A production line for anti-static flame-retardant composite protective film
By designing an automated anti-static flame-retardant composite protective film production line, the problems of complicated raw material proportioning and difficult waste disposal were solved, the accuracy of raw material proportioning and efficient waste disposal were achieved, and production efficiency and molding quality were improved.
Patent Information
- Application Number
- CN202411565568.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-11-05
AI Technical Summary
In the production of anti-static flame-retardant composite protective films, the raw material ratio is cumbersome and requires manual participation. The waste material processing after trimming is labor-intensive, and the waste material return can easily lead to blockage of the feed channel.
A production line including an extrusion box, a stirring shaft, a guide roller, a cooling component, a cutting component, and a return component was designed. Automated raw material proportioning and waste processing were achieved through a differential structure. A pressure sensor was set to monitor the extrusion box pressure, and a transmission adjusted the feed speed to ensure mixing uniformity and prevent blockage.
It realizes the automation and accuracy of raw material ratio, reduces the labor intensity, avoids the blockage problem caused by waste material return, and improves production efficiency and molding quality.
Smart Images

Figure CN119261140B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of protective film production, in particular to a production line for anti-static and flame-retardant composite protective films. Background Art
[0002] Protective film is a protective film material, often used to protect some important equipment. In the production of protective film, it is often necessary to produce film materials with different characteristics according to needs. Anti-static and flame-retardant composite protective film is a film material with anti-static ability and good flame retardant properties. When producing anti-static and flame-retardant composite protective film, it is necessary to mix the materials with the required properties in a certain proportion, and then go through hot melting, extrusion, cooling, molding, cutting, winding and other processes to obtain the required protective film.
[0003] For example, the prior art CN 117818001B proposes a protective film continuous production and molding device and its use method. The device includes a first mounting frame and a second mounting frame, the first mounting frame and the second mounting frame are arranged in a straight line, and the top of the first mounting frame is fixedly connected to an extruder. The device uses a cooling mechanism to improve the cooling effect of the film material and avoid stress generation.
[0004] However, when producing anti-static flame retardant composite protective film, different raw materials need to be proportioned according to the characteristics of the film material. The existing technology requires manual proportioning of the raw materials during proportioning, which is very cumbersome. At the same time, in order to ensure the flatness of the edge of the film material, the film material needs to be trimmed after it is formed. The current existing trimming device trims and cuts the protective film, and the waste generated is generally manually recycled. The labor intensity of the manual recycling workers is high, and the waste film is directly mixed with the raw materials, which can easily cause the feed channel to be blocked. In response to the above problems, we provide a production line for anti-static flame retardant composite protective film to solve the above-mentioned problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a production line for an anti-static and flame-retardant composite protective film to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A production line for an anti-static flame-retardant composite protective film comprises a base plate, an extrusion box is mounted on one side of the base plate using legs, a heating system is provided inside the extrusion box, one end of the extrusion box is rotatably connected to a feed screw shaft, the other end of the extrusion box is rotatably connected to an extrusion screw shaft, a center hole is provided in the center of the extrusion screw shaft and the feed screw shaft, a stirring shaft is provided in the middle of the extrusion box, the stirring shaft is rotatably connected to the center hole, a plurality of stirring rods are fixedly connected to the position of the stirring shaft inside the extrusion box, and a mechanism for driving the stirring shaft, the extrusion screw shaft and the feed screw shaft to rotate at a differential speed is provided on the extrusion box. A driving mechanism is provided, wherein an extrusion die is provided at one end of the extrusion box, a premixing bin is connected to one side of the upper end of the extrusion box, a feeding assembly for adding raw materials in a specific proportion is provided at the upper end of the premixing bin, the other side of the upper end surface of the bottom plate is fixedly connected to a frame, a number of guide rollers are provided between the frames, a cooling assembly for cooling the film is provided at a position of the upper end surface of the bottom plate below the extrusion die, a cutting assembly for cutting the protective film is provided at the upper end of the frame, a returning assembly for recycling the cut waste material is also provided on the bottom plate, and a film collecting assembly for collecting the film is provided at the end of the bottom plate away from the extrusion box.
[0008] As a further solution of the present invention: the driving mechanism includes a motor base, which is installed at one end of the extrusion box close to the premixing bin, and a driving motor is installed on the motor base. One side of the extrusion box is rotatably connected to a rotating shaft, and the output end of the driving motor is connected to the rotating shaft. Both ends of the rotating shaft are fixedly connected to a third gear, and a fourth gear is installed on the connecting shaft of the feed screw shaft and the extrusion screw shaft away from the end of the stirring rod, and the third gear is meshed with the fourth gear. The end of the stirring shaft close to the driving motor is fixedly connected to the second gear, and one end of the rotating shaft is also fixedly connected to the first gear, and the first gear is meshed with the second gear. The pitch circle diameter of the first gear is larger than the pitch circle diameter of the second gear, and the pitch circle diameter of the fourth gear is larger than the pitch circle diameter of the third gear.
[0009] As a further solution of the present invention: the feeding assembly includes a discharge pipe, which is respectively installed at the positions on both sides of the premixing bin, and the upper ends of the discharge pipes are provided with discharge barrels, and the upper ports of the discharge pipes are installed with hoppers, and the insides of the discharge barrels are rotatably connected to discharge wheels, and a number of evenly distributed discharge troughs are opened inside the discharge wheels. A hexagonal shaft is fixedly connected between the two discharge wheels on the same side, and the positions of the hexagonal shafts close to the discharge wheels are slidably connected with sliding sleeves, and the sliding sleeves are fixedly connected with adjustment strips that cooperate with the discharge troughs. The sliding sleeves are also provided with a second locking knob for fixing the position of the sliding sleeves. A transmission is installed on one side of the premixing bin, and the corresponding ends of the transmission input shaft and the rotating shaft are installed with drive pulleys, and a transmission belt is installed between the two drive pulleys. A horizontal shaft is connected to the output shaft of the transmission, and synchronous pulleys are installed at the end positions of the horizontal shaft and the hexagonal shaft. A synchronous belt is provided between the synchronous pulley on the horizontal shaft and the synchronous pulley on the hexagonal shaft, and a premixing assembly for premixing raw materials is provided inside the premixing bin.
[0010] As a further solution of the present invention: the premixing assembly includes a premixing shaft, which is rotatably connected to the inside of the premixing bin, and a plurality of premixing blades are fixedly connected to the premixing shaft. A spiral paddle is installed at the lower end of the premixing shaft, and the ends of the premixing shaft opposite to the horizontal shaft are fixedly connected to bevel gears, and the two bevel gears are engaged with each other.
[0011] As a further solution of the present invention: the cooling assembly includes a mounting frame, which is fixedly connected to the positions on both sides of the base plate, and three cooling rollers are arranged between the two mounting frames, and hollow shaft heads are fixedly connected at both ends of the cooling rollers. Several flow channels are opened in the cooling rollers, and the two ends of the flow channels are respectively connected with the hollow shaft heads. A cooling box is provided at a position on the upper end surface of the base plate below the extrusion box, and a delivery pump is provided on one side of the cooling box, and the input end of the delivery pump is connected with the bottom of the cooling box, and the output end of the delivery pump is provided with a liquid inlet pipe. The cooling box is also provided with a return pipe at the end away from the delivery pump, and the return pipe and the liquid inlet pipe are respectively connected with the hollow shaft heads by a rotary joint. The cooling box is also provided with a refrigeration system for cooling the circulating liquid, and the evaporator of the refrigeration system is arranged inside the cooling box. The mounting frame is also provided with a side frame for supporting the return pipe and the liquid inlet pipe, and the side frame is provided with a rotating assembly for driving the cooling roller to rotate.
[0012] As a further solution of the present invention: the rotating assembly includes a sixth gear, the sixth gear is installed on the hollow shaft head at one end, the first motor is installed on the corresponding side frame, the fifth gear is installed at the output end of the first motor, and the fifth gear is engaged with the sixth gear.
[0013] As a further solution of the present invention: the cutting assembly includes a slide, which is installed on a guide roller near the middle of the top of the frame, and a slide block is slidably connected to the slide. A cutting blade A is installed at the lower end of the slide block, and a first locking knob for fixing the position of the slide block is also provided at the upper end of the slide block.
[0014] As a further solution of the present invention: the return material component includes a waste collection box, which is arranged between the frames on both sides, and the upper end of the waste collection box is fixedly connected with an inlet box on both sides, and two thumb wheels are rotatably connected inside the inlet box, and the surface of the thumb wheel is provided with a flexible layer, and the connecting shaft of the thumb wheel passes through the end of the inlet box and is installed with a seventh gear, and the two seventh gears are engaged with each other. A third motor for driving the thumb wheel is also provided on one side of the inlet box, and side frames are also fixedly connected to the frames on both sides. A gravity sensor is installed between the side frame and the waste collection box, and a discharge valve is provided on the discharge port of the waste collection box. A fourth motor is installed on the upper end of the waste collection box, and the output shaft of the fourth motor extends into the waste collection box. Several cutting blades B are installed on the output shaft of the fourth motor, and a return component for returning the collected waste to the inside of the extrusion box is also provided on the bottom plate.
[0015] As a further solution of the present invention: the reverse conveying component includes a first conveying pipe, which is installed on the upper end of the base plate by using a bracket, and a feed port is provided at one end of the first conveying pipe, which is opposite to the discharge port of the waste collection box and does not contact the discharge port of the waste collection box. The end of the first conveying pipe away from the waste collection box is fixedly connected to the second conveying pipe, the upper end of the second conveying pipe is connected to the inside of the extrusion box, and spiral conveying rods are provided in the second conveying pipe and the first conveying pipe, and a second motor for driving the spiral conveying rod is installed at the end of the first conveying pipe away from the second conveying pipe and the lower end of the second conveying pipe.
[0016] As a further solution of the present invention: a pressure sensor for detecting the pressure of the liquid inside the extrusion box is further provided inside the extrusion box.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention provides a feeding chute and an adjusting strip, so that the feeding amount of each feeding tube can be adjusted individually according to needs during use, and the feeding ratio can be adjusted according to needs, thereby realizing automatic proportioning and feeding. At the same time, the waste material can be collected during use by the provided return component, and processed after a certain amount is collected, and then transported to the inside of the extrusion box to complete the return, so that no manual participation is required during the return of the material, and the processed waste film will not block the conveying path. At the same time, the differential structure provided can make the stirring rod rotate at high speed to further mix the melted raw materials, thereby ensuring the mixing effect and avoiding uneven problems.
[0019] 2. The present invention can monitor the pressure of the liquid inside the extrusion box during operation by setting a pressure sensor. When the pressure exceeds the set value, the speed can be adjusted through the transmission to reduce the speed of the horizontal shaft and slow down the feeding speed, thereby avoiding the problem of excessive pressure inside the extrusion box caused by the increase of waste inside the extrusion box during waste recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention.
[0021] Figure 2 Schematic diagram of the internal structure of the extrusion box in the present invention.
[0022] Figure 3 Schematic diagram of the structure of the driving component in the present invention.
[0023] Figure 4 It is a structural schematic diagram of the feeding assembly in the present invention.
[0024] Figure 5 It is a structural schematic diagram of the unloading wheel in the present invention.
[0025] Figure 6 Schematic diagram of the internal structure of the premixing bin in the present invention.
[0026] Figure 7 It is a schematic structural diagram of the cooling component in the present invention.
[0027] Figure 8 It is a schematic diagram of the structure inside the cooling roller of the present invention.
[0028] Figure 9 It is a structural schematic diagram of the cutting component in the present invention.
[0029] Figure 10 It is a structural schematic diagram of the recycling component in the present invention.
[0030] Figure 11 It is a schematic diagram of the structure inside the waste collection box of the present invention.
[0031] Figure 12 It is a structural diagram of the return component in the present invention.
[0032] Among them: 1. Bottom plate; 2. Driving mechanism; 3. Cooling assembly; 4. Cutting assembly; 5. Feeding assembly; 6. Returning assembly; 7. Extrusion box; 8. Premixing bin; 9. Guide roller; 10. Frame; 11. Extrusion die head; 12. Extrusion screw shaft; 13. Stirring rod; 14. Stirring shaft; 15. Feeding screw shaft; 16. Film collection assembly; 17. Heating system.
[0033] 201, driving motor; 202, first gear; 203, second gear; 204, motor base; 205, rotating shaft; 206, third gear; 207, fourth gear;
[0034] 301, hollow shaft head; 302, cooling roller; 303, mounting bracket; 304, rotary joint; 305, side frame; 306, liquid inlet pipe; 307, delivery pump; 308, cooling box; 309, return pipe; 310, refrigeration system; 311, fifth gear; 312, first motor; 313, sixth gear;
[0035] 401, slide; 402, first locking knob; 403, sliding block; 404, cutting blade A;
[0036] 501, hopper; 502, discharge barrel; 503, hexagonal shaft; 504, synchronous pulley; 505, discharge pipe; 506, synchronous belt; 507, drive belt; 508, drive pulley; 509, transmission; 510, horizontal shaft; 511, second locking knob; 512, sliding sleeve; 513, adjustment strip; 514, discharge chute; 515, discharge wheel; 516, bevel gear; 517, spiral paddle; 518, premixing shaft; 519, premixing plate;
[0037] 601, waste collection box; 603, first conveying pipe; 604, feed port; 605, second motor; 606, discharge valve; 607, gravity sensor; 608, side frame; 609, third motor; 610, inlet box; 611, fourth motor; 612, second conveying pipe; 613, pressure sensor; 614, cutting blade B; 615, seventh gear; 616, dial wheel. DETAILED DESCRIPTION
[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] See also Figures 1-12In an embodiment of the present invention, a production line for an anti-static flame-retardant composite protective film includes a base plate 1, an extrusion box 7 is installed on the upper side of one side of the base plate 1 using a support leg, a heating system 17 is provided inside the extrusion box 7, one end of the extrusion box 7 is rotatably connected to a feed screw shaft 15, and the other end of the extrusion box 7 is rotatably connected to an extrusion screw shaft 12, a center hole is opened in the center of the extrusion screw shaft 12 and the feed screw shaft 15, a stirring shaft 14 is provided in the middle position of the extrusion box 7, the stirring shaft 14 is rotatably connected to the center hole, and a plurality of stirring rods 13 are fixedly connected to the position of the stirring shaft 14 inside the extrusion box 7, and a driving mechanism 2 for driving the stirring shaft 14, the extrusion screw shaft 12 and the feed screw shaft 15 to rotate at a differential speed is provided on the extrusion box 7, the stirring shaft 14 is rotatably connected to the center hole of the extrusion screw shaft 12 and the feed screw shaft 15, so that the stirring shaft 14, the extrusion screw shaft 12 and the feed screw shaft 15 can all rotate without interfering with each other, thereby forming a speed difference under the action of the driving mechanism 2.
[0040] The driving mechanism 2 includes a motor base 204, which is installed at one end of the extrusion box 7 close to the premixing bin 8. A driving motor 201 is installed on the motor base 204. A rotating shaft 205 is rotatably connected to one side of the extrusion box 7. The output end of the driving motor 201 is connected to the rotating shaft 205. Both ends of the rotating shaft 205 are fixedly connected to a third gear 206. A fourth gear 207 is installed on the connecting shaft of the feeding screw shaft 15 and the extrusion screw shaft 12 away from the end of the stirring rod 13. The third gear 206 is meshed with the fourth gear 207. The end of the stirring shaft 14 close to the driving motor 201 is fixedly connected to the second gear 203. One end of the rotating shaft 205 is also fixedly connected to the first gear 202, and the first gear 202 is meshed with the second gear 203. The pitch circle diameter of the first gear 202 is larger than the pitch circle diameter of the second gear 203, and the pitch circle diameter of the fourth gear 207 is larger than the pitch circle diameter of the third gear 206.
[0041] During operation, the driving motor 201 drives the rotating shaft 205 to rotate, and the rotation of the rotating shaft 205 drives the third gear 206 to rotate. The rotation of the third gear 206 can drive the fourth gear 207 at both ends. The fourth gear 207 can drive the feeding screw shaft 15 and the extrusion screw shaft to rotate. At the same time, the rotation of the rotating shaft 205 can also drive the first gear 202 to rotate. The rotation of the first gear 202 can drive the second gear 203 to rotate. The rotation of the second gear 203 drives the stirring shaft 14 to rotate. Since the pitch circle diameter of the first gear 202 is larger than the pitch circle diameter of the second gear 203, and the pitch circle diameter of the fourth gear 207 is larger than the pitch circle diameter of the third gear 206, the feeding screw shaft 15 and the extrusion screw shaft 12 run at low speed to ensure the stability of the liquid feeding, and the stirring shaft 14 drives the stirring rod 13 to run at high speed, thereby ensuring that the raw materials are completely mixed here, thereby ensuring the subsequent molding quality of the protective film.
[0042] One end of the extrusion box 7 is provided with an extrusion die head 11, and one side of the upper end of the extrusion box 7 is connected to a premixing bin 8. The upper end of the premixing bin 8 is provided with a feeding assembly 5 for adding raw materials in a specific proportion. The feeding assembly 5 includes a discharge pipe 505, and the discharge pipes 505 are respectively installed at positions on both sides of the premixing bin 8. The upper ends of the discharge pipes 505 are provided with discharge barrels 502, and the upper ends of the discharge pipes 505 are provided with hoppers 501. The discharge barrels 502 are rotatably connected to the inside of the discharge wheel 515, and the inside of the discharge wheel 515 is provided with a number of evenly distributed discharge troughs 5 14, a hexagonal shaft 503 is fixedly connected between the two unloading wheels 515 on the same side, and a sliding sleeve 512 is slidably connected to the position of the hexagonal shaft 503 near the unloading wheel 515. The sliding sleeve 512 is fixedly connected to an adjustment insert 513 that cooperates with the unloading trough 514. The sliding sleeve 512 is also provided with a second locking knob 511 for fixing the position of the sliding sleeve 512. A transmission 509 is installed on one side of the premixing bin 8. The input shaft of the transmission 509 and the corresponding end of the rotating shaft 205 are both installed with a transmission pulley 508. A transmission pulley 508 is installed between the two transmission pulleys 508. There is a transmission belt 507, and the output shaft of the transmission 509 is connected to the horizontal shaft 510. The horizontal shaft 510 and the end position of the hexagonal shaft 503 are both installed with synchronous pulleys 504. A synchronous belt 506 is provided between the synchronous pulley 504 on the horizontal shaft 510 and the synchronous pulley 504 on the hexagonal shaft 503. A premixing component for premixing the raw materials is provided inside the premixing bin 8; when working, the rotation of the rotating shaft 205 can drive the transmission belt 507 and the transmission pulley 508 to operate, and then the power is transmitted to the horizontal shaft 510 through the transmission 509. The rotation of the horizontal shaft 510 can drive the synchronous belt 506 and the synchronous pulley 504 to operate, and then drive the hexagonal shaft 503 to rotate. The rotation of the hexagonal shaft 503 can drive the discharge wheel 515 to rotate. The rotation of the discharge wheel 515 can discharge the material from the hopper 501 to the discharge pipe 505. At the same time, the size of the discharge trough 514 can be adjusted separately through the adjustment strip 513, so that the discharge ratio of multiple materials can be adjusted according to needs during use. After the ratio adjustment is completed, the material discharged each time the hexagonal shaft 503 rotates is a specific ratio, which ensures the accuracy of the ingredients.
[0043] The premixing assembly includes a premixing shaft 518, which is rotatably connected to the inside of the premixing bin 8. A number of premixing pieces 519 are fixedly connected to the premixing shaft 518. A spiral paddle 517 is installed at the lower end of the premixing shaft 518. The ends opposite to the premixing shaft 518 and the horizontal shaft 510 are fixedly connected to a bevel gear 516. The two bevel gears 516 are engaged with each other. During operation, the bevel gear 516 drives the premixing shaft 518 to rotate. The rotation of the premixing shaft 518 can drive the premixing piece 519 and the spiral paddle 517 to rotate. The rotation of the premixing piece 519 can preliminarily premix the incoming raw materials, and then transport them into the extrusion box 7 through the spiral paddle 517.
[0044] The other side of the upper end face of the bottom plate 1 is fixedly connected to a frame 10, and a number of guide rollers 9 are provided between the frames 10. The upper end face of the bottom plate 1 is located below the extrusion die head 11 and is provided with a cooling assembly 3 for cooling the film. The cooling assembly 3 includes a mounting frame 303, and the mounting frames 303 are respectively fixedly connected to the positions on both sides of the bottom plate 1. Three cooling rollers 302 are provided between the two mounting frames 303. Both ends of the cooling rollers 302 are fixedly connected with hollow shaft heads 301. Several flow channels are opened in the cooling rollers 302, and the two ends of the flow channels are respectively connected with the hollow shaft heads 301. A cooling box 308 is provided at a position below the extrusion box 7 on the upper end face of the bottom plate 1. A delivery pump 307 is provided on one side of the cooling box 308. The input end of the delivery pump 307 is connected to the bottom of the cooling box 308, and the output end of the delivery pump 307 is provided with a liquid inlet pipe 306. A return pipe 309 is further provided at one end of the box 308 away from the delivery pump 307. The return pipe 309 and the liquid inlet pipe 306 are respectively connected to the hollow shaft head 301 by a rotary joint 304. The cooling box 308 is also provided with a refrigeration system 310 for cooling the circulating liquid. The evaporator of the refrigeration system 310 is arranged inside the cooling box 308. The mounting frame 303 is also provided with a side frame 305 for supporting the return pipe 309 and the liquid inlet pipe 306. The side frame 305 is provided with a rotating assembly for driving the cooling roller 302 to rotate; the rotating assembly includes a sixth gear 313, which is mounted on the hollow shaft head 301 at one end. A first motor 312 is installed on the corresponding side frame 305, and a fifth gear 311 is installed at the output end of the first motor 312, and the fifth gear 311 is engaged with the sixth gear 313.
[0045] During operation, the first motor 312 drives the fifth gear 311 to rotate. The rotation of the fifth gear 311 can drive the sixth gear 313 to rotate. The rotation of the sixth gear 313 can drive the cooling roller 302 to rotate to guide the film material. During cooling, the delivery pump 307 will pump the cooling liquid inside the cooling box 308 to the liquid inlet pipe 306, and then enter the flow channel inside the cooling roller 302 from the liquid inlet pipe 306 to keep the cooling roller 302 in a low temperature state. Then the cooling liquid flows back to the inside of the cooling box 308 from the return pipe 309 to complete the cycle.
[0046] The upper end of the frame 10 is provided with a cutting component 4 for cutting the protective film, and the cutting component 4 includes a slide 401, and the slide 401 is installed on the guide roller 9 near the middle of the top of the frame 10. A sliding block 403 is slidably connected to the slide 401, and a cutting blade A404 is installed at the lower end of the sliding block 403. The upper end of the sliding block 403 is also provided with a first locking knob 402 for fixing the position of the sliding block 403; the edge of the film material can be cut by the provided cutting blade A404, and the waste edge of the film material can be removed. The provided slidable sliding block 403 can adjust the position of the cutting blade A404 as needed, and the provided first locking knob 402 can be used to lock the position of the sliding block 403.
[0047] The bottom plate 1 is also provided with a recycling component 6 for recycling the cut waste, and the recycling component 6 includes a waste collection box 601, and the waste collection box 601 is arranged between the frames 10 on both sides. The upper ends of the waste collection box 601 are fixedly connected with an inlet box 610 on both sides, and the inlet box 610 is internally connected to two thumbwheels 616 for rotation. The surface of the thumbwheel 616 is provided with a flexible layer, and the connecting shaft of the thumbwheel 616 is installed with a seventh gear 615 on one end passing through the inlet box 610, and the two seventh gears 615 are meshed with each other. A third motor 609 for driving the thumbwheel 616 is also provided on one side of the inlet box 610, and the frames 10 on both sides are also fixedly connected with side frames 608. A gravity sensor 607 is installed between the side frames 608 and the waste collection box 601, and a discharge valve 606 is provided on the discharge port of the waste collection box 601. A fourth motor 611 is installed at the upper end of the material collection box 601, and the output shaft of the fourth motor 611 extends into the waste collection box 601. Several cutting blades B614 are installed on the output shaft of the fourth motor 611. The bottom plate 1 is also provided with a reverse conveying component for returning the collected waste to the inside of the extrusion box 7; during operation, the cut waste is guided into the inlet box 610, and the set dial wheel 616 can be rotated under the action of the third motor 609 and the seventh gear 615, thereby guiding the cut waste edges into the waste collection box 601. When the gravity sensor 607 detects that the weight reaches the set value, the cutting blade B614 can be driven to rotate by the fourth motor 611, and the cutting blade B614 rotates at high speed to cut the waste film into fragments, and then the discharge valve 606 is opened to return the waste to the inside of the extrusion box 7 through the reverse conveying component for recycling.
[0048] The reverse conveying component includes a first conveying pipe 603, which is mounted on the upper end of the bottom plate 1 using a bracket. One end of the first conveying pipe 603 is provided with a feed port 604, which is opposite to the discharge port of the waste collection box 601 and does not contact the discharge port of the waste collection box 601. The end of the first conveying pipe 603 away from the waste collection box 601 is fixedly connected to a second conveying pipe 612, and the upper end of the second conveying pipe 612 is connected to the inside of the extrusion box 7. The second conveying pipe 612 and the first conveying pipe 603 are both provided with a spiral conveying rod. A second motor 605 is installed at one end of the tube 603 away from the second conveying tube 612 and the lower end of the second conveying tube 612; a pressure sensor 613 for detecting the pressure of the material liquid inside the extrusion box 7 is also provided inside the extrusion box 7; when recycling the material, the second motor 605 drives the spiral feeding rods inside the second conveying tube 612 and the first conveying tube 603 to rotate, thereby transporting the waste material to the position of the feeding screw shaft 15 inside the extrusion box 7, and then transporting the waste material into the mixing area through the feeding screw shaft 15 for mixing, thereby completing the recycling of the waste material.
[0049] A film collecting assembly 16 for collecting the film is provided at one end of the bottom plate 1 away from the extrusion box 7 .
[0050] The working principle of the present invention is as follows: during operation, the required raw materials are added to the hopper 501 respectively, and then enter the premixing bin 8 through the discharge pipe 505. After entering, the premixing shaft 518 is driven to rotate by the bevel gear 516. The rotation of the premixing shaft 518 can drive the premixing piece 519 and the spiral paddle 517 to rotate. The rotation of the premixing piece 519 can preliminarily premix the incoming raw materials, and then be transported into the extrusion box 7 through the spiral paddle 517. When the incoming raw materials are transported by the feeding screw shaft 15, they are first heated and preliminarily melted. Then, when entering the stirring rod 13 area, they are stirred at high speed by the stirring rod 13, which ensures the mixing effect while improving the uniformity of heating. Then, the material liquid in the stirring rod 13 area will be pushed to the extrusion screw shaft 12 area under the action of the subsequent incoming material of the feeding screw shaft 15, and then extruded by the extrusion screw shaft 12 to the extrusion die head 11 to form a film material. The film material is cooled by the cooling component 3, and then the waste edge is cut by the cutting component 4. The cut film material is The feed screw shaft 15 is wound, and the cut waste is guided into the inlet box 610. The set dial wheel 616 can be rotated under the action of the third motor 609 and the seventh gear 615, and the cut waste edges can be guided into the waste collection box 601. When the gravity sensor 607 detects that the weight reaches the set value, the fourth motor 611 can drive the cutting blade B614 to rotate. The cutting blade B614 rotates at high speed to cut the waste film into fragments, and then the discharge valve 606 is opened to return the waste to the extrusion box 7 through the reverse feed component for recycling. The set pressure sensor 613 can monitor the material liquid pressure inside the extrusion box 7 during operation. When the pressure exceeds the set value, the speed can be adjusted through the transmission 509 to reduce the speed of the horizontal shaft 510 and slow down the feeding speed, thereby avoiding the problem of excessive material inside the extrusion box 7 due to the increased waste inside when the waste is recycled, resulting in excessive pressure inside the extrusion box 7 and overload of the drive motor 201.
[0051] The coordination of various mechanical components in the present invention is controlled by a controller, which is a programmable controller (such as a PLC controller). The above actions can be achieved through simple programming by personnel in this technical field. The connection of the connecting circuits is a conventional means in this technical field and will not be elaborated here.
[0052] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Although this specification describes the embodiments, not every embodiment contains only one technical solution. This description is for clarity only. Those skilled in the art should read the specification as a whole. The technical solutions in the various embodiments can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A production line for an anti-static flame-retardant composite protective film, comprising a base plate (1), an extrusion box (7) being mounted on one side of the base plate (1) using legs, a heating system (17) being provided inside the extrusion box (7), and characterized in that; One end of the extrusion box (7) is rotatably connected to a feed screw shaft (15), and the other end of the extrusion box (7) is rotatably connected to an extrusion screw shaft (12). A center hole is provided in the center of the extrusion screw shaft (12) and the feed screw shaft (15). A stirring shaft (14) is provided in the middle of the extrusion box (7). The stirring shaft (14) is rotatably connected to the center hole. The stirring shaft (14) is fixedly connected to a plurality of stirring rods (13) at a position inside the extrusion box (7). A driving mechanism (2) for driving the stirring shaft (14), the extrusion screw shaft (12) and the feed screw shaft (15) to perform differential rotation is provided on the extrusion box (7). An extrusion die head (11) is provided at one end of the extrusion box (7). One side of the upper end of the extrusion box (7) is connected to a premixing bin (8), and a feeding assembly (5) for adding raw materials in a specific proportion is provided on the upper end of the premixing bin (8). The other side of the upper end surface of the bottom plate (1) is fixedly connected to a frame (10), and a plurality of guide rollers (9) are provided between the frames (10). A cooling assembly (3) for cooling the film is provided at a position below the extrusion die head (11) on the upper end surface of the bottom plate (1). A cutting assembly (4) for cutting the protective film is provided on the upper end of the frame (10). A recycling assembly (6) for recycling the cut waste is also provided on the bottom plate (1). A film collecting assembly (16) for collecting the film is provided at the end of the bottom plate (1) away from the extrusion box (7). The driving mechanism (2) includes a motor base (204), which is installed at one end of the extrusion box (7) close to the premixing chamber (8), and a driving motor (201) is installed on the motor base (204). One side of the extrusion box (7) is rotatably connected to a rotating shaft (205), and the output end of the driving motor (201) is connected to the rotating shaft (205). Both ends of the rotating shaft (205) are fixedly connected to a third gear (206). The feeding screw shaft (15) and the extrusion screw shaft (12) are connected to a connecting shaft at one end away from the stirring rod (13). A fourth gear (207) is installed on each of the agitator shafts (14), the third gear (206) is meshed with the fourth gear (207), one end of the agitator shaft (14) close to the drive motor (201) is fixedly connected to the second gear (203), one end of the rotating shaft (205) is also fixedly connected to the first gear (202), the first gear (202) is meshed with the second gear (203), the pitch circle diameter of the first gear (202) is larger than the pitch circle diameter of the second gear (203), and the pitch circle diameter of the fourth gear (207) is larger than the pitch circle diameter of the third gear (206); A transmission (509) is installed on one side of the premixing bin (8), and a transmission pulley (508) is installed on the corresponding end of the input shaft of the transmission (509) and the rotating shaft (205), and a transmission belt (507) is installed between the two transmission pulleys (508). A horizontal shaft (510) is connected to the output shaft of the transmission (509), and synchronous pulleys (504) are installed at the end positions of the horizontal shaft (510) and the hexagonal shaft (503). A synchronous belt (506) is provided between the synchronous pulley (504) on the horizontal shaft (510) and the synchronous pulley (504) on the hexagonal shaft (503). A premixing component for premixing raw materials is provided inside the premixing bin (8); A pressure sensor (613) for detecting the pressure of the liquid inside the extrusion box (7) is also provided inside the extrusion box (7).
2. The production line of an anti-static flame-retardant composite protective film according to claim 1, characterized in that: The feeding assembly (5) includes a discharge pipe (505), which is respectively installed at positions on both sides of the premixing bin (8), and a discharge barrel (502) is provided at the upper end of each discharge pipe (505). A hopper (501) is installed at the upper end of each discharge pipe (505). A discharge wheel (515) is rotatably connected inside the discharge barrel (502), and a plurality of evenly distributed discharge troughs (514) are provided inside each discharge wheel (515). A hexagonal shaft (503) is fixedly connected between the two discharge wheels (515) on the same side, and a sliding sleeve (512) is slidably connected to the position of the hexagonal shaft (503) near the discharge wheel (515). An adjusting strip (513) that cooperates with the discharge trough (514) is fixedly connected to the sliding sleeve (512), and a second locking knob (511) for fixing the position of the sliding sleeve (512) is also provided on the sliding sleeve (512).
3. The production line of the anti-static flame retardant composite protective film according to claim 2, characterized in that: The premixing assembly comprises a premixing shaft (518), the premixing shaft (518) being rotatably connected to the interior of the premixing bin (8), a plurality of premixing blades (519) being fixedly connected to the premixing shaft (518), a spiral paddle (517) being mounted on the lower end of the premixing shaft (518), and a bevel gear (516) being fixedly connected to the opposite end of the premixing shaft (518) and the horizontal shaft (510), the two bevel gears (516) being meshed with each other.
4. The production line of the anti-static flame-retardant composite protective film according to claim 1, characterized in that: The cooling assembly (3) includes a mounting frame (303), the mounting frames (303) are fixedly connected to positions on both sides of the bottom plate (1), three cooling rollers (302) are provided between the two mounting frames (303), both ends of the cooling rollers (302) are fixedly connected to hollow shaft heads (301), a plurality of flow channels are provided in the cooling rollers (302), both ends of the flow channels are communicated with the hollow shaft heads (301), a cooling box (308) is provided at a position below the extrusion box (7) on the upper end surface of the bottom plate (1), a delivery pump (307) is provided on one side of the cooling box (308), an input end of the delivery pump (307) is communicated with the bottom of the cooling box (308), and an output end of the delivery pump (307) is communicated with the bottom of the cooling box (308). A liquid inlet pipe (306) is provided, and a return pipe (309) is provided at one end of the cooling box (308) away from the delivery pump (307). The return pipe (309) and the liquid inlet pipe (306) are respectively connected to the hollow shaft head (301) by a rotary joint (304). The cooling box (308) is also provided with a refrigeration system (310) for cooling the circulating liquid. The evaporator of the refrigeration system (310) is arranged inside the cooling box (308). The mounting frame (303) is also provided with a side frame (305) for supporting the return pipe (309) and the liquid inlet pipe (306). The side frame (305) is provided with a rotating assembly for driving the cooling roller (302) to rotate.
5. The production line of the anti-static flame-retardant composite protective film according to claim 4, characterized in that: The rotating assembly includes a sixth gear (313), which is mounted on a hollow shaft head (301) at one end. A first motor (312) is mounted on the corresponding side frame (305). A fifth gear (311) is mounted on the output end of the first motor (312), and the fifth gear (311) is meshed with the sixth gear (313).
6. The production line of the anti-static flame-retardant composite protective film according to claim 1, characterized in that: The cutting assembly (4) comprises a slide (401), the slide (401) being mounted on a guide roller (9) near the middle of the top of the frame (10), a sliding block (403) being slidably connected to the slide (401), a cutting blade A (404) being mounted on the lower end of each sliding block (403), and a first locking knob (402) for fixing the position of the sliding block (403) being further provided on the upper end of the sliding block (403).
7. The production line of the anti-static flame-retardant composite protective film according to claim 1, characterized in that: The recycling assembly (6) includes a waste collection box (601), which is arranged between the frames (10) on both sides. The upper ends of the waste collection box (601) are fixedly connected to the inlet box (610) on both sides. The inlet box (610) is internally connected to two thumbwheels (616) for rotation. The surface of the thumbwheel (616) is provided with a flexible layer. The end of the connecting shaft of the thumbwheel (616) passing through the inlet box (610) is installed with a seventh gear (615). The two seventh gears (615) are meshed with each other. A third motor (609) for driving the thumbwheel (616) is also provided on one side of the inlet box (610). ), side frames (608) are fixedly connected to the frames (10) on both sides, a gravity sensor (607) is installed between the side frames (608) and the waste collection box (601), a discharge valve (606) is provided on the discharge port of the waste collection box (601), a fourth motor (611) is installed on the upper end of the waste collection box (601), the output shaft of the fourth motor (611) extends into the waste collection box (601), and a plurality of cutting blades B (614) are installed on the output shaft of the fourth motor (611), and a return component for returning the collected waste to the inside of the extrusion box (7) is also provided on the bottom plate (1).
8. The production line of the anti-static flame-retardant composite protective film according to claim 7, characterized in that: The reverse conveying assembly includes a first conveying pipe (603), the first conveying pipe (603) is mounted on the upper end of the base plate (1) by using a bracket, one end of the first conveying pipe (603) is provided with a feed port (604), the feed port (604) is opposite to the discharge port of the waste collection box (601) and does not contact the discharge port of the waste collection box (601), the end of the first conveying pipe (603) away from the waste collection box (601) is fixedly connected to the second conveying pipe (612), the upper end of the second conveying pipe (612) is communicated with the interior of the extrusion box (7), the second conveying pipe (612) and the first conveying pipe (603) are both provided with a spiral conveying rod, and the end of the first conveying pipe (603) away from the second conveying pipe (612) and the lower end of the second conveying pipe (612) are both installed with a second motor (605) for driving the spiral conveying rod.
Citation Information
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