Tea leaf fermentation treatment device

Abstract

The invention relates to the technical field of tea leaf fermentation treatment, and discloses a tea leaf fermentation treatment device which comprises a base and further comprises two supporting legs fixedly connected to the top of the base; the fermentation tank is rotationally connected between the two supporting legs through a connecting shaft, a motor is installed on the supporting leg on the left side, and the output end of the motor is connected with the left side of the connecting shaft and used for driving the connecting shaft to rotate; and the blanking cover plates are mounted on two sides of the outer wall of the fermentation tank and are used for blanking. According to the tea caddy, the two first caddy bodies extend relative to the second caddy bodies through the arranged sectional caddy bodies, the two first caddy bodies are pushed through the elastic push rods acting on the wavy grooves, and the two first caddy bodies can rotate relative to the second caddy bodies, at the moment, on one hand, the space in the caddy can be enlarged, tea leaves are dispersed, internal temperature loss is promoted, and local temperature rise is avoided; meanwhile, after the tea leaves are turned over, the tea leaves can be turned over better, and the situation that the tea leaves are locally overheated, and fermentation is affected is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of tea fermentation processing, in particular to a tea fermentation processing device. Background Art

[0002] Tea fermentation is an important part of tea processing. Its purpose is to change the chemical composition of tea through the action of microorganisms and enhance the aroma and taste of tea.

[0003] For example, a tea fermentation processing device is disclosed in the announcement No. CN 117751995 B. When the hinged plate No. 1 rotates with the tank body, the blocking plate will squeeze the hinged plate No. 1. The hinged plate No. 1 is squeezed by the blocking plate, and the blocking plate remains motionless. After the hinged plate No. 1 is squeezed, the hinged plate No. 1 rotates counterclockwise. When the tank body rotates, the tank body drives the hinged plate No. 1 to move, and the tank body drives the hinged plate No. 1 to cross the blocking plate. At this time, the torsion spring on the hinged plate No. 1 is elastically reset, and the hinged plate No. 1 rotates clockwise. The hinged plate No. 1 pushes the tea leaves inside. When the hinged plate No. 1 is reset, the tea leaves are pushed to achieve tea dispersion, further avoiding the problem of tea leaves sticking due to the reaction of polyphenol oxidase with tea polyphenols in the tea leaves during tea fermentation. However, when the above device is used to ferment tea leaves, its internal space is limited and the heat of the tea leaves cannot be effectively dissipated during the fermentation. Therefore, there is a problem of local overheating. Therefore, a tea fermentation processing device is proposed to solve the above problems. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a tea fermentation processing device in view of the deficiencies in the above-mentioned prior art.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a tea fermentation processing device, including a base, and also including: Two legs fixedly connected to the top of the base; The fermentation tank is rotatably connected between the two legs via a connecting shaft, and a motor is installed on the left leg, and the output end of the motor is connected to the left side of the connecting shaft to drive the connecting shaft to rotate; A material discharge cover plate is installed on both sides of the outer wall of the fermentation tank and is used for material discharge; A loading cover plate, installed above the outer wall of the fermentation tank, used to open the loading; A distribution mechanism, arranged on the inner wall of the fermentation tank, for distributing tea leaves; A toggling mechanism is arranged on the inner wall of the fermentation tank and located on both sides of the distribution mechanism, and is used to toggle the tea leaves to turn over; Wherein, the fermentation tank comprises: Two tank bodies 1 and one tank body 2, the two tank bodies 1 are respectively sleeved on the outer wall of the tank body 2 and are movably connected; A support, fixedly connected to the bottom of the second tank body, and fixedly connected to the base; Two electric push rods are connected to the support, and the output ends thereof are in contact with the circular ring connected to the outer wall of the first tank body, so as to push the first tank body to slide on the second tank body, so as to expand the internal space of the fermentation tank.

[0006] Preferably, the fermentation tank further comprises: A wave-shaped groove is provided on the tank body; A plurality of elastic push rods are installed in the second tank body and contact the wave-shaped groove, and are used to push the first tank body to drive the first tank body to deflect.

[0007] Preferably, a spherical groove is provided on the circular ring, and one side of the output end of the electric push rod is arranged in a hemispherical shape and fits in the spherical groove to cooperate with the rotation of the tank body.

[0008] Preferably, the apportionment mechanism includes: Two distribution plates are respectively fixedly connected to the outer wall of the connecting shaft and are used to move the tea leaves to disperse; The connecting rod is fixedly connected to the outer wall of the connecting shaft, and a scraper 1 is fixedly connected to the side away from the connecting shaft, which is used to move the tea leaves to prevent them from sticking to the inner wall of the second tank body.

[0009] Preferably, the apportionment plate is hollow inside, and an arc-shaped groove is provided on one side of its inner wall; The apportionment mechanism also includes: The airbags are installed inside the distribution plate, and fermentation-promoting enzymes are arranged between the airbags; Two support rods are connected to the inner wall of the second tank body and rotate relative to the connection axis; The elliptical push block is connected to the outer wall of the support rod through an elastic telescopic rod and contacts the airbag to push the airbag to exhaust. The airbag is exhausted through an exhaust valve arranged on one side of the airbag. After the airbag is separated from the contact with the elliptical push block, air is taken in through the intake valve on the other side, thereby realizing automatic filling of the internal gas to release the fermentation-promoting enzyme arranged inside.

[0010] Preferably, the toggle mechanism comprises: A fixed sleeve connected to the outer wall of the connecting shaft through a fixed ring; An extension rod is movably connected to the inner wall of the fixing sleeve and is connected to the fixing sleeve through a spring to push the extension rod to move outward; The scraper plate 2 is fixedly connected to the end of the extension rod away from the spring, so as to push the scraper plate 2 to fit the inner wall of the tank body 1, and is used for scraping off the tea leaves attached to the inner wall of the tank body 1.

[0011] Preferably, the toggle mechanism further includes: A plurality of fixed tubes, which are equally divided from the fixed sleeve and circumferentially connected to the outer wall of the connecting shaft through a fixed ring; The first moving plate is fixedly connected to the end of the fixed tube and moves the tea leaves when rotating; A plurality of telescopic rods are installed on the inner wall of the fixed tube, and the telescopic ends movably penetrate the toggle plate and extend outwards; The roller is installed on the outer wall of the telescopic rod to push the roller to move outwards and roll to crush the tea leaves in the tank body when rotating.

[0012] A tea fermentation processing device according to the claim, characterized in that: two fixed rings are provided, and a plurality of elastic rods are fixedly connected to the other fixed ring and are equally distributed on the circumference of the fixed sleeve, the ends of the elastic rods are fixedly connected to connecting balls, and one side of the toggle plate one is hinged with a toggle plate two, and the inner side of the toggle plate two is connected to the connecting ball to expand the radius of toggling the tea leaves.

[0013] The present invention adopts the above technical solution to bring the following beneficial effects: 1. The tea fermentation processing device extends the two tank bodies one relative to the tank body two by setting up a segmented tank body, and pushes the two tank bodies one relative to the tank body two by an elastic push rod acting on the wavy groove. At this time, on the one hand, the space in the tank can be expanded to disperse the tea leaves, promote the loss of its internal temperature, avoid local temperature rise and affect the fermentation effect. At the same time, after turning over, the tea can be better turned over to avoid local overheating of the tea leaves and affect the fermentation.

[0014] 2. The tea fermentation processing device, through the distribution mechanism, utilizes the rotating connection circle to rotate, drives the triangular cone-shaped distribution plate to move the tea leaves to both sides to separate the tea leaves, avoid local heating of the tea leaves, promote the temperature distribution, and improve the fermentation effect. At the same time, the scraper 1 rotates to scrape the tea leaves stuck to the inner wall of the tank body 2 to improve the cleaning effect.

[0015] 3. The tea fermentation processing device, after squeezing the air bag through the elliptical block, sprays out the fermentation-promoting enzyme set inside it to promote the fermentation of tea leaves. At the same time, it accelerates the air flow, quickly reduces the temperature, and avoids local overheating of tea leaves.

[0016] 4. The tea fermentation processing device, through the setting of the toggle mechanism, utilizes the adjustable toggle plate 2 to deflect on the toggle plate 1, thereby increasing the contact range with the tea leaves to improve the toggle effect on the tea leaves. At the same time, after the synchronously rotating roller acts on the tea leaves, the tea leaves can be rolled to improve the fermentation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 3 For the present invention Figure 2 The enlarged structural diagram at A in the middle; Figure 4 This is a schematic diagram of the tank body stretched open structure of the present invention; Figure 5 For the present invention Figure 4 The enlarged structural diagram at B in the middle; Figure 6 It is a schematic diagram of the structure of the toggle mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the apportionment mechanism of the present invention.

[0018] In the figure: 1. base; 2. support leg; 3. fermentation tank; 31. tank body 1; 32. tank body 2; 33. wavy groove; 34. support; 35. electric push rod; 36. elastic push rod; 37. ring; 4. unloading cover plate; 5. loading cover plate; 6. distribution mechanism; 61. distribution plate; 62. air bag; 63. support rod; 64. elastic telescopic rod; 65. elliptical push block; 66. connecting rod; 67. scraper 1; 7. toggle mechanism; 71. fixed sleeve; 72. extension rod; 73. scraper 2; 74. spring; 75. fixed tube; 76. telescopic rod; 77. roller; 78. toggle plate 1; 79. toggle plate 2; 710. elastic rod; 711. connecting ball; 8. connecting shaft. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-7 One embodiment of the present invention is: a tea fermentation processing device, including a base 1, and also including: Two legs 2 are fixedly connected to the top of the base 1; The fermentation tank 3 is rotatably connected between the two legs 2 via a connecting shaft 8, and a motor is installed on the left leg 2, and the output end of the motor is connected to the left side of the connecting shaft 8 to drive the connecting shaft 8 to rotate; A material discharge cover plate 4 is installed on both sides of the outer wall of the fermentation tank 3 for material discharge; A loading cover plate 5 is installed above the outer wall of the fermentation tank 3 and is used to open the loading; A distribution mechanism 6, arranged on the inner wall of the fermentation tank 3, for distributing tea leaves; The toggling mechanism 7 is arranged on the inner wall of the fermentation tank 3 and located on both sides of the distribution mechanism 6, and is used to toggle the tea leaves; Wherein, fermentation tank 3 comprises: Two tank bodies 1 31 and one tank body 2 32, the two tank bodies 1 31 are respectively sleeved on the outer wall of the tank body 2 32 and are movably connected; The support 34 is fixedly connected to the bottom of the second tank 32 and is fixedly connected to the base 1; Two electric push rods 35 are connected to the support 34, and their output ends are in contact with the ring 37 connected to the outer wall of the tank body 1 31, so as to push the tank body 1 31 to slide on the tank body 2 32 to expand the internal space of the fermentation tank 3.

[0021] Fermentation tank 3 also includes: A wave-shaped groove 33 is provided on the tank body 31; A plurality of elastic push rods 36 are installed in the second tank body 32 and contact the wave-shaped groove 33, and are used to push the first tank body 31 to drive the first tank body 31 to deflect.

[0022] A spherical groove is formed on the ring 37 , and one side of the output end of the electric push rod 35 is hemispherically arranged and fits in the spherical groove to cooperate with the rotation of the tank body 31 .

[0023] Working principle: When tea leaves are fermented, they need to be stacked. However, after the tea leaves are stored for a long time, the temperature inside will rise. The tea leaves inside need to be spread out to control the temperature inside the tea leaves. At this time, the tea leaves to be fermented are placed into the fermentation tank 3 along the through hole at the loading cover plate 5. When the fermentation is in progress, during the interval time, the electric push rod 35 is started to move to push the two tank bodies 1 31 away from the tank body 2 32 to expand the space inside the fermentation tank body, thereby dispersing the tea leaves to promote the loss of temperature and avoid local temperature rise. At the same time, when the tank body 1 31 moves away from the tank body 2 32, since the multiple elastic push rods 36 keep pushing and contacting the wavy groove 33 on the tank body 1 31, they will push and slide on the wavy groove 33, thereby generating a force to push the tank body 1 31 to rotate, causing the tank body 1 31 to rotate relative to the tank body 2 32, thereby producing a better turning effect and achieving better turning of the tea leaves, thereby avoiding local overheating of the tea leaves and affecting fermentation.

[0024] See also Figure 1-7 Based on the above embodiment, in another embodiment of the present invention, the apportionment mechanism 6 includes: Two distribution plates 61 are respectively fixedly connected to the outer wall of the connecting shaft 8 and are used to move the tea leaves to spread them; The connecting rod 66 is fixedly connected to the outer wall of the connecting shaft 8, and a scraper 1 67 is fixedly connected to the side away from the connecting shaft 8 for moving the tea leaves to prevent them from sticking to the inner wall of the second tank body 32.

[0025] The apportionment plate 61 is hollow inside, and an arc-shaped groove is formed on one side of its inner wall; The apportionment mechanism 6 also includes: The air bag 62 is installed inside the distribution plate 61, and a fermentation-promoting enzyme is arranged between the air bags 62; Two support rods 63 are connected to the inner wall of the second tank body 32 and rotate relative to the connecting shaft 8; The elliptical push block 65 is connected to the outer wall of the support rod 63 through an elastic telescopic rod 64 and contacts the airbag 62 to push the airbag 62 to exhaust. The airbag 62 is exhausted through an exhaust valve arranged on one side of the airbag 62. After the airbag 62 is separated from the contact with the elliptical push block 65, air is taken in through the air intake valve on the other side, thereby realizing automatic filling of the internal gas to release the fermentation-promoting enzyme arranged inside.

[0026] Working principle: by intermittently starting the motor installed on the supporting leg 2, the connecting shaft 8 is driven to rotate, and at this time, the distribution plate 61 is driven to rotate. Through the triangular cone shape set by the distribution plate, one side has a small opening and the other side has a large opening, so that after contacting the tea leaves, the tea leaves are pushed to both sides to achieve the movement of the tea leaves, thereby separating the accumulated tea leaves and promoting the temperature dissipation; When the rotation is pushed, the scraper 1 67 can also be driven to rotate through the rotating connecting rod 66 to scrape the inner wall of the second tank body 32, thereby scraping the tea leaves stuck to the inner wall of the second tank body 32 to prevent the tea leaves from adhering to the inner wall of the second tank body 32 and affecting cleaning; At the same time, after the distribution plate 61 rotates and contacts the elliptical push block 65, it will squeeze the air bag 62, thereby producing a squeezing effect on the air bag 62. At this time, the fermentation-promoting enzyme set inside the air bag can be sprayed out to promote the fermentation of tea leaves. At the same time, it will accelerate the air flow, quickly reduce the temperature, and avoid local overheating of the tea leaves.

[0027] See also Figure 1-7 Based on the above embodiment, in another embodiment of the present invention, the toggle mechanism 7 includes: A fixing sleeve 71 connected to the outer wall of the connecting shaft 8 via a fixing ring; The extension rod 72 is movably connected to the inner wall of the fixing sleeve 71 and is connected to the fixing sleeve 71 through a spring 74 to push the extension rod 72 to move outward; The scraper plate 2 73 is fixedly connected to one end of the extension rod 72 away from the spring 74 to push the scraper plate 2 73 to fit the inner wall of the tank body 1 31 to scrape off the tea leaves attached to the inner wall of the tank body 1 31 .

[0028] The toggle mechanism 7 also includes: A plurality of fixing tubes 75, which are equally divided from the fixing sleeve 71 and circumferentially connected to the outer wall of the connecting shaft 8 through fixing rings; A toggle plate 78 is fixedly connected to the end of the fixed tube 75 and toggle the tea leaves when rotating; A plurality of telescopic rods 76 are mounted on the inner wall of the fixed tube 75, and the telescopic ends thereof movably penetrate the toggle plate 78 and extend outward; The roller 77 is mounted on the outer wall of the telescopic rod 76 to push the roller 77 outwards and roll to crush the tea leaves in the can body when rotating.

[0029] A tea fermentation processing device according to claim 7 is characterized in that: two fixing rings are provided, and a plurality of elastic rods 710 are fixedly connected to the other fixing ring and are equally distributed on the circumference of the fixing sleeve 71, and the ends of the elastic rods 710 are fixedly connected to connecting balls 711, and one side of the toggle plate 1 78 is hinged with a toggle plate 2 79, and the inner side of the toggle plate 2 79 is connected to the connecting ball 711 to expand the radius of toggling the tea leaves.

[0030] Working principle: when the connecting shaft 8 rotates, it will drive the extension rod 72 pushed by the spring 74 to push the scraper plate 2 73 to the inner wall of the tank body 31 to scrape the tank body 31 and prevent the tea leaves from adhering to the inner wall of the tank body 31. At the same time, the tea leaves can be moved through the set toggle plate 71 to prevent the air from being unable to circulate due to the accumulation of tea leaves. At the same time, during the rotation process, the toggle plate 2 79 will deflect around one side of the toggle plate 1 78 during the rotation, thereby expanding the toggle range of the tea leaves. At the same time, the roller 77 that rolls relative to the tank body can be used to roll the tea leaves during rotation to achieve rolling and kneading of the tea leaves and promote tea fermentation.

[0031] The present invention provides a tea fermentation processing device. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A tea fermentation processing device, comprising a base (1), characterized in that: Also includes: Two legs (2) fixedly connected to the top of the base (1); The fermentation tank (3) is rotatably connected between the two legs (2) via a connecting shaft (8), and a motor is installed on the left leg (2), and the output end of the motor is connected to the left side of the connecting shaft (8) for driving the connecting shaft (8) to rotate; A material discharge cover plate (4) is installed on both sides of the outer wall of the fermentation tank (3) and is used for material discharge; A loading cover plate (5) is installed above the outer wall of the fermentation tank (3) and is used to open the loading; A distribution mechanism (6), arranged on the inner wall of the fermentation tank (3) and used for distributing tea leaves; A stirring mechanism (7) is arranged on the inner wall of the fermentation tank (3) and located on both sides of the distribution mechanism (6), and is used to stir the tea leaves to turn over; Wherein, the fermentation tank (3) comprises: Two tank bodies 1 (31) and one tank body 2 (32), wherein the two tank bodies 1 (31) are respectively sleeved on the outer wall of the tank body 2 (32) and are movably connected; A support (34) is fixedly connected to the bottom of the second tank body (32) and is also fixedly connected to the base (1); Two electric push rods (35) are connected to the support (34), and their output ends are in contact with a ring (37) connected to the outer wall of the tank body 1 (31), so as to push the tank body 1 (31) to slide on the tank body 2 (32), so as to expand the internal space of the fermentation tank (3).

2. A tea fermentation treatment device according to claim 1, characterized in that: The fermentation tank (3) further comprises: A wave-shaped groove (33) is formed on the tank body (31); A plurality of elastic push rods (36) are installed in the second tank body (32) and contact the wave-shaped groove (33) to push the first tank body (31) to drive the first tank body (31) to deflect.

3. A tea fermentation treatment device according to claim 2, characterized in that: A spherical groove is formed on the circular ring (37), and one side of the output end of the electric push rod (35) is arranged in a hemispherical shape and fits in the spherical groove to cooperate with the rotation of the tank body (31).

4. A tea fermentation treatment device according to claim 3, characterized in that: The apportionment mechanism (6) comprises: Two distribution plates (61) are respectively fixedly connected to the outer wall of the connecting shaft (8) and are used to move the tea leaves to disperse; The connecting rod (66) is fixedly connected to the outer wall of the connecting shaft (8), and a scraper (67) is fixedly connected to the side away from the connecting shaft (8) for moving the tea leaves to prevent them from sticking to the inner wall of the second tank body (32).

5. A tea fermentation treatment device according to claim 4, characterized in that: The apportionment plate (61) is hollow inside, and an arc-shaped groove is formed on one side of its inner wall; The apportionment mechanism (6) further comprises: An air bag (62) is installed inside the distribution plate (61), and a fermentation-promoting enzyme is arranged between the air bags (62); Two support rods (63) connected to the inner wall of the second tank body (32) and rotatable relative to the connecting shaft (8); The elliptical push block (65) is connected to the outer wall of the support rod (63) through the elastic telescopic rod (64) and contacts the air bag (62) to push the air bag (62) to exhaust air.

6. A tea fermentation treatment device according to claim 5, characterized in that: The toggle mechanism (7) comprises: A fixing sleeve (71) connected to the outer wall of the connecting shaft (8) via a fixing ring; An extension rod (72) is movably connected to the inner wall of the fixing sleeve (71) and is connected to the fixing sleeve (71) via a spring (74) to push the extension rod (72) to move outward; The scraper plate 2 (73) is fixedly connected to an end of the extension rod (72) away from the spring (74) to push the scraper plate 2 (73) to fit the inner wall of the tank body 1 (31) to scrape off tea leaves attached to the inner wall of the tank body 1 (31).

7. A tea fermentation treatment device according to claim 6, characterized in that: The toggle mechanism (7) further comprises: A plurality of fixing tubes (75) which are equally spaced from the fixing sleeve (71) and are circumferentially connected to the outer wall of the connecting shaft (8) via fixing rings; A toggle plate 1 (78) is fixedly connected to the end of the fixed tube (75) and toggle the tea leaves when rotating; A plurality of telescopic rods (76) are mounted on the inner wall of the fixed tube (75), and the telescopic ends movably penetrate the first toggle plate (78) and extend outward; The roller (77) is mounted on the outer wall of the telescopic rod (76) to push the roller (77) outwards and roll to crush the tea leaves in the tank body when rotating.

8. A tea fermentation treatment device according to claim 7, characterized in that: Two fixing rings are provided, and a plurality of elastic rods (710) are fixedly connected to the other fixing ring and are distributed in an evenly divided circle with the fixing sleeve (71), and the ends of the elastic rods (710) are fixedly connected to connecting balls (711), and one side of the toggle plate 1 (78) is hingedly connected to the toggle plate 2 (79), and the inner side of the toggle plate 2 (79) is connected to the connecting ball (711) to expand the radius of the toggle tea leaves.

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