A copper foil double-sided glossiness synchronous detection device
By setting up a double-sided gloss synchronization detection device on the copper foil production line, the copper foil is quickly tensioned using the transmission roller and tension detection component, and the gloss is adjusted in real time, the problem of inaccurate detection caused by insufficient tension during the copper foil transmission process is solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411798242.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-12-09
AI Technical Summary
During the copper foil production process, due to insufficient tension during the transfer process, the gloss detection is inaccurate, which affects production efficiency.
A copper foil double-sided gloss synchronization detection device is designed, and the copper foil is driven by a first transmission roller and a second transmission roller are provided, and a tension detection component is installed on the copper foil. When an abnormal tension is detected, the second transmission roller is accelerated and rotated by a speed reduction mechanism, resulting in a speed difference at both ends of the copper foil to quickly tension the copper foil. At the same time, the glossiness of the copper foil is detected simultaneously by using the upper and lower glossiness detector, and the additives are adjusted in real time to adjust the glossiness.
It effectively reduces the impact of copper foil relaxation on gloss detection, improves detection accuracy and production efficiency, and can adjust the gloss of copper foil in real time to meet production requirements and improve product quality.
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Figure CN119245563B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of copper foil detection equipment, and in particular relates to a device for synchronously detecting the glossiness of copper foil on both sides. Background Art
[0002] In the copper foil production process, by installing gloss detection instruments at specific locations, the gloss data of the copper foil can be obtained in real time. This technology can continuously monitor the gloss changes of the copper foil without affecting production, and promptly detect abnormal conditions in the production process. In the copper foil production process, the quality of the copper foil on the production line may change due to various factors (such as changes in raw materials, fluctuations in equipment status, etc.). During the transmission of the copper foil, if there are problems such as insufficient tension, the copper foil will be partially loose, which can easily affect the detection of the gloss detection instrument, thereby affecting the detection and production efficiency of the copper foil. Summary of the invention
[0003] In view of this, an object of the present invention is to provide a device for synchronously detecting the glossiness of both sides of a copper foil, which can alleviate the problem of inaccurate detection results caused by insufficient tension of the copper foil during transmission.
[0004] In order to achieve the above object, the present invention provides the following technical solutions:
[0005] The present invention discloses a device for synchronously detecting the glossiness of double-sided copper foil, comprising a first transmission roller and a second transmission roller which are arranged at the output end of a foil raw machine for transmitting the copper foil, the first transmission roller and the second transmission roller are arranged in parallel and spaced apart on the lower side of the copper foil, the first transmission roller and the second transmission roller are respectively connected to a rotation driving device, a tension detection component is installed on the upper side of the copper foil near the first transmission roller, the second transmission roller is connected to a speed reduction mechanism, and the tension detection component is connected to the speed reduction mechanism; an upper gloss detector and a lower gloss detector are respectively installed on the upper and lower sides of the copper foil near the second transmission roller; an additive control end is also installed in the foil raw machine, the upper gloss detector and the lower gloss detector synchronously detect the glossiness of both sides of the copper foil, and monitor the glossiness change in real time, and when the detection data fluctuates, the glossiness data is fed back to the additive control end to adjust the glossiness of the copper foil production.
[0006] Furthermore, the tension detection assembly includes a roller, a connecting rod, a pin, a support, a support plate, a pressure head, a spring, and a support head. The surface of the roller contacts the upper surface of the copper foil. The roller is rotatably connected to one end of the connecting rod. The other end of the connecting rod is fixedly connected to one end of the pin. The other end of the pin is connected to a screw, which is connected to a speed reduction mechanism. The pin is rotatably installed on the support. The support is also installed with a support head. The middle part of the connecting rod is fixedly connected to the pressure head, and the pressure head is connected to the support head through a spring.
[0007] Furthermore, the rotation driving device corresponding to the second transmission roller includes a transmission shaft, a motor and a bearing seat, the transmission shaft is coaxially connected to the second transmission roller, the bearing seat is used to support the transmission shaft, and the transmission shaft is connected to the output end of the motor; a support platform is installed under the bearing seat, a slide rail is installed on the support platform, and the bearing seat and the motor are slidably installed on the slide rail.
[0008] Furthermore, the deceleration mechanism includes a nut plate, a friction roller, and an elastic friction component. The nut plate is threadedly connected to the screw rod and is also fixedly connected to the bearing seat. A friction roller is installed on the transmission shaft and is in contact with the elastic friction component.
[0009] Furthermore, the elastic friction assembly is composed of a plurality of arc-shaped rubber plates stacked along the axial direction of the screw, the length of the arc-shaped rubber plates gradually becomes longer, the arc-shaped rubber plates are connected by hoop plates, the longest arc-shaped rubber plate is connected to the base by a hinge seat, and the base is installed on the support platform.
[0010] Furthermore, an auxiliary transmission roller is installed corresponding to the copper foil, and the auxiliary transmission roller is installed parallel to the upper side of the second transmission roller. The auxiliary transmission roller is coaxially connected with the center shaft, and the center shaft is rotatably connected with a synchronous seat. Vertical guide rods are fixedly installed on both sides of the bearing seat, and the upper end of the guide rod slides through the guide hole opened on the synchronous seat. An elastic tension spring is connected between the synchronous seat and the bearing seat.
[0011] Furthermore, the pin shaft is connected to the screw rod through a reducer.
[0012] Furthermore, the pin shaft is also connected to a sensor, the sensor is connected to a servo motor through a controller, the output end of the servo motor is connected to a gear, the gear is meshed with a rack, the rack is slidably arranged on a supporting platform, and the rack is simultaneously connected to an upper gloss detector and a lower gloss detector through a bracket.
[0013] The beneficial effects of the present invention are:
[0014] The present invention discloses a device for synchronously detecting the glossiness of double-sided copper foil. The device transmits the copper foil by arranging a first transmission roller and a second transmission roller at the same time. When a tension detection component detects that the tension on the copper foil is abnormal, it can feed back to a deceleration mechanism to accelerate the rotation of the second transmission roller at the far end, so that a speed difference is generated at both ends of the copper foil between the first transmission roller and the second transmission roller, which helps to quickly tension the copper foil and avoid affecting the detection of the glossiness of the copper foil due to the relaxation of the copper foil.
[0015] In the device disclosed in the present invention, the glossy surface and the rough surface of the copper foil can be detected synchronously by an upper gloss detector and a lower gloss detector. By real-time monitoring of the change in glossiness, when the detection data fluctuates, the glossiness data is fed back to the additive control end to adjust the glossiness of the copper foil production. The glossiness of both sides of the copper foil can be changed in real time, the glossiness of the copper foil can meet the production requirements, and the product quality can be improved.
[0016] Other advantages, objectives and features of the present invention will be described in the following description and will be apparent to those skilled in the art to some extent, or those skilled in the art may be taught from the practice of the present invention. The objectives and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the present invention provides the following drawings for illustration:
[0018] Figure 1 The structure of the synchronous detection device of the present invention is shown in FIG. Figure 1 ;
[0019] Figure 2 The structure of the synchronous detection device of the present invention is shown in FIG. Figure 2 ;
[0020] Figure 3 for Figure 2 The enlarged view of point A in the middle;
[0021] Figure 4 It is a structural schematic diagram of the reduction mechanism;
[0022] Figure 5 The figure is a connection diagram of the bracket.
[0023] The markings in the accompanying drawings are as follows: first transmission roller 1, second transmission roller 2, copper foil 3, tension detection assembly 4, reduction mechanism 5, upper gloss detector 6, lower gloss detector 7, roller 8, connecting rod 10, pin 11, support 12, support plate 13, pressure head 14, spring 15, support head 16, screw 17, transmission shaft 18, motor 19, bearing seat 20, support platform 21, slide rail 22, nut plate 23, friction roller 24, arc rubber plate 25, hoop plate 26, hinged seat 27, base 28, auxiliary transmission roller 29, center shaft 30, synchronous seat 31, guide rod 32, guide hole 33, elastic tension spring 34, reducer 35, servo motor 36, gear 37, rack 38, bracket 39. DETAILED DESCRIPTION
[0024] like Figures 1 to 5As shown, a copper foil double-sided gloss synchronous detection device disclosed in the present invention includes a first transmission roller 1 and a second transmission roller 2 arranged at the output end of the foil machine for transmitting the copper foil 3. The first transmission roller 1 and the second transmission roller 2 are both cylindrical, and the surface of the transmission roller is in contact with the surface of the copper foil 3. When the transmission roller rotates, the friction between the two causes the copper foil 3 to move along the rotation direction of the transmission roller. Among them, the first transmission roller 1 and the second transmission roller 2 are arranged in parallel and spaced apart on the lower side of the copper foil 3, and the first transmission roller 1 and the second transmission roller 2 are respectively connected to the rotation drive device. In some other embodiments, the transmission drive device uses a motor 19 or other rotation drive components, which can be understood by those skilled in the art.
[0025] Specifically, a tension detection component 4 is installed on the upper side of the copper foil 3 near the first transmission roller 1. The tension detection component 4 is used to detect the tension on the surface of the copper foil 3, mainly used to detect the degree of relaxation of the copper foil 3. When the tension on the surface of the copper foil 3 decreases, the surface of the copper foil 3 becomes loose and concave, and the tension detection component 4 can react, thereby affecting the rotation speed of the second transmission roller 2.
[0026] Among them, the second transmission roller 2 is connected to the speed reduction mechanism 5, and the tension detection component 4 is connected to the speed reduction mechanism 5; when the tension on the surface of the copper foil 3 is reduced, the surface of the copper foil 3 is relaxed and concave, and the tension detection component 4 can react by directly acting on the speed reduction mechanism 5 to accelerate the rotation of the second transmission roller 2 at the far end, so that a speed difference is generated at both ends of the copper foil 3 between the first transmission roller 1 and the second transmission roller 2, which helps to quickly tension the copper foil 3 and avoid the influence of the relaxation of the copper foil 3 on the gloss detection of the copper foil 3.
[0027] In the embodiment of the present invention, an upper gloss detector 6 and a lower gloss detector 7 are respectively installed on the upper and lower sides of the copper foil 3 near the second transmission roller 2; the upper gloss detector 6 and the lower gloss detector 7 respectively detect the gloss of the smooth surface and the rough surface of the copper foil 3, and an additive control end is installed in the foil machine at the same time. The upper gloss detector 6 and the lower gloss detector 7 synchronously detect the gloss of both sides of the copper foil 3, and monitor the change of gloss in real time. When the detection data fluctuates, the gloss data is fed back to the additive control end to adjust the gloss of the copper foil 3. The present invention can change the gloss of both sides of the copper foil 3 in real time by setting a feedback adjustment method, so that the gloss of the copper foil 3 can meet the production requirements and improve product quality.
[0028] In this embodiment, the tension detection assembly 4 includes a roller 8, a connecting rod 10, a pin 11, a support 12, a support plate 13, a pressure head 14, a spring 15, and a support head 16. The surface of the roller 8 contacts the upper surface of the copper foil 3. The center of the roller 8 is rotatably connected to one end of the connecting rod 10. The plane where the connecting rod 10 is located is perpendicular to the copper foil 3. The other end of the connecting rod 10 is fixedly connected to one end of the pin 11. The other end of the pin 11 is connected to a screw 17. When the connecting rod 10 drives the pin 11 to rotate, the pin 11 can drive the screw 17 to rotate.
[0029] Among them, the screw 17 is connected to the speed reduction mechanism 5, the pin 11 is rotatably mounted on the support 12, and the support 12 is also mounted with a support head 16. The middle part of the connecting rod 10 is fixedly connected to the pressure head 14, and the pressure head 14 is connected to the support head 16 through a spring 15. The spring 15 of the present invention provides an elastic supporting force for the connecting rod 10, so that the roller 8 can be close to the surface of the copper foil 3 to adapt to its tension change. When the tension of the copper foil 3 is restored, the tension of the copper foil 3 can compress the spring 15, allowing the roller 8 to return to its original position, so as to facilitate the smooth progress of the next detection cycle.
[0030] In this embodiment, the rotation drive device corresponding to the second transmission roller 2 includes a transmission shaft 18, a motor 19 and a bearing seat 20. The transmission shaft 18 is coaxially connected to the second transmission roller 2 and can rotate with the second transmission roller 2. The bearing seat 20 is used to support the transmission shaft 18 in rotation. The transmission shaft 18 is connected to the output end of the motor 19. When the motor 19 is started, the transmission shaft 18 and the second transmission roller 2 connected thereto can be driven to rotate together. A support platform 21 is installed below the bearing seat 20, and a slide rail 22 is installed on the support platform 21. The bearing seat 20 and the motor 19 are slidably installed on the slide rail 22. After the screw 17 rotates, the second transmission roller 2 can be driven to move toward the side away from the first transmission roller 1.
[0031] In this embodiment, the speed reduction mechanism 5 includes a nut plate 23, a friction roller 24, and an elastic friction component. The nut plate 23 is threadedly connected to the screw 17. The nut plate 23 is also fixedly connected to the bearing seat 20. The friction roller 24 is installed on the transmission shaft 18, and the friction roller 24 is in contact with the elastic friction component. When the pin shaft 11 drives the screw 17 to rotate, the screw 17 acts on the nut plate 23 and drives the nut plate 23 to move. The nut plate 23 drives the transmission shaft 18 to move toward the side away from the first transmission roller 1 through the bearing seat 20, so that the friction roller 24 is away from the elastic friction component. As the friction roller 24 is farther and farther away from the elastic friction component, the friction force it is subjected to is getting smaller and smaller, so that the resistance encountered by the transmission shaft 18 when rotating can be reduced, and the transmission speed can be increased. In the device of the present invention, the friction speed reduction is achieved by the purely physical structure combination of the friction roller 24 and the elastic friction component, which can improve the stability of the device operation.
[0032] In this embodiment, the elastic friction assembly is composed of a plurality of arc-shaped rubber plates 25 stacked along the axial direction of the screw 17. The length of the arc-shaped rubber plates 25 gradually increases. Each arc-shaped rubber plate 25 is connected by a hoop plate 26. The longest arc-shaped rubber plate 25 is connected to a base 28 by a hinge seat 27. The base 28 is installed on the support platform 21. When the elastic friction assembly is pressed tighter, the deformation amplitude of all the arc-shaped rubber plates 25 is greater, and the friction force is greater at this time. On the contrary, when the friction roller 24 is farther away from the elastic friction assembly, the resistance of the second transmission roller 2 is smaller, so that the change of its speed is more obvious.
[0033] In this embodiment, an auxiliary transmission roller 29 is correspondingly installed on the copper foil 3, and the auxiliary transmission roller 29 is installed parallel to the upper side of the second transmission roller 2. The auxiliary transmission roller 29 is coaxially connected with the central shaft 30, and the central shaft 30 is rotatably connected with the synchronous seat 31. Vertical guide rods 32 are fixedly installed on both sides of the bearing seat 20. The upper end of the guide rod 32 slides through the guide hole 33 opened on the synchronous seat 31, and an elastic tension spring 34 is connected between the synchronous seat 31 and the bearing seat 20. By setting the auxiliary transmission roller 29, the copper foil 3 can be transmitted in cooperation with the two transmission rollers, and the transmission is more stable.
[0034] In this embodiment, the pin shaft 11 is connected to the screw rod 17 via a reducer 35, so that the relative rotation speed of the two can be changed.
[0035] In this embodiment, the pin 11 is also connected to a sensor, and the sensor is connected to a servo motor 36 through a controller. The output end of the servo motor 36 is connected to a gear 37, and the gear 37 is meshed with a rack 38. The rack 38 is slidably arranged on the support platform 21, and the rack 38 is simultaneously connected to the upper gloss detector 6 and the lower gloss detector 7 through a bracket 39. When abnormal tension is detected, the second transmission roller 2 accelerates the rotation, so that a section of copper foil 3 is quickly transmitted. The screw 17 simultaneously transmits a signal to the controller, and the controller drives the servo motor 36 to move, so that the upper gloss detector 6 and the lower gloss detector 7 connected thereto are simultaneously displaced in the longitudinal direction, increasing the relative time of the upper gloss detector 6 and the lower gloss detector 7 to detect the upper section of copper foil 3, so that the detection time remains sufficient to ensure the accuracy of the detection result. After the detection is completed, the servo motor 36 controls the upper gloss detector 6 and the lower gloss detector 7 to return to their original positions.
[0036] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.
Claims
1. A device for synchronously detecting the glossiness of copper foil on both sides, characterized in that: The invention comprises a first transmission roller and a second transmission roller arranged at the output end of the raw foil machine for transmitting the copper foil, wherein the first transmission roller and the second transmission roller are arranged at the lower side of the copper foil in parallel and at intervals, the first transmission roller and the second transmission roller are respectively connected to a rotation driving device, a tension detection assembly is installed on the upper side of the copper foil near the first transmission roller, the second transmission roller is connected to a speed reduction mechanism, and the tension detection assembly is connected to the speed reduction mechanism; an upper gloss detector and a lower gloss detector are respectively installed on the upper and lower sides of the copper foil near the second transmission roller; an additive control end is also installed in the raw foil machine, the upper gloss detector and the lower gloss detector synchronously detect the gloss of both sides of the copper foil, and monitor the change of gloss in real time, when the detection data fluctuates, the gloss data is fed back to the additive control end to adjust the gloss of the copper foil production; the tension detection assembly comprises a roller, a connecting rod, a pin shaft, a support, a support plate, a pressure head, a spring, and a support head, the surface of the roller contacts the upper surface of the copper foil, the roller is rotatably connected to one end of the connecting rod, the other end of the connecting rod is fixedly connected to one end of the pin shaft, and the other end of the pin shaft is fixedly connected to one end of the pin shaft. One end is connected with a screw rod, which is connected to a speed reduction mechanism. The pin shaft is rotatably mounted on a support, and a support head is also mounted on the support. The middle part of the connecting rod is fixedly connected to the pressure head, and the pressure head is connected to the support head through a spring. The rotation driving device corresponding to the second transmission roller includes a transmission shaft, a motor and a bearing seat. The transmission shaft is coaxially connected to the second transmission roller. The bearing seat is used to support the transmission shaft, and the transmission shaft is connected to the output end of the motor. A support platform is installed below the bearing seat, and a slide rail is installed on the support platform. The bearing seat and the motor are slidably mounted on the slide rail. The speed reduction mechanism includes a nut plate, a friction roller, and an elastic friction component. The nut plate is threadedly connected to the screw rod, and the nut plate is fixedly connected to the bearing seat at the same time. A friction roller is mounted on the transmission shaft, and the friction roller contacts the elastic friction component. The elastic friction component is formed by stacking a number of arc-shaped rubber plates along the axial direction of the screw rod. The length of the arc-shaped rubber plates gradually increases. Each arc-shaped rubber plate is connected by a hoop plate. The longest arc-shaped rubber plate is connected to the base through a hinge seat, and the base is mounted on the support platform.
2. A copper foil double-sided glossiness synchronous detection device according to claim 1, characterized in that: An auxiliary transmission roller is installed corresponding to the copper foil, and the auxiliary transmission roller is installed in parallel on the upper side of the second transmission roller. The auxiliary transmission roller is coaxially connected with a central shaft, and the central shaft is rotatably connected with a synchronous seat. Vertical guide rods are fixedly installed on both sides of the bearing seat, and the upper end of the guide rod slides through a guide hole opened on the synchronous seat. An elastic tension spring is connected between the synchronous seat and the bearing seat.
3. A copper foil double-sided glossiness synchronous detection device according to any one of claims 1-2, characterized in that: The pin shaft is connected to the screw rod through a reducer.
4. A copper foil double-sided glossiness synchronous detection device according to claim 3, characterized in that: The pin shaft is also connected to a sensor, the sensor is connected to a servo motor through a controller, the output end of the servo motor is connected to a gear, the gear is meshed with a rack, the rack is slidably arranged on a supporting platform, and the rack is simultaneously connected to an upper gloss detector and a lower gloss detector through a bracket.
Citation Information
Patent Citations
Self-adaptive glossiness control method based on online detection of glossiness of copper foil
CN116288547A
Detection equipment, crude foil engine and copper foil detection method
CN116990265A