A mobile chrysanthemum straw pulverizer
By arranging anti-entanglement rollers and air guide covers on the chrysanthemum straw crusher, the straw entanglement problem is solved, the crushing stability and efficiency are improved, and the cleanliness of the working environment is ensured.
Patent Information
- Application Number
- CN202411560487.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-11-04
AI Technical Summary
Chrysanthemum straw is easily entangled on the main shaft of the crusher during the crushing process, resulting in poor crushing effect and affecting the normal operation of the machine structure.
An anti-entanglement roller is set on the tool, which is made to rotate in the opposite direction through the transmission component. It cooperates with the folding knife and the air guide cover to absorb fine debris, uses centrifugal force to separate the entangled straw, and prevents the debris from getting stuck through the wind wheel and filter plate structure.
It improves the crushing stability and efficiency, avoids the influence of straw entanglement, ensures the stability of filtration and the cleanliness of the working environment.
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Figure CN119214001B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of straw pulverizers, in particular to a mobile chrysanthemum straw pulverizer. BACKGROUND
[0002] Chrysanthemum straw is rich in organic matter, which can effectively improve soil fertility, increase soil microbial activity, promote the formation of soil aggregate structure, and thus improve soil structure and enhance soil water and fertilizer retention capacity. It can reduce the use of chemical fertilizers and achieve green circular agriculture. Therefore, after the chrysanthemum flowers are harvested, the chrysanthemum straw usually needs to be harvested and pulverized for field application. The traditional chrysanthemum straw processing method requires manual pulling of the straw, then transporting it to a specific pulverizing site for pulverization, and then transporting it back for filling. This processing method is relatively complex. In order to improve work efficiency, semi-automatic harvesters have been introduced to the market. The operator only needs to push the harvester to pass through the straw, and the internal cutter will automatically pulverize the straw. The pulverized straw falls directly to the ground for field application, which has the advantages of saving labor and being fast. However, during the harvesting process, due to the bushy characteristics and high toughness of chrysanthemum straw, it will bend along with the cutter before being cut off, and thus it is easy to be entangled on the main shaft of the pulverizer. The straw entangled on the main shaft cannot be pulverized by the cutter, and at the same time, it affects the normal operation of the machine structure, resulting in poor pulverization effect.
[0003] In view of this, a design or technical improvement is proposed to solve the above problems.
[0004] The above content is only used to assist in understanding the technical solutions of the present application and does not represent the acknowledgement of the above content as the closest prior art. SUMMARY
[0005] The purpose of the present application is to solve the above problems and provide a mobile chrysanthemum straw pulverizer.
[0006] In order to solve the above technical problems, the present application adopts the following technical solutions:
[0007] A mobile chrysanthemum straw pulverizer, comprising a vehicle body, a pulverizing box arranged at the front end of the vehicle body, and a driving motor arranged at the upper end of the pulverizing box, a cutter is rotatably arranged inside the pulverizing box, the driving motor drives the cutter to rotate through a transmission belt, the cutter comprises a cutter shaft, a plurality of groups of cutter blades arranged equidistantly along the circumferential direction and axial direction of the cutter shaft, and a plurality of groups of anti-winding rollers rotatably arranged on the cutter shaft, the anti-winding rollers are equidistantly distributed at the intervals of the cutter blades arranged along the circumferential direction of the cutter shaft; a transmission assembly is arranged at the side end of the cutter, so that the cutter shaft drives the anti-winding rollers to synchronously and reversely rotate when the cutter shaft rotates.
[0008] Further, circular side holes are formed in the sides of the pulverizing box, the transmission assembly comprises a gear ring arranged on the inner wall of the circular side hole and a first gear coaxially rotatable with the anti-winding rollers and meshing with the gear ring.
[0009] Further, the anti-winding roller comprises a secondary shaft and blades arranged on the circumference of the secondary shaft and gradually extending outward in the opposite direction of the rotation of the anti-winding roller.
[0010] Further, the blade comprises a straight blade and folding blades arranged on both sides of the straight blade, wherein the folding blades have at least one bending point.
[0011] Further, the front end of the crushing box is provided with an air guide cover in communication with the inside of the crushing box, wherein the air guide cover has a plurality of air suction ports facing the cutter side, the end of the air guide cover away from the air suction port is communicated with an air induction fan, and the side of the air induction fan away from the air suction port is communicated with a slag storage box for storing slag.
[0012] Further, the cutter shaft is provided with a bearing frame rotatably connected with the secondary shaft of the anti-winding roller.
[0013] Further, the slag storage box is communicated with the air induction fan through a slag inlet, and the side end of the slag storage box is provided with an exhaust port, and a filter plate is movably arranged in the slag storage box, wherein the exhaust port is located on one side of the filter plate.
[0014] Further, the inside of the slag storage box is divided into a driving chamber and a processing chamber by a partition plate, wherein the slag inlet is located on one side of the driving chamber, and the driving chamber is communicated with the processing chamber; one end of the filter plate is movably connected to the side wall of the processing chamber, and the other end of the filter plate is movably connected to the partition plate; a wind wheel is rotatably arranged in the driving chamber and faces the slag inlet, a second gear is arranged on the wind wheel, a third gear is rotatably arranged on the side wall of the driving chamber and engaged with the second gear, and the third gear is connected to the filter plate through a crank connecting rod.
[0015] Further, the filter plate divides the processing chamber into a slag filtering area and a flow discharging area, wherein the slag filtering area is communicated with the inside of the driving chamber, and the flow discharging area is communicated with the exhaust port.
[0016] Compared with the prior art, the beneficial effects of the present application are as follows: by arranging the blade and the anti-winding roller on the upper end of the cutter and cooperating with the transmission assembly, the anti-winding roller is reversely rotated when the cutter shaft rotates, so that the curved and wound straw is pushed away by the anti-winding roller when the cutter cuts the straw, thereby avoiding the problem that the cutting is affected by the winding of the straw around the cutter, and the crushing stability is improved.
[0017] The anti-winding roller is provided with the blades gradually extending outward on the upper end, so that the external centrifugal force is increased during rotation, and the straw is more easily pushed away and thrown out, and the anti-winding effect is enhanced.
[0018] By arranging the air guide cover, the fine slag generated during the crushing of the straw can be absorbed, the flying of the slag is avoided, the working environment is affected, and the suction force of the air guide cover can assist in hindering the bending of the straw, so that the straw is more easily crushed, and the crushing efficiency is further improved.
[0019] By setting the wind wheel inside the residue storage tank, the broken residue can drive the wind wheel to rotate when entering the inside of the residue storage tank, and the wind wheel drives the filter plate to reciprocate through the second gear, the third gear and the crank connecting rod, so that the filter plate keeps a continuous shaking filtering state, thereby avoiding the situation that the broken residue is jammed in the filter screen to reduce the filtering effect, and ensuring the filtering stability. BRIEF DESCRIPTION OF DRAWINGS
[0020] The drawings accompanying the specification of this application form a part thereof, serve to provide further understanding of the application, and together with the description of the application, explain the application. The detailed description of the application serves to explain the application, and does not constitute an improper limitation on the application. In the drawings:
[0021] Figure 1 is a front view of an embodiment of the application;
[0022] Figure 2 is a side view of an embodiment of the application;
[0023] Figure 3 is a front view of an embodiment of the application;
[0024] Figure 4 is a bottom view of an embodiment of the application;
[0025] Figure 5 is a schematic view of the internal structure of the crushing tank in an embodiment of the application;
[0026] Figure 6 is a schematic view of the cooperation relationship of the transmission assembly in an embodiment of the application;
[0027] Figure 7 is a schematic view of the structure of the cutter in an embodiment of the application;
[0028] Figure 8 is a schematic view of the cooperation relationship between the anti-winding roller and the first gear in an embodiment of the application;
[0029] Figure 9 is a side view of the anti-winding roller in an embodiment of the application;
[0030] Figure 10 is a schematic view of the structure of the residue storage tank in an embodiment of the application;
[0031] Figure 11 is a side view of the residue storage tank in an embodiment of the application;
[0032] Figure 12 is a schematic view of the internal structure of the residue storage tank in an embodiment of the application;
[0033] Figure 13Figure is a schematic diagram of the transmission relationship between the wind wheel and the processing bin in the embodiment of the application.
[0034] Figure: 1, vehicle body; 11, crushing box; 12, driving motor; 13, cutter; 14, transmission belt; 2, cutter shaft; 21, cutter blade; 22, anti-winding roller; 3, circular side hole; 31, gear ring; 32, first gear; 4, countershaft; 41, blade; 5, straight cutter; 51, folding cutter; 6, wind scoop; 61, air inlet; 62, air blower; 63, slag storage box; 7, bearing bracket; 8, slag inlet; 81, exhaust port; 82, filter plate; 9, partition plate; 91, driving bin; 92, processing bin; 93, wind wheel; 94, second gear; 95, third gear; 96, crank connecting rod; 97, slag filtering area; 98, flow discharge area. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the application will be described clearly and completely below in conjunction with the embodiments of the application. Obviously, the described embodiments are only some of the embodiments of the application, rather than all the embodiments of the application. In the case of no conflict, the embodiments and features in the embodiments in the application can be combined with each other. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the application.
[0036] As Figures 1-13 shown in the figure is a mobile type chrysanthemum straw crusher, which comprises a vehicle body 1, a crushing box 11 arranged at the front end of the vehicle body 1, and a driving motor 12 arranged at the upper end of the crushing box 11. The crushing box 11 is internally rotatably provided with a cutter 13. The driving motor 12 drives the cutter 13 to rotate through a transmission belt 14. The cutter 13 comprises a cutter shaft 2, a plurality of groups of cutter blades 21 arranged equidistantly along the circumferential direction and the axial direction of the cutter shaft 2, and a plurality of groups of anti-winding rollers 22 rotatably arranged on the cutter shaft 2. The anti-winding rollers 22 are equidistantly distributed at intervals along the circumferential direction of the cutter blades 21. The side end of the cutter 13 is provided with a transmission assembly, so that the cutter shaft 2 drives the anti-winding rollers 22 to synchronously and reversely rotate when the cutter shaft 2 rotates. The device is manually pushed to move when in use. The cutter 13 is driven to rotate by the driving motor 12 during the movement, so that the straw entering the crushing box 11 is hit, cut and crushed by the cutter 13. In this process, part of the straw will be bent and wound around the cutter shaft 2 above the cutter 13. At this time, the anti-winding rollers 22 are arranged to reversely rotate during the rotation of the cutter shaft 2, so that when the straw is wound around the cutter shaft 2, the anti-winding rollers 22 will exert a reverse centrifugal force on the straw to make it be bounced back to normal, and then continue to be crushed by the cutter blades 21 on the cutter 13, thereby ensuring the stability of the crushing work.
[0037] In an embodiment, the pulverizing box 11 is provided with a circular side hole 3 on both sides, the transmission assembly includes a gear ring 31 arranged on the inner wall of the circular side hole 3 and a first gear 32 coaxially rotating with the anti-winding roller 22 and meshing with the gear ring 31, when the knife shaft 2 is driven, the anti-winding roller 22 is synchronously rotated, in the process of following rotation of the anti-winding roller 22, the first gear 32 arranged at both ends thereof rotates reversely under the action of meshing with the gear ring 31, thereby driving the anti-winding roller 22 to rotate in the opposite direction of the knife shaft 2.
[0038] In an embodiment, the anti-winding roller 22 includes a secondary shaft 4 and blades 41 arranged on the circumferential side of the secondary shaft 4 and gradually extending outward in the opposite rotation direction of the anti-winding roller 22, the knife shaft 2 is provided with a bearing bracket 7 rotationally connected with the secondary shaft 4 on the anti-winding roller 22, the part of the blade 41 extending away from the center of the secondary shaft 4 gradually increases, thereby having higher centrifugal force, so that the straw is more easily bounced off and thrown out.
[0039] In an embodiment, the knife blade 21 includes a straight knife 5 and a folding knife 51 arranged on both sides of the straight knife 5, the folding knife 51 has a plurality of bending points, the straight knife 5 is used to cut the staggered part of the straw, and the folding knife 51 increases the transverse cutting point position by bending, thereby being capable of cutting the straw from multiple points, improving the pulverizing efficiency.
[0040] In an embodiment, the pulverizing box 11 is provided with an air guide cover 6 on the upper side of the front end, the air guide cover 6 has a plurality of air inlets 61 towards the cutter 13 side, the air guide cover 6 is communicated with an air guide fan 62 away from the air inlet 61, the air guide fan 62 is communicated with a residue storage box 63 for storing the residue away from the air inlet 61 side, in the process of rotating and cutting the straw by the cutter 13, the air guide fan 62 is synchronously started, thereby using the air guide cover 6 to generate suction in the pulverizing box 11, so that the fine residue generated in the process of pulverizing the straw can be absorbed, avoiding the influence on the working environment and the field of vision caused by the free diffusion of the fine residue in the air, at the same time, the suction generated by the air guide cover 6 can attract the straw entering the inside of the pulverizing box 11, thereby hindering the bending of the straw, further improving the unwinding effect.
[0041] In an embodiment, the slag storage tank 63 is communicated with the air blower 62 through the slag inlet 8, and an exhaust port 81 is arranged at the side end of the slag storage tank 63, and a filter plate 82 is movably arranged in the slag storage tank 63, wherein the exhaust port 81 is arranged at one side of the filter plate 82, and the inside of the slag storage tank 63 is divided into a driving chamber 91 and a processing chamber 92 by the partition plate 9, wherein the slag inlet 8 is arranged at one side of the driving chamber 91, and the driving chamber 91 is communicated with the processing chamber 92; one end of the filter plate 82 is movably connected to the side wall of the processing chamber 92, and the other end is movably connected with the partition plate 9, and a wind wheel 93 is rotatably arranged in the driving chamber 91 and faces the slag inlet 8, and a second gear 94 is arranged on the wind wheel 93, and a third gear 95 is rotatably arranged on the side wall of the driving chamber 91 and is engaged with the second gear 94, and the third gear 95 is connected with the filter plate 82 through a crank connecting rod 96, and the filter plate 82 divides the processing chamber 92 into a slag filtering area 97 and a flow discharging area 98, wherein the slag filtering area 97 is communicated with the inside of the driving chamber 91, and the flow discharging area 98 is communicated with the exhaust port 81; when the absorbed slag enters the slag storage tank 63 through the air blower 62, the high-speed airflow drives the wind wheel 93 to rotate, and the slag enters the slag filtering area 97 from the driving chamber 91, and then is filtered through the filter plate 82, and the filtered airflow enters the flow discharging area 98 and is discharged from the driving chamber 91; while the wind wheel 93 rotates, it drives the third gear 95 through the second gear 94 to rotate synchronously, and the third gear 95 drives the filter plate 82 to move reciprocatingly in the transverse direction through the crank connecting rod 96, and the filter plate 82 is arranged in an inclined manner to the processing chamber 92; in this way, in the process of high-speed shaking of the filter plate 82, the slag stuck in the filter screen is shaken out and falls under the action of gravity, so that the filter screen is not blocked by the slag in the filtering process, and the slag storage tank 63 is more stable and efficient in collecting the slag.
[0042] It will be obvious to a person skilled in the art that, without departing from the spirit or essential characteristics of the application, the present application can be implemented in other specific forms. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the description given above, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims
1. A mobile chrysanthemum straw crusher, comprising a vehicle body (1), a crushing box (11) arranged at the front end of the vehicle body (1), and a drive motor (12) arranged at the upper end of the crushing box (11), wherein a cutter (13) is rotatably arranged inside the crushing box (11), and the drive motor (12) drives the cutter (13) to rotate via a transmission belt (14), characterized in that: The cutter (13) comprises a cutter shaft (2), a plurality of groups of blades (21) equidistantly arranged along the circumferential direction and the axial direction of the cutter shaft (2), and a plurality of groups of anti-entanglement rollers (22) rotatably arranged on the cutter shaft (2), wherein the anti-entanglement rollers (22) are equidistantly distributed at intervals where the blades (21) are arranged along the circumferential direction of the cutter shaft (2); A transmission assembly is provided at the side end of the cutter (13), so that the cutter shaft (2) drives the anti-entanglement roller (22) to rotate synchronously in the opposite direction when rotating; Circular side holes (3) are provided on both sides of the crushing box (11), and the transmission assembly comprises a gear ring (31) provided on the inner wall of the circular side hole (3) and a first gear (32) coaxially rotating with the anti-entanglement roller (22) and meshing with the gear ring (31); The anti-entanglement roller (22) comprises a secondary shaft (4) and blades (41) uniformly arranged on the circumferential side of the secondary shaft (4) and gradually extending outward in a direction opposite to the rotation direction of the anti-entanglement roller (22), wherein the distance between the extended portion of the blades (41) and the center of the secondary shaft (4) gradually increases; The blade (21) comprises a straight blade (5) and folding blades (51) arranged on both sides of the straight blade (5), wherein the folding blades (51) have at least one bending point; The knife shaft (2) is provided with a bearing frame (7) rotatably connected to the secondary shaft (4) on the anti-winding roller (22).
2. The mobile chrysanthemum straw crusher according to claim 1, characterized in that: An air guide hood (6) communicating with the interior of the crushing box (11) is provided on the upper front end thereof, wherein the air guide hood (6) has a plurality of air suction ports (61) facing the cutter (13), an end of the air guide hood (6) away from the air suction ports (61) is connected to an induced draft fan (62), and a side of the induced draft fan (62) away from the air suction ports (61) is connected to a slag storage box (63) for storing crushed slag.
3. The mobile chrysanthemum straw crusher according to claim 2, characterized in that: The slag storage box (63) is connected to the induced draft fan (62) through the slag inlet (8), and an exhaust port (81) is provided at a side end thereof. A filter plate (82) is movably provided inside, wherein the exhaust port (81) is located on one side of the filter plate (82).
4. The mobile chrysanthemum straw crusher according to claim 3, characterized in that: The interior of the slag storage box (63) is divided into a driving chamber (91) and a processing chamber (92) by a partition (9), wherein the slag inlet (8) is located on one side of the driving chamber (91), and the driving chamber (91) and the processing chamber (92) are in communication; One end of the filter plate (82) is movably connected to the side wall of the processing chamber (92), and the other end is movably connected to the partition (9). A wind wheel (93) facing the slag inlet (8) is rotatably provided in the driving chamber (91), and a second gear (94) is provided on the wind wheel (93). A third gear (95) meshing with the second gear (94) is rotatably provided on the side wall of the driving chamber (91), and the third gear (95) is connected to the filter plate (82) via a crank connecting rod (96).
5. The mobile chrysanthemum straw crusher according to claim 4, characterized in that: The filter plate (82) separates the processing chamber (92) into a filter residue area (97) and a drainage area (98), wherein the filter residue area (97) is connected to the interior of the driving chamber (91), and the drainage area (98) is connected to the exhaust port (81).
Citation Information
Patent Citations
A quick-start straw crushing device
CN215074058U
Cutter Blade of Mower
US20200367430A1