An automatic CNC lathe for manufacturing transformer parts

By designing an automatic CNC lathe and using feeding cylinders and motor-driven feeding systems, the automatic conveying and processing of strips is achieved, which solves the problems of long feeding time and manual operation of existing CNC machine tools, improves production efficiency and reduces the labor intensity of workers.

CN119282703BActive Publication Date: 2025-08-26DONGGUAN KANGDEWEI TRANSFORMER CO LTD
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Patent Information

Application Number
CN202411197115.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-26
Estimated Expiration
2044-08-29

AI Technical Summary

Technical Problem

The existing CNC machine tools have a long feeding time, the feeding direction requires manual operation, low production efficiency and high labor intensity for workers.

Method used

Design an automatic CNC lathe to use feeding cylinders, pneumatic chucks and motor-driven feeding systems to realize automatic conveying and processing of strips, and automatically adjusting special cutting knives and drill bits to avoid manual operation.

Benefits of technology

It improves production efficiency, reduces workers' labor intensity, and achieves efficient production of automated processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic numerical control lathe for manufacturing transformer parts, comprising a feeding cylinder and a tool holder, wherein the output end of the feeding cylinder is fixedly connected with a positioning top, the positioning top is fixedly connected with a strip material, the strip material is sleeved on a pneumatic chuck, and the pneumatic chuck is fixedly connected to a distribution box, the distribution box is arranged on a machine tool body, and a slide groove is provided on the machine tool body. The present invention transports the strip material to the pneumatic chuck through the feeding cylinder, and after the pneumatic chuck clamps the strip material, a special cutter is regulated by a transverse feed motor and a longitudinal feed motor to cut the strip material, and then the drill speed regulating motor is used to drive the drill to drill a hole in the strip material, and after the hole is drilled into place, the drill bit retreats and the pneumatic chuck is released. After the drill bit retreats into place, the pneumatic chuck is locked, the feeding is completed, and the drill bit continues to retreat into place to start the next automatic cycle, without the need for manual operation of parts manufacturing, effectively improving production efficiency and reducing the labor intensity of employees.
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Description

Technical Field

[0001] The present invention relates to the technical field of transformer automated production equipment, and in particular to an automatic numerically controlled lathe for manufacturing transformer parts. Background Art

[0002] A CNC lathe is a mechanical device that uses programmed control to complete part processing in the form of digital instructions. It is also called a machine tool or lathe. In the processing of specific transformer parts, the demand is large, and the processing efficiency of ordinary lathes is relatively low and the labor intensity is high. During processing, the end face of the product is cut and formed at the same time, and then holes are drilled. After the holes are drilled, they are cut again, and the cutting and drilling actions are repeated continuously. The existing automatic CNC machine tools basically meet the demand, but there are still certain shortcomings. The existing CNC machine tools need to stop the spindle before feeding, and the feeding time is long. The spindle chuck of the machine tool needs to stop before it can be automatically clamped or released. At the same time, the feed directions of the machine tool need to be manually operated, the production efficiency is low, and the labor intensity of the workers is high. Therefore, it is very necessary to design an automatic CNC lathe for the production of transformer parts. Summary of the Invention

[0003] The purpose of the present invention is to provide an automatic CNC lathe for manufacturing transformer parts, so as to solve the defects of existing CNC machine tools, such as long feeding time, manual feeding direction, low production efficiency and high labor intensity.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic CNC lathe for manufacturing transformer parts, comprising a feeding cylinder, a strip material and a tool holder, a positioning top fixedly connected to the output end of the feeding cylinder, a strip material fixedly connected to the positioning top, the strip material is sleeved on a pneumatic chuck, the pneumatic chuck is fixedly connected to a distribution box, the distribution box is arranged on the machine tool body, a slide groove is provided on the machine tool body, a longitudinal feed slide is slidably connected to the slide groove, a transverse feed slide is slidably connected to the longitudinal feed slide, a tool holder is provided on the transverse feed slide, a special cutting knife is provided on the tool holder, a tailstock is slidably connected to the slide groove, a sleeve is sleeved in the through hole provided in the tailstock, a drill chuck is fixedly connected to one side of the sleeve, and a drill speed regulating motor is fixedly connected to the other side of the sleeve.

[0005] As a further technical solution of the present invention, the feeding cylinder is fixedly connected to the cylinder bracket, and a magnetic switch is provided on the feeding cylinder.

[0006] As a further technical solution of the present invention, a master control box is provided on one side of the transverse feed slide, and a transverse feed motor and a longitudinal feed motor are provided on one side of the master control box.

[0007] As a further technical solution of the present invention, the master control electrical box is provided with a regulating switch, a spindle knob switch, a longitudinal speed controller, a transverse speed controller, a drill speed controller, a longitudinal manual switch, a transverse manual switch and a drill manual switch.

[0008] As a further technical solution of the present invention, the longitudinal speed controller, the transverse speed controller and the drill speed controller are all provided with control knobs.

[0009] As a further technical solution of the present invention, a transverse positioning block is provided on the longitudinal feed slide.

[0010] As a further technical solution of the present invention, a cutting retraction limit switch and a cutting advance limit switch are provided on the fixed block on one side of the longitudinal feed slide.

[0011] As a further technical solution of the present invention, a length limiting block and a drilling position positioning block are provided on one side of the sleeve.

[0012] As a further technical solution of the present invention, a drill longitudinal positioning piece is fixedly connected to the tailstock, and a drilling advance limit switch and a drilling retract limit switch are provided at the bottom of the drill longitudinal positioning piece.

[0013] As a further technical solution of the present invention, a length position positioning limit switch is provided on the top of the drill bit longitudinal positioning member.

[0014] The present invention provides an automatic CNC lathe for manufacturing transformer parts, which has the advantages that: the strip material is transported to the pneumatic chuck through the positioning top at the output end of the feeding cylinder, the feeding cylinder retracts after the pneumatic chuck clamps the strip material, and then the tool holder is regulated by the horizontal feed motor and the vertical feed motor to move into position, and the strip material is cut by a special cutter. After cutting is in place, the horizontal feed motor and the vertical feed motor regulate the tool holder to reset to avoid affecting subsequent processing, and then the drill speed regulating motor is used to drive the drill to drill the strip material. After the hole is drilled into place, the drill bit retreats and the pneumatic chuck is released at the same time. After the drill bit retreats to the length position positioning limit switch, the pneumatic chuck is locked, the feeding is completed, and the drill bit continues to retreat into place to start the next automatic cycle. Manual operation of parts production is unnecessary, which effectively improves production efficiency and reduces the labor intensity of employees. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the position structure of the special cutter in the present invention;

[0018] Figure 3 It is a partial structural diagram of the present invention.

[0019] Figure: 1. Machine tool body; 2. Feed cylinder; 3. Magnetic switch; 4. Positioning center; 5. Cylinder bracket; 6. Strip material; 7. Distribution box; 8. Pneumatic chuck; 9. Tool holder; 10. Special cutter; 11. Horizontal feed slide; 12. Vertical feed slide; 13. Master control box; 14. Horizontal feed motor; 15. Vertical feed motor; 16. Control switch; 17. Spindle knob switch; 18. Vertical speed controller; 19. Horizontal speed controller; 20. Drill speed controller; 21. Vertical manual Switch; 22. Horizontal manual switch; 23. Drill manual switch; 24. Horizontal positioning block; 25. Cutting retraction limit switch; 26. Cutting advance limit switch; 27. Tailstock; 28. Drill speed control motor; 29. ​​Drill longitudinal positioning piece; 30. Drilling retraction limit switch; 31. Drilling advance limit switch; 32. Length position positioning limit switch; 33. Length limit block; 34. Drilling position positioning block; 35. Sleeve; 36. Drill chuck; 37. Slide; 38. Control knob. DETAILED DESCRIPTION

[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0022] Please see the attached Figure 1 -Attached Figure 3, the present invention provides an embodiment: an automatic CNC lathe for manufacturing transformer parts, including a feeding cylinder 2, a strip material 6 and a tool holder 9, the output end of the feeding cylinder 2 is fixedly connected to a positioning top 4, the positioning top 4 is fixedly connected to the strip material 6, the strip material 6 is sleeved on a pneumatic chuck 8, the pneumatic chuck 8 is fixedly connected to a distribution box 7, the distribution box 7 is arranged on a machine tool body 1, a slide 37 is provided on the machine tool body 1, a longitudinal feed slide 12 is slidably connected to the slide 37, and a longitudinal feed slide 12 is slidably connected to the longitudinal feed slide 12. The horizontal feed slide 11 is provided with a tool holder 9, a special cutter 10 is provided on the tool holder 9, a tailstock 27 is slidably connected to the slide 37, a sleeve 35 is sleeved in the through hole opened in the tailstock 27, a drill chuck 36 is fixedly connected to one side of the sleeve 35, and a drill speed regulating motor 28 is fixedly connected to the other side of the sleeve 35, the feeding cylinder 2 is fixedly connected to the cylinder bracket 5, and a magnetic switch 3 is provided on the feeding cylinder 2, a master control box 13 is provided on one side of the horizontal feed slide 11, and one side of the master control box 13 is fixedly connected to the other side of the sleeve 35. A horizontal feed motor 14 and a longitudinal feed motor 15 are provided on the side, and a control switch 16, a spindle knob switch 17, a longitudinal speed controller 18, a transverse speed controller 19, a drill speed controller 20, a longitudinal manual switch 21, a transverse manual switch 22 and a drill manual switch 23 are provided on the main control box 13. A control knob 38 is provided on the longitudinal speed controller 18, the transverse speed controller 19 and the drill speed controller 20. A transverse positioning block 24 is provided on the longitudinal feed slide 12. A slitting retraction limit switch 25 and a slitting advance limit switch 26 are provided on the fixed block on one side, a length limit stopper 33 and a drilling position positioning stopper 34 are provided on one side of the sleeve 35, a drill bit longitudinal positioning member 29 is fixedly connected to the tailstock 27, a drilling advance limit switch 31 and a drilling retraction limit switch 30 are provided at the bottom of the drill bit longitudinal positioning member 29, and a length position positioning limit switch 32 is provided on the top of the drill bit longitudinal positioning member 29. The length position positioning limit switch 32 is used to position the drilling length of the strip material 6;

[0023] Specifically, when in use, first, the strip material 6 is transported to the pneumatic chuck 8 through the positioning top 4 at the output end of the feeding cylinder 2. After the pneumatic chuck 8 clamps the strip material 6, the feeding cylinder 2 retracts. Then, the lateral feed motor 14 and the longitudinal feed motor 15 are used to regulate the tool holder 9 to move into position, and the strip material 6 is cut by the special cutter 10. After cutting into place, the lateral feed motor 14 and the longitudinal feed motor 15 regulate the tool holder 9 to reset to avoid affecting subsequent processing. Then, the drill speed regulating motor 28 is used to drive the drill to drill the strip material 6. After the hole is drilled into place, the drill bit retreats and the pneumatic chuck 8 is released at the same time. After the drill bit retreats to the length position positioning limit switch 32, the pneumatic chuck 8 is locked. The feeding is completed, and the drill bit continues to retreat into place to start the next automatic cycle. There is no need for manual operation of parts production, which effectively improves production efficiency and reduces the labor intensity of employees.

[0024] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An automatic numerically controlled lathe for manufacturing transformer parts, comprising a feeding cylinder (2), a strip material (6) and a tool holder (9), characterized in that: The output end of the feeding cylinder (2) is fixedly connected with a positioning top (4), the positioning top (4) is fixedly connected with a strip material (6), the strip material (6) is sleeved on a pneumatic chuck (8), the pneumatic chuck (8) is fixedly connected to a distribution box (7), the distribution box (7) is arranged on the machine tool body (1), a chute (37) is provided on the machine tool body (1), a longitudinal feed slide (12) is slidably connected to the chute (37), a transverse feed slide (11) is slidably connected to the longitudinal feed slide (12), a tool holder (9) is provided on the transverse feed slide (11), a special cutter (10) is provided on the tool holder (9), a tailstock (27) is slidably connected to the chute (37), a sleeve (35) is sleeved in a through hole provided in the tailstock (27), and one side of the sleeve (35) is fixedly connected A drill chuck (36) is provided, and a drill speed regulating motor (28) is fixedly connected to the other side of the sleeve (35); the feeding cylinder (2) is fixedly connected to the cylinder bracket (5), and a magnetic switch (3) is provided on the feeding cylinder (2); a transverse positioning block (24) is provided on the longitudinal feed slide (12); a splitting and retreating position limit switch (25) and a splitting and advancing position limit switch (26) are provided on a fixed block on one side of the longitudinal feed slide (12); a drill longitudinal positioning member (29) is fixedly connected to the tailstock (27); a drilling and advancing position limit switch (31) and a drilling and retreating position limit switch (30) are provided at the bottom of the drill longitudinal positioning member (29); and a length position positioning limit switch (32) is provided at the top of the drill longitudinal positioning member (29).

2. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 1, characterized in that: A master control box (13) is provided on one side of the transverse feed slide (11), and a transverse feed motor (14) and a longitudinal feed motor (15) are provided on one side of the master control box (13).

3. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 2, characterized in that: The master control box (13) is provided with a regulating switch (16), a spindle knob switch (17), a longitudinal speed regulating controller (18), a transverse speed regulating controller (19), a drill speed regulating controller (20), a longitudinal manual switch (21), a transverse manual switch (22) and a drill manual switch (23).

4. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 3, characterized in that: The longitudinal speed controller (18), the transverse speed controller (19) and the drill speed controller (20) are all provided with a control knob (38).

5. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 1, characterized in that: A length limiting block (33) and a drilling position positioning block (34) are provided on one side of the sleeve (35).

Citation Information

Patent Citations

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