A smart dosing device

Through the design of the smart dosing device, the water quality detection components and control system are used to automatically adjust the dosage of the drug, which solves the problem of inefficient wastewater treatment and achieves efficient and accurate dye wastewater treatment effects.

CN119219090BActive Publication Date: 2025-03-25HUNAN ZHONGXIA WATER TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202411748514.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-03-25
Estimated Expiration
2044-12-02

AI Technical Summary

Technical Problem

Traditional wastewater treatment methods are inefficient and difficult to meet increasingly stringent emission standards. Especially in dye wastewater treatment, the prior art is difficult to achieve efficient decolorization and flocculation effects.

Method used

A smart dosing device is designed to automatically detect the concentration of pollutants in the wastewater through the water quality detection component, and adjust the dosage of the agent based on real-time data, and combine it with the control system to achieve refined treatment of the wastewater.

Benefits of technology

It significantly improves the efficiency and accuracy of wastewater treatment, reduces manpower investment and human errors, optimizes the decolorization and flocculation effects, and ensures the efficiency and environmental protection of wastewater treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to an intelligent dosing device, which can accurately calculate the dosage of the agent, reduce manpower input, and reduce human errors; the technical solution includes: a water quality detection component; a component arranged on a liquid storage tank to detect the water quality concentration in the liquid storage tank, wherein the water quality detection component is provided with at least two groups; a decolorization solution conveying component, one end of which is connected with the liquid storage tank, and the other end of which is connected with the decolorization tank, and the wastewater in the liquid storage tank is conveyed to the decolorization tank, and the decolorization solution is added to mix with the wastewater during the conveying and enters the decolorization tank together; a coagulant delivery component, both ends of which are connected with the flocculation tank, and the flocculation tank receives the decolorized wastewater in the decolorization tank to perform water circulation work, and the coagulant is added to mix with the wastewater during the circulation.
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Description

Technical Field

[0001] The present invention relates to the technical field of dosing devices, and in particular to an intelligent dosing device. Background Art

[0002] With the acceleration of industrialization, the discharge of dye wastewater has increased year by year, bringing severe challenges to the environment. Traditional wastewater treatment methods usually rely on manual operation and fixed chemical addition methods, which are inefficient and difficult to meet increasingly stringent emission standards. In order to solve this problem, intelligent and automated technologies have been introduced in recent years to improve the effect and efficiency of wastewater treatment through real-time monitoring and precise control.

[0003] In view of the above, this application proposes an intelligent dosing device that can automatically detect the pollutant concentration in the wastewater and adjust the dosage of the agent according to the real-time data to achieve refined treatment of the wastewater, thereby effectively improving the decolorization and flocculation effects, and providing new ideas for environmental protection and resource recycling. Summary of the invention

[0004] In view of the above situation, the present invention provides a smart dosing device, which is distributed on the liquid storage tank, the decolorization tank and the flocculation tank, and includes:

[0005] A water quality detection component is provided on the liquid storage tank to detect the water quality concentration in the liquid storage tank, wherein the water quality detection component is provided with at least two groups;

[0006] A decolorizing solution conveying component, one end of which is connected to the liquid storage tank, and the other end of which is connected to the decolorizing tank, conveys the wastewater in the liquid storage tank to the decolorizing tank, and during the conveying, the decolorizing solution is added and mixed with the wastewater, and enters the decolorizing tank together;

[0007] A coagulant delivery component, both ends of which are connected to the flocculation tank, is used for the flocculation tank to receive the decolorized wastewater in the decolorization tank for water circulation, and to add the coagulant and mix it with the wastewater during the circulation;

[0008] The water quality detection component, the decolorizing liquid medicine delivery component and the coagulant delivery component are all connected to a control system; the decolorizing liquid medicine delivery component calculates at least two groups of water quality detection component detection data through the control system, and takes the average value to determine the delivery amount of the coagulant delivery component and the decolorizing liquid medicine delivery component;

[0009] The water quality detection component includes a quantitative waste liquid discharge unit, a waste liquid receiving and shaking unit, a titration unit, a detection unit and a waste liquid discharge unit; the quantitative waste liquid discharge unit is connected to a liquid storage tank, the top of the waste liquid receiving and shaking unit is swingably arranged on the quantitative waste liquid discharge unit through a ball shaft, the titration unit is connected to the waste liquid receiving and shaking unit, the detection unit is installed on the quantitative waste liquid discharge unit and is arranged corresponding to the waste liquid receiving and shaking unit; the top of the waste liquid discharge unit is connected to the waste liquid receiving and shaking unit through a ball shaft, and the other end is connected to the liquid storage tank.

[0010] Preferably, the quantitative waste liquid discharge unit comprises an output pipe, a first electromagnetic flow valve and a connecting pipe;

[0011] The output pipe is connected to the liquid storage tank;

[0012] The first electromagnetic flow valve is installed on the output pipe;

[0013] The connecting pipe is connected to the output pipe.

[0014] Preferably, the waste liquid receiving and shaking unit comprises a shaking bottle and a micro electric telescopic rod;

[0015] The shaking bottle is arranged at one end of the connecting tube away from the output tube through a ball shaft;

[0016] One end of the micro electric telescopic rod is connected to the outer surface of the output tube, and the other end is connected to the upper surface of the shaking bottle.

[0017] Preferably, the bottom of the inner cavity of the shake bottle is conical, and the surface of the shake bottle is made of a transparent material.

[0018] Preferably, the detection unit comprises a support rod and a visual sensor;

[0019] The support rod is installed at one end of the output pipe away from the liquid storage tank;

[0020] The visual sensor is installed at the bottom of the support rod and is arranged toward the shaking bottle.

[0021] Preferably, the waste liquid discharge unit comprises a delivery pipe and a second electromagnetic flow valve;

[0022] One end of the delivery tube is connected to the bottom of the shaking bottle through a ball shaft, and the other end is connected to the liquid storage tank;

[0023] The second electromagnetic flow valve is arranged on the delivery pipe.

[0024] Preferably, the decolorizing liquid medicine delivery assembly comprises a first drainage pipe, a first water pump, a first processing unit and a first infusion pipe;

[0025] The first liquid discharge pipe is connected to the liquid storage tank;

[0026] The first pumping pump is connected to the first drainage pipe at its pumping end, and connected to the first processing unit via a pipeline at its other end;

[0027] The first processing unit is connected to one end of the first infusion tube, and the other end of the first infusion tube is connected to the decolorization tank;

[0028] The diameter of the first liquid infusion tube is smaller than the diameter of the first liquid discharge tube.

[0029] Preferably, a third electromagnetic flow valve is provided on the first liquid discharge pipe, and a fourth electromagnetic flow valve is provided on the first liquid infusion pipe.

[0030] Preferably, the first processing unit comprises a collecting box, a stirring member and a drug delivery tube;

[0031] One side of the collection box is connected to the first water pump through a pipeline;

[0032] The stirring member is arranged on the collecting box, facing the first water pump in front and behind;

[0033] The medicine delivery tube is connected and arranged on the collection box.

[0034] Preferably, the coagulant aid delivery assembly includes a second drainage pipe, a second water pump, a second processing unit and a second infusion pipe;

[0035] The second liquid discharge pipe is connected and arranged on the flocculation tank;

[0036] The second water pump input end is connected to the second liquid discharge pipe;

[0037] The second processing unit is connected to the output end of the second water pump;

[0038] One end of the second liquid infusion tube is connected to the second processing unit, and the other end is connected to the flocculation tank.

[0039] The above technical solution has the following beneficial effects:

[0040] The intelligent dosing device is based on a big data model and has the ability to automatically dosing chemicals to treat dye wastewater, significantly improving the efficiency and accuracy of wastewater treatment. Through water quality detection components and control systems, it can accurately calculate the dosage of chemicals, reduce manpower input, and reduce human errors. In addition, the design of the device makes the reaction process smoother, promotes the full mixing of chemicals and wastewater, optimizes the decolorization and flocculation effects, and ultimately ensures the efficiency and environmental protection of wastewater treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0042] Figure 2 This is a schematic diagram of the external structure of the water quality detection component of the present invention;

[0043] Figure 3 This is a schematic diagram of the internal structure of the water quality detection component of the present invention;

[0044] Figure 4 This is a schematic diagram of the structure of the quantitative waste liquid discharge unit of the present invention;

[0045] Figure 5 This is a schematic diagram of the structure of the waste liquid receiving and shaking unit of the present invention;

[0046] Figure 6 It is a schematic diagram of the structure of the detection unit of the present invention;

[0047] Figure 7 This is a schematic diagram of the structure of the decolorizing liquid delivery component of the present invention;

[0048] Figure 8 It is a schematic diagram of the structure of the decolorization tank of the present invention;

[0049] Fig. 9 This is a schematic diagram of the structure of the coagulant aid delivery component of the present invention.

[0050] In the figure: 1, liquid storage tank; 2, decolorization tank; 3, flocculation tank; 4, water quality detection component; 41, quantitative waste liquid discharge unit; 411, output pipe; 412, first electromagnetic flow valve; 413, connecting pipe; 42, waste liquid receiving shaking unit; 421, shaking bottle; 422, micro electric telescopic rod; 43, titration unit; 44, detection unit; 441, support rod; 442, visual sensor; 45, waste liquid discharge unit; 451, delivery pipe; 452, first Two electromagnetic flow valves; 5. Decolorizing solution delivery assembly; 51. First drain pipe; 511. Third electromagnetic flow valve; 52. First water pump; 53. First processing unit; 531. Collection box; 532. Stirring element; 533. Drug delivery tube; 54. First infusion tube; 541. Fourth electromagnetic flow valve; 6. Coagulant delivery assembly; 61. Second drain pipe; 62. Second water pump; 63. Second processing unit; 64. Second infusion tube; 7. Control system. DETAILED DESCRIPTION

[0051] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0052] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0053] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0055] This application proposes a smart dosing device for achieving the effect of automated dosing treatment of dye wastewater during the treatment process, which is as follows:

[0056] For reference Figure 1The present application is mainly constructed on the liquid storage tank 1, the decolorization tank 2 and the flocculation tank 3. The liquid storage tank 1, the decolorization tank 2 and the flocculation tank 3 cooperate with the intelligent dosing device of the present application, during which the fine solid particles in the wastewater can be effectively aggregated into larger flocs and discharged into the sedimentation tank for the sedimentation step, providing convenience for subsequent treatment or discharge work.

[0057] For reference Figure 1 The present application is mainly composed of a water quality detection component 4 arranged on a liquid storage tank 1 for detecting the water quality concentration in the liquid storage tank 1, a coagulant delivery component 6 arranged in the middle of the connection between the liquid storage tank 1 and the decolorization tank 2, and a control system 7 for controlling the operation of the intelligent dosing device. In this way, after the wastewater is uniformly discharged into the liquid storage tank 1, the wastewater concentration is automatically detected, and the numerical value is transmitted to the control system 7 for calculation. The decolorization solution delivery component 5 and the coagulant delivery component 6 are controlled by calculation to add ferrous sulfate solution and coagulant polyacrylamide in equal proportions. The entire process is built with an intelligent system, which can reduce manpower investment, has a fast calculation speed, and improves the fluency of wastewater treatment.

[0058] It should be noted that the control system 7 can be built near the liquid storage tank 1, the decolorization tank 2 and the flocculation tank 3. Its automatic connection control is a common setting at present, and this application will not go into details.

[0059] For reference Figure 1-6 The water quality detection components 4 are arranged on the liquid storage tank 1, and at least two groups are arranged. The height of the arrangement position is not limited. When arranging the multiple groups of water quality detection components 4, it is sufficient to avoid the spacing being too close.

[0060] The water quality detection component 4 realizes water quality concentration detection of the wastewater inside the liquid storage tank 1, and mainly includes a quantitative waste liquid discharge unit 41, a waste liquid receiving and shaking unit 42, a titration unit 43, a detection unit 44 and a waste liquid discharge unit 45; in specific operation, the waste liquid is first taken out from the liquid storage tank 1 through the quantitative waste liquid discharge unit 41 and enters into the waste liquid receiving and shaking unit 42, and then the titrant is slowly dripped into the liquid storage tank 1 through the titration unit 43, and the changes are recorded by the detection unit 44 during this period until obvious color changes or other indication changes are observed, and the amount of titrant used at this time is recorded in the control system 7, and then the wastewater used for detection is discharged back into the liquid storage tank 1 through the waste liquid discharge unit 45 under the control of the control system 7.

[0061] For reference Figure 1-3 and Figure 4The quantitative waste liquid discharge unit 41 is connected to the liquid storage tank 1, and the quantitative waste liquid discharge unit 41 includes an output pipe 411, a first electromagnetic flow valve 412 and a connecting pipe 413; the output pipe 411 is connected to the liquid storage tank 1, and the first electromagnetic flow valve 412 is installed on the output pipe 411. After the wastewater enters the liquid storage tank 1, the first electromagnetic flow valve 412 is opened by the control system 7. At this time, the wastewater flows into the connecting pipe 413, and the output pipe 411 is connected to the connecting pipe 413, so that the wastewater will eventually be discharged through the connecting pipe 413.

[0062] It should be noted that the amount of waste water discharged from the quantitative waste liquid discharge unit 41 is pre-set according to the size of the waste liquid receiving and shaking unit 42. After setting, the control system 7 will control the first electromagnetic flow valve 412 to open and discharge the preferentially set amount.

[0063] For reference Figure 1-3 and Figure 5 The top of the waste liquid receiving shaking unit 42 can be swung at the bottom of the quantitative waste liquid discharge unit 41 through a ball shaft, and the waste liquid receiving shaking unit 42 includes a shaking bottle 421 and a micro electric telescopic rod 422; specifically, the shaking bottle 421 is arranged at the end of the connecting tube 413 away from the output tube 411 through a ball shaft, and the ball shaft is selected to have a through hole in the middle, which can maintain the requirement of the connecting tube 413 to discharge liquid into the shaking bottle 421, and at the same time, the bottom of the inner cavity of the shaking bottle 421 is conical (set for detection requirements); one end of the micro electric telescopic rod 422 is connected to the outer surface of the output tube 411, and the other end is connected to the upper surface of the shaking bottle 421; therefore, when the titration unit 43 controls the dripping of titration liquid into the shaking bottle 421, the micro electric telescopic rod 422 is controlled to start working, and the micro electric telescopic rod 422 will cause the shaking bottle 421 to shake, so as to ensure uniform mixing and observe the changes in the reaction.

[0064] For reference Figure 1-3 It should be noted that the titration unit 43 includes a burette with a control valve, one end of which is fixed and connected to the top of the shaking bottle 421, and the other end is connected to an external titration liquid delivery device. The control system 7 is used to control the switch of the burette to drip the titration liquid into the shaking bottle 421. When the shaking bottle 421 starts to shake, the detection unit 44 synchronously checks the changes in the waste liquid in the shaking bottle 421 and synchronizes it to the control system 7 in real time. When the waste liquid gradually begins to change, the control system 7 controls the control valve of the burette again to slow down the dripping speed and continue dripping until the detection unit 44 observes obvious color changes or other indication changes and transmits them to the control system 7. The control system 7 records the amount of titrant used at this time and synchronously stops the operation of the titration unit 43.

[0065] Furthermore, the control system 7 calculates the concentration of the target substance in the test solution using the chemical reaction equation and related formulas based on the known concentration and dosage of the titrant; and in the configuration of the present application, at least two groups of water quality detection components 4 are provided, so there are at least two groups of titrant dosage data, and the average value is taken according to the two groups of data to improve accuracy. Secondly, when the deviation of at least two groups of titrant dosage data is large, the work is recycled again, and when the same detection situation occurs in the second detection, the control system 7 sends an alarm signal to the maintenance staff; and if the second detection is normal, the subsequent detection work of the device can be continued.

[0066] For reference Figure 1-2 and Figure 6 In order to facilitate the observation of the detection unit 44, a transparent material is selected for the surface of the shaking bottle. The surface is transparent, and the detection unit 44 can observe the waste liquid inside the bottle through the bottle body. The detection unit 44 specifically includes a support rod 441 and a visual sensor 442. The support rod 441 is installed at the end of the output pipe 411 away from the liquid storage tank 1, and the visual sensor 442 is installed at the bottom of the support rod 441 and is set toward the shaking bottle 421. The shape of the support rod 441 is not limited. It can be set to any shape according to the scene requirements and connected to the support rod 441 to support the visual sensor 442 to be set toward the shaking bottle 421.

[0067] For reference Figure 1-2 and Figure 5 After completing the detection of the amount of titration solution used, open the waste liquid discharge unit 45 and discharge the detected waste water back into the liquid storage tank 1; and in order to maintain the shaking work of the waste liquid receiving and shaking unit 42, the top of the waste liquid discharge unit 45 is connected to the waste liquid receiving and shaking unit 42 through a ball shaft, and the other end is connected to the liquid storage tank 1, wherein a through hole is also provided in the middle of the ball shaft, so that the waste liquid can be discharged back into the liquid storage tank 1 after detection.

[0068] Specifically, the waste liquid discharge unit 45 includes a delivery pipe 451 and a second electromagnetic flow valve 452; one end of the delivery pipe 451 is connected to the bottom of the shaking bottle 421 through a ball shaft, and the other end is connected to the liquid storage tank 1, and the second electromagnetic flow valve 452 is arranged on the delivery pipe 451 to control the reflux of the waste liquid; at the same time, a micro water pump is arranged on the delivery pipe 451, which is coordinated with the second electromagnetic flow valve 452; when the control system 7 has recorded the amount of titration liquid, the second electromagnetic flow valve 452 is controlled to open, and the reflux is reduced with the assistance of the micro water pump, so that the waste liquid in the shaking bottle 421 is re-delivered to the liquid storage tank 1 through the delivery pipe 451.

[0069] When the water quality detection component 4 completes all the detection work, the waste water is discharged from the liquid storage tank 1 into the decolorization tank 2 through the control system 7; before discharging the waste water, the control system 7 calculates the waste water concentration in the liquid storage tank 1 based on the above steps, and adds an equal proportion of ferrous sulfate solution through the decolorization solution delivery component 5 to decolorize the dyed residual liquid according to the water quality concentration.

[0070] For reference Figure 1 and Figure 7-8 In order to promote a better fusion effect between the ferrous sulfate solution and the wastewater without stirring, the ferrous sulfate solution input is set to be discharged into the decolorization tank 2 synchronously with the wastewater in the liquid storage tank 1, which relatively reduces the hardware requirements required for the equipment; most of the existing devices have a stirring device on the top of the decolorization tank 2, and the decolorization tanks are mostly large, and subsequent maintenance and other problems are relatively troublesome; while the decolorization solution delivery component 5 in the present application is set at a position close to the ground, which is conducive to subsequent maintenance and repair work, and also reduces the danger of maintenance personnel working at high altitudes during maintenance.

[0071] For reference Figure 1 and Figure 7-8 The decolorizing liquid delivery assembly 5 includes a first drainage pipe 51, a first water pump 52, a first treatment unit 53 and a first infusion pipe 54; specifically, the first treatment unit 53 is mixed with ferrous sulfate solution to enter the first treatment unit 53; specifically, the first drainage pipe 51 is connected to the liquid storage tank 1, the water pumping end of the first water pump 52 is connected to the first drainage pipe 51, and the other end of the first water pump 52 is connected to the first treatment unit 53 through a pipeline, thereby the wastewater is sucked and discharged into the first treatment unit 53 through the first water pump 52. and wait for the first treatment unit 53 to mix with the ferrous sulfate solution and enter the first treatment unit 53; the first treatment unit 53 is connected to one end of the first infusion pipe 54, and the other end of the first infusion pipe 54 is connected to the decolorization tank 2, so that after the ferrous sulfate solution is added, it enters the first infusion pipe 54 together with the wastewater and is discharged into the decolorization tank 2; wherein the diameter of the first infusion pipe 54 is set to be smaller than the diameter of the first discharge pipe 51, which can reduce the flow rate discharged outward and increase the contact between the ferrous sulfate solution and the wastewater in the first treatment unit 53.

[0072] Furthermore, a third electromagnetic flow valve 511 is provided on the first liquid discharge pipe 51. The control system 7 calculates the amount of ferrous sulfate solution to be input based on the above-mentioned wastewater concentration and the total volume of the wastewater, and finally controls the flow rate of the third electromagnetic flow valve 511 to discharge the wastewater outward. The control system 7 then controls the amount and speed of ferrous sulfate solution introduced into the first treatment unit 53 according to the flow rate, thereby ensuring that the ferrous sulfate solution participates in the entire process of wastewater discharge and can be fully fused with the wastewater, thereby reducing the need for subsequent stirring and fusion; secondly, a fourth electromagnetic flow valve 541 is provided on the first infusion pipe 54. Based on the situation in which the control system 7 controls the third electromagnetic flow valve 511, the flow rate and amount of wastewater discharged by the fourth electromagnetic flow valve 541 are reduced, thereby increasing the contact between the ferrous sulfate solution and the wastewater in the first treatment unit 53, and increasing the effect of full fusion of the ferrous sulfate solution and the wastewater.

[0073] For reference Figure 1 and Figure 7 The first processing unit 53 includes a collecting box 531, a stirring member 532 and a drug delivery tube 533. The collecting box 531 is L-shaped as a whole, and one side is connected to the first water pump 52 through a pipeline. The wastewater is first discharged into the collecting box 531 through the first water pump 52, and the L-shaped design can reduce the situation where the wastewater will preferentially contact the first infusion tube 54; the drug delivery tube 533 is connected and arranged on the collecting box 531, and is connected to an external ferrous sulfate solution drug delivery device. When the collecting box 531 receives the wastewater, the drug delivery tube 533 simultaneously discharges an appropriate amount of ferrous sulfate solution into the collecting box 531; and then it is stirred by the stirring member 532 arranged on the collecting box 531 and discharged through the first infusion tube 54.

[0074] Among them, the stirring element 532 and the first water pump 52 are opposite to each other front and back. For example, the stirring element 532 and the first water pump 52 are both arranged on the left side of the collecting box 531 for work, and the first infusion tube 54 is arranged on the right side of the collecting box 531 for work. The divided area work increases the fusion effect between the wastewater and the medicine.

[0075] It should be noted that the stirring member 532 is a combination of a common existing driving motor and a stirring rod, and this application will not elaborate on it.

[0076] For reference Figure 1 and Figure 8-9After entering the decolorization tank 2, based on the addition of ferrous sulfate, the residual liquid to be dyed undergoes a decolorization reaction. In order to realize intelligent and automatic control, a transparent window is set at the bottom of the surface of the decolorization tank 2, and a sensor is installed to observe the situation. The observation situation is transmitted to the control system 7 in real time. The control system 7 judges the decolorization reaction according to the transmission data. After the decolorization requirement is met, the decolorized wastewater in the decolorization tank 2 is controlled to enter the flocculation tank 3 through the coagulant delivery component 6. When the coagulant delivery component 6 delivers the decolorized wastewater, it will be integrated with the coagulant polyacrylamide and the decolorized wastewater into the flocculation tank 3. After the wastewater enters the flocculation tank 3, it is discharged to the sedimentation tank. The mixed liquid treated with flocculation flows into the sedimentation tank. In the sedimentation tank, the flocs will settle to the bottom due to gravity to form a precipitate. The precipitate at the bottom of the sedimentation tank is discharged regularly to remove the removed solids, and the clear liquid is extracted from the upper part for subsequent treatment or discharge.

[0077] For further reference Figure 1 and Figure 8-9 The structure of the coagulant delivery component 6 is roughly similar to that of the decolorizing solution delivery component 5, including a second drainage pipe 61, a second water pump 62, a second treatment unit 63 and a second infusion pipe 64. The second drainage pipe 61 is connected and arranged on the flocculation tank 3. The input end of the second water pump 62 is connected to the second drainage pipe 61, and the second treatment unit 63 is connected to the output end of the second water pump 62. After the wastewater is decolorized, the second water pump 62 is controlled by the control system 7 to start working, and the decolorized wastewater is sucked into the second treatment unit 63 through the second drainage pipe 61, and the coagulant polyacrylamide is added and stirred through the second treatment unit 63; one end of the second infusion pipe 64 is connected to the second treatment unit 63, and the other end is connected to the flocculation tank 3. Pool 3 is connected, the decolorized wastewater added with coagulant polyacrylamide treated by the second treatment unit 63 is thrown into the flocculation tank 3, and the second infusion pipe 64 is connected to the flocculation tank 3 and is arranged at the top position of the surface of the flocculation tank 3, so that the wastewater enters the flocculation tank 3 from top to bottom, and the rolling of the internal liquid is increased again by the impact force of the fall. At the same time, the flocculation tank 3 is connected with the top of the sedimentation tank through the pipeline from the bottom of the surface. When the flocculation tank 3 has half of the wastewater volume, the connecting valve between the flocculation tank 3 and the sedimentation tank is opened, and the wastewater is discharged into the sedimentation tank synchronously, thereby increasing the fusion between the wastewater and the reagent during the flow, and there is no need to set a stirring device on the top of the flocculation tank 3 to increase the difficulty of maintenance.

[0078] To further illustrate, the second processing unit 63 has the same structure as the first processing unit 53, and both have a stirring and conveying structural arrangement, which will not be repeated in this application; while in the first processing unit 53, the drug delivery tube 533 is connected to the ferrous sulfate solution delivery device, and in the second processing unit 63, the drug delivery tube is connected to the external coagulant polyacrylamide delivery device.

[0079] In view of the above, the specific implementation steps of this application are as follows:

[0080] 1. First, the wastewater is put into the liquid storage tank 1, and during the transportation process, a flow valve is set on the transportation pipeline to record the amount of wastewater discharged into the liquid storage tank 1, and the recorded data is synchronously transmitted to the control system 7.

[0081] 2. Secondly, when the wastewater in the liquid storage tank 1 stops being discharged, the control system 7 counts the amount of wastewater, and controls the first electromagnetic flow valve 412 to open and discharge an appropriate amount of wastewater into the shaking bottle 421 and then stops, and then controls the micro-electric telescopic rod 422 to move, and at the same time turns on the titration unit 43 to transport the titrant into the shaking bottle 421. During the shaking process, the visual sensor 442 records the changes and synchronizes them to the control system 7, and the control system 7 also receives the titration status of the control valve of the titration unit 43. During this period, the visual sensor 442 observes the reaction of the wastewater. , when the indication change is observed, the control system 7 records the amount of titrant in the titration unit 43, and stops the titration work of the titration unit 43 and the shaking work of the micro-electric telescopic rod 422, and the water quality detection component 4 is provided with at least two groups, and the control system 7 counts all the data and takes the average value as the final value. When the deviation between the values ​​is large, the control system 7 discharges the detection wastewater into the liquid storage tank 1 and performs another detection. If the detection still has a large deviation, the control system 7 sends an alarm signal to the staff to notify the staff to come for maintenance;

[0082] 3. Then, after taking the intermediate values, the average value is taken to calculate the water quality concentration through the chemical formula, and the flow rate and amount of the ferrous sulfate solution delivered to the collection box 531 by the control system 7 are controlled by the drug delivery tube 533 in proportion; during the delivery of the ferrous sulfate solution, the first water pump 52 synchronously draws wastewater into the collection box 531 to merge with the input ferrous sulfate solution, and the stirring member 532 performs stirring during the fusion to promote the fusion between the ferrous sulfate solution and the wastewater, and then controls the first infusion tube 54 to discharge into the decolorization tank 2 at a lower flow rate than the first discharge tube 51, and waits for the internal wastewater to undergo a decolorization reaction in the decolorization tank 2, and observes through the sensor arranged at the bottom of the decolorization tank 2 (for details, please refer to Figure 8 ), whose data is synchronized to the control system 7. After the control system 7 observes that the decolorization reaches the index according to the data transmitted by the sensor, it controls the coagulant delivery component 6 to work.

[0083] 4. Finally, the coagulant delivery component 6 is controlled by the control system 7. The second water pump 62 first outputs the decolorized wastewater from the second discharge pipe 61 to the second treatment unit 63. Based on the values ​​calculated by the control system 7 in steps 2 and 3, the amount of coagulant polyacrylamide to be input is calculated. The coagulant polyacrylamide and the decolorized wastewater are stirred and blended through the second treatment unit 63, and then discharged into the flocculation tank 3 through the second infusion pipe 64. The wastewater is received at the top position of the flocculation tank 3. After the flocculation tank 3 takes up half of the capacity, the control system 7 opens the switch valve between the flocculation tank 3 and the sedimentation tank, and the wastewater in the flocculation tank 3 is simultaneously discharged from the top position of the sedimentation tank surface into the inner cavity of the sedimentation tank for sedimentation, and subsequent treatment or discharge is performed according to the precipitated wastewater.

[0084] The above description is only for illustrating the present invention. It should be understood that the present invention is not limited to the above embodiments, and various variations that conform to the concept of the present invention are within the protection scope of the present invention.

Claims

1. A smart dosing device, the smart dosing device is distributed on a liquid storage tank (1), a decolorization tank (2) and a flocculation tank (3), characterized in that: include, A water quality detection component (4) is arranged on the liquid storage tank (1) to detect the water quality concentration in the liquid storage tank (1), wherein the water quality detection component (4) is provided with at least two groups; A decolorizing solution conveying component (5) is connected to the liquid storage tank (1) at one end and to the decolorizing tank (2) at the other end, and conveys the wastewater in the liquid storage tank (1) to the decolorizing tank (2), and during the conveying, the decolorizing solution is added and mixed with the wastewater, and the wastewater enters the decolorizing tank (2) together; A coagulant delivery component (6), both ends of which are connected to the flocculation tank (3), and is used for the flocculation tank (3) to receive the decolorized wastewater in the decolorization tank (2) to perform water circulation, and to add the coagulant to mix with the wastewater during the circulation; The water quality detection component (4), the decolorizing solution delivery component (5) and the coagulant delivery component (6) are all connected to a control system (7); the decolorizing solution delivery component (5) calculates at least two groups of detection data of the water quality detection component (4) through the control system (7), and takes the average value to determine the delivery amount of the coagulant delivery component (6) and the decolorizing solution delivery component (5); The water quality detection component (4) comprises a quantitative waste liquid discharge unit (41), a waste liquid receiving and shaking unit (42), a titration unit (43), a detection unit (44) and a waste liquid discharge unit (45); the quantitative waste liquid discharge unit (41) is connected to the liquid storage tank (1); the top of the waste liquid receiving and shaking unit (42) is swingably arranged on the quantitative waste liquid discharge unit (41) via a ball shaft; the titration unit (43) is connected to the waste liquid receiving and shaking unit (42); the detection unit (44) is installed on the quantitative waste liquid discharge unit (41) and is arranged corresponding to the waste liquid receiving and shaking unit (42); the top of the waste liquid discharge unit (45) is connected to the waste liquid receiving and shaking unit (42) via a ball shaft, and the other end is connected to the liquid storage tank (1); The decolorizing liquid medicine delivery assembly (5) comprises a first liquid discharge pipe (51), a first water pump (52), a first processing unit (53) and a first liquid infusion pipe (54); The first liquid discharge pipe (51) is connected to the liquid storage tank (1); The first water pump (52) has a water pumping end connected to the first liquid discharge pipe (51), and the other end connected to the first processing unit (53) via a pipeline; The first processing unit (53) is connected to one end of the first infusion tube (54), and the other end of the first infusion tube (54) is connected to the decolorization tank (2); The diameter of the first liquid infusion tube (54) is smaller than the diameter of the first liquid discharge tube (51); The first liquid discharge pipe (51) is provided with a third electromagnetic flow valve (511), and the first liquid infusion pipe (54) is provided with a fourth electromagnetic flow valve (541); The first processing unit (53) comprises a collection box (531), a stirring element (532) and a drug delivery tube (533); One side of the collection box (531) is connected to the first water pump (52) via a pipeline; The stirring member (532) is disposed on the collecting box (531) and is opposite to the first water pump (52) in front and back; The drug delivery tube (533) is connected and arranged on the collection box (531); The coagulant aid delivery assembly (6) comprises a second liquid discharge pipe (61), a second water pump (62), a second processing unit (63) and a second liquid infusion pipe (64); The second liquid discharge pipe (61) is arranged in communication with the flocculation tank (3); The input end of the second water pump (62) is connected to the second liquid discharge pipe (61); The second processing unit (63) is connected to the output end of the second water pump (62); One end of the second liquid infusion tube (64) is connected to the second processing unit (63), and the other end is connected to the flocculation tank (3); The waste liquid receiving and shaking unit (42) comprises a shaking bottle (421) and a micro electric telescopic rod (422); The shaking bottle (421) is arranged at an end of the connecting tube (413) away from the output tube (411) via a ball shaft; The micro electric telescopic rod (422) has one end connected to the outer surface of the output tube (411) and the other end connected to the upper surface of the shaking bottle (421); The bottom of the inner cavity of the shaking bottle (421) is in a cone shape, and the surface of the shaking bottle (421) is made of a transparent material; The detection unit (44) comprises a support rod (441) and a visual sensor (442); The support rod (441) is installed at one end of the output pipe (411) away from the liquid storage tank (1); The visual sensor (442) is installed at the bottom of the support rod (441) and is disposed toward the shaking bottle (421); The titration unit (43) comprises a burette with a control valve, one end of which is fixedly connected to the top of the shaking bottle (421), and the other end of which is connected to an external titration liquid delivery device. The switch of the burette is controlled by the control system (7) to drip the titration liquid into the shaking bottle (421).

2. The intelligent dosing device according to claim 1, characterized in that: The quantitative waste liquid discharge unit (41) comprises an output pipe (411), a first electromagnetic flow valve (412) and a connecting pipe (413); The output pipe (411) is connected to the liquid storage tank (1); The first electromagnetic flow valve (412) is installed on the output pipe (411); The connecting pipe (413) is arranged in communication with the output pipe (411).

3. The intelligent dosing device according to claim 1, characterized in that: The waste liquid discharge unit (45) comprises a delivery pipe (451) and a second electromagnetic flow valve (452); One end of the delivery tube (451) is connected to the bottom of the shaking bottle (421) via a ball shaft, and the other end is connected to the liquid storage tank (1); The second electromagnetic flow valve (452) is arranged on the delivery pipe (451).

Citation Information

Patent Citations

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    CN206955826U

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    CN214570954U