A peeled quail egg production equipment and production method
The vertical processing structure of the quail egg peeling equipment utilizes a combination of a shell-crushing arc plate and a crushing component to achieve uniform shell crushing and efficient peeling of quail eggs, solving the problems of large equipment footprint and high power consumption, and improving peeling efficiency and quality.
Patent Information
- Application Number
- CN202411526410.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2044-10-30
AI Technical Summary
Existing quail egg peeling equipment has a large footprint, high power consumption, and uneven shell crushing, resulting in low peeling efficiency.
The peeling quail egg production equipment adopts a vertical processing structure. It achieves shell crushing and peeling through a motor-driven shell crushing arc plate, crushing components and peeling rollers. Combined with the recycling of spray water, it improves the uniformity of shell crushing and peeling efficiency.
It reduced equipment power consumption, improved quail egg peeling efficiency, ensured uniformity of quail egg shell cracks, and reduced breakage rate.
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Figure CN119214336B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of peeled quail egg production, and in particular to a peeled quail egg production equipment and production method. Background Technology
[0002] The production of peeled quail eggs requires first boiling the quail eggs, followed by processes such as shell crushing and peeling.
[0003] There are three ways to crush quail eggs. One method involves rotating a tilted hexagonal cage, causing the eggs to flip and impact each other, thus crushing the cooked eggs, as shown in patent application number CN201711062514.X. This method results in a large amount of crushed eggshells remaining in the cage. Another method uses two downward-rotating cages in opposite directions to compress the eggs above, thus crushing them; this is commonly found in household or small egg crushers and peelers. The third method uses repeatedly moving components to impact the quail eggs, achieving shell crushing.
[0004] There are generally two methods for peeling quail eggs. One method uses a rotating rubber roller to peel the shells of the upper quail eggs. The other method uses a moving rubber or sponge plate to peel the shells of the lower quail eggs.
[0005] Existing quail egg peeling equipment is basically a random combination of the above methods, requiring water spraying during both the shell crushing and peeling processes. Existing quail egg peeling equipment suffers from a large footprint and high power consumption. Furthermore, some quail eggs may not be completely peeled due to uneven shell crushing, leading to reduced subsequent peeling efficiency. Summary of the Invention
[0006] To address the shortcomings of quail egg peeling equipment, such as large footprint, high power consumption, and uneven shell fragmentation, this application provides a quail egg peeling production equipment and method.
[0007] The peeling quail egg production equipment provided in this application adopts the following technical solution:
[0008] A peeled quail egg production equipment, including
[0009] The shell crushing cylinder is vertically set, with a motor installed at the top. The motor's rotating shaft extends vertically into the shell crushing cylinder, and a discharge port is opened at the top of the shell crushing cylinder.
[0010] The shell-crushing arc plate is rotatably mounted on the top of the shell-crushing cylinder and is driven to rotate by the rotating shaft of the motor. It is umbrella-shaped and has multiple collision plates fixed on its upper surface.
[0011] The guide ring plate is fixed on the inner circumferential wall of the shell crushing cylinder and is located below the shell crushing arc plate;
[0012] The shell crushing cover is installed on the rotating shaft of the motor, located below the guide ring plate. The top is umbrella-shaped, and the outer circumferential wall is attached to the inner wall of the shell crushing cylinder. The outer circumferential wall is provided with multiple crushing grooves for quail eggs to pass through. The inner wall of the crushing groove is provided with a rolling groove. A crushing rod is vertically mounted in the rolling groove. A spiral plate is fixed on the outer circumferential wall of the crushing rod. A crushing cylinder is fixed on the outer circumferential wall of the crushing rod. The diameter of the crushing cylinder gradually increases from the top to the bottom and remains constant. The crushing cylinder is located in the crushing groove and can press the quail eggs against the inner wall of the shell crushing cover. The shell crushing cover is provided with a linkage component that drives the crushing rod to rotate as the shell crushing cover rotates.
[0013] The guide hood is fixed to the circumferential inner wall of the crushing cylinder and is located below the crushing hood;
[0014] The peeling frame is installed inside the crushing cylinder, located below the guide hood. The rotating frame is equipped with multiple sets of peeling rollers, with each set consisting of two rollers whose rotating shafts are parallel to each other.
[0015] The first bevel tooth is fixed at the bottom of the motor's rotating shaft;
[0016] The second bevel tooth is fixed at the end of one of the peeling rollers in each group and meshes with the first bevel tooth. Both peeling rollers in each group are fixed with drive gears, and the two drive gears mesh with each other. The peeling rollers are inclined downward in the direction close to the shell crushing cylinder.
[0017] The guide cover is tilted downwards in the direction close to the motor rotation shaft, and the bottom of the guide cover opens above the two peeling rollers in each group to allow material to be discharged;
[0018] The feed channel is located below the bottom of the two peeling rollers in each group;
[0019] The spray nozzle is installed on the top wall inside the shell cover.
[0020] Optionally, multiple baffles are fixed at the end of the upper surface of the guide cover, with the baffles located on both sides of the crushing trough and the top of the crushing trough being inclined excessively.
[0021] Optionally, the linkage assembly includes an external gear ring, a first gear, and a second gear;
[0022] The external toothed ring is fixed to the circumferential inner wall of the crushing cylinder, located below the guide ring plate;
[0023] A drive rod is mounted on the partition plate. A first gear is fixed at the top of the drive rod and meshes with an external gear ring. A second gear is fixed at the bottom of the drive rod. A third gear is fixed at the bottom of the crushing rod and meshes with the second gear.
[0024] Optionally, the crushing cylinder is composed of multiple crushing plates, which are spring plates and are fixed in a circular pattern on the outer circumferential wall of the crushing rod with the central axis of the crushing rod as the center. The crushing plates can be abutted by quail eggs to produce elastic deformation. The pressure applied to the quail eggs when the crushing plates produce elastic deformation can spread the cracks on the surface of the quail eggs.
[0025] Optionally, the guide cover has water spray holes at the position of the gap between the two peeling rollers in each group, so that quail eggs cannot pass through the water spray holes.
[0026] Optionally, a fixed ring plate is fixedly provided on the top wall of the shell crushing cylinder, and a fixed toothed ring is fixedly provided on the bottom of the inner wall of the fixed ring plate. An acceleration disk is fixedly provided on the top of the rotating shaft of the motor. Multiple transmission gears are rotatably connected to the lower surface of the acceleration disk. The transmission gears mesh with the fixed toothed ring. An acceleration gear is rotatably sleeved on the rotating shaft of the motor. The acceleration gear meshes with the transmission gear. The top of the shell crushing arc plate is rotatably sleeved on the fixed ring plate and fixedly connected to the acceleration gear.
[0027] Optionally, an intercepting baffle is fixedly provided at the bottom of the inner wall of the shell crushing cylinder. The intercepting baffle has multiple holes for water supply. The intercepting baffle is used to intercept broken eggshells. The intercepting baffle is located below the peeling frame and is inclined downward from the center to the periphery. A scraper is fixedly provided at the bottom of the rotating shaft of the motor and abuts against the upper surface of the intercepting baffle. A discharge port is provided on the outer wall of the shell crushing cylinder. The scraper can discharge the broken eggshells from the discharge port.
[0028] This application also provides a method for producing peeled quail eggs, using the following technical solution:
[0029] A method for producing peeled quail eggs, using the aforementioned peeled quail egg production equipment: First, the quail eggs are cleaned of their outer shells, then boiled in boiling water for 20 minutes via a continuous production line, and then soaked in circulating cold water at 0-10℃ for 10 minutes; the cooled quail eggs are poured into the inlet of the shell-crushing cylinder, and the shells are crushed by the shell-crushing arc plate; after falling onto the shell-crushing cover, the quail eggs are distributed and moved downwards in various crushing troughs, and the cracks in the quail eggs are evenly extended before falling onto the peeling roller through the guide cover; the peeling roller removes the quail egg shells, completing the shell crushing and peeling process of the quail eggs.
[0030] Optionally, when it is necessary to clean the broken quail egg shells inside the equipment, the spray nozzles can be opened wider to rinse the broken egg shells adhering to the equipment through the water flow sprayed from the spray nozzles.
[0031] In summary, this application includes at least one of the following beneficial technical effects:
[0032] Adopting an innovative vertical processing structure, the eggshell crushing and peeling processes are achieved through a single motor, and the crushed eggshells can be cleaned up at the same time. The three-dimensional processing structure also enables the recycling of spray water, reducing the power consumption of the quail egg peeling equipment and improving the peeling efficiency of quail eggs.
[0033] After the quail eggs enter the crushing trough, they are moved downwards by the rotating crushing plate. The spiral plate can effectively improve the efficiency of the quail eggs moving downwards. During the process of the quail eggs moving downwards, they are continuously pressed and rotated by the crushing plate, which in turn spreads the cracks on the surface of the quail egg shell evenly in all directions, thereby improving the efficiency of the subsequent peeling of the quail eggs. The crushing plate can also effectively reduce the breakage of the quail eggs. Attached Figure Description
[0034] Figure 1 This is a structural schematic diagram of an embodiment of this application;
[0035] Figure 2 It is a cross-sectional view showing the inside of the shell fragmentation cylinder;
[0036] Figure 3 It is a cross-sectional view showing the broken shell cover;
[0037] Figure 4 This is a partial sectional view showing the peeling frame;
[0038] Figure 5 This is a partial cross-sectional view showing the scraper;
[0039] Figure 6 This is a partial cross-sectional view showing the crushing component;
[0040] Figure 7 This is a partial cross-sectional view showing the acceleration component.
[0041] In the diagram, 1. Crushing cylinder; 11. Motor; 111. First conical tooth; 112. Scraper; 12. Fixed ring plate; 13. Guide ring plate; 14. Discharge port; 15. Feed outlet; 16. Guide cover; 161. Water spray hole; 17. Spray nozzle; 18. Interception baffle; 2. Crushing arc plate; 21. Collision plate; 3. Crushing cover; 31. Crushing trough; 311. Rolling trough; 32. Baffle plate; 321. Drive rod; 4. 41. Crushing assembly; 42. Crushing rod; 43. Spiral plate; 44. Crushing cylinder; 45. Crushing plate; 6. Linkage assembly; 51. External gear ring; 52. First gear; 53. Second gear; 7. Acceleration assembly; 61. Acceleration disc; 62. Transmission gear; 63. Acceleration gear; 64. Fixed gear ring; 7. Peeling frame; 71. Peeling roller; 711. Second bevel tooth; 712. Drive gear; 72. Guide channel. Detailed Implementation
[0042] The following is in conjunction with the appendix Figure 1-7This application will be described in further detail.
[0043] This application discloses a peeling quail egg production equipment and production method.
[0044] refer to Figure 1 and Figure 2 The quail egg peeling production equipment includes a shell-crushing cylinder 1, a motor 11, a shell-crushing arc plate 2, a guide ring plate 13, a shell-crushing cover 3, a material guide cover 16, a peeling frame 7, and a peeling roller 71. The shell-crushing cylinder 1 is vertically arranged, and the motor 11 is mounted on top of the shell-crushing cylinder 1. The rotating shaft of the motor 11 extends vertically into the shell-crushing cylinder 1, with the axis of the rotating shaft located in the middle of the shell-crushing cylinder 1. A feeding port 15 is provided at the top of the shell-crushing cylinder 1 for feeding quail eggs into the shell-crushing cylinder 1. A fixing ring plate 12 is fixed to the inner top wall of the shell-crushing cylinder 1, and the shell-crushing arc plate 2 is rotatably mounted on the fixing ring plate 12, located at the top of the shell-crushing cylinder 1. An acceleration component 6 is provided between the fixing ring plate 12 and the rotating shaft of the motor 11, causing the rotating shaft of the motor 11 to drive the shell-crushing arc plate 2 to rotate and making the rotation speed of the shell-crushing arc plate 2 higher than the rotation speed of the rotating shaft of the motor 11. The shell-crushing arc plate 2 is umbrella-shaped, and multiple collision plates 21 are fixed on its upper surface. The portion of the shell-crushing cylinder 1 extending into the inner wall abuts against the bottom of the shell-crushing arc plate 2 to improve the stability of the rotation of the shell-crushing arc plate 2.
[0045] refer to Figure 2 and Figure 3 A guide ring plate 13 is fixed to the circumferential inner wall of the shell crushing cylinder 1, located below the shell crushing arc plate 2, and is used to guide the quail eggs on the shell crushing arc plate 2 downwards. A shell crushing cover 3 is fixed to the rotating shaft of the motor 11, and the portion extending from the circumferential inner wall of the shell crushing cylinder 1 abuts against the bottom of the shell crushing cover 3 for support. The shell crushing cover 3 is located below the guide ring plate 13, with an umbrella-shaped top and extending downwards in the middle. The circumferential outer wall of the shell crushing cover 3 is in contact with the inner wall of the shell crushing cylinder 1, and multiple crushing grooves 31 for quail eggs to pass through are spaced apart on the circumferential outer wall. The crushing grooves are for quail eggs to pass through, and crushing components 4 are installed inside the crushing grooves to evenly spread the cracks on the quail eggs. Multiple partitions 32 are fixed at the end of the upper surface of the guide cover 16, located on both sides of the crushing grooves 31, with the top of the crushing grooves 31 inclined at an angle.
[0046] refer to Figure 3 and Figure 4A guide cover 16 is fixed to the inner circumferential wall of the shell crushing cylinder 1, and is located below the shell crushing cover 3. A peeling frame 7 is installed inside the shell crushing cylinder 1, located below the guide cover 16. Multiple sets of peeling rollers 71 are mounted on the guide cover 16, with two peeling rollers 71 per set, and the rotation shafts of the two peeling rollers 71 in each set are parallel to each other. The surface of the peeling rollers 71 is made of rubber or sponge material; in this embodiment, it is made of sponge material. A first bevel tooth 111 is fixed to the bottom of the rotation shaft of the motor 11, and a second bevel tooth 711 is fixed to the end of one of the peeling rollers in each set, meshing with the first bevel tooth 111. A drive gear 712 is fixed to each of the two peeling rollers 71 in each set, and the two drive gears 712 mesh with each other. The drive rollers are inclined downwards, with their tops close to the rotation shaft of the motor 11. The inner circumferential wall of the top of the mounting frame abuts against the rotation shaft of the motor 11, protecting the lower first bevel tooth 111. When the rotating shaft of motor 11 rotates, it causes the tops of the two peeling rollers in each group to rotate toward the gap between them. The guide cover 16 is inclined downwards in the direction close to the rotating shaft of motor 11, and the bottom end of the guide cover 16 opens above the gap between the two peeling rollers 71 in each group to allow material to pass through. The guide cover 16 has a water spray hole 161 directly opposite the gap between the two peeling rollers 71 in each group, preventing quail eggs from passing through the water spray hole 161.
[0047] refer to Figure 3 and Figure 5 A guide channel 72 is assumed to be located below the bottom of the two molting rollers in each set of the shell crushing cylinder 1. The guide channel 72 extends out of the shell crushing cylinder 1 and is used to send the molted quail eggs out of the shell crushing cylinder 1. An intercepting baffle 18 is fixedly installed on the bottom of the inner wall of the shell crushing cylinder 1. The intercepting baffle 18 has multiple holes for water supply. The intercepting baffle 18 is used to intercept broken eggshells. The intercepting baffle 18 is located below the molting frame 7 and is inclined downward from the center to the periphery. A scraper 112 is fixedly installed at the bottom of the rotating shaft of the motor 11, which abuts against the upper surface of the intercepting baffle 18. A discharge port 14 is opened on the outer wall of the shell crushing cylinder 1, and the scraper 112 can discharge the broken eggshells from the discharge port 14. Multiple spray nozzles 17 connected to water pipes are installed on the top wall of the inner shell crushing cover 3. The water inlet of the water suction pipe of some of the spray nozzles 17 is located at the bottom of the shell crushing cylinder 1.
[0048] After the quail eggs are cooked and cooled, they are fed into the shell-crushing cylinder 1 through the feeding port 15. When the motor 11 rotates, it drives the shell-crushing arc plate 2 to rotate through the acceleration component 6. This causes the quail eggs falling onto the shell-crushing arc plate 2 to collide with the collision plate 21 and fall, thus performing initial shell crushing on the quail eggs. The quail eggs are guided by the guide ring plate 13 to move onto the shell-crushing cover 3 and roll into each crushing trough 31. The crushing component 4 crushes the quail eggs evenly during their downward movement, making the cracks more evenly distributed and improving the efficiency of subsequent shell peeling. The quail eggs fall from the crushing trough 31 onto the guide cover 16 and then from the guide cover 16 into the space between the two peeling rollers 71 in each group below. The rotating shaft of motor 11 drives the second bevel gear 711 to rotate via the first bevel gear 111, which in turn drives one of the peeling rollers 71 in the assembly to rotate. The peeling roller drives the other peeling roller 71 to rotate via the meshing of the drive gear 712, thereby causing the shells of the quail eggs falling between the peeling rollers 71 to separate from the quail eggs, improving peeling efficiency. The detached quail egg shells fall onto the intercepting plate 18 and are discharged from the discharge port 14 by the rotating scraper 112. The sprayed water can flow through the shell crushing and peeling areas and accumulate at the bottom of the shell crushing cylinder 1 through the holes in the intercepting arc plate. It can also be reused by spraying water from the bottom of the shell crushing cylinder 1 through the water pipe from the spray nozzle 17.
[0049] refer to Figure 6 The crushing assembly 4 includes a crushing rod 41, a spiral plate 42, and a crushing cylinder 43. A rolling groove 311 is formed on the inner wall of the crushing trough 31, and the crushing rod 41 is vertically rotatable within the rolling groove 311. The spiral plate 42 is fixed to the circumferential outer wall of the crushing rod 41, and is spiral-shaped with a portion located within the crushing trough 31. The crushing cylinder 43 is fixed to the circumferential outer wall of the crushing rod 41 and is surrounded by the spiral plate 42. The diameter of the crushing cylinder 43 gradually increases from top to bottom and remains constant. The crushing cylinder 43 is partially located within the crushing trough 31 and can press the quail eggs against the inner wall of the shell-crushing cover 3. The crushing cylinder 43 is composed of multiple crushing plates 431, which are spring plates, and are circumferentially fixed to the outer wall of the crushing rod 41 with the central axis as the center. The crushing plate 431 can be contacted by quail eggs to produce elastic deformation. The pressure applied to the quail eggs when the crushing plate 431 produces elastic deformation can spread the cracks on the surface of the quail eggs. The shell crushing cover 3 is equipped with a linkage component 5 that drives the crushing rod 41 to rotate as the shell crushing cover 3 rotates.
[0050] The linkage assembly 5 includes an external gear ring 51, a first gear 52, and a second gear 53. The external gear ring 51 is fixed to the circumferential inner wall of the shell crushing cylinder 1, located below the guide ring plate. A drive rod 321 is rotatably mounted on the partition plate 32. The first gear 52 is fixed to the top of the drive rod 321 and meshes with the external gear ring 51. The second gear 53 is fixed to the bottom of the drive rod 321. A third gear is fixed to the bottom of the crushing rod 41, and the third gear meshes with the second gear 53. The rotation of the drive rod 321 causes the crushing rod 41 to rotate, thereby conveying the quail eggs downward through the spiral plate 42.
[0051] After the quail eggs enter the crushing trough 31, they are caught by the spiral plate 42. As the rotating shaft of the motor 11 drives the shell crushing cover 3 to rotate, the first gear 52 meshes with the outer gear ring 51 and rotates, which in turn drives the crushing rod 41 to rotate through the meshing of the second gear 53 and the third gear. During the rotation of the crushing rod 41, the spiral plate 42 drives the quail eggs to move downwards, causing the quail eggs to come into contact with the crushing plate 431 and rotate continuously. As the quail eggs move downwards, the pressure exerted on the quail eggs by the crushing plate 431 continuously increases, thereby pressing the inner wall of the shell crushing cylinder 1 of the quail egg box tightly against the rotation, causing the cracks in the quail egg shells to continuously spread, improving the uniformity of the cracks in the quail egg shells. After separating from the spiral plate 42, the quail eggs fall onto the guide cover 16.
[0052] refer to Figure 7 The acceleration assembly 6 includes an acceleration disk 61, transmission gears 62 and 63, and a fixed gear ring 64. The fixed gear ring 64 is fixed to the bottom of the circumferential inner wall of the fixed ring plate 12. The acceleration disk 61 is fixed to the top of the rotating shaft of the motor 11. Three transmission gears 62 are rotatably connected to the lower surface of the acceleration disk 61, and are equidistantly distributed in a circle around the central axis of the rotating shaft of the motor 11. The transmission gears 62 mesh with the fixed gear ring 64. The rotating shaft of the motor 11 is rotatably fitted with the 63, which meshes with the transmission gears 62. The top of the shell-breaking arc plate 2 is rotatably fitted onto the fixed ring plate 12 and is fixedly connected to the 63.
[0053] During the rotation of the rotating shaft of motor 11, the acceleration disk 61 drives the transmission gear 62 to mesh with the fixed gear ring 64 and rotate, which in turn drives the acceleration gear 63 to rotate, so that the broken shell arc plate 2 rotates at a speed greater than that of motor 11.
[0054] Unlike traditional quail egg crushing equipment, this device employs a cylindrical design that integrates shell crushing and peeling. A single drive unit enables the crushing, even crack propagation, peeling, and shell cleaning processes. The vertical structure ensures efficient water distribution at each stage. The rotation of the crushing rod 41 promotes even crack propagation in the eggshell, improving subsequent peeling efficiency. This not only reduces power consumption but also enhances the efficiency and quality of quail egg molting.
[0055] This application also discloses a production method for producing molted quail eggs using the above-mentioned molting quail egg production equipment: First, the quail eggs are cleaned, then boiled in boiling water for 20 minutes through a continuous production line, and then soaked in circulating cold water at 0-10℃ for 10 minutes; the cooled quail eggs are poured into the feed inlet of the shell crushing cylinder 1, and the shells are crushed by the shell crushing arc plate 2; the quail eggs fall onto the shell crushing cover 3 and are distributed in each crushing trough 31 and move downwards, so that the cracks of the quail eggs are evenly extended and then fall onto the peeling roller 71 through the guide cover 16; the peeling roller 71 removes the quail egg shells, completing the shell crushing and peeling process of quail eggs.
[0056] When it is necessary to clean the broken quail egg shells inside the equipment, open the spray nozzle 17 to rinse the broken egg shells adhering to the equipment through the water flow sprayed from the spray nozzle 17. The broken egg shells will be washed onto the interception baffle 18 and scraped off by the scraper 112.
[0057] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A peeling quail egg production equipment, characterized in that: include The shell crushing cylinder (1) is set vertically, and a motor (11) is installed on the top. The rotating shaft of the motor (11) extends vertically into the shell crushing cylinder (1). A discharge port (15) is opened on the top of the shell crushing cylinder (1). The shell-breaking arc plate (2) is rotatably mounted on the top of the shell-breaking cylinder (1) and driven to rotate by the rotating shaft of the motor (11). It is umbrella-shaped and has multiple collision plates (21) fixed on its upper surface. The guide ring plate (13) is fixed on the inner circumferential wall of the shell crushing cylinder (1) and located below the shell crushing arc plate (2); The shell crushing cover (3) is installed on the rotating shaft of the motor (11) and located below the guide ring plate (13). The top is umbrella-shaped, and the outer wall of the circumferential side is attached to the inner wall of the shell crushing cylinder (1). The outer wall of the circumferential side is provided with multiple crushing grooves (31) for quail eggs to pass through. The inner wall of the crushing groove (31) is provided with a rolling groove (311). The crushing rod (41) is vertically mounted in the rolling groove (311). The outer wall of the crushing rod (41) is fixed with a spiral plate (42). The outer wall of the crushing rod (41) is fixed with a crushing cylinder (43). The diameter of the crushing cylinder (43) gradually increases from the top to the bottom and remains unchanged. The crushing cylinder (43) is located in the crushing groove (31) and can press the quail eggs against the inner wall of the shell crushing cover (3). The shell crushing cover (3) is provided with a linkage component (5) that drives the crushing rod (41) to rotate as the shell crushing cover (3) rotates. The material guide cover (16) is fixed on the circumferential inner wall of the shell crushing cylinder (1) and located below the shell crushing cover (3); The peeling frame (7) is installed inside the shell crushing cylinder (1) and located below the guide cover (16). The rotating frame is equipped with multiple sets of peeling rollers (71). Each set of peeling rollers (71) consists of two rollers with their rotating shafts parallel to each other. The first bevel tooth (111) is fixed at the bottom of the rotating shaft of the motor (11); The second bevel tooth (711) is fixed at the end of one of the peeling rollers (71) in each group and meshes with the first bevel tooth (111). A drive gear (712) is fixed on each of the two peeling rollers (71) in each group. The two drive gears (712) mesh with each other. The peeling roller (71) is inclined downward in the direction close to the shell crushing cylinder (1). The guide cover (16) is inclined downward in the direction close to the rotation shaft of the motor (11), and the bottom end of the guide cover (16) opens above the two peeling rollers (71) of each group to discharge material; The guide channel (72) is located below the bottom of the two peeling rollers (71) in each group; The spray nozzle (17) is installed on the top wall inside the shell cover (3).
2. The peeled quail egg production equipment and method according to claim 1, characterized in that: Multiple baffles (32) are fixed at the end of the upper surface of the guide cover (16). The baffles (32) are located on both sides of the crushing trough (31), and the top of the crushing trough (31) is inclined.
3. The peeled quail egg production equipment and method according to claim 2, characterized in that: The linkage assembly (5) includes an external gear ring (51), a first gear (52), and a second gear (53); The outer toothed ring (51) is fixed on the circumferential inner wall of the crushing cylinder (1) and located below the guide ring plate; A drive rod (321) is mounted on the partition (32). A first gear (52) is fixed on the top of the drive rod (321) and meshes with the external gear ring (51). A second gear (53) is fixed on the bottom of the drive rod (321). A third gear is fixed on the bottom of the crushing rod (41). The third gear meshes with the second gear (53).
4. The peeled quail egg production equipment and method according to claim 1, characterized in that: The crushing cylinder (43) is composed of multiple crushing plates (431). The crushing plates (431) are spring plates, which are fixed in a circular shape on the outer circumferential wall of the crushing rod (41) with the central axis of the crushing rod (41) as the center. The crushing plates (431) can be abutted by quail eggs to produce elastic deformation. When the crushing plates (431) produce elastic deformation, the pressure given to the quail eggs can spread the cracks on the surface of the quail eggs.
5. The peeled quail egg production equipment and method according to claim 1, characterized in that: The guide cover (16) has a water spray hole (161) at the position of the gap between the two peeling rollers (71) in each group, so that quail eggs cannot pass through the water spray hole (161).
6. The peeled quail egg production equipment and method according to claim 1, characterized in that: A fixed ring plate (12) is fixedly provided on the top inner wall of the shell crushing cylinder (1). A fixed toothed ring (64) is fixedly provided on the bottom of the inner wall of the fixed ring plate (12). An acceleration disk (61) is fixedly provided on the top of the rotating shaft of the motor (11). Multiple transmission gears (62) are rotatably connected to the lower surface of the acceleration disk (61). The transmission gears (62) mesh with the fixed toothed ring (64). An acceleration gear (63) is rotatably sleeved on the rotating shaft of the motor (11). The acceleration gear (63) meshes with the transmission gear (62). The top of the shell crushing arc plate (2) is rotatably sleeved on the fixed ring plate (12) and fixedly connected to the acceleration gear (63).
7. The peeled quail egg production equipment and method according to claim 1, characterized in that: An intercepting baffle (18) is fixedly provided at the bottom of the inner wall of the shell crushing cylinder (1). The intercepting baffle (18) has multiple holes for water supply. The intercepting baffle (18) is used to intercept broken eggshells. The intercepting baffle (18) is located below the peeling frame (7). The intercepting baffle (18) is inclined downward from the center to the periphery. The bottom end of the rotating shaft of the motor (11) is fixedly provided with a scraper (112) that abuts against the upper surface of the intercepting baffle (18). A discharge port (14) is provided on the outer wall of the shell crushing cylinder (1). The scraper (112) can discharge the broken eggshells from the discharge port (14).
8. A method for producing peeled quail eggs, characterized in that, The process is carried out using the quail egg peeling equipment described in claim 1: First, the quail eggs are cleaned, then boiled in boiling water for 20 minutes through a continuous production line, and then soaked in circulating cold water at 0-10℃ for 10 minutes; the cooled quail eggs are poured into the feed inlet of the shell crushing cylinder (1), and the shells are crushed by the shell crushing arc plate (2); after the quail eggs fall onto the shell crushing cover (3), they are distributed in each crushing trough (31) and move downwards, so that the cracks of the quail eggs are evenly extended and then fall onto the peeling roller (71) through the guide cover (16); the peeling roller (71) removes the quail egg shells, thus completing the shell crushing and peeling process of the quail eggs.
9. A method for producing peeled quail eggs according to claim 8, characterized in that: When it is necessary to clean the broken quail egg shells inside the equipment, open the spray nozzle (17) wide and use the water flow from the spray nozzle (17) to rinse the broken egg shells adhering to the equipment.
Citation Information
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