A lime kiln material distribution performance testing device and method

By designing a lime kiln cloth performance testing device that includes multiple testing chambers and automatic discharge systems, the problems of inaccurate observation and inability to detect material uniformity are solved, and accurate detection and automated testing of lime kiln cloth machines are achieved, thereby improving the operating efficiency of lime kiln.

CN119198045BActive Publication Date: 2025-05-09JIANGSUSHENG JINGSHEN YANYE CO LTD +1
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Patent Information

Application Number
CN202411373596.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-05-09
Estimated Expiration
2044-09-29

AI Technical Summary

Technical Problem

In the prior art, manual observations are inaccurate and unavailable to detect the material uniformity of lime kiln fabric utensils, resulting in problems such as kiln wall effects.

Method used

A lime kiln cloth performance testing device is designed, including a cylindrical tester and multiple internal testing chambers. Each test chamber is equipped with a collection plate, a pressure sensor and a rotatable detection plate. The material level height and fabric uniformity are detected by the detection plate, and the material is automatically discharged through the automatic discharge pipe.

Benefits of technology

Accurate detection of the uniformity of the lime kiln fabric maker is achieved, the diversity and functionality of the inspection is improved, the errors in manual observation are reduced, and the normal operation efficiency of the lime kiln is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a lime kiln material distribution performance testing device and method, the device includes a tester and a test chamber, a lifting plate is provided inside the tester, a protective shell is fixed on the lifting plate, a partition is fixed on the inner wall of the tester, a through slot is opened on the lifting plate, the partition divides the space above the lifting plate into multiple test chambers, a driving motor is fixed inside the protective shell, a driving shaft is fixed on the output end of the driving motor, the top of the driving shaft extends out of the protective shell, a rotating plate is fixed on the driving shaft outside the protective shell, a plurality of detection plates are connected to the rotating plate, the detection plates are distributed along the length direction of the rotating plate, the detection plates indirectly control the warning light, a first spring is provided inside each test chamber, a collecting plate is fixed on the top of the first spring, a pressure sensor is fixed on the lifting plate below the collecting plate, a trigger rod is fixed on the bottom of the collecting plate, and the trigger rod is located directly above the pressure sensor. The problem of inaccurate manual observation and inability to detect material uniformity is solved.
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Description

Technical Field

[0001] The invention belongs to the technical field of lime kiln distributors, and in particular relates to a lime kiln distribution performance testing device and method. Background Art

[0002] Lime kiln distributor is an automated or semi-automated device specially used in lime kilns. It can evenly distribute raw materials such as limestone to designated locations in the kiln according to set programs or operating instructions. It precisely controls the amount, speed and position of distribution to achieve efficient and stable operation of the lime kiln. Lime kiln distributors can be divided into many types according to their structures and working principles, such as bevel gear transmission distributors, rotary distributors, fixed-point distributors, etc. These distributors have their own characteristics and are suitable for different lime kilns and production needs.

[0003] The performance test of the distributor is usually carried out with simulated materials, and multiple tests are often required to verify the accuracy of the data. The distribution accuracy of the distributor is one of the important performance indicators of the distributor. The distribution accuracy of the distributor is mainly reflected in whether the distribution is uniform. In the prior art, the distribution uniformity of the distributor is mostly detected by the naked eye of the staff, which will lead to small distribution differences when the distributor is distributing, and the amount of material on the outer and inner edges of the distribution cannot be accurately observed, affecting the normal use of the lime kiln. Uneven distribution will lead to kiln wall effect.

[0004] Chinese patent CN 207552194U discloses a lime kiln material level detection system for soda ash production, which is used to detect the material level height in the lime kiln. The height of the hollow part in the lime kiln can be calculated by detecting the swing angle of the detection rod through an angle sensor. It can only estimate the overall height of the material level in the lime kiln, but cannot measure whether the material in the lime kiln is evenly distributed.

[0005] Chinese patent CN212133772U discloses a lime kiln material level detector, which extends a camera into the lime kiln and adjusts the angle of the camera to observe the situation in the lime kiln. In essence, it is still observation by human eyes and cannot solve the problem of whether the material distribution is uniform. Summary of the invention

[0006] In view of the deficiencies of the prior art, the object of the present invention is to provide a lime kiln material distribution performance testing device and method, which solves the problems of inaccurate manual observation and inability to detect material uniformity in the prior art.

[0007] The purpose of the present invention can be achieved through the following technical solutions:

[0008] A lime kiln material distribution performance testing device comprises a cylindrical tester and a test cavity arranged inside the tester, and a discharge pipe for discharging materials is arranged at the bottom of the tester;

[0009] The inside of the tester is provided with a lifting plate that moves up and down along the axis of the tester, a cylindrical protective shell is fixed on the lifting plate, a plurality of partitions that are arranged along the radial direction of the tester and converge toward the protective shell are fixed on the inner wall of the tester, a through slot for the partition to pass through is opened on the lifting plate, and the partition divides the space above the lifting plate into a plurality of test chambers, a driving motor is fixed inside the protective shell, a driving shaft is fixed on the output end of the driving motor, the top end of the driving shaft extends out of the protective shell, a rotating plate is fixed on the driving shaft outside the protective shell, a plurality of rotatable detection plates for detecting the material level height are connected to the rotating plate, the detection plates are distributed along the length direction of the rotating plate, and the detection plates indirectly control the warning light arranged on the rotating plate;

[0010] Each test cavity is provided with a first spring fixed on a lifting plate, a collecting plate for receiving simulation materials is fixed on the top of the first spring, a pressure sensor is fixed on the lifting plate below the collecting plate, a trigger rod is fixed on the bottom of the collecting plate, and the trigger rod is located directly above the pressure sensor.

[0011] Furthermore, the lifting plate can be, for example, a circular plate, with a gap between the periphery of the lifting plate and the inner wall of the tester, so that the lifting plate can be lifted and lowered smoothly while preventing the simulated material from falling under the lifting plate through the gap. The diameter of the lifting plate is slightly smaller than the inner diameter of the tester, for example, 1-3 mm smaller.

[0012] Furthermore, the protective shell is fixed at the center of the lifting plate, and a through hole is opened on the top of the protective shell for the driving shaft to extend out.

[0013] Furthermore, a plurality of partitions are evenly distributed along the circumference of the tester, and one end of the partition away from the inner wall of the tester abuts against the outer wall of the protective shell. The number of the partitions may be, for example, 4-12, preferably 6-9, for example, 8.

[0014] Furthermore, the rotating plate is preferably connected vertically to the driving shaft, and is preferably a hollow plate with a certain thickness and height. A plurality of independent fixing grooves are opened on the surface of the rotating plate, each fixing groove is connected to a detection plate, and the fixing groove can be, for example, a square groove, and the fixing groove includes four-sided groove side walls and a groove bottom wall for connecting the four-sided groove side walls, and the groove side walls extend from the surface of the rotating plate to the inside of the rotating plate to the groove bottom wall, and a rotating shaft is fixed between two opposite vertical groove side walls, and the rotating shaft is fixedly connected to one end of the detection plate, and a toggle rod is fixed on the outer wall of the rotating shaft that is not connected to the detection plate, and the toggle rod is preferably perpendicular to the rotating shaft, and the toggle rod includes a first toggle rod and a second toggle rod spaced apart from the first toggle rod, and the first A toggle rod is, for example, located on the same straight line as the detection plate or the first toggle rod is perpendicular to the detection plate, the angle between the second toggle rod and the first toggle rod can be, for example, 90 degrees or 180 degrees, the first toggle rod is, for example, directly facing the bottom wall of the fixed groove, the second toggle rod is, for example, directly facing the side wall of the groove above the rotating axis, holes are opened on the bottom wall and the side wall of the groove, a first shaft is provided inside the rotating plate opposite to the hole, a first conductive rod and a second conductive rod are rotatably connected to the first shaft, the first conductive rod and the second conductive rod are L-shaped respectively, including a long rod portion and a short rod portion vertically connected to the long rod portion, the short rod portion is located in the cavity of the rotating plate, the short rod portion of the first conductive rod is, for example, in an upright state, and the short rod portion of the second conductive rod is, for example, in a horizontal state State, one end of the long rod portion away from the short rod portion extends out of the hole to one side of the toggle rod, when the long rod portion of the first conductive rod is located on the clockwise side of the first toggle rod, the long rod portion of the second conductive rod is located on the counterclockwise side of the second toggle rod, or when the long rod portion of the first conductive rod is located on the counterclockwise side of the first toggle rod, the long rod portion of the second conductive rod is located on the clockwise side of the second toggle rod, the hole can be of any shape, and the hole does not affect the normal rotation of the first conductive rod and the second conductive rod, the parts of the first conductive rod and the second conductive rod extending out of the hole are respectively connected to a reset spring, the other end of the reset spring is connected to the side wall or bottom wall of the fixed groove, and the reset spring and the short rod portion are respectively Located on the opposite side of the long rod portion, the return spring is used to balance the gravity of the short rod portion, so that the conductive rod has a certain rotation amplitude, and a first conductive plate is provided at the end of the short rod portion facing the first conductive rod, and the first conductive plate is, for example, horizontally fixed to the inner cavity of the rotating plate, and a second conductive plate is provided at the end of the short rod portion facing the second conductive rod, and the second conductive plate is, for example, vertically fixed to the inner cavity of the rotating plate. There are multiple warning lights, and every two warning lights are set as a group. The warning lights in the same group are set to different colors, and each detection board corresponds to a group of warning lights. The first conductive plate is connected to a warning light via an electric wire, and the second conductive plate is connected to another warning light in the same group via an electric wire. The first conductive rod and the second conductive rod are both electrically connected to the battery.

[0015] Furthermore, the shape of the collecting plate is preferably consistent with the shape of the test cavity, the gap between the collecting plate and the partition may be smaller than the diameter of the simulated material, the top surface of the collecting plate is a downwardly concave arc surface, a discharge hole is opened at the lowest point of the collecting plate, the discharge hole is connected to the discharge pipe, the bottom end of the discharge pipe extends out of the lifting plate and is connected with the discharge pipe, a damper is provided on the discharge pipe below the lifting plate, two supporting holes in opposite positions are opened on the tube wall of the discharge pipe above the lifting plate, a connecting shaft is provided in the supporting hole, the connecting shaft radially penetrates the discharge pipe, a first gear is provided at the end of the connecting shaft extending out of the discharge pipe, the connecting shaft inside the discharge pipe is fixedly connected to the blocking plate, the shape of the blocking plate is the same as the cross-sectional shape of the discharge pipe, the blocking plate may be, for example, a circular plate, and the diameter of the blocking plate is preferably slightly smaller than the discharge The inner diameter of the tube is, for example, 0.5-1mm smaller. A second torsion spring is connected between the first gear and the outer wall of the discharge tube. A trigger is fixed on the lifting plate below the first gear. The trigger is a box structure with an opening at the top. A transmission shaft is provided on the two opposite side walls of the trigger. The transmission shaft is provided with a fourth gear and a third gear spaced apart from the fourth gear. The fourth gear is located directly below the first gear. The first gear and the fourth gear are in meshing relationship. An arc-shaped placement groove for receiving the connecting shaft is provided on the top of the trigger. The placement groove is preferably semicircular. A hydraulic cylinder is fixed inside the trigger. A telescopic rod sliding on the inner wall of the hydraulic cylinder is provided inside the hydraulic cylinder. The telescopic rod is provided with a plurality of slots meshing with the third gear in the length direction. An oil inlet and an oil outlet are provided on the hydraulic cylinder.

[0016] Furthermore, an oil tank is provided below the protective shell, and a sealing plate sliding along the inner wall of the oil tank is provided inside the oil tank, a connecting column is fixed on the top of the sealing plate, the top of the connecting column extends out of the oil tank and is connected to the lifting plate, the oil tank is provided with a hydraulic oil outlet for discharging hydraulic oil and a hydraulic oil inlet for supplying hydraulic oil, the hydraulic oil outlet is connected to the oil outlet main pipe, the hydraulic oil inlet is connected to the oil return pipe, the oil outlet main pipe is divided into a plurality of first branch pipes, the other ends of the plurality of first branch pipes are respectively connected to the oil inlet of a hydraulic cylinder, the oil return pipe is divided into a plurality of second branch pipes, the other ends of the second branch pipes are respectively connected to the oil outlet of a hydraulic cylinder, an induction valve is provided on the oil outlet main pipe, the induction valve is preferably arranged near the position of the hydraulic oil outlet, an extrusion rod is provided directly above the induction valve, the top end of the extrusion rod is connected to the lifting plate via a fourth spring, a second gear groove is provided on the extrusion rod, a limiting ring is sleeved on the extrusion rod below the second gear groove, and the limiting ring is connected to the inner wall of the tester.

[0017] Furthermore, an extrusion plate is fixed on the driving shaft located inside the protective shell, and the extrusion plate and the detection plate rotate synchronously at the same angle. The lower surface of the extrusion plate is set as an inclined surface, and a lifting rod penetrating the lifting plate is provided at the lower side of the extrusion plate. After the extrusion plate contacts the lifting rod, the lifting rod is gradually squeezed. The lifting rod includes a thick rod portion and a thin rod portion connected to the bottom of the thick rod portion, and the thin rod portion penetrates the lifting plate. A third spring is sleeved on the thin rod portion above the lifting plate, and the inner diameter of the third spring is smaller than the diameter of the thick rod portion. A first gear groove is provided on the thin rod portion below the lifting plate, and a first reversing gear meshing with the first gear groove and a second reversing gear meshing with the first reversing gear are provided on the inner wall of the tester, and the second reversing gear meshes with the second gear groove.

[0018] Furthermore, a universal wheel for easy movement is provided at the bottom of the tester, and a second spring is provided below the lifting plate, and the second spring is used to prevent the lifting plate from descending to the bottom wall of the tester.

[0019] Furthermore, a driver is fixed on the top of the discharge pipe, a motor is arranged inside the driver, a power output end of the motor extends to the inside of the discharge pipe and a rotating plate is fixed thereon, and the rotating plate is used to discharge the simulated material flowing into the discharge pipe in time.

[0020] A method for using a lime kiln material distribution performance testing device, the steps of use are as follows:

[0021] S1. First, the simulated material is dropped through a rotary distributor;

[0022] S2, the simulated material falls onto the collecting plates in the multiple test cavities, the collecting plates descend, the trigger rod contacts the pressure sensor, and the pressure sensor detects the weight of the simulated material in the test cavity;

[0023] S3. After the weight detection is completed, the driving motor is started, and the rotating plate drives the detection plate to slide over the simulation material, and the detection plate re-detects the inner, outer and middle positions of the test cavity;

[0024] S4, after the above detection steps are completed, the extrusion plate squeezes the lifting rod to control the opening of the induction valve, and the trigger is triggered, so that the simulated material in the test cavity enters the discharge pipe through the discharge pipe and is discharged;

[0025] S5. After the inspection is completed, each component returns to the initial position and is inspected again.

[0026] The nouns, conjunctions or adjectives involved in the above technical solution are explained as follows:

[0027] A fixed connection is one where the parts or components are fixed without any relative movement;

[0028] A rotational connection is a connection between parts that allows the parts to rotate relative to each other;

[0029] Threaded connection is a detachable fixed connection with the advantages of simple structure, reliable connection, and convenient assembly and disassembly. It is widely used in the fields of mechanical engineering and connection structures.

[0030] A sliding connection is a connection between parts that allows the parts to slide against each other.

[0031] Beneficial effects of the present invention:

[0032] The present invention divides the interior of the tester into multiple independent test chambers through a partition, and a collection plate is arranged in each test chamber for receiving simulated materials. A trigger rod and a pressure sensor are arranged below the collection plate, which can detect the uniformity of the material distribution of the distributor. By detecting the weight of the material in the test chamber, it can be known whether the material distribution amount of the distributor in each direction is consistent. In addition, by setting multiple chambers in a ring-shaped design, when the material distribution of the distributor is uneven, the corresponding chamber is the direction of the distributor when it rotates, which can facilitate the staff to carry out targeted maintenance;

[0033] The present invention can detect the amount of material dropped in the inner, outer and middle parts of the test cavity by setting a detection plate, thereby improving the diversity of detection, and can also determine whether the amount of material dropped by the distributor to the inner and outer circles is consistent, thereby improving the functionality of the device;

[0034] The present invention can automatically discharge the material in the test cavity through a trigger after the detection is completed, and transport the simulated material through a discharge pipe, so as to facilitate continuous and multiple performance tests on the distributor, improve the test accuracy of the device, reduce the workload of the staff, and eliminate the need for manual material handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0036] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

[0037] Figure 2 is a schematic cross-sectional structure diagram of an embodiment of the present invention;

[0038] Figure 3 is a schematic diagram of the cross-sectional structure of a rotating plate according to an embodiment of the present invention;

[0039] Figure 4 is a front view of a fixing slot according to an embodiment of the present invention;

[0040] Figure 5 The embodiment of the present invention Figure 2 Schematic diagram of part A;

[0041] Figure 6 The embodiment of the present invention Figure 2 Schematic diagram of part B;

[0042] Figure 7 is a schematic diagram of an extrusion plate and a lifting rod according to an embodiment of the present invention;

[0043] Figure 8 is a schematic side view of a discharge pipe according to an embodiment of the present invention;

[0044] Fig. 9 is a schematic diagram of the explosion structure of a trigger according to an embodiment of the present invention;

[0045] Fig.10 The following is a flow chart of the detection.

[0046] In the figure:

[0047] 1. Tester; 11. Universal wheel; 12. Second spring; 13. Lifting plate;

[0048] 2. Discharging pipe; 21. Driver; 22. Motor; 23. Rotating plate;

[0049] 3. Test chamber; 31. First spring; 32. Collecting plate; 33. Pressure sensor; 34. Trigger rod;

[0050] 4. Protective shell; 41. Driving motor; 42. Driving shaft; 43. Rotating plate; 44. Fixing slot; 45. Rotating shaft; 47. Detection plate; 481. First toggle lever; 482. Second toggle lever;

[0051] 5. first shaft; 511. first conductive rod; 512. second conductive rod; 52. return spring; 53. battery; 541. first conductive plate; 542. second conductive plate; 55. warning light;

[0052] 6. Lifting rod; 60. Extrusion plate; 61. Third spring; 62. First gear groove; 631. First reversing gear; 632. Second reversing gear; 64. Fourth spring; 65. Extrusion rod; 66. Second gear groove; 67. Limiting ring;

[0053] 7. Oil tank; 71. Sealing plate; 72. Connecting column; 73. Induction valve;

[0054] 8. discharge pipe; 81. connecting shaft; 82. blocking plate; 83. second torsion spring; 84. first gear; 85. damper;

[0055] 9. trigger; 91. placement slot; 92. hydraulic cylinder; 93. telescopic rod; 94. slot; 95. transmission shaft; 96. third gear; 97. fourth gear. DETAILED DESCRIPTION

[0056] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0057] like Figure 1-9 As shown, a lime kiln material distribution performance testing device comprises a cylindrical tester 1 and a test chamber 3 arranged inside the tester 1, and a discharge pipe 2 for discharging materials is arranged at the bottom (on the side wall of the bottom) of the tester 1;

[0058] A lifting plate 13 is provided inside the tester 1, which moves up and down along the axis of the tester 1. A cylindrical protective shell 4 is fixed on the lifting plate 13. A plurality of partitions are fixed on the inner wall of the tester 1, which are arranged along the radial direction of the tester 1 and converge toward the protective shell 4. A through groove for the partition to pass through is opened on the lifting plate 13. The partition divides the space above the lifting plate 13 into a plurality of test chambers 3. A driving motor 41 is fixed inside the protective shell 4. A driving shaft 42 is fixed to the output end of the driving motor 41. The top end of the driving shaft 42 extends out of the protective shell 4. A rotating plate 43 is fixed on the driving shaft 42 outside the protective shell 4. A plurality of rotatable detection plates 47 for detecting the material level height are connected to the rotating plate 43. The detection plates 47 are distributed along the length direction of the rotating plate 43. The detection plates 47 indirectly control the warning light 55 arranged on the rotating plate 43.

[0059] Each test cavity 3 is provided with a first spring 31 fixed on the lifting plate 13, a collecting plate 32 for receiving the simulation material is fixed on the top of the first spring 31, a pressure sensor 33 is fixed on the lifting plate 13 below the collecting plate 32, a trigger rod 34 is fixed on the bottom of the collecting plate 32, and the trigger rod 34 is located directly above the pressure sensor 33.

[0060] The lifting plate 13 can be, for example, a circular plate. There is a gap between the periphery of the lifting plate 13 and the inner wall of the tester 1, so that the lifting plate 13 can be lifted and lowered smoothly while preventing the simulated material from falling under the lifting plate 13 through the gap. The diameter of the lifting plate 13 is slightly smaller than the inner diameter of the tester 1, for example, 1-3 mm smaller.

[0061] The protective shell 4 is fixed at the center of the lifting plate 13 , and a through hole is formed on the top of the protective shell 4 for the driving shaft 42 to extend out.

[0062] The plurality of partitions are preferably evenly spaced along the circumference of the tester 1 , and one end of the partition away from the inner wall of the tester 1 abuts against the outer wall of the protective shell 4 . The number of the partitions may be, for example, 4-12, preferably 6-9, for example 8.

[0063] The rotating plate 43 is preferably vertically connected to the driving shaft 42, and is preferably a hollow plate with a certain thickness and height. The surface of the rotating plate 43 is provided with a plurality of independent fixed grooves 44, each of which is connected to a detection plate 47. The fixed groove 44 can be, for example, a square groove, and the fixed groove 44 includes four-sided groove side walls and a groove bottom wall for connecting the four-sided groove side walls. The groove side walls extend from the surface of the rotating plate 43 to the inside of the rotating plate 43 to the groove bottom wall. A rotating shaft 45 is fixed between two opposite vertical groove side walls. The rotating shaft 45 is fixedly connected to one end of the detection plate 47. A toggle rod is fixed on the outer wall of the rotating shaft 45 that is not connected to the detection plate 47. The toggle rod is preferably perpendicular to the rotating shaft 45. The toggle rod includes a first toggle rod 481 and a toggle rod connected to the first toggle rod The first toggle rod 481 is for example located on the same straight line as the detection plate 47 or the first toggle rod 481 is perpendicular to the detection plate 47. The angle between the second toggle rod 482 and the first toggle rod 481 can be for example 90 degrees or 180 degrees. The first toggle rod 481 is for example directly facing the bottom wall of the fixed groove 44. The second toggle rod 482 is for example directly facing the side wall of the groove above the rotating shaft 45. Holes are provided on the bottom wall and the side wall of the groove. A first shaft 5 is provided inside the rotating plate 43 opposite to the hole. A first conductive rod 511 and a second conductive rod 512 are rotatably connected to the first shaft 5. The first conductive rod 511 and the second conductive rod 512 are respectively L-shaped, including a long rod portion and a short rod portion vertically connected to the long rod portion. The short rod The rod portion is located in the cavity of the rotating plate 43, the short rod portion of the first conductive rod 511 is, for example, in an upright state, the short rod portion of the second conductive rod 512 is, for example, in a horizontal state, and one end of the long rod portion away from the short rod portion extends out of the hole to one side of the toggle rod. When the long rod portion of the first conductive rod 511 is located on the clockwise side of the first toggle rod 481, the long rod portion of the second conductive rod 512 is located on the counterclockwise side of the second toggle rod 482, or when the long rod portion of the first conductive rod 511 is located on the counterclockwise side of the first toggle rod 481, the long rod portion of the second conductive rod 512 is located on the clockwise side of the second toggle rod 482. The hole is of any shape, and the hole does not affect the normal rotation of the first conductive rod 511 and the second conductive rod 512 The first conductive rod 511 and the second conductive rod 512 extending out of the hole are each connected to a reset spring 52, and the other end of the reset spring 52 is connected to the side wall or the bottom wall of the fixed groove 44. The reset spring 52 and the short rod are respectively located on the opposite sides of the long rod. The reset spring 52 is used to balance the gravity of the short rod so that the conductive rod has a certain rotation amplitude. A first conductive plate 541 is provided at the end of the short rod facing the first conductive rod 511. The first conductive plate 541 is, for example, horizontally fixed to the inner cavity of the rotating plate 43. A second conductive plate 542 is provided at the end of the short rod facing the second conductive rod 512. The second conductive plate 542 is, for example, vertically fixed to the inner cavity of the rotating plate 43. There are multiple warning lights 55, and every two warning lights 55 are set as a group.The warning lights 55 in the same group are set to different colors. Each detection board 47 corresponds to a group of warning lights 55. The first conductive plate 541 is connected to one warning light 55 via a wire, and the second conductive plate 542 is connected to another warning light 55 in the same group via a wire. The first conductive rod 511 and the second conductive rod 512 are both electrically connected to the battery 53.

[0064] When applying specific Figure 1-4 As shown, first, the simulated material falls from the rotary distributor. As the distributor rotates, the simulated material falls into the interior of multiple test cavities 3, and the simulated material accumulates on the collecting plate 32. The collecting plate 32 descends to drive the first spring 31 to contract, and at the same time, the trigger rod 34 contacts the pressure sensor 33, so that the pressure sensor 33 can detect the weight of the simulated material in each chamber. By detecting the weight of the simulated material, it is tested whether the weight of the material dropped in each direction of the distributor during distribution is consistent. If the distributor drops the material evenly, then the weight of the simulated material in each chamber should be the same or the error is very small, and the pressure data detected by the pressure sensor 33 are the same or the difference is very small. If the distributor drops the material unevenly, then there will be more or less simulated material in the corresponding chamber. At this time, the weight of the simulated material in each chamber is different, and the pressure data of the pressure sensor 33 can determine that the distributor drops the material unevenly, thereby detecting the distribution uniformity of the distributor.

[0065] like Figure 1 As shown, after the blanking is completed, the driving motor 41 drives the driving shaft 42 to rotate, and the driving shaft 42 drives the rotating plate 43 to rotate counterclockwise. When rotating counterclockwise, the rotating plate 43 first passes through the simulation material, and then the detection plate 47 passes through the simulation material. In the initial state, one end of the rotating plate 43 is placed on the top wall of the partition. As the rotating plate 43 rotates, the rotating plate 43 slides over the top of the simulation material, passes through a test cavity and enters the next test cavity. Multiple detection plates 47 slide from the inner edge, outer edge and middle position of the test cavity 3 respectively, as shown in FIG. Figure 3As shown, when there is a lot of simulated material accumulated in the test cavity 3, the detection plate 47 will rise along the simulated material, and the first toggle rod 481 will rotate clockwise, so that the first toggle rod 481 hits the first conductive rod 511, so that the short rod portion of the first conductive rod 511 contacts the first conductive plate 541, and the warning light 55 electrically connected to the first conductive plate 541 lights up. When there is less simulated material in the test cavity 3, the detection plate 47 rotates in the opposite direction, driving the second toggle rod 482 to rotate counterclockwise, the second toggle rod 482 hits the second conductive rod 512, the second conductive rod 512 contacts the second conductive plate 542, and the warning light 55 electrically connected to the second conductive plate 542 lights up. During the detection, the color change of the warning light 55 can be used to determine whether the simulated material in the inner, outer and middle parts of each test cavity 3 is uniform, and it can also be determined whether the inner, outer and middle parts are uniform when the distributor is distributing the material, thereby detecting the distribution performance of the distributor.

[0066] The shape of the collecting plate 32 is preferably consistent with the shape of the test chamber 3, slightly smaller than the test chamber, and the gap between the collecting plate 32 and the partition can be smaller than the diameter of the simulated material (such as a round ball) to prevent the simulated material from entering the gap. The top surface of the collecting plate 32 is a downwardly concave arc surface, and a discharge hole is opened at the lowest point of the collecting plate 32. The discharge hole is connected to the discharge pipe 8. The bottom end of the discharge pipe 8 extends out of the lifting plate 13 and is connected to the discharge pipe 2. A damper 85 is provided on the discharge pipe 8 below the lifting plate 13, and the discharge pipe 8 above the lifting plate 13 is provided with a damper 85. Two supporting holes are provided on the wall of the tube 8, and a connecting shaft 81 is provided in the supporting hole. The connecting shaft 81 penetrates the discharge tube 8 in the radial direction. One end of the connecting shaft 81 extending out of the discharge tube 8 is provided with a first gear 84. The connecting shaft 81 inside the discharge tube 8 is fixedly connected to the blocking plate 82 (for example, the connecting shaft 81 passes through the blocking plate 82, and the blocking plate 82 can rotate with the rotation of the connecting shaft 81). The shape of the blocking plate 82 is the same as the cross-sectional shape of the discharge tube 8. The blocking plate 82 can be, for example, a circular plate, and the diameter of the blocking plate 82 is preferably The first gear 84 is slightly smaller than the inner diameter of the discharge pipe 8, for example, 0.5-1mm smaller. A second torsion spring 83 is connected between the first gear 84 and the outer wall of the discharge pipe 8. The second torsion spring 83 is controlled to make the blocking plate 82 in a horizontal state to prevent the simulated material from being discharged. A trigger 9 is fixed on the lifting plate 13 below the first gear 84. The trigger 9 is a box structure with an opening at the top. A transmission shaft 95 is provided on the two opposite side walls of the trigger 9. A fourth gear 97 and a third gear 96 spaced apart from the fourth gear 97 are provided on the transmission shaft 95. The fourth gear 97 is located directly below the first gear 84. There is a meshing relationship between the first gear 84 and the fourth gear 97. An arc-shaped placement groove 91 for receiving the connecting shaft 81 is provided on the top of the trigger 9. The placement groove 91 is preferably semicircular. A hydraulic cylinder 92 is fixed inside the trigger 9. A telescopic rod 93 sliding on the inner wall of the hydraulic cylinder 92 is provided inside the hydraulic cylinder 92. The telescopic rod 93 is provided with a plurality of slots 94 meshing with the third gear 96 in the length direction. An oil inlet and an oil outlet are provided on the hydraulic cylinder 92.

[0067] An oil tank 7 is provided below the protective shell 4. A sealing plate 71 is provided inside the oil tank 7 and slides along the inner wall of the oil tank 7. A connecting column 72 is fixed to the top of the sealing plate 71. The top of the connecting column 72 extends out of the oil tank 7 and is connected to the lifting plate 13. The oil tank 7 is provided with a hydraulic oil outlet for discharging hydraulic oil and a hydraulic oil inlet for supplying hydraulic oil. The hydraulic oil outlet is connected to the oil outlet main pipe, and the hydraulic oil inlet is connected to the oil return pipe. The oil outlet main pipe is divided into a plurality of first branch pipes, and the other ends of the plurality of first branch pipes are respectively connected to the oil inlet of a hydraulic cylinder 92. The oil return pipe is divided into a plurality of second branch pipes, and the other ends of the second branch pipes are respectively connected to the oil inlet of a hydraulic cylinder 92. 2, an induction valve 73 is provided on the oil outlet main pipe, the induction valve 73 is preferably arranged near the hydraulic oil outlet, the induction valve 73 is, for example, an infrared induction valve commonly used in the art, an extrusion rod 65 is provided just above the induction valve 73, the top of the extrusion rod 65 is connected to the lifting plate 13 via a fourth spring 64, a second gear groove 66 is provided on the extrusion rod 65, a limiting ring 67 is sleeved on the extrusion rod 65 below the second gear groove 66, the limiting ring 67 is connected to the inner wall of the tester 1, and the limiting ring 67 is used to limit the extrusion rod 65 to prevent the extrusion rod 65 from shifting during the lifting process.

[0068] A pressing plate 60 is fixed on the driving shaft 42 located inside the protective shell 4. The pressing plate 60 rotates synchronously with the detection plate 47 at the same angle. The lower surface of the pressing plate 60 is an inclined surface. A lifting rod 6 penetrating the lifting plate 13 is provided on the lower side of the pressing plate 60. The side of the pressing plate 60 close to the lifting rod 6 is thick, and the side away from the lifting rod 6 is thin. In the initial state, the top of the lifting rod 6 abuts against the bottom edge of the thickest part of the pressing plate 60, and the top of the lifting rod 6 forms a rounded corner. After the pressing plate 60 contacts the lifting rod 6, it gradually squeezes the lifting rod. 6, the lifting rod 6 includes a thick rod part and a thin rod part connected to the bottom of the thick rod part, the thin rod part penetrates the lifting plate 13, a third spring 61 is sleeved on the thin rod part above the lifting plate 13, the inner diameter of the third spring 61 is smaller than the diameter of the thick rod part, a first gear groove 62 is provided on the thin rod part below the lifting plate 13, a first reversing gear 631 meshing with the first gear groove 62 and a second reversing gear 632 meshing with the first reversing gear 631 are provided on the inner wall of the tester 1, and the second reversing gear 632 meshes with the second gear groove 66. The first reversing gear 631 and the second reversing gear 632 can be fixed to the inner wall of the tester through their corresponding shafts.

[0069] When applying specific Figure 2 , Figure 5 and Fig. 9As shown, the simulated material is accumulated in the collecting plate 32, and the collecting plate 32 will drive the discharge pipe 8 to descend. When the discharge pipe 8 descends, the connecting shaft 81 moves downward to the placement slot 91 of the trigger 9, and the first gear 84 is meshed with the fourth gear 97. In the initial state, the squeezing plate 60 is located in front of the lifting rod 6. When the detection plate 47 completes the detection, the squeezing plate 60 has rotated 360 degrees. The squeezing plate continues to rotate and begins to squeeze the lifting rod 6. When the squeezing plate 60 slides over the lifting rod 6, it gradually squeezes the lifting rod 6, and the third spring 61 contracts. The first gear slot 62 descends to drive the first reversing gear 631 to rotate, and the first reversing gear 631 rotates to drive the second reversing gear 632 to rotate, and the second reversing gear 63 2 rotates to drive the second gear groove 66 and the extrusion rod 65 to descend, the fourth spring 64 extends, and then the bottom end of the extrusion rod 65 enters the sensing area of ​​the induction valve 73, so that the induction valve 73 is opened. Under the gravity of the simulated material, the lifting plate 13 descends, the second spring 12 is compressed, and the lifting plate 13 drives the connecting column 72 to descend. When the connecting column 72 moves downward, it drives the extrusion sealing plate 71 to squeeze the hydraulic oil in the oil tank 7 downward, so that the hydraulic oil enters the interior of each hydraulic cylinder 92 through the oil outlet main pipe and the first branch pipe. At this time, the oil pressure in the hydraulic cylinder 92 increases, so that the telescopic rod 93 extends, the card slot 94 drives the third gear 96 to rotate, and the third gear 96 drives the transmission shaft 95 and the fourth gear 97 to rotate, and the third gear 96 drives the transmission shaft 95 and the fourth gear 97 to rotate. The fourth gear 97 is now meshed with the first gear 84, and the rotation of the first gear 84 drives the connecting shaft 81 to rotate, and the second torsion spring 83 is tightened, so that the blocking plate 82 changes from a horizontal state to a vertical state, and the discharge pipe 8 opens. Since the collecting plate 32 is arc-shaped, the simulated material will be discharged outward through the discharge pipe 8, thereby discharging the simulated material. After the discharge is completed, the collecting plate 32 rises (since the discharge pipe 8 is provided with a damper 85, the retraction speed is slowed down during the retraction of the discharge pipe 8, and the simulated material on the collecting plate 32 can be completely discharged during this period of time). The fourth gear 97 is separated from the first gear 84, and the second torsion spring 83 drives the blocking plate 82 to return to the initial position. After all the simulated materials are discharged, the second spring 12 extends, driving The lifting plate 13 moves upward, and at the same time, the squeezing plate 60 rotates to the initial position, releasing the squeezing of the lifting rod 6, the third spring 61 extends, the first gear slot 62 rises and drives the first reversing gear 631 to rotate in the opposite direction, the first reversing gear 631 rotates and drives the second reversing gear 632 to rotate in the opposite direction, the second reversing gear 632 rotates and drives the second gear slot 66 and the squeezing rod 65 to rise, the fourth spring 64 retracts and brings the squeezing rod 65 back to the initial position, the bottom end of the squeezing rod 65 leaves the sensing area of ​​the induction valve 73, the induction valve 73 is closed, the lifting plate 13 moves upward with the sealing plate 71, the hydraulic oil in the hydraulic cylinder 92 flows back to the oil tank 7 through the reflux pipe, and the telescopic rod 93 returns to its original position, which is convenient for re-detection.

[0070] The bottom of the tester 1 is provided with universal wheels 11 for easy movement, and a second spring 12 is provided below the lifting plate 13 , and the second spring 12 is used to prevent the lifting plate 13 from falling to the bottom wall of the tester 1 .

[0071] A driver 21 is fixed on the top of the discharge pipe 2, a motor 22 is provided inside the driver 21, a power output end of the motor 22 extends to the inside of the discharge pipe 2 and a rotating plate 23 is fixed thereto, and the rotating plate 23 is used to discharge the simulated material flowing into the discharge pipe 2 in time.

[0072] When applying specific Figure 1 , Figure 2 and Figure 8 As shown, the simulated materials in the multiple test chambers 3 flow from the discharge pipe 8 to the discharge pipe 2, and the motor 22 drives the rotating plate 23 to rotate to move the simulated materials to prevent the simulated materials from being blocked, thereby increasing the discharge speed and facilitating secondary testing.

[0073] like Fig.10 As shown, a method for using a lime kiln material distribution performance testing device, the steps of use are as follows:

[0074] S1. First, the simulated material is dropped through a rotary distributor;

[0075] S2, the simulated material falls onto the collecting plates in the multiple test cavities, the collecting plates descend, the trigger rod contacts the pressure sensor, and the pressure sensor detects the weight of the simulated material in the test cavity;

[0076] S3. After the weight detection is completed, the driving motor is started, and the rotating plate drives the detection plate to slide over the simulation material, and the detection plate re-detects the inner, outer and middle positions of the test cavity;

[0077] S4, after the above detection steps are completed, the extrusion plate squeezes the lifting rod to control the opening of the induction valve, and the trigger is triggered, so that the simulated material in the test cavity enters the discharge pipe through the discharge pipe and is discharged;

[0078] S5. After the inspection is completed, each component returns to the initial position and is inspected again.

[0079] Working principle:

[0080] (1) First, the simulated material falls from the rotary distributor. As the distributor rotates, the simulated material falls into the interior of multiple test chambers 3 and accumulates on the collecting plate 32. The collecting plate 32 descends, causing the first spring 31 to contract. At the same time, the trigger rod 34 contacts the pressure sensor 33, so that the pressure sensor 33 can detect the weight of the simulated material in each chamber. By detecting the weight, it is tested whether the weight of the material dropped in each direction of the distributor is consistent when distributing the material, thereby detecting the distribution uniformity of the material distributing of the distributor.

[0081] (2) After the blanking is completed, the driving motor 41 drives the driving shaft 42 to rotate, and the driving shaft 42 drives the rotating plate 43 to rotate counterclockwise. When rotating counterclockwise, the rotating plate 43 first passes through the simulated material, and then the detection plate 47 passes through the simulated material. In the initial state, one end of the rotating plate 43 is placed on the top wall of the partition. As the rotating plate 43 rotates, the rotating plate 43 slides over the simulated material, passes through a test cavity 3 and enters the next test cavity 3. Multiple detection plates 47 slide from the inner edge, outer edge and middle position of the test cavity 3 respectively. When a large amount of simulated material is accumulated in the test cavity 3, the detection plate 47 will rise along the simulated material, and the first toggle rod 481 will rotate clockwise, so that the first toggle rod 481 hits the first guide The electric rod 511 makes the short rod part of the first conductive rod 511 contact with the first conductive plate 541, and the warning light 55 electrically connected to the first conductive plate 541 lights up. When the simulated material in the test cavity 3 is less, the detection plate 47 rotates in the opposite direction, driving the second toggle rod 482 to rotate counterclockwise, and the second toggle rod 482 hits the second conductive rod 512. The second conductive rod 512 contacts with the second conductive plate 542, and the warning light 55 electrically connected to the second conductive plate 542 lights up. During the detection, the color change of the warning light 55 can be used to judge whether the simulated materials in the inner, outer and middle parts of each test cavity 3 are uniform, and it can also be judged whether the inner, outer and middle parts are consistent when the distributor is distributing the materials, thereby detecting the distribution performance of the distributor.

[0082] (3) The simulated material is accumulated in the collecting plate 32, and the collecting plate 32 will drive the discharge pipe 8 to descend. When the discharge pipe 8 descends, the connecting shaft 81 moves downward to the placement slot 91 of the trigger 9, and the first gear 84 is meshed with the fourth gear 97. In the initial state, the squeezing plate 60 is located in front of the lifting rod 6. When the detection plate 47 completes the detection, the squeezing plate 60 has rotated 360 degrees. The squeezing plate continues to rotate and begins to squeeze the lifting rod 6. When the squeezing plate 60 slides over the lifting rod 6, it gradually squeezes the lifting rod 6. The third spring 61 contracts, and the first gear slot 62 descends to drive the first reversing gear 631 to rotate. The first reversing gear 631 rotates to drive the second reversing gear 632 to rotate. The second reversing gear 632 rotates. The second gear groove 66 and the extrusion rod 65 are driven to descend, and the fourth spring 64 is extended. Then, the bottom end of the extrusion rod 65 enters the induction area of ​​the induction valve 73, so that the induction valve 73 is opened. Under the gravity of the simulated material, the lifting plate 13 descends, and the second spring 12 is compressed. The lifting plate 13 drives the connecting column 72 to descend. When the connecting column 72 moves downward, it drives the extrusion sealing plate 71 to squeeze the hydraulic oil in the oil tank 7 downward, so that the hydraulic oil enters the interior of each hydraulic cylinder 92 through the oil outlet main pipe and the first branch pipe. At this time, the oil pressure in the hydraulic cylinder 92 increases, so that the telescopic rod 93 is extended, and the slot 94 drives the third gear 96 to rotate, and the third gear 96 drives the transmission shaft 95 and the fourth gear 97 to rotate. At this time, it is meshed with the first gear 84, and the rotation of the first gear 84 drives the connecting shaft 81 to rotate, and the second torsion spring 83 is tightened, so that the blocking plate 82 changes from a horizontal state to a vertical state, and the discharge pipe 8 opens. Since the collecting plate 32 is arc-shaped, the simulated material will be discharged outward through the discharge pipe 8, thereby discharging the simulated material. After the discharge is completed, the collecting plate 32 rises (since the discharge pipe 8 is provided with a damper 85, the retraction speed is slowed down during the retraction of the discharge pipe 8, and the simulated material on the collecting plate 32 can be completely discharged during this period of time), the fourth gear 97 is separated from the first gear 84, and the second torsion spring 83 drives the blocking plate 82 to return to the initial position. After all the simulated materials are discharged, the second spring 12 extends, driving the lifting plate 13 to The lifting plate 13 moves upward, and the extrusion plate 60 rotates to the initial position, releasing the extrusion on the lifting rod 6, the third spring 61 extends, the first gear slot 62 rises and drives the first reversing gear 631 to rotate in the opposite direction, the first reversing gear 631 rotates and drives the second reversing gear 632 to rotate in the opposite direction, the second reversing gear 632 rotates and drives the second gear slot 66 and the extrusion rod 65 to rise, the fourth spring 64 retracts and brings the extrusion rod 65 back to the initial position, the bottom end of the extrusion rod 65 leaves the sensing area of ​​the induction valve 73, the induction valve 73 is closed, the lifting plate 13 moves upward with the sealing plate 71, the hydraulic oil in the hydraulic cylinder 92 flows back to the oil tank 7 through the reflux pipe, and the telescopic rod 93 returns to its original position, which is convenient for re-testing.

[0083] (4) The simulated materials in the multiple test chambers 3 flow from the discharge pipe 8 to the discharge pipe 2. The motor 22 drives the rotating plate 23 to rotate to move the simulated materials to prevent the simulated materials from being blocked, thereby increasing the discharge speed and facilitating secondary testing.

[0084] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0085] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A lime kiln material distribution performance testing device, characterized in that: The tester comprises a cylindrical tester (1) and a test chamber (3) arranged inside the tester (1); a discharge pipe (2) for discharging materials is arranged at the bottom of the tester (1); The tester (1) is provided with a lifting plate (13) that moves up and down along the axial direction of the tester (1), a cylindrical protective shell (4) is fixed on the lifting plate (13), a plurality of partitions that are arranged along the radial direction of the tester (1) and converge toward the protective shell (4) are fixed on the inner wall of the tester (1), a through slot for the partitions to pass through is opened on the lifting plate (13), and the partitions divide the space above the lifting plate (13) into a plurality of test chambers (3), and a driving motor (4) is fixed inside the protective shell (4). 1), a driving shaft (42) is fixed to the output end of the driving motor (41), the top end of the driving shaft (42) extends out of the protective shell (4), a rotating plate (43) is fixed to the driving shaft (42) outside the protective shell (4), a plurality of rotatable detection plates (47) for detecting material level height are connected to the rotating plate (43), the detection plates (47) are distributed along the length direction of the rotating plate (43), and the detection plates (47) indirectly control a warning light (55) arranged on the rotating plate (43); Each test cavity (3) is provided with a first spring (31) fixed on the lifting plate (13), a collecting plate (32) for receiving the simulation material is fixed on the top of the first spring (31), a pressure sensor (33) is fixed on the lifting plate (13) below the collecting plate (32), a trigger rod (34) is fixed on the bottom of the collecting plate (32), and the trigger rod (34) is located directly above the pressure sensor (33); The top surface of the collecting plate (32) is a downwardly concave arc surface, and a discharge hole is opened at the lowest point of the collecting plate (32), and the discharge hole is connected to the discharge pipe (8), and the bottom end of the discharge pipe (8) extends out of the lifting plate (13) and is connected to the discharge pipe (2); A trigger (9) is fixed on the lifting plate (13), an oil tank (7) is provided below the protective shell (4), the oil tank (7) is provided with a hydraulic oil outlet for discharging hydraulic oil and a hydraulic oil inlet for supplying hydraulic oil, the hydraulic oil outlet is connected to an oil outlet main pipe, an induction valve (73) is provided on the oil outlet main pipe, and the induction valve (73) is arranged at a position close to the hydraulic oil outlet; A pressing plate (60) is fixed on the driving shaft (42) located inside the protective shell (4). The pressing plate (60) rotates synchronously with the detection plate (47) at the same angle. The lower surface of the pressing plate (60) is arranged as an inclined surface. A lifting rod (6) penetrating the lifting plate (13) is arranged at the lower side of the pressing plate (60). After the pressing plate (60) contacts the lifting rod (6), the lifting rod (6) is gradually pressed. The lifting rod (6) comprises a thick rod portion and a thin rod portion connected to the lower side of the thick rod portion. The thin rod portion penetrates the lifting plate (13).

2. The lime kiln material distribution performance testing device according to claim 1, characterized in that: The surface of the rotating plate (43) is provided with a plurality of mutually independent fixing grooves (44), each fixing groove (44) is connected to a detection plate (47), the fixing groove (44) comprises four groove side walls and a groove bottom wall for connecting the four groove side walls, the groove side walls extend from the surface of the rotating plate (43) to the inside of the rotating plate (43) to the groove bottom wall, a rotating shaft (45) is fixed between two opposite vertical groove side walls, the rotating shaft (45) is fixedly connected to one end of the detection plate (47), and the rotating shaft (45) is not connected to the detection plate (47) A toggle rod is fixed on the outer wall of the groove, and the toggle rod includes a first toggle rod (481) and a second toggle rod (482) arranged at a distance from the first toggle rod (481). Holes are formed on the bottom wall and the side walls of the groove. A first shaft (5) is provided inside the rotating plate (43) opposite to the hole. A first conductive rod (511) and a second conductive rod (512) are rotatably connected to the first shaft (5). The first conductive rod (511) and the second conductive rod (512) are L-shaped, respectively, and include a long rod portion and a short rod portion vertically connected to the long rod portion. The short rod The first conductive rod (511) is located in the cavity of the rotating plate (43), and one end of the long rod portion away from the short rod portion extends out of the hole to one side of the toggle rod. When the long rod portion of the first conductive rod (511) is located on one side of the first toggle rod (481) in the clockwise direction, the long rod portion of the second conductive rod (512) is located on one side of the second toggle rod (482) in the counterclockwise direction. Alternatively, when the long rod portion of the first conductive rod (511) is located on one side of the first toggle rod (481) in the counterclockwise direction, the long rod portion of the second conductive rod (512) is located on one side of the second toggle rod (481) in the counterclockwise direction. 82), the portions of the first conductive rod (511) and the second conductive rod (512) extending out of the hole are each connected to a return spring (52), the other end of the return spring (52) is connected to the groove side wall or the groove bottom wall of the fixing groove (44), the return spring (52) and the short rod portion are respectively located on the opposite sides of the long rod portion, the end of the short rod portion facing the first conductive rod (511) is provided with a first conductive plate (541), and the end of the short rod portion facing the second conductive rod (512) is provided with a second conductive plate (542).

3. The lime kiln material distribution performance testing device according to claim 2, characterized in that: There are a plurality of warning lights (55), and every two warning lights (55) are arranged as a group. The warning lights (55) in the same group are arranged in different colors. Each detection board (47) corresponds to a group of warning lights (55). The first conductive plate (541) is connected to one warning light (55) via an electric wire, and the second conductive plate (542) is connected to another warning light (55) in the same group via an electric wire. The first conductive rod (511) and the second conductive rod (512) are both electrically connected to the battery (53).

4. The lime kiln material distribution performance testing device according to any one of claims 1 to 3, characterized in that: A damper (85) is provided on the discharge pipe (8) below the lifting plate (13), and two supporting holes are opened on the pipe wall of the discharge pipe (8) above the lifting plate (13) at opposite positions. A connecting shaft (81) is provided in the supporting hole. The connecting shaft (81) penetrates the discharge pipe (8) in the radial direction, and a first gear (84) is provided at one end of the connecting shaft (81) extending out of the discharge pipe (8). The connecting shaft (81) inside the discharge pipe (8) is fixedly connected to the blocking plate (82), and a second torsion spring (83) is connected between the first gear (84) and the outer wall of the discharge pipe (8).

5. The lime kiln material distribution performance testing device according to claim 4, characterized in that: The trigger (9) is a box structure with an opening at the top. A transmission shaft (95) is arranged on two opposite side walls of the trigger (9). A fourth gear (97) and a third gear (96) arranged at a distance from the fourth gear (97) are arranged on the transmission shaft (95). The fourth gear (97) is located directly below the first gear (84). The first gear (84) and the fourth gear (97) are in meshing relationship. An arc-shaped placement groove (91) for receiving the connecting shaft (81) is opened at the top of the trigger (9). A hydraulic cylinder (92) is fixed inside the trigger (9). A telescopic rod (93) sliding on the inner wall of the hydraulic cylinder (92) is arranged inside the hydraulic cylinder (92). The telescopic rod (93) is provided with a plurality of slots (94) meshing with the third gear (96) in the length direction. An oil inlet and an oil outlet are arranged on the hydraulic cylinder (92).

6. The lime kiln material distribution performance testing device according to claim 5, characterized in that: The oil tank (7) is provided with a sealing plate (71) sliding along the inner wall of the oil tank (7), a connecting column (72) is fixed on the top of the sealing plate (71), the top end of the connecting column (72) extends out of the oil tank (7) and is connected to the lifting plate (13), the hydraulic oil inlet is connected to the oil return pipe, the oil outlet main pipe is divided into a plurality of first branch pipes, the other ends of the plurality of first branch pipes are respectively connected to the oil inlet of a hydraulic cylinder (92), the oil return pipe is divided into a plurality of second branch pipes, the other ends of the second branch pipes are respectively connected to the oil outlet of a hydraulic cylinder (92).

7. The lime kiln material distribution performance testing device according to claim 6, characterized in that: A squeezing rod (65) is provided just above the induction valve (73). The top end of the squeezing rod (65) is connected to the lifting plate (13) via a fourth spring (64). A second gear groove (66) is provided on the squeezing rod (65). A limiting ring (67) is sleeved on the squeezing rod (65) below the second gear groove (66). The limiting ring (67) is connected to the inner wall of the tester (1).

8. The lime kiln material distribution performance testing device according to claim 1, characterized in that: A third spring (61) is sleeved on the thin rod portion above the lifting plate (13), the inner diameter of the third spring (61) being smaller than the diameter of the thick rod portion, a first gear groove (62) is provided on the thin rod portion below the lifting plate (13), a first reversing gear (631) meshing with the first gear groove (62) and a second reversing gear (632) meshing with the first reversing gear (631) are provided on the inner wall of the tester (1), and the second reversing gear (632) meshes with the second gear groove (66).

9. The lime kiln material distribution performance testing device according to claim 1, characterized in that: A driver (21) is fixed on the top of the discharge pipe (2), a motor (22) is provided inside the driver (21), and a power output end of the motor (22) extends to the inside of the discharge pipe (2) and is fixed with a rotating plate (23).

10. A method for using the lime kiln material distribution performance testing device according to any one of claims 1 to 9, the using steps being as follows: S1. First, the simulated material is dropped through a rotary distributor; S2, the simulated material falls onto the collecting plates in the multiple test cavities, the collecting plates descend, the trigger rod contacts the pressure sensor, and the pressure sensor detects the weight of the simulated material in the test cavity; S3. After the weight detection is completed, the driving motor is started, and the rotating plate drives the detection plate to slide over the simulation material, and the detection plate re-detects the inner, outer and middle positions of the test cavity; S4, after the above detection steps are completed, the extrusion plate squeezes the lifting rod to control the opening of the induction valve, and the trigger is triggered, so that the simulated material in the test cavity enters the discharge pipe through the discharge pipe and is discharged; S5. After the inspection is completed, each component returns to the initial position and is inspected again.

Citation Information

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