 0.10 parts of dibutyltin dilaurate were added, and the mixture was reacted for 2 h under stirring conditions of 150 r / min, and then discharged to obtain a polyurethane hot melt adhesive, which was vacuum sealed and stored.
[0042] Example 3
[0043] 15.80 parts of polycarbonate-1,5-pentanediol-1,6-hexanediol ester diol ETERNACOLL PH-100 (Mn=1000 g / mol), 31.59 parts of polycaprolactone diol CAPA-2200P (Mn=2000 g / mol), 15.00 parts of acrylic resin BM751, 15.00 parts of garnet-type oxide-based solid electrolyte FL-GTEP (D50=0.5 μm), 10.00 parts of 3-glycidoxypropyltrimethoxysilane, 1.00 parts of water absorbent Siliporite SA1702 was added to the reaction bottle, heated to 110°C, and vacuum dehydrated for 2 hours under stirring conditions of 150 r / min; then the temperature was lowered to 80°C, 10.61 parts of hexamethylene diisocyanate (HDI) and 1.00 parts of 2,2-dimorpholinodiethyl ether were added, and the reaction was carried out under stirring conditions of 150 r / min for 2 hours before discharging to obtain a polyurethane hot melt adhesive, which was then vacuum sealed for storage.
[0044] Example 4
[0045] 43.15 parts of polytetramethylene glycol PTMEG 3000 (Mn = 3000 g / mol), 14.38 parts of polyhexamethylene adipate diol POL-5112 (Mn = 1000 g / mol), 8.00 parts of amorphous polyolefin APAO resin VESTOPLAST 520, 10.00 parts of sulfide-based solid electrolyte FL-LPSC (D90 = 20 μm), 8.50 parts of vinyltrimethoxysilane, and 1.20 parts of water absorbent Additive TI were added to a reaction bottle, heated to 110 ° C, and vacuum dehydrated for 2 hours under stirring conditions of 150 r / min; then cooled to 80 ° C, 12.77 parts of isophorone diisocyanate (IPDI) and 2.00 parts of dibutyltin dilaurate were added, and the mixture was reacted for 2 hours under stirring conditions of 150 r / min. After discharge, the polyurethane hot melt adhesive was obtained and vacuum sealed for storage.
[0046] Example 5
[0047] 26.90 parts of polyoxypropylene ether diol Voranol-2120 (Mn = 2000 g / mol), 26.90 parts of polybutylene adipate diol POL-356 (Mn = 2000 g / mol), 12.00 parts of thermoplastic polyurethane resin Pearlbond539, 11.00 parts of NASICON type oxide-based solid electrolyte LATP (D50 = 0.6 μm), 6.80 parts of 3-mercaptopropyltrimethoxysilane, and 0.80 parts of water absorbent Additive OF were added to a reaction bottle, heated to 110 ° C, and vacuum dehydrated for 2 hours under stirring conditions of 150 r / min; then cooled to 80 ° C, 14.10 parts of 4,4-diisocyanate dicyclohexylmethane (HMDI) and 1.50 parts of stannous octoate were added, and the mixture was reacted for 2 hours under stirring conditions of 150 r / min, and then discharged to obtain a polyurethane hot melt adhesive, which was vacuum sealed and stored.
[0048] Example 6
[0049] A polyurethane hot melt adhesive was prepared according to the method of Example 1, except that the same number of NASICON-type oxide-based solid electrolyte LATP with D50 = 0.1 μm was used instead of the NASICON-type oxide-based solid electrolyte LATP with D50 = 0.3 μm. The other conditions were the same as those in Example 1. The polyurethane hot melt adhesive was prepared and vacuum-sealed for storage.
[0050] Example 7
[0051] A polyurethane hot melt adhesive was prepared according to the method of Example 1, except that the same number of sulfide-based solid electrolyte LGPS-50μm with D50=50μm was used instead of the NASICON-type oxide-based solid electrolyte LATP with D50=0.3μm. The other conditions were the same as those in Example 1, thereby preparing a polyurethane hot melt adhesive.
[0052] Comparative Example 1
[0053] A reference polyurethane hot melt adhesive was prepared according to the method of Example 1, except that NASICON-type oxide-based solid electrolyte LATP (D50=0.3 μm) was not added. The other conditions were the same as those in Example 1. The reference polyurethane hot melt adhesive was thus prepared and stored in a vacuum sealed state.
[0054] Comparative Example 2
[0055] A reference polyurethane hot melt adhesive was prepared according to the method of Example 1, except that the addition amount of NASICON-type oxide-based solid electrolyte LATP (D50=0.3 μm) was reduced to 1.00 parts. The other conditions were the same as those in Example 1. The reference polyurethane hot melt adhesive was prepared and stored in a vacuum sealed state.
[0056] Comparative Example 3
[0057] A reference polyurethane hot melt adhesive was prepared according to the method of Example 1, except that the amount of 3-mercaptopropyltrimethoxysilane added was reduced to 1.0 part. The other conditions were the same as those in Example 1. Thus, a reference polyurethane hot melt adhesive was prepared and stored in a vacuum sealed state.
[0058] Comparative Example 4
[0059] 34.03 parts of poly(hexamethylene adipate) diol POL-538 (Mn=3000 g / mol), 19.45 parts of polyoxypropylene ether diol Voranol-2120 (Mn=2000 g / mol), 10.00 parts of acrylic resin BR-106, 7.50 parts of lithium trifluoromethanesulfonate, 17.50 parts of propylene carbonate, and 0.50 parts of water absorbent Additive TI were added to a reaction bottle, heated to 110°C, and vacuum dehydrated for 2 hours under stirring conditions at 150 r / min; then the temperature was lowered to 80°C, 9.72 parts of 4,4'-diphenylmethane diisocyanate (MDI) and 0.30 parts of stannous octoate were added, and the reaction was carried out under stirring conditions at 150 r / min for 2 hours before discharging to obtain a reference polyurethane hot melt adhesive containing liquid electrolyte, which was vacuum sealed and stored.
[0060] Comparative Example 5
[0061] A reference polyurethane hot melt adhesive was prepared according to the method of Example 1, except that a polyethylene oxide PEO solid electrolyte (Cluder, brand E-30, with an ionic conductivity of 6.29*10 at room temperature) was used. -6 S / cm) instead of NASICON-type oxide-based solid electrolyte LATP (D50=0.3 μm), and the other conditions were the same as those in Example 1, thereby preparing a reference polyurethane hot melt adhesive.
[0062] Test Case
[0063] The polyurethane hot melt adhesives prepared in the above examples and comparative examples were tested for adhesion performance, heat resistance, and high temperature and high humidity resistance before and after power-on according to the following methods. The results are shown in Table 1.
[0064] (1) Bonding strength test at different curing times before power on: The polyurethane hot melt adhesive obtained in the embodiment and the comparative example was dispensed at 110°C using a dispensing machine, and a rectangular adhesive line of 25mm*4mm was applied to the stainless steel substrate; then, another stainless steel substrate was bonded to the stainless steel substrate. After bonding, the sample was cured in an environment of 25°C and 50% RH for 30min and 1d, respectively. Then, the prepared bonding sample was run in the shear direction at a speed of 10mm / min using a universal material testing machine until the bonding of the sample failed. The maximum force value displayed by the instrument was recorded, and the shear bonding strength of the adhesive to the stainless steel substrate after curing for 30min and 1d was calculated based on the bonding area.
[0065] (2) Bonding strength after power-on: The sample to be tested was obtained after the glue was dispensed and cured for 1 day according to the method in (1). The positive and negative wires of the DC power supply were clamped at the two ends of the sample respectively. The sample was powered at 48V for 30 minutes or at 60V for 20 minutes. After the power-on was completed, the sample was removed. The prepared bonding sample was run along the shear direction at a speed of 10mm / min using a universal material testing machine until the sample failed to bond. The maximum force value displayed by the instrument was recorded. The shear bonding strength of the adhesive to the stainless steel substrate after power-on was calculated based on the bonding area (when the bonding strength is below 2MPa, it is detachable).
[0066] (3) Heat resistance (80°C): The test sample was obtained after curing for 1 day according to the method in (1). The test sample was placed in an 80°C oven for 20 minutes. The prepared bonding sample was run in an 80°C environment at a speed of 10 mm / min along the shear direction using a universal material testing machine until the bonding of the sample failed. The maximum force value displayed by the instrument was recorded, and the shear bonding strength of the adhesive to the stainless steel substrate in a high temperature environment of 80°C was calculated based on the bonding area.
[0067] (4) Resistance to high temperature and high humidity (85°C, 85% RH): The test sample was obtained after curing for 1 day according to the method in (1). The test sample was placed in a high temperature and high humidity oven at 85°C and 85% RH for 7 days. The prepared bonding sample was run in the shear direction at a speed of 10 mm / min using a universal material testing machine until the bonding of the sample failed. The maximum force value displayed by the instrument was recorded, and the shear bonding strength of the adhesive to the stainless steel substrate after high temperature and high humidity aging was calculated based on the bonding area.
[0068] Table 1
[0069]
[0070] As can be seen from the results of Examples 1 to 7, the polyurethane hot melt adhesive provided by the present invention not only has a significant decrease in bonding strength after power is applied (dropped to below 2MPa), and is detachable, but also has a fast curing speed, high bonding strength, good heat resistance, high temperature and high humidity resistance, and excellent bonding performance. As can be seen from the results of Example 1 and Comparative Examples 1, 2, and 5, when no oxide-based or sulfide-based solid electrolyte is added, or the amount of solid electrolyte added is too small, or a polymer-based solid electrolyte is added, the bonding strength of the polyurethane hot melt adhesive after power is applied is much higher than 2MPa, and it is not detachable. At the same time, the bonding strength, heat resistance, and high temperature and high humidity resistance of the polyurethane hot melt adhesive before power is applied are reduced. As can be seen from the results of Example 1 and Comparative Example 3, when the amount of silane coupling agent added is too small, the bonding strength, heat resistance, and high humidity and high temperature resistance of the polyurethane hot melt adhesive are poor, and the bonding strength decreases less after power is applied, and the bonding strength is greater than 2MPa, and it is not detachable. It can be seen from the results of Example 1 and Comparative Example 4 that compared with the traditional electrically degradable polyurethane hot melt adhesive obtained by adding alkali metal salts and a solvated matrix, the polyurethane hot melt adhesive provided in Example 1 not only has the same electrically degradable performance, but also has the advantages of fast curing speed, excellent bonding performance, good heat resistance, and resistance to high temperature and high humidity.
[0071] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention without departing from the principles and purpose of the present invention.
Claims
1. A polyurethane hot melt adhesive, characterized in that: The raw materials for preparing the polyurethane hot melt adhesive include a solid electrolyte, a polyol compound, a polyisocyanate compound, a silane coupling agent, and optionally a tackifying resin, a catalyst, and a water absorbent; the solid electrolyte is an oxide-based solid electrolyte and / or a sulfide-based solid electrolyte; the ionic conductivity of the solid electrolyte at room temperature is 10 -4 S / cm or above; the mass ratio of the solid electrolyte, the polyol compound and the silane coupling agent is (5-35):100:(5-25).
2. The polyurethane hot melt adhesive according to claim 1, characterized in that: The content of the solid electrolyte is 5 to 15 parts by weight, the content of the polyol compound is 45 to 65 parts by weight, the content of the polyisocyanate compound is 10 to 20 parts by weight, the content of the silane coupling agent is 5 to 10 parts by weight, the content of the tackifying resin is 0 to 15 parts by weight, the content of the catalyst is 0 to 2 parts by weight, and the content of the water absorbent is 0 to 2 parts by weight.
3. The polyurethane hot melt adhesive according to claim 1, characterized in that: The D50 or D90 particle size of the solid electrolyte is 0.3 to 30 μm.
4. The polyurethane hot melt adhesive according to claim 1, characterized in that: The number average molecular weight of the polyol compound is 1000 to 4000 g / mol.
5. The polyurethane hot melt adhesive according to claim 1, characterized in that: The polyol compound is at least one selected from polyester polyol, polyether polyol, polycarbonate polyol and polyalkylene polyol.
6. The polyurethane hot melt adhesive according to claim 1, characterized in that: The polyisocyanate compound is at least one selected from the group consisting of isophorone diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, hexamethylene diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, diphenylmethane-4,4'-diisocyanate, diphenylmethane-2,4'-diisocyanate, hydrogenated xylylene diisocyanate, 1,5-naphthalene diisocyanate, 1,5-pentane diisocyanate, 1,4-phenylene diisocyanate, m-xylylene diisocyanate, tetramethylxylylene diisocyanate, norbornane dimethylene isocyanate, lysine diisocyanate, triphenylmethane triisocyanate, thiophosphoric acid triphenyl isocyanate, and 1,6,11-undecane triisocyanate.
7. The polyurethane hot melt adhesive according to claim 1, characterized in that: The tackifying resin is selected from at least one of thermoplastic acrylic resin, polyurethane resin, rosin resin, petroleum resin, terpene resin, EVA resin, and amorphous polyolefin resin.
8. The polyurethane hot melt adhesive according to claim 1, characterized in that: The silane coupling agent is selected from 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropylmethyldiethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, At least one of oxysilane, 3-(2-aminoethyl)aminopropyltrimethoxysilane, 3-(2-aminoethyl)aminopropyltriethoxysilane, 3-(2-aminoethyl)aminopropylmethyldimethoxysilane, 3-(meth)acryloxypropyltrimethoxysilane, 3-(meth)acryloxypropyltriethoxysilane, 3-(meth)acryloxypropylmethyldimethoxysilane, 3-(meth)acryloxypropylmethyldiethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, and 3-isocyanatepropyltrimethoxysilane.
9. The polyurethane hot melt adhesive according to claim 1, characterized in that: The catalyst is selected from at least one of dibutyltin dilaurate, stannous octoate, triethylamine, diethylenetriamine, triethylenediamine, N-ethylmorpholine and 2,2-dimorpholinyl diethyl ether.
10. The polyurethane hot melt adhesive according to claim 1, characterized in that: The water absorbent is selected from at least one of a molecular sieve desiccant, an oxazolidine desiccant, p-methylbenzenesulfonyl isocyanate and triethyl orthoformate.
11. The method for preparing the polyurethane hot melt adhesive according to any one of claims 1 to 10, characterized in that: The method comprises the steps of uniformly mixing a solid electrolyte, a polyol compound, a polyisocyanate compound, a silane coupling agent, and optionally a tackifying resin, a catalyst, and a water absorbent to obtain a polyurethane hot melt adhesive.
12. Use of the polyurethane hot melt adhesive according to any one of claims 1 to 10 in bonding electronic products.
Citation Information
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