A locking riveting point device for fusible core
By using lock rivet point operation in the melt core assembly equipment, the problem of low connection strength between the middle end cap and the melt pipe in the melt core is solved, and a firmer connection and higher melt core quality are achieved.
Patent Information
- Application Number
- CN202411720866.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-11-28
AI Technical Summary
In the prior art, the end cap of the melt core is prone to move or separate from the melt pipe, resulting in a low connection strength between the melt pipe and the end cap.
A locking and riveting device for melting cores is used, which includes a rack, feeding assembly, locking assembly, rivet assembly, flip assembly, feeding assembly, and operating assembly. The melt core is operated to the locking port assembly and rivet point assembly by operating the assembly, and the locking port and rivet point operation are performed to ensure a firm connection between the end cap and the melting pipe.
Through locking and riveting operations, the connection strength between the melting pipe and the end cap in the melting core is significantly improved, the rotation of the end cap relative to the melting pipe is reduced, and the overall quality of the melting core is improved.
Smart Images

Figure CN119208092B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of assembled fuses, and in particular to a locking riveting point device for fuse cores. Background Art
[0002] A fuse is a device used for overcurrent protection, usually used in circuits to prevent equipment damage or fire caused by excessive current. When the current in the circuit exceeds the set value, the fuse will melt, thereby cutting off the circuit and protecting the electrical equipment. The fuse is usually made of fusible alloy with a low melting point so that it can melt quickly when the current is too large.
[0003] refer to Figure 1 The fusible core 9 includes a fusible tube 91 and two end caps 92 . A variable-section melt is arranged in the fusible tube 91 , and the fusible tube 91 is filled with quartz sand. The two end caps 92 are respectively used to seal the two ends of the fusible tube 91 .
[0004] At present, a Chinese utility model patent with publication number CN212192054U discloses a device for assembling fuses, including a first shift turntable and a second shift turntable that do not overlap each other and a driving device for driving the first shift turntable and the second shift turntable, the first shift turntable and the second shift turntable are provided with spaced fixtures on the outer periphery; a transverse shift device forms an assembly line from the upstream fixture of the first shift turntable to the downstream fixture via the transverse shift device and the upstream fixture of the second shift turntable to the downstream fixture; from the upstream to the downstream of the assembly line, a melting tube feeding device, a lower end cap feeding device, a melt feeding device, a lower end cap welding device, a sand filling device, an upper end cap feeding device, an upper end cap welding device, a processing device, a detection device and a discharge device are sequentially spaced from the upstream to the downstream of the assembly line; a control device is electrically connected to the above devices to control their operation, wherein the detection device is used to detect the length and resistance of the fuse, and the processing device is used to lock the fuse.
[0005] The locking operation is used to reduce the diameter of the end of the end cap and abut it against the outer wall of the melting tube, so as to reduce the outflow of quartz sand from between the melting tube and the end cap. However, only by the locking operation, when the end cap is affected by the internal quartz sand top force or external force, the end cap is easy to move relative to the tube body, and even the end cap is separated from the tank body by rotation. The connection strength between the melting tube and the end cap is not high. Therefore, there is an urgent need for a device that can improve the connection strength between the melting tube and the end cap in the melting core. Summary of the invention
[0006] In order to improve the connection strength between the fusible tube and the end cap in the fusible core, the present application provides a locking riveting point device for the fusible core.
[0007] The present application provides a locking riveting point device for a fusible core, which adopts the following technical solution:
[0008] A locking and riveting point device for fuses comprises a frame, a feeding assembly, two locking assemblies, two riveting point assemblies, a flip assembly, a discharging assembly and a running assembly for clamping a fusible core, wherein the running assembly clamps the discharged fusible core and runs in the order of the locking assembly, the riveting point assembly, the flip assembly, the locking assembly and the riveting point assembly; the riveting point assembly comprises a four-claw cylinder and four rivets, the four-claw cylinder is arranged on the frame, the four rivets are respectively arranged on the four claws of the four-claw cylinder, and the rivets are used to abut against the side wall of the end cap and push into the fusible tube.
[0009] By adopting the above technical scheme, the molten core is stacked in the feeding assembly, and the molten core is operated by the operating assembly. The operating assembly first operates the molten core to the locking assembly, and the locking assembly locks the molten tube and the end cap at one end. Then the operating assembly operates the molten core to the riveting point assembly, and the piston rod of the four-claw cylinder contracts, and the four rivets approach the molten core until the rivets abut against the side wall of the end cap and push the end cap into the molten tube. After completing the above operations, the molten core is flipped by the flipping assembly, and the molten tube and the end cap at the other end are locked and riveted again by the locking assembly and the riveting point assembly, and finally the discharging assembly is sent out; the riveting point operation of the end cap and the molten tube can reduce the rotation of the end cap relative to the molten tube, and can increase the upper limit of the force of the end cap being lifted off by the quartz sand in the molten tube, thereby further improving the quality of the molten core.
[0010] Optionally, the feeding assembly includes a holding bin for storing molten cores, a conveying member, a clamping arm, and an intermittent transfer member for the molten cores to adapt to the operating intervals of the operating assembly, the conveying member is used to send the molten cores out of the holding bin in sequence, the intermittent transfer member includes a matching frame, a horizontal placement bar, a vertical cylinder, a horizontal cylinder, a pushing-out cylinder, and a turntable, the horizontal placement bar is provided with a plurality of placement grooves for placing the molten cores along the length direction of the horizontal placement bar, the vertical cylinder is used to drive the matching frame to move in the vertical direction, the horizontal cylinder is used to drive the vertical cylinder to move along the length direction of the horizontal placement bar, the matching frame is arranged on the frame, the matching frame is provided with a plurality of matching grooves along the length direction of the horizontal placement bar, the clamping arm is used to clamp the molten core on the transmission member into the placement groove, the pushing-out cylinder is used to push the molten core in the placement groove onto the turntable, and the molten core on the turntable is clamped by the operating assembly.
[0011] By adopting the above technical scheme, since the riveting point assembly and the locking assembly need time to operate the fusible core, the operating assembly needs to pause, and the intermittent transfer member is used to realize the intermittent operation of the fusible core stacked in the storage bin. The fusible core in the storage bin is transmitted through the transmission member, and the clamping arm is used to clamp the fusible core arranged on the transmission member in sequence, and the clamping arm clamps the fusible core into the matching groove of the matching frame, the piston rod of the vertical cylinder is extended, and the horizontal placement bar moves upward. At this time, the fusible core is clamped in the placement groove, and then the horizontal cylinder is contracted, so that the horizontal placement bar drives the fusible core to align with the adjacent matching groove, and then the piston rod of the vertical cylinder is contracted, and the fusible core enters the matching groove on the matching frame again, and repeating the above steps can make the fusible core move along the distribution of the matching groove in sequence, and finally the fusible core is placed on the turntable by the push-out cylinder, and the fusible core on the turntable is convenient for the operating assembly to circulate to subsequent workstations.
[0012] Optionally, the feeding assembly also includes a sand blowing and sand suction component, which is located between the transmission component and the intermittent transplanting component, and the sand blowing and sand suction component includes a sand blowing air pipe, an air pump, a sand suction pipe and a sand storage box. The air pump is arranged on the frame, one end of the sand blowing air pipe is arranged on the air pump, the sand suction pipe is located on the side of the molten core away from the sand blowing air pipe, and the sand storage box is used to store quartz sand collected by the sand suction pipe.
[0013] By adopting the above technical solution, the fused core located in the containing bin has not yet been locked, and part of the quartz sand will flow out from between the melting tube and the end cap. The air pump pumps air into the sand blowing air pipe, and the sand blowing air pipe blows the quartz sand adhered to the surface of the fused core into the sand suction pipe. Under the action of gravity, the quartz sand enters the sand storage box for subsequent secondary utilization of the quartz sand. Reducing the quartz sand on the surface of the fused core also facilitates the subsequent fused core to be smoothly connected to the placement groove of the horizontal placement bar.
[0014] Optionally, the feeding assembly also includes a concentricity detection part, which includes two detection cylinders, two detection sleeves, two detection sliding blocks, two detection springs, a rejection cylinder and a detection sensor. The two detection cylinders are located on both sides of the horizontal placement bar, the two detection sliding blocks correspond to the two detection cylinders, the detection sliding blocks are arranged on the piston rods of the detection cylinders, the two detection sleeves correspond to the two detection sliding blocks, the detection sleeves are slidably connected to the detection sliding blocks along the sliding direction of the detection sliding blocks, the two detection springs correspond to the two detection sleeves, the detection springs are used to keep the detection sleeves away from the detection sliding blocks, the detection sensor is arranged on the detection sliding blocks, and the rejection cylinder is used to push the molten core that does not meet the concentricity requirements away from the horizontal placement bar.
[0015] By adopting the above technical solution, the concentricity detection piece is used to detect the concentricity of the two end caps and the melting tube. If the concentricity of the end cap and the melting tube does not meet the requirements, the subsequent locking operation will easily make the end of the end cap unable to fit the outer wall of the melting tube, and quartz sand will easily flow out from between the end cap and the melting tube. During the concentricity detection process, the piston rods of the two detection cylinders are extended, and the detection cylinder drives the detection sliding block to move, so that the detection sleeve moves toward the end cap. When the concentricity of the end cap and the melting tube meets the requirements, the end cap will enter the detection sleeve. If the concentricity of the fusion tube does not meet the requirements, the end cap will abut against the outer wall of the detection sleeve, and the detection sleeve will move relative to the detection sliding block and cause the detection spring to contract until the detection sleeve abuts against the detection sensor. The detection sensor extends the piston rod of the rejection cylinder, so that the fusion core that does not meet the requirements is pushed out of the horizontal placement bar. Through the concentricity detection part, a batch of fusion cores that do not meet the concentricity requirements can be rejected before the locking operation and riveting point operation, so that subsequent operations can be carried out smoothly, thereby improving the qualified rate of the fusion core in completing the locking and riveting points.
[0016] Optionally, the locking assembly includes a locking four-claw cylinder and four arc bars, the locking four-claw cylinder is arranged on the frame, the four arc bars are respectively arranged on the claws of the locking four-claw cylinder, and the arc bar is used to abut against the end of the fuse end cap.
[0017] By adopting the above technical solution, the locking operation is used to abut the end of the end cap against the outer wall of the melting tube, and the flow assembly places the fusible core on the locking four-claw cylinder. The claws of the locking four-claw cylinder approach each other until the arc strip abuts against the outer wall of the end cap and one end of the end cap is pressed against the outer wall of the melting tube. The locking operation reduces the outflow of quartz sand from the gap between the end cap and the melting tube, and improves the matching strength between the end cap and the melting tube.
[0018] Optionally, the flipping assembly includes a flipping seat, a flipping motor, a double-headed cylinder, two flipping blocks and a sliding cylinder. The flipping seat is slidably connected to the frame in a direction approaching or away from the fuse, the flipping motor is arranged on the flipping seat, the cylinder body of the double-headed cylinder is arranged on the output shaft of the flipping motor, the two flipping blocks are respectively arranged on the two piston rods of the double-headed cylinder, and the sliding cylinder is used to drive the flipping seat to move.
[0019] By adopting the above technical scheme, since the locking assembly and the rivet point assembly only operate one end of the fuse tube and the end cap, a flipping assembly is required so that the equipment can subsequently operate the other end of the fuse tube and the end cap. During the flipping operation, the sliding cylinder drives the flip seat to move so that the fusible core is located between the two flipping blocks. The double-headed cylinder is started, and the two flipping blocks clamp the fusible core. Then the sliding cylinder is reset, so that the fusible core is away from the operating assembly, providing enough space for the fusible core to flip. The flipping motor is started, driving the double-headed cylinder to rotate. At this time, the fusible core flips, and the sliding cylinder is started again. The sliding cylinder drives the flip seat to move, so that the fusible core is located at the work station of the operating assembly again. The operating assembly can drive the fusible core to move toward the subsequent work station. The flipping assembly has a simple and reasonable structure, which is convenient for the staff to operate and maintain.
[0020] Optionally, the frame is provided with a detection component, which is located between the discharge component and the riveting point component. The detection component includes a lock detection component, a riveting point detection component and a waste removal component. The lock detection component includes a detection double-headed cylinder, two detection clamping blocks, a pushing cylinder and a lock CCD detector. The pushing cylinder is arranged on the frame, and the pushing cylinder drives the detection double-headed cylinder to move in a vertical direction. The two detection clamping blocks are respectively arranged on the piston rod of the detection double-headed cylinder. The detection clamping block is used to clamp the fuse core, and the lock CCD detector is used to detect whether the lock of the fuse core meets the requirements.
[0021] By adopting the above technical scheme, the locking CCD detects the locking of the fuse through the appearance of the fuse. When inspection is required, the inspection double-headed cylinder drives the two inspection clamping blocks to clamp the fuse to be inspected, and the pushing cylinder drives the inspection double-headed cylinder, and makes the locking of the fuse close to the locking CCD detector. The locking CCD detector inspects and records the appearance of the fuse. After the fuse is inspected, the cylinder is pushed to reset. The inspection double-headed cylinder loosens the two inspection clamping blocks, and the operating component transports the inspected fuse.
[0022] Optionally, the rivet point detection component includes a driving motor, a three-jaw cylinder and a rivet point CCD detector, the three-jaw cylinder is rotatably connected to the frame, the driving motor is used to drive the three-jaw cylinder to rotate, the three-jaw cylinder is used to clamp the fusible core, and the rivet point CCD detector is used to detect whether the rivet points of the fusible core meet the requirements.
[0023] By adopting the above technical solution, after the fusible core completes the lock detection, the operating component moves the fusible core to the riveting point detection station, the three-jaw cylinder clamps the fusible core, the driving motor drives the three-jaw cylinder to rotate, the three-jaw cylinder drives the fusible core to rotate, the riveting point CCD detector detects and records the rivet pads on the axis of the fusible core, and the transfer component transports the detected fusible core.
[0024] Optionally, the waste rejection component includes a waste pipe, a first waste pipe, a second waste pipe, a first waste box, a second waste box, a mounting plate and a selection cylinder, the waste pipe is arranged on the frame, the mounting plate is connected to the frame by sliding in a horizontal direction, the first waste pipe and the second waste pipe are both arranged on the mounting plate, the selection cylinder is used to drive the mounting plate to slide and align the first waste pipe or the second waste pipe with the waste pipe, the first waste box is used to receive the molten core that slides out of the first waste pipe and does not meet the locking requirements, and the second waste box is used to receive the molten core that slides out of the second waste pipe and does not meet the riveting point requirements.
[0025] By adopting the above technical scheme, when the locking detection component or the rivet point detection component detects that there is a problem with the locking or rivet point of the fusible core, the transfer component will pass the fusible core into the waste pipe, and classify the fusible cores with different problems through the mounting plate. When the fusible core has a locking problem, the selection cylinder will drive the mounting plate to move, so that the feed port of the first waste pipe coincides with the discharge port of the waste pipe, and the fusible core will enter the first waste box through the waste pipe and the first waste pipe in turn; when the fusible core has a rivet point problem, the selection cylinder will drive the mounting plate to move, so that the feed port of the second waste pipe coincides with the discharge port of the waste pipe, and the fusible core will enter the second waste box through the waste pipe and the second waste pipe in turn; the waste removal component separates the fusible cores with different problems, and the waste removal component only requires a single workstation to complete the classification operation, thereby speeding up the operation speed of the overall equipment.
[0026] Optionally, the operating component includes a mounting plate, a lifting cylinder, an operating motor and ten clamping cylinders. The mounting plate is rotatably connected to the frame, the operating motor is used to drive the mounting plate to rotate, the lifting cylinder is used to drive the mounting plate to move in a vertical direction, and the ten clamping cylinders are distributed circumferentially along the axis of the mounting plate. The ten clamping cylinders respectively correspond to the turntable, two locking assemblies, two rivet point assemblies, a flipping assembly, a rivet point detection component, a locking detection component, a waste rejection component and a discharge assembly.
[0027] By adopting the above technical solution, during the operation of the equipment, the operating component is used to bring the fusible core to different workstations. When the transfer equipment needs to change the workstation of the fusible core, the operating motor will drive the mounting plate to rotate, and the mounting plate will drive the clamping cylinder to move to the next workstation. When the fusible core needs to be separated from the operating component, the clamping cylinder will release the fusible core and start the lifting cylinder. The lifting cylinder will raise the mounting plate to leave space for the equipment to operate the fusible core. The operating component has a simple structure and is easy to operate.
[0028] In summary, the present application includes at least one of the following beneficial technical effects:
[0029] The rivet point assembly is used to push the side wall of the end cap on the fusible core into the fusible tube after the locking is completed, so as to reduce the end cap from moving relative to the fusible tube due to the force of pushing off, and to limit the relative rotation between the end cap and the fusible tube, thus greatly improving the strength of the fusible core;
[0030] Intermittent transfer parts allow the materials in the storage bin to be transported according to the interval time of the operating components;
[0031] The concentricity detection part is used to detect before the fuse lock, so as to improve the qualification rate of the subsequent fuse lock and riveting points;
[0032] The detection component is used to detect the locking and riveting points of the fuse core to reduce the production of defective fuse cores. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a structural diagram of the fuse.
[0034] Figure 2 It is a schematic diagram of the structure of the locking riveting point equipment used for the fusible core.
[0035] Figure 3 This is a top view of the locking riveting point equipment for the fusible core, which is used to show the positional relationship of the various components.
[0036] Figure 4 It is a cross-sectional view of the lifting box, used to show the positional relationship between the lifting bar and the lifting box.
[0037] Figure 5 yes Figure 2 Schematic diagram of the structure of the transmission parts.
[0038] Figure 6 yes Figure 5 Schematic diagram of the structure of the concentricity detection component.
[0039] Figure 7 yes Figure 2 Schematic diagram of the structure of the middle lock assembly.
[0040] Figure 8 yes Figure 2 Schematic diagram of the structure of the middle rivet point assembly.
[0041] Fig. 9 yes Figure 2 Schematic diagram of the structure of the detection component.
[0042] Fig.10 yes Fig. 9 Schematic diagram of the structure of the waste removal part.
[0043] Reference numerals: 1, frame; 2, feed assembly; 21, storage bin; 22, conveyor; 221, lifting box; 222, lifting bar; 223, lifting cylinder; 224, transmission belt; 225, limiting block; 23, clamping arm; 24, intermittent transplanting member; 241, matching frame; 2411, matching slot; 242, horizontal placement bar; 2421, placement slot; 243, vertical cylinder; 244, horizontal cylinder; 245, push-out cylinder; 246, turntable; 247, Push-out tube; 248, sliding frame; 25, sand blowing and suction parts; 251, sand blowing air pipe; 252, air pump; 253, sand suction pipe; 254, sand storage box; 26, concentricity detection part; 261, detection cylinder; 262, detection sleeve; 263, detection sliding block; 264, detection spring; 265, rejection cylinder; 266, detection sensor; 267, rejection tube; 268, rejection box; 3, locking assembly; 31, locking four-claw cylinder; 32, arc strip; 4, rivet point Assembly; 41, four-claw cylinder; 42, rivet; 5, flip assembly; 51, flip seat; 52, flip motor; 53, double-head cylinder; 54, flip block; 55, sliding cylinder; 6, discharge assembly; 61, discharge pipe; 62, discharge box; 7, operation assembly; 71, mounting plate; 72, lifting cylinder; 73, operation motor; 74, clamping cylinder; 75, rotating plate; 8, detection assembly; 81, lock detection piece; 811, detection double-head cylinder; 812, detection clamp Block; 813, push cylinder; 814, lock CCD detector; 82, rivet point detection piece; 821, drive motor; 822, three-claw cylinder; 823, rivet point CCD detector; 824, mounting seat; 83, waste removal piece; 831, waste pipe; 832, first waste pipe; 833, second waste pipe; 834, first waste box; 835, second waste box; 836, mounting plate; 837, selection cylinder; 9, fuse; 91, melt tube; 92, end cap. DETAILED DESCRIPTION
[0044] The following is combined with Figure 2-10 This application is described in further detail.
[0045] The present application embodiment discloses a locking riveting point device for a fusible core. Figure 2 and Figure 3 A locking riveting point device for a fusible core comprises a frame 1, a feeding component 2, two locking components 3, two riveting point components 4, a flipping component 5, a discharging component 6, a running component 7 and a detecting component 8. The feeding component 2, the locking component 3, the riveting point component 4, the flipping component 5, the discharging component 6, the running component 7 and the detecting component 8 are all arranged on the frame 1.
[0046] Reference Figure 2 and Figure 3The detection assembly 8 includes a lock detection member 81, a rivet point detection member 82 and a waste rejection member 83. The operation assembly 7 includes a mounting plate 71, a lifting cylinder 72, an operation motor 73, ten clamping cylinders 74 and a rotating plate 75. The operation motor 73 is fixedly arranged on the frame 1. The rotating plate 75 is arranged horizontally. The rotating plate 75 is coaxially arranged with the output shaft of the operation motor 73. The rotating plate 75 is fixedly arranged on the output shaft of the operation motor 73. The lifting cylinder 72 is arranged vertically. The lifting cylinder 72 is fixedly arranged on the upper end surface of the rotating plate 75. The mounting plate 71 It is arranged horizontally, and the mounting plate 71 is fixedly arranged on the piston rod of the lifting cylinder 72. The ten clamping cylinders 74 are evenly distributed along the circumference of the axis of the mounting plate 71. The length direction of the clamping cylinder 74 is parallel to the radial direction of the mounting plate 71. The cylinder body of the clamping cylinder 74 is fixedly arranged on the upper end surface of the mounting plate 71. The ten clamping cylinders 74 correspond to the feeding assembly 2, the locking assembly 3, the riveting point assembly 4, the flipping assembly 5, the locking assembly 3, the riveting point assembly 4, the locking detection component 81, the riveting point detection component 82, the waste rejection component 83 and the discharging assembly 6 in sequence.
[0047] Reference Figure 4 and Figure 5 The feeding assembly 2 includes a storage bin 21, a conveying member 22, a clamping arm 23, an intermittent transfer member 24, a sand blowing and suction member 25, and a concentricity detection member 26. The storage bin 21 is fixedly arranged on the upper end surface of the frame 1. The storage bin 21 is provided with a discharge port. The intermittent transfer member 24 is located on one side of the storage bin 21. The conveying member 22 is used to sequentially send the molten core 9 out of the storage bin 21. The conveying member 22 includes a lifting box 221, a lifting bar 222, a lifting cylinder 223, a transmission belt 224, and a limiting block 225. The lifting box 221 is arranged on the frame 1, and the lifting box 2 21 is used to receive the fusible core 9, the lower end surface of the lifting box 221 is inclined, the lifting bar 222 is located at the lowest point of the lifting box 221, the lifting cylinder 223 is fixedly arranged on the lifting box 221, the lifting cylinder 223 is used to drive the lifting bar 222 to move in the vertical direction, the length direction of the transmission belt 224 is parallel to the distribution direction from the storage bin 21 to the intermittent transplanting member 24, the transmission belt 224 is used to arrange the fusible core 9 lifted by the lifting bar 222 in sequence as a whole, the limiting block 225 is fixedly arranged on the frame 1, and the limiting block 225 limits the fusible core 9 from being separated from the transmission belt 224.
[0048] Reference Figure 5 and Figure 6The clamping arm 23 is fixedly arranged on the frame 1, and the clamping arm 23 is used to clamp the fusible core 9 on the transmission belt 224 in sequence and place it on the intermittent transfer member 24. The sand blowing and sand suction member 25 is located between the transmission belt 224 and the intermittent transfer member 24. The sand blowing and sand suction member 25 includes a sand blowing air pipe 251, an air pump 252, a sand suction pipe 253 and a sand storage box 254. The sand suction pipe 253 and the sand blowing air pipe 251 are respectively located on both sides of the transmission belt 224. The air pump 252 is fixedly arranged on the frame 1, one end of the sand blowing air pipe 251 is fixedly arranged on the air pump 252, the sand suction pipe 253 is fixedly arranged on the frame 1, one end of the sand suction pipe 253 faces the sand blowing air pipe 251, and the other end of the sand suction pipe 253 is vertically arranged, and the sand storage box 254 is fixedly arranged on the frame 1, and the sand storage box 254 is located below the sand suction pipe 253.
[0049] Reference Figure 5 and Figure 6 The intermittent transplanting member 24 includes a matching frame 241, a horizontal placement bar 242, a vertical cylinder 243, a horizontal cylinder 244, a push-out cylinder 245, a turntable 246, a push-out tube 247 and a sliding frame 248. The length direction of the horizontal cylinder 244 is perpendicular to the length direction of the transmission belt 224. The horizontal cylinder 244 is fixedly arranged on the frame 1. The sliding frame 248 is fixedly arranged on the piston rod of the horizontal cylinder 244. The vertical cylinder 243 is fixedly arranged on the upper end surface of the sliding frame 248. The length direction of the horizontal placement bar 242 is parallel to the length direction of the horizontal cylinder 244. The horizontal placement bar 242 is fixedly arranged on the piston rod of the vertical cylinder 243. Three placement grooves 2421 are opened on the horizontal placement bar 242. The three placement grooves 2421 are arranged along the length direction of the horizontal placement bar 242. The matching frame 241 is fixedly arranged on the frame 1, and four matching grooves 2411 are provided on the matching frame 241. The four matching grooves 2411 are distributed along the length direction of the horizontal placement bar 242. The pushing cylinder 245 corresponds to the matching groove 2411 on the matching frame 241 which is farthest from the transmission belt 224. The pushing cylinder 245 is horizontally arranged and perpendicular to the length direction of the horizontal placement bar 242. The pushing cylinder 245 is fixedly arranged on the frame 1, and the pushing tube 247 is located on the side of the horizontal placement bar 242 away from the pushing cylinder 245. The pushing tube 247 is fixedly arranged on the frame 1, and one end of the pushing tube 247 faces the pushing cylinder 245, and the other end of the pushing tube 247 is arranged vertically downward. The turntable 246 is fixedly arranged on the frame 1, and the turntable 246 is used to hold the molten core 9 with qualified concentricity.
[0050] Reference Figure 5 and Figure 6The concentricity detection part 26 includes two detection cylinders 261, two detection sleeves 262, two detection sliding blocks 263, two detection springs 264, a rejection cylinder 265, two detection sensors 266, a rejection tube 267 and a rejection box 268. The detection cylinders 261 and the rejection cylinders 265 are distributed along the conveying direction of the molten core 9 on the horizontal placement bar 242. The two detection cylinders 261 are respectively located on both sides of the horizontal placement bar 242. The detection cylinders 261 are fixedly arranged on the frame 1. The detection cylinder 261 is horizontally arranged and perpendicular to the length direction of the horizontal placement bar 242. The two detection sliding blocks 263 are respectively fixedly arranged on the piston rods of the two detection cylinders 261. The two detection sleeves 262 correspond to the two detection sliding blocks 263 one by one. The detection sleeves 262 are slidably connected to the detection sliding blocks 263 along the length direction of the detection cylinder 261. The two detection springs 264 correspond to the two detection sleeves 262 one by one. The length direction of the detection springs 264 is parallel to the detection sleeves 262. The detection spring 264 is fixedly arranged on the detection sleeve 262 at one end, and the other end of the detection spring 264 is fixedly arranged on the detection sliding block 263. The two detection sensors 266 correspond to the two detection sleeves 262 one by one. The detection sensor 266 is fixedly arranged on the detection sliding block 263. The detection sensor 266 is a proximity switch. When the end cap 92 of the fuse 9 is not concentric with the fuse tube 91, the end cap 92 cannot enter the detection sleeve 262, and the detection sleeve 262 will overcome the detection The elastic force of the measuring spring 264 abuts against the detection sensor 266. The length direction of the reject cylinder 265 is parallel to the length direction of the detection cylinder 261. The reject cylinder 265 is fixedly set on the frame 1. The reject tube 267 is located on the side of the horizontal placement bar 242 away from the reject cylinder 265. One end of the reject tube 267 faces the reject cylinder 265, and the other end of the reject tube 267 is set vertically downward. The reject box 268 is located below the reject tube 267, and the reject box 268 is fixedly set on the frame 1.
[0051] Reference Figure 3 and Figure 7 The locking assembly 3 includes a locking four-claw cylinder 31 and four arc-shaped bars 32. The locking four-claw cylinder 31 is fixedly arranged on the frame 1. The four arc-shaped bars 32 correspond to the claws of the locking four-claw cylinder 31 one by one. The arc-shaped bars 32 are fixedly arranged on the claws of the locking four-claw cylinder 31. The arc-shaped bars 32 are used to lock the end of the end cap 92 and abut against the outer wall of the melting tube 91.
[0052] Reference Figure 3 and Figure 8The riveting point assembly 4 includes a four-claw cylinder 41 and four rivets 42. The four-claw cylinder 41 is fixedly arranged on the frame 1. The four rivets 42 correspond to the claws of the four-claw cylinder 41 one by one. The rivet 42 is fixedly arranged on the claws of the four-claw cylinder 41. The rivet 42 is used to abut against the outer wall of the end cap 92 and enable the end cap 92 to be pushed into the melting tube 91.
[0053] Reference Figure 3 and Fig. 9 The flip assembly 5 includes a flip seat 51, a flip motor 52, a double-headed cylinder 53, two flip blocks 54 and a sliding cylinder 55. The flip seat 51 is slidably connected to the frame 1 along the axial direction of the mounting plate 71. The length of the sliding cylinder 55 is parallel to the sliding direction of the flip seat 51. The cylinder body of the sliding cylinder 55 is fixedly arranged on the frame 1. The piston rod of the sliding cylinder 55 is fixedly connected to the flip seat 51. The flip motor 52 is fixedly arranged on the flip seat 51. The double-headed cylinder 53 is fixedly arranged on the output shaft of the flip motor 52. The two flip blocks 54 correspond to the two piston rods of the double-headed cylinder 53 one by one. The flip block 54 is fixedly arranged on the piston rod of the double-headed cylinder 53.
[0054] Reference Figure 3 and Fig. 9 The locking detection component 81 includes a detection double-headed cylinder 811, two detection clamping blocks 812, a pushing cylinder 813 and a locking CCD detector 814. The pushing cylinder 813 is vertically arranged and fixedly arranged on the frame 1. The detection double-headed cylinder 811 is fixedly arranged on the piston rod of the pushing cylinder 813. The detection double-headed cylinder 811 is used to clamp the fuse 9. The locking CCD detector 814 is fixedly arranged on the frame 1. The locking CCD detector 814 faces the detection clamping block 812. The locking CCD detector 814 is used to perform locking detection on the fuse 9 clamped by the detection clamping block 812.
[0055] Reference Figure 3 and Fig. 9 The rivet point detection component 82 includes a driving motor 821, a three-claw cylinder 822, a rivet point CCD detector 823 and a mounting base 824. The mounting base 824 is fixedly arranged on the frame 1. The three-claw cylinder 822 is vertically arranged. The cylinder body of the three-claw cylinder 822 is rotatably connected to the frame 1. The driving motor 821 is fixedly arranged on the mounting base 824. The driving motor 821 drives the three-claw cylinder 822 to rotate through the belt drive belt 224. The rivet point CCD detector 823 is fixedly arranged on the frame 1. The rivet point CCD is used to perform rivet point detection on the fusible core 9 clamped by the three-claw cylinder 822.
[0056] Reference Figure 3 and Fig.10The waste rejection member 83 includes a waste pipe 831, a first waste pipe 832, a second waste pipe 833, a first waste box 834, a second waste box 835, a mounting plate 836 and a selection cylinder 837. The waste pipe 831 is vertically arranged, the waste pipe 831 is fixedly arranged on the frame 1, the mounting plate 836 is slidably connected to the frame 1 along the horizontal direction, the length direction of the selection cylinder 837 is parallel to the length direction of the mounting plate 836, the selection cylinder 837 is fixedly arranged on the frame 1, the piston rod of the selection cylinder 837 is fixedly connected to the mounting plate 836, the first waste pipe 832 and the second waste pipe 833 are distributed along the sliding direction of the mounting plate 836, the first waste pipe 832 and the second waste pipe 833 are They are all fixedly set on the mounting plate 836, the first waste box 834 and the second waste box 835 are distributed along the sliding direction of the mounting plate 836, the first waste box 834 and the second waste box 835 are located below the mounting plate 836, the first waste box and the second waste box 835 are fixedly set on the frame 1, when the cylinder 837 is selected to drive the mounting plate 836 to move to the upper end face of the first waste tube 832 to align with the lower end face of the waste tube 831, the lower end face of the first waste tube 832 faces the first waste box 834, when the cylinder 837 is selected to drive the mounting plate 836 to move to the upper end face of the second waste tube 833 to align with the lower end face of the waste tube 831, the lower end face of the second waste tube 833 faces the second waste box 835.
[0057] Reference Figure 3 and Fig.10 The discharge assembly 6 includes a discharge pipe 61 and a discharge box 62. The discharge pipe 61 is vertically arranged and fixedly arranged on the frame 1. The discharge box 62 is located below the discharge pipe 61 and fixedly arranged on the frame 1. The discharge box 62 is used to receive the qualified molten core 9.
[0058] The implementation principle of a locking riveting point device for a fusible core in an embodiment of the present application is as follows: the fusible core 9 in the containing bin 21 enters into the lifting box 221, the lifting cylinder 223 drives the lifting bar 222 to transport the fusible core 9 to the transmission belt 224, the limiting block 225 makes the fusible core 9 distributed on the transmission belt 224 in sequence, the fusible core 9 is transferred to the intermittent transfer member 24 through the clamping arm 23, during this process the sand blowing and suction member 25 blows off the quartz sand adhered to the surface of the fusible core 9, the intermittent transfer member 24 is used to transport the fusible core 9 to the turntable 246 at equal intervals, during this process the concentricity detection member 26 performs concentricity detection on the end cap 92 of the fusible core 9 and the fusible tube 91, and those that do not meet the concentricity requirement are removed from the assembly line through the rejection cylinder 265.
[0059] The fusible core 9 on the turntable 246 can be clamped by the clamping cylinder 74, and thereby passes through the locking assembly 3, the riveting point assembly 4, the flip assembly 5, the locking assembly 3, and the riveting point assembly 4. During this process, the end caps 92 at both ends of the fusible tube 91 are locked and riveted to improve the connection strength between the end caps 92 and the fusible tube 91.
[0060] After that, the fusible core 9 that has completed the locking and riveting points needs to undergo locking and riveting point detection. The locking CCD detector 814 and the riveting point CCD detector 823 detect the fusible core 9. If the fusible core 9 does not meet the requirements, the fusible core 9 will be passed into the waste pipe 831 at the work station of the waste removal part 83. According to the situation that the fusible core 9 does not meet the requirements, the moving cylinder will drive the mounting plate 836 to move. The fusible core 9 that does not meet the locking requirements will pass through the waste pipe 831 and the first waste pipe 832 to enter the first waste box 834 for collection. The fusible core 9 that does not meet the riveting point requirements will pass through the waste pipe 831 and the second waste pipe 833 to enter the second waste box 835 for collection. The operating component 7 will send the fusible core 9 that meets the locking and riveting point detection requirements to the discharging component 6, and enter the discharging box 62 through the discharging pipe 61 for collection.
[0061] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A locking riveting device for a fusible core, characterized in that: The invention comprises a frame (1), a feeding assembly (2), two locking assemblies (3), two riveting point assemblies (4), a turning assembly (5), a discharging assembly (6), and a running assembly (7) for clamping a molten core (9), wherein the running assembly (7) clamps the discharged molten core (9) and operates in the order of the locking assembly (3), the riveting point assembly (4), the turning assembly (5), the locking assembly (3), and the riveting point assembly (4); the riveting point assembly (4) comprises a four-claw cylinder (41) and four rivets (42), and the four-claw cylinder (41) is arranged on the frame. (1), the four rivets (42) are respectively arranged on the four claws of the four-claw cylinder (41), the rivets (42) are used to abut against the side wall of the end cap (92) and push into the molten tube (91), the locking assembly (3) comprises a locking four-claw cylinder (31) and four arc-shaped bars (32), the locking four-claw cylinder (31) is arranged on the frame (1), the four arc-shaped bars (32) are respectively arranged on the claws of the locking four-claw cylinder (31), and the arc-shaped bars (32) are used to abut against the end of the end cap (92) of the molten core (9).
2. The locking riveting point device for a fusible core according to claim 1, characterized in that: The feeding assembly (2) comprises a storage bin (21) for storing molten cores (9), a conveying member (22), a clamping arm (23), and an intermittent transfer member (24) for the molten cores (9) to adapt to the operating interval of the operating assembly (7). The conveying member (22) is used to sequentially send the molten cores (9) out of the storage bin (21). The intermittent transfer member (24) comprises a matching frame (241), a horizontal placement bar (242), a vertical cylinder (243), a horizontal cylinder (244), a push-out cylinder (245), and a turntable (246). The horizontal placement bar (242) is provided with a plurality of placement grooves (2421) for placing the molten cores (9) along the length direction of the horizontal placement bar (242). The vertical cylinder (2 43) is used to drive the matching frame (241) to move in the vertical direction, the horizontal cylinder (244) is used to drive the vertical cylinder (243) to move along the length direction of the horizontal placement bar (242), the matching frame (241) is arranged on the frame (1), and a plurality of matching grooves (2411) are opened on the matching frame (241) along the length direction of the horizontal placement bar (242), the clamping arm (23) is used to clamp the fusible core (9) on the transmission member into the placement groove (2421), and the pushing cylinder (245) is used to push the fusible core (9) in the matching groove (2411) onto the turntable (246), and the fusible core (9) on the turntable (246) is clamped by the operating component (7).
3. The locking riveting point device for a fusible core according to claim 2, characterized in that: The feeding assembly (2) further comprises a sand blowing and sand absorbing component (25), the sand blowing and sand absorbing component (25) being located between the transmission component and the intermittent transfer component (24), the sand blowing and sand absorbing component (25) comprising a sand blowing air pipe (251), an air pump (252), a sand absorbing pipe (253) and a sand storage box (254), the air pump (252) being arranged on the frame (1), one end of the sand blowing air pipe (251) being arranged on the air pump (252), the sand absorbing pipe (253) being located on a side of the molten core (9) away from the sand blowing air pipe (251), and the sand storage box (254) being used for storing quartz sand collected by the sand absorbing pipe (253).
4. The locking riveting point device for a fusible core according to claim 3, characterized in that: The feeding assembly (2) further comprises a concentricity detection member (26), the concentricity detection member (26) comprising two detection cylinders (261), two detection sleeves (262), two detection sliding blocks (263), two detection springs (264), a rejection cylinder (265) and a detection sensor (266), the two detection cylinders (261) being located on both sides of the horizontal placement bar (242), the two detection sliding blocks (263) corresponding to the two detection cylinders (261), the detection sliding blocks (263) being arranged on the piston rods of the detection cylinders (261), the two detection sleeves (262), two detection sliding blocks (263), two detection springs (264), a rejection cylinder (265) and a detection sensor (266), the two detection cylinders (261) being located on both sides of the horizontal placement bar (242), the two detection sliding blocks (263) corresponding to the two detection cylinders (261), the detection sliding blocks (263) being arranged on the piston rods of the detection cylinders (261), and the two detection sleeves (264) being arranged on the piston rods of the detection cylinders (261). The detection sleeve (262) corresponds to the two detection sliding blocks (263), the detection sleeve (262) is slidably connected to the detection sliding block (263) along the sliding direction of the detection sliding block (263), two detection springs (264) correspond to the two detection sleeves (262), the detection springs (264) are used to keep the detection sleeve (262) away from the detection sliding block (263), the detection sensor (266) is arranged on the detection sliding block (263), and the rejection cylinder (265) is used to push the fusible core (9) that does not meet the concentricity requirement away from the horizontal placement bar (242).
5. The locking riveting point device for a fusible core according to claim 1, characterized in that: The flip assembly (5) comprises a flip seat (51), a flip motor (52), a double-headed cylinder (53), two flip blocks (54) and a sliding cylinder (55); the flip seat (51) is slidably connected to the frame (1) in a direction approaching or moving away from the fusible core (9); the flip motor (52) is arranged on the flip seat (51); the cylinder body of the double-headed cylinder (53) is arranged on the output shaft of the flip motor (52); the two flip blocks (54) are respectively arranged on two piston rods of the double-headed cylinder (53); and the sliding cylinder (55) is used to drive the flip seat (51) to move.
6. The locking riveting point device for a fusible core according to claim 2, characterized in that: The frame (1) is provided with a detection component (8), the detection component (8) being located between the discharging component (6) and the riveting point component (4), the detection component (8) comprising a lock detection component (81), a riveting point detection component (82) and a waste material rejection component (83), the lock detection component (81) comprising a detection double-headed cylinder (811), two detection clamping blocks (812), a pushing cylinder (813) and a lock CCD detector (814), the pushing cylinder (813) being arranged on the frame (1), the pushing cylinder (813) driving the detection double-headed cylinder (811) to move in a vertical direction, the two detection clamping blocks (812) being respectively arranged on the piston rod of the detection double-headed cylinder (811), the detection clamping blocks (812) being used to clamp the fusible core (9), and the lock CCD detector (814) being used to detect whether the lock of the fusible core (9) meets the requirements.
7. The locking riveting point device for a fusible core according to claim 6, characterized in that: The rivet point detection component (82) comprises a driving motor (821), a three-claw air cylinder (822) and a rivet point CCD detector (823); the three-claw air cylinder (822) is rotatably connected to the frame (1); the driving motor (821) is used to drive the three-claw air cylinder (822) to rotate; the three-claw air cylinder (822) is used to clamp the fusible core (9); and the rivet point CCD detector (823) is used to detect whether the rivet points of the fusible core (9) meet the requirements.
8. The locking riveting point device for a fusible core according to claim 6, characterized in that: The waste rejection member (83) comprises a waste pipe (831), a first waste pipe (832), a second waste pipe (833), a first waste box (834), a second waste box (835), a mounting plate (836) and a selection cylinder (837), wherein the waste pipe (831) is arranged on the frame (1), the mounting plate (836) is connected to the frame (1) by sliding in a horizontal direction, and the first waste pipe (832) and the second waste pipe (833) are both provided with Placed on the mounting plate (836), the selection cylinder (837) is used to drive the mounting plate (836) to slide and align the first waste tube (832) or the second waste tube (833) with the waste tube (831), the first waste box (834) is used to receive the fusible core (9) that does not meet the locking requirements and slides out of the first waste tube (832), and the second waste box (835) is used to receive the fusible core (9) that does not meet the riveting point requirements and slides out of the second waste tube (833).
9. The locking riveting point device for a fusible core according to claim 6, characterized in that: The operating assembly (7) comprises a mounting plate (71), a lifting cylinder (72), an operating motor (73) and ten clamping cylinders (74); the mounting plate (71) is rotatably connected to the frame (1); the operating motor (73) is used to drive the mounting plate (71) to rotate; the lifting cylinder (72) is used to drive the mounting plate (71) to move in a vertical direction; the ten clamping cylinders (74) are distributed circumferentially along the axis of the mounting plate (71); the ten clamping cylinders (74) respectively correspond to the turntable (246), the two locking assemblies (3), the two riveting point assemblies (4), the flipping assembly (5), the riveting point detection component (82), the locking detection component (81), the waste material rejection component (83) and the discharging assembly (6).
Citation Information
Patent Citations
Device for assembling fuse
CN212192054U
Full-automatic production system of cylindrical cap type fuse
CN118116776A