A chip removal device for a numerically controlled machine tool
By using a combination of settling column, magnetic attraction mechanism and spiral blade in the chip removal device of CNC machine tools, the problem of difficult separation of debris and powder in coolant is solved, and the efficient recycling of coolant is realized.
Patent Information
- Application Number
- CN202411795968.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2044-12-09
AI Technical Summary
Existing chip removal devices in CNC machine tools cannot effectively separate suspended debris and powder from the coolant, affecting the recycling of the coolant.
It adopts a combination structure of sedimentation column, magnetic attraction mechanism and spiral blade, and separates debris powder from coolant through magnetic adsorption and centrifugal action. Combined with pusher mechanism and sealing mechanism, it realizes efficient discharge of debris.
This technology enables effective separation of coolant and debris/powder, improves the efficiency of coolant recycling, and ensures the cleanliness and quality of coolant regeneration.
Smart Images

Figure CN119238200B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of machine tool accessories, in particular to a chip removal device of a numerical control machine tool. BACKGROUND
[0002] In the process of machining workpieces by a numerical control machine tool, in order to timely and effectively remove various chips generated in the cutting process and ensure the cleanliness of the machining area, a chip removal device is usually arranged below the machining table of the numerical control machine tool to collect the cutting chips and cooling liquid generated in the machining process of the machine tool and separate the waste chips and the cooling liquid, so that the cooling liquid can be reused and the chips can be timely and effectively removed.
[0003] In the prior art, the chip removal device usually uses filter plates to filter and separate the chips and the cooling liquid. However, the size and shape of the chips generated by the machine tool machining differ greatly, and the larger sheet-shaped or filamentous waste chips are mixed with the waste chip powder. In the process of filtering and separating, the chips cannot be effectively removed, resulting in that there are still a large amount of chip powder suspended in the cooling liquid, which causes the chips generated in the machining to be unable to be completely removed and affects the recycling of the cooling liquid. SUMMARY
[0004] The technical problem solved is that there are a large amount of chip powders suspended in the cooling liquid, which causes the chips generated in the machining to be unable to be completely removed and affects the recycling of the cooling liquid.
[0005] In view of the deficiencies of the prior art, the present application provides a chip removal device of a numerical control machine tool, thereby solving the technical problems mentioned in the background.
[0006] TECHNICAL SCHEME
[0007] To achieve the above purpose, the present application is implemented by the following technical scheme:
[0008] A chip removal device of a numerical control machine tool, comprising a collecting frame, two groups of filter plates parallel to each other are arranged in the collecting frame, a conveying hopper is arranged at the bottom of the collecting frame, a stand is arranged below the collecting frame, a settling column is arranged in the stand, the top of the settling column is connected with the conveying hopper, a magnetic attraction mechanism is arranged on the outer side of the settling column and close to the top end, a guide column is arranged at the center of the inside of the settling column, a pushing mechanism is arranged on the outer side of the guide column, the pushing mechanism comprises a pushing ring, a lifting block and a movable ring, a driving mechanism for moving the pushing ring is arranged on the guide column, a sealing mechanism for blocking the waste liquid is arranged at the bottom of the settling column, the sealing mechanism comprises a sealing frame and an annular seat, a conveying mechanism is arranged below the settling column, the conveying mechanism comprises a conveying pipe, a positioning pipe and a movable pipe.
[0009] In a possible implementation, the left side wall of the collection frame is provided with a chip removal opening near the filter plate, and the left side of the collection frame is provided with an inclined chip removal box, the bottom of the chip removal box is connected with a conveying frame, the right side of the conveying frame is welded and fixed with a discharge frame, the inside of the conveying frame is installed with a conveying belt, the front side of the conveying frame is installed with a third motor for driving the conveying belt to operate, the bottom of the stand is welded and fixed with a waste liquid tank, the inside of the stand is provided with a magnetic attraction cavity and a collection cavity, the collection cavity is arranged below the magnetic attraction cavity and communicates with the waste liquid tank, the right side of the waste liquid tank is provided with a recovery pipe, the bottom end of the recovery pipe penetrates through the side wall of the waste liquid tank and extends into the inside of the waste liquid tank, and the bottom of the recovery pipe and the inside of the waste liquid tank are installed with a pump body.
[0010] In a possible implementation, the magnetic attraction mechanism is arranged on the inside of the magnetic attraction cavity, the magnetic attraction mechanism comprises a plurality of evenly distributed electromagnets, the electromagnets are installed on the outer wall surface of the settling column, a shield is installed on the outer wall of the settling column and located on the outside of the electromagnets, a plurality of evenly distributed liquid outlets are arranged on the side wall of the settling column and located on the inside of the collection cavity, and the bottom of the settling column is welded and fixed with a connecting ring.
[0011] In a possible implementation, the top of the guide column is provided with an upper support, the bottom of the guide column is provided with a lower support, the upper support and the lower support are welded and fixed with the inner wall of the settling column, the outside of the guide column is provided with a spiral blade, the upper and lower ends of the spiral blade are fixedly connected with the upper support and the lower support respectively, and gaps are formed between the inner edge of the spiral blade and the outer wall surface of the guide column and between the outer edge of the spiral blade and the inner wall surface of the settling column, and the side wall of the guide column is provided with a spiral slide.
[0012] In a possible implementation, the driving mechanism comprises a double-output-shaft motor and a reciprocating screw rod, the double-output-shaft motor is installed on the top of the upper support, a protective shell is installed on the upper support and located on the outside of the double-output-shaft motor, the reciprocating screw rod is arranged below the upper support and coaxially driven with the lower output shaft of the double-output-shaft motor, the upper side of the double-output-shaft motor is provided with a diffusion cone, the diffusion cone is coaxially driven with the upper output shaft of the double-output-shaft motor, and the conical surface of the diffusion cone is provided with an annular array of arc-shaped strips.
[0013] In a possible implementation, the outer surface of the pushing ring is in contact with the inner wall surface of the settling column, the bottom of the pushing ring is provided with a ring array distributed scraper, the lifting block is slidingly arranged on the outer side of the reciprocating wire rod and is slidingly connected with the guide column, the upper and lower ends of the lifting block are both provided with a limiting block, the limiting block is slidingly connected with the inner wall of the guide column, the movable ring is arranged on the lifting block and is rotationally connected with the lifting block, the outer side of the movable ring is welded with a helical uniformly distributed connecting rod, the connecting rod is slidingly connected between the helical slide and the end of the connecting rod is welded with the inner wall of the pushing ring.
[0014] In a possible implementation, the lower support is provided with a chip outlet near the center, the sealing frame is arranged below the lower support and is attached to the inner wall surface of the settling column, the top of the sealing frame above the lower support is provided with a pressing ring, the annular seat is welded on the bottom of the lower support, the inner wall of the annular seat is a hollow structure, the outer side wall of the annular seat is provided with a ring array distributed strip-shaped groove, the top of the annular seat outside the lower support is provided with a conical block, and the inner ring edge of the sealing frame is clamped with the conical block, the inside of the annular seat is provided with an annular plate sliding up and down, the outer side of the annular plate is provided with a ring array distributed strip-shaped block, the strip-shaped block is slidingly connected with the strip-shaped groove and the end is fixedly connected with the sealing frame, the inside of the annular seat below the annular plate is provided with a spring.
[0015] In a possible implementation, the conveying pipe is arranged below the settling column, the conveying pipe penetrates through the side wall of the column and extends to the outside of the column, the positioning pipe is arranged on the side wall of the chip removal box and is located on the same center line with the conveying pipe, the movable pipe is arranged above the discharging frame and is rotationally connected with the conveying pipe and the movable pipe at both ends, the movable pipe is provided with an integral formed discharging port, the end of the conveying pipe is provided with a locking bolt for fixing the movable pipe, the conveying pipe is provided with a connecting hopper connected with the bottom of the settling column, the inside of the conveying pipe is mounted with a spiral conveying blade, the spiral conveying blade extends to the inside of the positioning pipe, the left side of the positioning pipe is mounted with a first motor coaxially driven with the spiral conveying blade.
[0016] In a possible implementation, the conveying pipe below the connecting hopper is provided with an arc-shaped filter frame, the inside of the arc-shaped filter frame is provided with an arc-shaped slide, the inner side of the arc-shaped slide is slidingly connected with an arc-shaped frame, the arc-shaped frame is mounted with a plurality of uniformly distributed filter cloths, the right side of the arc-shaped frame is welded with a sealing plate, and the sealing plate is fixedly connected with the side wall of the column through screws.
[0017] In a possible implementation form, the collecting frame is provided with a push plate mechanism above the filter plate, the push plate mechanism comprises a slide plate and a push plate parallel to each other, a sliding groove is formed in the front and rear side walls of the collecting frame, the end of the slide plate is slidably connected with the sliding groove, a sliding block is arranged at each end of the slide plate and outside the collecting frame, a protective frame is arranged at the edge of the sliding block, a slide rod is mounted on the rear side of the collecting frame, the sliding block on the rear side of the slide plate is slidably connected with the slide rod, a threaded rod is mounted on the front side of the collecting frame, the sliding block on the front side of the slide plate is threadedly connected with the threaded rod, a threaded rod driven by a second motor is mounted on the side wall of the collecting frame, the push plate is arranged at the bottom of the slide plate, and a movable shaft penetrating through the sliding block is arranged at each end of the push plate, a control plate is arranged at the end of the movable shaft, the center line of the control plate and the center line of the push plate form an included angle of 45°, and a connecting plate is arranged between the control plates on the upper side and the lower side, the end of the connecting plate is rotatably connected with the two groups of control plates, an electric push rod is mounted on the sliding block, a connecting frame is mounted at the push rod end of the electric push rod, the connecting plate is arranged on the inner side of the connecting frame and slidably connected with the connecting frame. Advantages
[0018] In the scheme, by arranging the settling column, the magnetic attraction mechanism and the spiral blade, when the cooling liquid falls into the inside of the settling column, the cooling liquid flows along the spiral blade to generate a centrifugal effect and gradually approaches the inner surface of the settling column, and the magnetic attraction mechanism can magnetically attract the debris powder, so that the debris powder is quickly separated from the cooling liquid, the debris powder suspended in the cooling liquid is effectively removed, and the cooling liquid is conveniently recycled.
[0019] In the scheme, by arranging the guide column, the pushing mechanism and the driving mechanism, when the reciprocating screw rod operates, the movable ring can be driven to move up and down, and in the moving process, the scraper is driven to rotate, so that the scraper scrapes the debris powder attached to the inner wall surface of the settling column, and the movable ring continuously pushes downward to conveniently discharge the debris powder.
[0020] In the scheme, by cooperation of the sealing frame and the annular seat, when the scraper moves to the lowest end, the debris powder can be concentrated and pushed into the conveying pipe for discharge, the discharge efficiency of the debris powder is improved, and meanwhile, the arc-shaped filter frame and the filter cloth are matched to further remove the residual cooling liquid in the conveying pipe, so that the debris powder is conveniently conveyed. BRIEF DESCRIPTION OF DRAWINGS
[0021] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application and can be implemented according to the content of the description, the following will be described in detail with the preferred embodiments of the present application and with the drawings.
[0022] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0023] Figure 2 is a sectional view of the overall structure of the present invention;
[0024] Figure 3 is a schematic view of the collection rack structure of the present invention;
[0025] Figure 4 is a schematic view of the internal structure of the upright of the present invention;
[0026] Figure 5 is a schematic view of the internal structure of the settling column of the present invention;
[0027] Figure 6 is a schematic view of the pusher ring of the present invention;
[0028] Figure 7 is a schematic view of the annular seat of the present invention;
[0029] Figure 8 is a schematic view of the seal holder of the present invention;
[0030] Figure 9 is a schematic view of the delivery tube structure of the present invention;
[0031] Figure 10 is a schematic view of the arc-shaped filter holder of the present invention;
[0032] Figure 11 is a schematic view of the sliding plate of the present invention;
[0033] Figure 12 is a schematic view of the pusher plate in use of the present invention;
[0034] Figure 13 is a schematic view of the pusher plate in non-use of the present invention.
[0035] Legend: 1, collection rack; 11, filter plate; 12, conveying hopper; 13, chip discharge port; 14, chip discharge box; 15, chute; 2, stand; 21, waste liquid tank; 211, recovery pipe; 212, pump body; 22, magnetic attraction cavity; 23, collection cavity; 3, settling column; 31, electromagnet; 311, shield; 32, liquid outlet hole; 33, connecting ring; 4, guide column; 41, upper support; 42, lower support; 421, chip outlet; 43, helical blade; 44, spiral slide; 45, double-output shaft motor; 451, protective shell; 46, reciprocating screw rod; 47, diffusion cone; 471, arc-shaped strip; 5, pushing ring; 51, scraper; 52, lifting block; 521, limiting block; 53, movable ring; 531, connecting rod; 6, sealing frame; 61, extrusion ring; 62, annular seat; 621, strip-shaped groove; 622, conical block; 63, annular plate; 631, strip-shaped block; 64, spring; 7, conveying pipe; 71, positioning pipe; 72, movable pipe; 721, discharge port; 722, locking bolt; 73, connecting hopper; 74, helical conveying blade; 741, first motor; 75, arc-shaped filter frame; 751, arc-shaped slide; 76, arc-shaped frame; 761, filter cloth; 762, sealing plate; 8, sliding plate; 81, push plate; 811, movable shaft; 812, control plate; 82, sliding block; 821, protective frame; 83, connecting plate; 84, electric push rod; 841, connecting frame; 85, sliding rod; 86, threaded rod; 861, second motor; 9, conveying frame; 91, discharge frame; 92, conveying belt; 921, third motor. DETAILED DESCRIPTION
[0036] The preferred embodiments of the present application will be described in detail by referring to the attached drawings, however the present application can be realized in various different forms, therefore the present application is not limited to the embodiments described below, and in order to more clearly describe the present application, components not connected with the invention will be omitted from the drawings;
[0037] The technical solutions in the embodiments of the present application are to solve the problems in the above background art, and the general idea is as follows: EMBODIMENT
[0038] This embodiment introduces the specific structure of a chip removal device of a numerical control machine tool, such as Figures 1-13As shown, including the collection rack 1, the inside of the collection rack 1 is provided with two groups of upper and lower parallel filter plates 11, the bottom of the collection rack 1 is provided with a conveying hopper 12, the lower side of the collection rack 1 is provided with a stand 2, the inside of the stand 2 is provided with a settling column 3, the top of the settling column 3 is connected with the conveying hopper 12, the outside of the settling column 3 and close to the top end is provided with a magnetic attraction mechanism, the inside center of the settling column 3 is provided with a guide column 4, the outside of the guide column 4 is provided with a pushing mechanism, the pushing mechanism includes a pushing ring 5, a lifting block 52 and a movable ring 53, the guide column 4 is provided with a driving mechanism for moving the pushing ring 5, the bottom of the settling column 3 is provided with a sealing mechanism for blocking the waste liquid, the sealing mechanism includes a sealing frame 6 and an annular seat 62, the lower side of the settling column 3 is provided with a conveying mechanism, the conveying mechanism includes a conveying pipe 7, a positioning pipe 71 and a movable pipe 72.
[0039] The left side wall of the collection rack 1 and close to the filter plate 11 is provided with a chip discharge opening 13, the left side of the collection rack 1 is provided with an inclined chip box 14, the bottom of the chip box 14 is connected with a conveying frame 9, the right side of the conveying frame 9 is welded and fixed with a discharge frame 91, the inside of the conveying frame 9 is mounted with a conveying belt 92, the front side of the conveying frame 9 is mounted with a third motor 921 for driving the conveying belt 92 to operate, the bottom of the stand 2 is welded and fixed with a waste liquid tank 21, the inside of the stand 2 is provided with a magnetic attraction cavity 22 and a collection cavity 23, the collection cavity 23 is arranged below the magnetic attraction cavity 22 and communicates with the waste liquid tank 21, the right side of the waste liquid tank 21 is provided with a recovery pipe 211, the bottom end of the recovery pipe 211 penetrates through the side wall of the waste liquid tank 21 and extends into the inside of the waste liquid tank 21, the bottom of the recovery pipe 211 and inside the waste liquid tank 21 is mounted with a pump body 212.
[0040] In use, the collection rack 1 collects the chips and cooling liquid generated by the numerical control machine tool, the two groups of filter plates 11 arranged in the collection rack 1 are used for preliminary filtering, the larger chips are filtered by the filter plates 11 and discharged outward to the inside of the chip box 14 through the chip discharge opening 13, then fall on the conveying belt 92 and are discharged outward, the cooling liquid mixed with the chip powder falls into the settling column 3 through the conveying hopper 12 and flows downward in the settling column 3, at the same time, the magnetic attraction mechanism operates to make the settling column 3 magnetically attract the chip powder in the cooling liquid and attach the chip powder on the inner wall of the settling column 3, the cooling liquid flows to the bottom end of the settling column 3, is blocked by the sealing mechanism and flows to the collection cavity 23 through the liquid outlet hole 32 of the settling column 3, then flows to the inside of the waste liquid tank 21 through the collection cavity 23 for recycling, the pushing ring 5 is driven to reciprocate by the driving mechanism, the pushing ring 5 pushes the chips attached to the settling column 3 to the bottom end, and the sealing frame 6 is pressed downward to make the chips fall into the inside of the conveying pipe 7, then can be discharged outward through the conveying pipe 7.
[0041] As shown, Figures 4-6As shown, the magnetic attraction mechanism is arranged on the inner side of the magnetic attraction cavity 22, and comprises a plurality of evenly distributed electromagnets 31 mounted on the outer wall surface of the settling column 3. A protective cover 311 is arranged on the outer wall of the settling column 3 and located on the outer side of the electromagnets 31, which protects the electromagnets 31. A plurality of evenly distributed liquid outlet holes 32 are arranged on the side wall of the settling column 3 and located on the inner side of the collection cavity 23. A connecting ring 33 is welded and fixed to the bottom of the settling column 3.
[0042] The settling column 3 is made of a metal material with good magnetic conductivity. When the electromagnets 31 are in operation, the settling column 3 can generate magnetism and magnetically attract the debris powder on the inner side of the settling column 3, so that the debris powder adheres to the inner wall surface of the settling column 3, thereby separating the debris powder from the cooling liquid.
[0043] The top of the guide column 4 is provided with an upper support 41, and the bottom of the guide column 4 is provided with a lower support 42. The upper support 41 and the lower support 42 are both welded and fixed to the inner wall of the settling column 3. The outer side of the guide column 4 is provided with a spiral blade 43. The upper and lower ends of the spiral blade 43 are respectively welded and fixed to the upper support 41 and the lower support 42. The inner and outer edges of the spiral blade 43 have gaps with the outer wall surface of the guide column 4 and the inner wall surface of the settling column 3, respectively. The side wall of the guide column 4 is provided with a spiral slide 44.
[0044] When the cooling liquid falls into the interior of the settling column 3, the cooling liquid can flow downward along the spiral blade 43, and under the action of centrifugal force, the cooling liquid and the debris powder gradually approach the inner wall edge of the settling column 3, thereby improving the magnetic attraction efficiency of the debris powder and the discharge efficiency of the cooling liquid. Due to the existence of the inner and outer edges of the spiral blade 43, the gap between the inner edge of the spiral blade 43 and the outer surface of the guide column 4 can generate convection air at the inner edge of the spiral blade 43, which facilitates the blowing of part of the debris powder. The gap between the outer edge of the spiral blade 43 and the inner surface of the settling column 3 facilitates the up-and-down movement of the pushing ring 5 and the pushing of the debris powder adhering to the inner surface of the settling column 3.
[0045] The driving mechanism comprises a double-output shaft motor 45 and a reciprocating screw rod 46. The double-output shaft motor 45 is installed on the top of the upper support 41, and a protective shell 451 is arranged on the upper support 41 and located on the outer side of the double-output shaft motor 45. The reciprocating screw rod 46 is arranged below the upper support 41 and coaxially driven with the lower output shaft of the double-output shaft motor 45. The upper side of the double-output shaft motor 45 is provided with a diffusion cone 47 coaxially driven with the upper output shaft of the double-output shaft motor 45. The conical surface of the diffusion cone 47 is provided with an annular array of arc-shaped strips 471.
[0046] When the double-output shaft motor 45 operates, the reciprocating screw rod 46 and the diffusion cone 47 can be driven to rotate simultaneously. When the diffusion cone 47 rotates, the arc-shaped strip 471 is matched to guide the cooling liquid falling into the inside of the settling column 3 to diffuse uniformly in all directions, so that the cooling liquid falls on the spiral blade 43 to flow.
[0047] The outer surface of the pushing ring 5 is in contact with the inner wall surface of the settling column 3, and the bottom of the pushing ring 5 is provided with an annular array of scrapers 51. The pushing ring 5 and the scraper 51 are both made of non-magnetic alloy material without magnetic conductivity, so that the pushing ring 5 and the scraper 51 do not generate magnetic induction under the action of the magnetic field, facilitating the pushing of the adhering debris powder on the settling column 3. The lifting block 52 is slidingly arranged on the outside of the reciprocating screw rod 46 and is slidingly connected with the guide column 4. The upper and lower ends of the lifting block 52 are both provided with a limiting block 521, and the inner wall of the guide column 4 is provided with a limiting groove corresponding to the limiting block 521. The limiting block 521 slides up and down along the limiting groove to limit the lifting block 52, avoiding the rotation of the reciprocating screw rod 46 driving the lifting block 52, thereby ensuring the reciprocating movement of the lifting block 52 up and down in the guide column 4.
[0048] The movable ring 53 is arranged on the lifting block 52 and is rotatably connected with the lifting block 52. The outer side of the movable ring 53 is welded with a plurality of connection rods 531 arranged in a spiral shape. The connection rod 531 is slidingly connected between the spiral slide 44 and the inner wall of the pushing ring 5. The spiral slide 44 is located at the middle position between the adjacent tangent points of the spiral blade 43, so that the connection rod 531 has a large distance from the upper and lower surfaces of the spiral blade 43.
[0049] When the reciprocating screw rod 46 is driven to rotate by the double-output shaft motor 45, the lifting block 52 drives the movable ring 53 to move downward under the limiting action of the limiting block 521, and at the same time, the connection rod 531 slides along the spiral slide 44, so that the movable ring 53 drives the pushing ring 5 to rotate in the process of moving downward, and the pushing ring 5 drives the scraper 51 to rotate, so that the scraper 51 scrapes the debris powder adhering to the inner wall surface of the settling column 3 and continuously pushes it downward through the movable ring 53, facilitating the discharge of the debris powder.
[0050] As Figure 7 and Figure 8As shown, a chip outlet 421 is provided on the lower support 42 near the center, which allows the debris and powder inside the guide column 4 to be discharged downwards, preventing the debris and powder from affecting the operation of the reciprocating screw 46. The sealing frame 6 is located below the lower support 42 and is in contact with the inner wall surface of the settling column 3. The upper surface of the sealing frame 6 is an inverted conical surface, which facilitates the discharge of debris and powder. A compression ring 61 is provided on the top of the sealing frame 6 above the lower support 42. The annular seat 62 is welded and fixed to the bottom of the lower support 42. A conical block 622 is provided on the top of the annular seat 62 and on the outer side of the lower support 42. The inner edge of the sealing frame 6 is engaged with the conical block 622. The conical block 622 and the sealing frame 6 cooperate to guide the debris and powder. When the sealing frame 6 and the conical block 622 are engaged, the bottom of the settling column 3 can be sealed, which facilitates the discharge of coolant through the outlet hole 32.
[0051] The inner wall of the annular seat 62 is hollow. The outer wall of the annular seat 62 is provided with strip grooves 621 arranged in annular array. The interior of the annular seat 62 is provided with an annular plate 63 that slides up and down. The outer side of the annular plate 63 is provided with strip blocks 631 arranged in annular array. The strip blocks 631 are slidably connected to the strip grooves 621 and their ends are fixedly connected to the sealing frame 6. A spring 64 is provided inside the annular seat 62 and below the annular plate 63.
[0052] Under the elastic action of spring 64, an upward pressure can be applied to the annular plate 63, causing the sealing frame 6 to engage with the conical block 622, thereby sealing the bottom of the settling column 3. When the pushing ring 5 moves downward and the bottom end of the scraper 51 contacts the extrusion ring 61, a downward pressure can be continuously applied to the extrusion ring 61, causing the extrusion ring 61 to drive the sealing frame 6 downward, thereby separating the sealing frame 6 from the conical block 622, facilitating the downward discharge of debris and powder.
[0053] like Figure 9 As shown, the conveying pipe 7 is located below the settling column 3. The conveying pipe 7 penetrates the side wall of the column 2 and extends to the outside of the column 2. The positioning pipe 71 is located on the side wall of the chip box 14 and is located on the same center line as the conveying pipe 7. The conveying pipe 7 is provided with a connecting bucket 73 connected to the bottom of the settling column 3. The conveying pipe 7 is equipped with a spiral conveying blade 74, which extends to the inside of the positioning pipe 71. The left side of the positioning pipe 71 is equipped with a first motor 741 that is coaxially driven with the spiral conveying blade 74.
[0054] The connecting bucket 73 can collect and guide the debris and powder at the bottom of the settling column 3, so that the debris and powder fall into the inside of the conveying pipe 7. When the first motor 741 runs and drives the spiral conveying blade 74 to rotate, the debris and powder can be continuously conveyed to the left.
[0055] The movable pipe 72 is arranged above the discharging frame 91 and rotatably connected with the conveying pipe 7 and the movable pipe 72 at two ends, the movable pipe 72 is provided with an integrated discharging port 721, the end of the conveying pipe 7 is provided with a locking bolt 722 for fixing the movable pipe 72, the right end of the movable pipe 72 is provided with front and back symmetrical fixing holes, the movable pipe 72 can be fixed through cooperation of the locking bolt 722 and the fixing holes, when the discharging port 721 faces upward, the debris powder can be conveyed into the debris box 14 through the spiral conveying blade 74, so that the various debris can be simultaneously conveyed, when the discharging port 721 faces downward, the debris powder can fall into the discharging frame 91 for discharging, so that the debris powder can be processed separately.
[0056] Working principle: first, the collecting frame 1 collects the debris and cooling liquid generated by the numerical control machine tool processing, the larger debris is filtered through the filter plate 11 and then enters the debris box 14 through the debris discharge port 13, the cooling liquid mixed with the debris powder flows downward through the conveying hopper 12, is guided and diffused by the diffusion cone 47 and the arc-shaped strip 471, uniformly falls on the spiral blade 43, and continuously flows downward along the spiral blade 43, so that the cooling liquid is close to the inner wall of the settling column 3 under the centrifugal action, the settling column 3 magnetically adsorbs the debris powder through the electromagnet 31, separates the debris powder and the cooling liquid, and makes the cooling liquid flow to the waste liquid tank 21 through the liquid outlet hole 32 for recycling;
[0057] Further, the double-output shaft motor 45 drives the reciprocating screw rod 46 to rotate, the lifting block 52 drives the movable ring 53 to move up and down, at the same time, the connecting rod 531 slides along the spiral slide 44, the pushing ring 5 continuously rotates in the moving process, and the debris powder is scraped up by the scraper 51, when the pushing ring 5 moves to the lowest end, the sealing frame 6 is separated from the conical block 622 by the downward extrusion of the extrusion ring 61, then the debris powder falls into the inside of the conveying pipe 7 through the connecting hopper 73, then the spiral conveying blade 74 is driven to rotate by the first motor 741, so that the debris powder can be conveyed, and the separated debris powder is continuously discharged. Embodiment
[0058] This embodiment is an improvement based on embodiment one:
[0059] As Figure 10As shown, during the process of conveying the debris and powder downwards by the temporary separation of the sealing frame 6 and the conical block 622, some of the coolant in the settling column 3 will flow into the interior of the conveying pipe 7. In order to separate the coolant in the conveying pipe 7, the conveying pipe 7 is inclined at an angle of 3°-5° so that the coolant in the conveying pipe 7 can be collected at the bottom right side of the conveying pipe 7. At the same time, an arc-shaped filter frame 75 is also provided on the conveying pipe 7 and below the connecting hopper 73. The arc-shaped filter frame 75 is provided with several evenly distributed micro-filter holes. The coolant can flow downwards through the micro-filter holes and fall into the interior of the waste liquid tank 21.
[0060] Furthermore, to enhance the separation effect of debris and coolant and prevent debris from being mixed in with the coolant flowing into the waste liquid tank 21 through the arc-shaped filter frame 75, an arc-shaped slide 751 is provided inside the arc-shaped filter frame 75. An arc-shaped frame 76 is slidably connected to the inner side of the arc-shaped slide 751. Several evenly distributed filter cloths 761 are installed on the arc-shaped frame 76. The debris can be further filtered and separated inside the arc-shaped filter frame 75 through the filter cloths 761, thereby improving the filtration effect of the arc-shaped filter frame 75. A sealing plate 762 is welded and fixed to the right side of the arc-shaped frame 76. The sealing plate 762 is fixedly connected to the side wall of the column 2 by screws. When the sealing plate 762 is pulled to the right, the arc-shaped frame 76 can slide to the right in the arc-shaped slide 751 and the filter cloths 761 can be separated from the arc-shaped filter frame 75, thereby facilitating the cleaning of the filter cloths 761.
[0061] like Figures 11-13 As shown, to prevent debris from accumulating and clogging the filter plate 11, a pusher mechanism is provided on the collection rack 1 above the filter plate 11. The pusher mechanism includes a vertically parallel sliding plate 8 and a pusher plate 81. Slide grooves 15 are provided on both the front and rear side walls of the collection rack 1. The ends of the sliding plate 8 are slidably connected to the slide grooves 15. Slider blocks 82 are provided at both ends of the sliding plate 8 on the outer side of the collection rack 1. Protective frames 821 are provided at the edges of the sliders 82. A sliding rod 85 is installed on the rear side of the collection rack 1. The sliders 82 and sliding rods 85 on the rear side of the sliding plate 8 slide together. The front side of the collection rack 1 is equipped with a threaded rod 86. The slider 82 on the front side of the slide plate 8 is threadedly engaged with the threaded rod 86. The side wall of the collection rack 1 is equipped with a threaded rod 86 that drives the second motor 861 to rotate. When the second motor 861 drives the threaded rod 86 to rotate, the threaded rod 86 and the slider 82 move relative to each other, causing the slider 82 to slide along the slide bar 85, thereby driving the slide plate 8 to move. The slide plate 8 drives the push plate 81 to move, thereby pushing the debris on the filter plate 11 to the left, which facilitates the discharge of debris and avoids the accumulation and blockage of debris.
[0062] The push plate 81 is arranged at the bottom of the sliding plate 8, both ends of the push plate 81 are provided with movable shafts 811 penetrating the sliding blocks 82, the end of the movable shaft 811 is provided with a control plate 812, the center line of the control plate 812 and the center line of the push plate 81 have an included angle of 45°, the control plates 812 on the upper and lower sides are provided with a connecting plate 83, the end of the connecting plate 83 is rotatably connected with the two groups of control plates 812 respectively, the sliding block 82 is provided with an electric push rod 84, the push rod end of the electric push rod 84 is provided with a connecting frame 841, the connecting plate 83 is located at the inner side of the connecting frame 841 and is slidably connected with the connecting frame 841
[0063] When the electric push rod 84 operates to drive the connecting frame 841 to move rightwards, the connecting plate 83 can be driven to move, so that the connecting plate 83 slides in the connecting frame 841 and drives the control plate 812 to rotate by 45°, the push plate 81 is adjusted to the inclined state of 45°, at this time, the edge of the push plate 81 is in contact with the edge of the filter plate 11, when the sliding plate 8 drives the push plate 81 to move leftwards, the debris can be pushed into the chip box 14, when the electric push rod 84 is in the retracted state, the push plate 81 can be adjusted to the horizontal state, at this time, the push plate 81 is kept parallel with the filter plate 11, when the sliding plate 8 drives the push plate 81 to move rightwards, the push plate 81 can avoid driving the debris.
[0064] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the present application, and are not limited to the implementation. For those skilled in the art, on the basis of the above description, other different forms of changes or variations can also be made. Here, it is not necessary and impossible to enumerate all the implementation. The obvious changes or variations derived therefrom are still within the protection scope of the present application.
Claims
1. A chip removal device for a CNC machine tool, characterized in that, include: The collection rack (1) has two sets of parallel filter plates (11) inside. The bottom of the collection rack (1) has a conveying hopper (12). The bottom of the collection rack (1) has a column (2). The inside of the column (2) has a settling column (3). The top of the settling column (3) is connected to the conveying hopper (12). A magnetic suction mechanism is provided on the outside of the settling column (3) and near the top. A guide column (4) is provided in the center of the inside of the settling column (3). A spiral slide (44) is opened on the side wall of the guide column (4). A pushing mechanism is provided on the outside of the guide column (4). The pushing mechanism includes a pushing ring (5), a lifting block (52), and a movable ring (53). 53), The guide column (4) is provided with a drive mechanism to move the pusher ring (5). The drive mechanism includes a reciprocating screw (46), a lifting block (52) is slidably disposed on the outside of the reciprocating screw (46), and a movable ring (53) is disposed on the lifting block (52) and rotatably connected to the lifting block (52). A spirally distributed connecting rod (531) is welded and fixed to the outside of the movable ring (53). The connecting rod (531) is slidably connected to the spiral slide (44), and the end of the connecting rod (531) is welded and fixed to the inner wall of the pusher ring (5). The bottom of the settling column (3) is provided with a sealing mechanism to block the waste liquid. The sealing mechanism includes The sealing frame (6) and the annular seat (62) have a hollow inner wall. An annular plate (63) that slides up and down is located inside the annular seat (62). A spring (64) is located inside the annular seat (62) and below the annular plate (63). A conveying mechanism is located below the settling column (3). The outer surface of the pusher ring (5) contacts the inner wall surface of the settling column (3). A scraper (51) arranged in an annular array is located at the bottom of the pusher ring (5) and is slidably connected to the guide column (4). A lower support (42) is located at the bottom of the guide column (4). Spiral blades (43) are located on the outer side of the guide column (4). The sealing frame (6) has… A compression ring (61) is provided at the top and above the lower support (42). The annular seat (62) is welded and fixed to the bottom of the lower support (42). A conical block (622) is provided at the top of the annular seat (62) and outside the lower support (42). The inner edge of the sealing frame (6) is engaged with the conical block (622). When the pusher ring (5) moves downward and the bottom end of the scraper (51) contacts the compression ring (61), downward pressure is continuously applied to the compression ring (61), causing the compression ring (61) to drive the sealing frame (6) to move downward, thereby separating the sealing frame (6) from the conical block (622) and facilitating the downward discharge of debris and powder.
2. The chip removal device for a CNC machine tool as described in claim 1, characterized in that: A chip discharge port (13) is provided on the left side wall of the collection rack (1) near the filter plate (11). A chip discharge box (14) is provided on the left side of the collection rack (1). A conveyor rack (9) is connected to the bottom of the chip discharge box (14). A discharge rack (91) is welded and fixed to the right side of the conveyor rack (9). A conveyor belt (92) is installed inside the conveyor rack (9). A third motor (921) for driving the conveyor belt (92) is installed on the front side of the conveyor rack (9). The bottom of the column (2) is welded and fixed. There is a waste liquid tank (21). The inside of the column (2) is provided with a magnetic suction cavity (22) and a collection cavity (23). The collection cavity (23) is located below the magnetic suction cavity (22) and is connected to the waste liquid tank (21). A recovery pipe (211) is provided on the right side of the waste liquid tank (21). The bottom end of the recovery pipe (211) penetrates the side wall of the waste liquid tank (21) and extends into the inside of the waste liquid tank (21). A pump body (212) is installed at the bottom of the recovery pipe (211) and inside the waste liquid tank (21).
3. The chip removal device for a CNC machine tool as described in claim 2, characterized in that: The magnetic attraction mechanism is located inside the magnetic attraction cavity (22). The magnetic attraction mechanism includes several evenly distributed electromagnets (31). The electromagnets (31) are installed on the outer wall surface of the settling column (3). A protective cover (311) is installed on the outer wall of the settling column (3) and outside the electromagnets (31). Several evenly distributed liquid outlet holes (32) are opened on the side wall of the settling column (3) and inside the collection cavity (23). A connecting ring (33) is welded and fixed to the bottom of the settling column (3).
4. The chip removal device for a CNC machine tool as described in claim 1, characterized in that: The top of the guide column (4) is provided with an upper bracket (41). The upper bracket (41) and the lower bracket (42) are both welded and fixed to the inner wall of the settlement column (3). The upper and lower ends of the spiral blade (43) are fixedly connected to the upper bracket (41) and the lower bracket (42) respectively. There are gaps between the inner edge of the spiral blade (43) and the outer wall surface of the guide column (4), and between the outer edge of the spiral blade (43) and the inner wall surface of the settlement column (3).
5. The chip removal device for a CNC machine tool as described in claim 4, characterized in that: The drive mechanism also includes a dual-output shaft motor (45), which is mounted on the top of the upper bracket (41). A protective shell (451) is installed on the upper bracket (41) and located outside the dual-output shaft motor (45). A reciprocating screw (46) is located below the upper bracket (41) and is coaxially driven with the lower output shaft of the dual-output shaft motor (45). A diffusion cone (47) is provided above the dual-output shaft motor (45). The diffusion cone (47) is coaxially driven with the upper output shaft of the dual-output shaft motor (45). A ring array of arc-shaped strips (471) is provided on the cone surface of the diffusion cone (47).
6. The chip removal device for a CNC machine tool as described in claim 1, characterized in that: Limit blocks (521) are provided at both the upper and lower ends of the lifting block (52), and the limit blocks (521) are slidably connected to the inner wall of the guide column (4).
7. The chip removal device for a CNC machine tool as described in claim 1, characterized in that: A chip outlet (421) is provided on the lower support (42) near the center. The sealing frame (6) is located below the lower support (42) and is in contact with the inner wall surface of the settling column (3). A strip groove (621) with a ring array is provided on the outer wall of the annular seat (62). A strip block (631) with a ring array is provided on the outer side of the annular plate (63). The strip block (631) is slidably connected to the strip groove (621) and its end is fixedly connected to the sealing frame (6).
8. The chip removal device for a CNC machine tool as described in claim 1, characterized in that: The conveying mechanism includes a conveying pipe (7), a positioning pipe (71), and a movable pipe (72). The conveying pipe (7) is located below the settling column (3), and it penetrates the side wall of the column (2) and extends to the outside of the column (2). The positioning pipe (71) is located on the side wall of the chip box (14) and is on the same center line as the conveying pipe (7). The movable pipe (72) is located above the discharge rack (91), and its two ends are rotatably connected to the conveying pipe (7) and the movable pipe (72) respectively. 2) An integrally formed discharge port (721) is provided on the upper part. A locking bolt (722) for fixing the movable pipe (72) is provided at the end of the conveying pipe (7). A connecting bucket (73) connected to the bottom of the settling column (3) is provided on the conveying pipe (7). A spiral conveying blade (74) is installed inside the conveying pipe (7). The spiral conveying blade (74) extends to the inner side of the positioning pipe (71). A first motor (741) coaxially driven with the spiral conveying blade (74) is installed on the left side of the positioning pipe (71).
9. The chip removal device for a CNC machine tool as described in claim 8, characterized in that: An arc-shaped filter frame (75) is provided on the conveying pipe (7) and below the connecting bucket (73). An arc-shaped slide (751) is provided inside the arc-shaped filter frame (75). An arc-shaped frame (76) is slidably connected to the inner side of the arc-shaped slide (751). Several evenly distributed filter cloths (761) are installed on the arc-shaped frame (76). A sealing plate (762) is welded and fixed to the right side of the arc-shaped frame (76). The sealing plate (762) is fixedly connected to the side wall of the column (2) by screws.
10. A chip removal device for a CNC machine tool as described in claim 1, characterized in that: A push plate mechanism is provided on the collection rack (1) and above the filter plate (11). The push plate mechanism includes a vertically parallel sliding plate (8) and a push plate (81). Slide grooves (15) are provided on the front and rear side walls of the collection rack (1). The end of the sliding plate (8) is slidably connected to the slide groove (15). Slider (82) is provided at both ends of the sliding plate (8) and on the outside of the collection rack (1). A protective frame (821) is provided at the edge of the slider (82). A slide rod (85) is installed on the rear side of the collection rack (1). The slider (82) on the rear side of the sliding plate (8) is slidably connected to the slide rod (85). A threaded rod (86) is installed on the front side of the collection rack (1). The slider (82) on the front side of the sliding plate (8) is threadedly engaged with the threaded rod (86). A drive mechanism is installed on the side wall of the collection rack (1). The threaded rod (86) rotated by the two motors (861), the push plate (81) is set at the bottom of the slide plate (8), and both ends of the push plate (81) are provided with a movable shaft (811) that passes through the slider (82). The end of the movable shaft (811) is provided with a control plate (812). The center line of the control plate (812) and the center line of the push plate (81) have an angle of 45°. A connecting plate (83) is provided between the upper and lower control plates (812). The ends of the connecting plate (83) are rotatably connected to the two sets of control plates (812). An electric push rod (84) is installed on the slider (82). A connecting frame (841) is installed at the push rod end of the electric push rod (84). The connecting plate (83) is located inside the connecting frame (841) and is slidably connected to the connecting frame (841).
Citation Information
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