A film-coating and cutting device for GAG coils
By designing a coating cutting equipment for GAG coils, combined with components such as the coating cutting frame, repression roller group, and bonding hot pressing roller group, the problems of unstable and untidy cutting in the prior art are solved, and flexible cutting and stable and neat cutting effects of different sizes of coils are achieved.
Patent Information
- Application Number
- CN202411837061.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-13
AI Technical Summary
The cutting components of the existing laminating cutting machines do not press the fixing components, which makes the cutting knife easy to lift up when cutting, poor stability, and the cutting knife is fixed, making it inconvenient to process products of different sizes.
A coating cutting device for GAG coils is designed, including a coating cutting rack, a re-pressing roller set, a bonding hot pressing roller set, a fixing rack, an up and down adjustment assembly, a movable plate, a reset assembly and a pressing cutting assembly. Through the combination of these components, flexible cutting of coils of different sizes is achieved, and the pressure of rollers and drag rollers is achieved during the cutting process to ensure cutting stability and neatness.
This equipment can effectively solve the problems of unstable and untidy cutting, making it convenient to process products of different sizes, and ensures cutting stability and neatness through the pressure of rollers and drag rollers during the cutting process.
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Figure CN119283391B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of GAG coil production, and in particular relates to a film coating and cutting device for GAG coil. Background Art
[0002] GAG is a three-layer composite sheet, a composite plastic sheet. The mixed materials are extruded into sheets in a certain proportion through a sheet extruder. The extruded sheets are cooled and shaped to ensure their structural stability and avoid deformation or cracking in subsequent processing. They are then laminated and rolled through a laminating and cutting machine to adapt to different usage environments.
[0003] The cutting component of the existing laminating and cutting machine is arranged between the laminating component and the material receiving box. After the laminating is completed, the excess part of the film needs to be cut off. Since there is no pressing and fixing component when the laminated product is cut, the cutter is easy to warp up during cutting, and the stability is poor, resulting in uneven cutting. At the same time, the cutter is fixed and can only cut rolls of specific sizes, which is not convenient for processing products of different sizes. Summary of the invention
[0004] (1) Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a coating and cutting device for GAG coils, which is intended to solve the technical problems in the prior art that the cutting component of the coating and cutting machine has no pressing and fixing component, which makes the cutter easily warp up during cutting and has poor stability, and the cutter is fixed, which is inconvenient to process products of different sizes.
[0006] (2) Technical solution
[0007] In order to solve the above technical problems, the present invention provides such a film coating and cutting device for GAG coils, which comprises a film coating and cutting frame, a re-pressing roller group and a laminating and hot pressing roller group arranged on the left and right sides of the upper surface of the film coating and cutting frame, a fixed frame is installed between the re-pressing roller group and the laminating and hot pressing roller group, the inner top of the fixed frame is provided with a movable plate through an up and down adjustment component, the lower surface of the movable plate is provided with a cutting knife frame through a reset component, the left and right sides of the lower surface of the cutting knife frame are fixedly connected with fixed boxes, and a pressing and cutting component is rotatably connected between the two fixed boxes;
[0008] The upper surface of the laminating and cutting frame is provided with an auxiliary roller group corresponding to the pressing and cutting assembly. Two brackets are fixedly connected to the right side of the upper surface of the laminating and cutting frame, and the GAG feeding roller and the laminating feeding roller are installed on the two brackets.
[0009] Preferably, the fixing frame comprises two vertical plates, and the top ends of the two vertical plates are fixedly connected with a horizontal plate.
[0010] Furthermore, the up and down adjustment component includes an electric push rod fixedly connected to the horizontal plate, the telescopic end of the electric push rod is fixedly connected to the movable plate, the front and rear sides of the lower surface of the horizontal plate are fixedly connected with guide rods, the bottom end of the guide rod passes through the movable plate and is fixedly connected to the upper surface of the laminating and cutting frame, and the guide rod is slidably connected to the movable plate.
[0011] Furthermore, the reset assembly includes two slide bars fixedly connected to the upper surface of the cutting tool holder, the top ends of the slide bars penetrate the movable plate and are fixedly connected to the limit block, the outer surfaces of the slide bars are sleeved with springs, and the slide bars are slidably connected to the movable plate.
[0012] Furthermore, the pressing and cutting assembly includes a central shaft, a plurality of cylinders are fixedly connected to the outer surface of the central shaft, rollers are rotatably connected to the outer surfaces of the cylinders via bearings, and cutting knives with different angles are installed between two adjacent cylinders.
[0013] Furthermore, the central axis includes two rotating shafts, which are rotatably connected to two fixed boxes through bearings. The side of the rotating shaft close to the fixed box is fixedly connected to a limit plate. The cylinder and the cutting knife sleeve are arranged on the outer surface of the rotating shaft and fixedly connected by nuts. Through grooves are opened on the side close to the two rotating shafts, and connecting rods are arranged in the through grooves and fixedly connected by bolts.
[0014] Furthermore, the cylinder is larger than the width of the roller, and the cutting blade protrudes from the outer surface of the roller.
[0015] Furthermore, the front side of the rotating shaft extends into the interior of the fixed box and is fixedly connected to a worm wheel, the right side of the left fixed box is fixedly connected to a worm, the right side of the worm is fixedly connected to a handle, and the left side of the worm is located inside the fixed box and meshingly connected to the worm wheel.
[0016] Furthermore, the front side of the rotating shaft extends to the outside of the fixed box and is fixedly connected with a pointer, and the front side of the fixed box is provided with scale lines corresponding to the pointer.
[0017] Furthermore, the auxiliary roller group includes two fixed seats fixedly connected to the upper surface of the laminating and cutting frame, a drag roller is rotatably connected between the two fixed seats through a bearing, and a cutting groove corresponding to the cutting knife is opened on the outer surface of the drag roller.
[0018] (3) Beneficial effects
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. In the above scheme, multiple cutting knives are provided. When in use, the handle is turned to drive the worm to rotate. The worm cooperates with the worm wheel to drive the rotating shaft, the pointer and the central shaft to rotate. The central shaft can drive the cylinder, the roller and the cutting knives to rotate. At this time, the position of the pointer on the scale line can be observed to make the appropriate cutting knives face downward, so as to facilitate the cutting of coils of different sizes and better process products of different sizes.
[0021] 2. In the above scheme, the movable plate is driven to move downward along the guide rod by extending the electric push rod. During the movement, the movable plate can drive the cutting knife holder and the cutting knife to move downward through the reset assembly until the cutting knife cuts the GAG coil. At this time, the roller contacts the GAG coil, so that the roller and the drag roller rotate during cutting, which will press the two sides of the coated product. Not only is the cutting stability good and there is no warping, but the cutting is also more neat. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the film-coating and cutting equipment used for GAG coils during cutting;
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the film-coating and cutting equipment for GAG coils;
[0024] Figure 3 For GAG roll laminating and cutting equipment Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0025] Figure 4 It is a right side cross-sectional structural schematic diagram of a film-coating and cutting device for GAG coils;
[0026] Figure 5 For GAG roll laminating and cutting equipment Figure 4 A schematic diagram of the enlarged structure at B in the middle;
[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the auxiliary roller group of the film-coating and cutting equipment for GAG coils;
[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the pressing and cutting assembly of the film-coating and cutting equipment for GAG coils;
[0029] Figure 8 It is a three-dimensional structural schematic diagram of the central axis of the film-coating and cutting equipment for GAG coils;
[0030] Fig. 9 It is a schematic diagram of the front view of the structure of the film coating and cutting equipment used for GAG coils.
[0031] The markings in the attached drawings are: 1, laminating and cutting frame; 2, re-pressing roller group; 3, laminating and hot pressing roller group; 4, fixed frame; 5, up and down adjustment assembly; 6, movable plate; 7, reset assembly; 8, pressing and cutting assembly; 9, fixed box; 10, cutting knife frame; 11, auxiliary roller group; 12, bracket; 13, GAG feeding roller; 14, laminating feeding roller; 401, vertical plate; 402, horizontal plate; 501, electric push rod; 502, guide rod; 701, slide rod; 702, Limit block; 703, spring; 801, center axis; 802, cylinder; 803, roller; 804, cutting knife; 8011, rotating axis; 8012, limit plate; 8013, nut; 8014, through slot; 8015, connecting rod; 8016, bolt; 8017, worm gear; 8018, worm; 8019, handle; 8020, pointer; 8021, scale line; 1101, fixed seat; 1102, drag roller; 1103, cutting slot. DETAILED DESCRIPTION
[0032] This specific embodiment is a film-coating and cutting device for GAG coils, and its structural schematic diagram is shown as follows: Figure 1-Figure 9 As shown, the film coating and cutting equipment for GAG coils includes a film coating and cutting frame 1, a re-pressing roller group 2 and a laminating hot pressing roller group 3 arranged on the left and right sides of the upper surface of the film coating and cutting frame 1, a fixed frame 4 is installed between the re-pressing roller group 2 and the laminating hot pressing roller group 3, the inner top of the fixed frame 4 is provided with a movable plate 6 through an up and down adjustment component 5, the lower surface of the movable plate 6 is provided with a cutting knife frame 10 through a reset component 7, the left and right sides of the lower surface of the cutting knife frame 10 are fixedly connected with a fixed box 9, and a pressing and cutting component 8 is rotatably connected between the two fixed boxes 9;
[0033] The upper surface of the laminating and cutting frame 1 is provided with an auxiliary roller group 11 corresponding to the pressing and cutting component 8. The pressing and cutting component 8 and the auxiliary roller group 11 are used together to shape and cut the laminated product. Two brackets 12 are fixedly connected to the right side of the upper surface of the laminating and cutting frame 1, and the two brackets 12 are installed with GAG feeding rollers 13 and laminating feeding rollers 14.
[0034] like Figure 2 and Figure 4 As shown, in this embodiment, the fixed frame 4 includes two vertical plates 401, and the top ends of the two vertical plates 401 are fixedly connected to the horizontal plates 402. The up and down adjustment components 5 include an electric push rod 501 fixedly connected to the horizontal plates 402. The telescopic end of the electric push rod 501 is fixedly connected to the movable plate 6. The front and rear sides of the lower surface of the horizontal plate 402 are fixedly connected with guide rods 502. The bottom ends of the guide rods 502 pass through the guide holes provided in the movable plate 6 and are fixedly connected to the upper surface of the laminating and cutting frame 1. The guide rods 502 are slidably connected to the movable plate 6. With the cooperation of the guide rods 502 and the guide holes, the movement of the movable plate 6 can be guided to prevent the movable plate 6 from being offset during the movement.
[0035] The electric push rod 501 is activated to extend and drive the movable plate 6 to move downward along the guide rod 502. During the movement, the movable plate 6 can drive the cutting knife holder 10 and the cutting knife 804 to move downward through the reset assembly 7, so that the cutting knife 804 cuts the GAG roll.
[0036] like Figure 2 and Figure 6 As shown, in this embodiment, the reset assembly 7 includes two slide bars 701 fixedly connected to the upper surface of the cutting tool holder 10, the top of the slide bar 701 passes through the movable plate 6 and is fixedly connected to the limiting block 702, the outer surface of the slide bar 701 is provided with a spring 703, and the slide bar 701 is slidably connected to the movable plate 6.
[0037] After the roller 803 contacts the GAG coil, due to the presence of the bottom drag roller 1102, the cutting tool holder 10 can drive the slide bar 701 to slide upward and compress the spring, thereby providing a buffer and better contact stability.
[0038] like Figure 6 , Figure 7 and Figure 8 As shown, in this embodiment, the pressing and cutting assembly 8 includes a central axis 801, and a plurality of cylinders 802 are fixedly connected to the outer surface of the central axis 801. The outer surface of the cylinder 802 is rotatably connected to a roller 803 through a bearing. A cutting knife 804 with different angles is installed between two adjacent cylinders 802. The central axis 801 includes two rotating axes 8011. The two rotating axes 8011 are rotatably connected to two fixed boxes 9 through bearings. A limiting disk 8012 is fixedly connected to the side of the rotating axis 8011 close to the fixed box 9. The cylinder 802 and the cutting knife 804 are sleeved on the outer surface of the rotating axis 8011 and fixedly connected by a nut 8013. A through groove 8014 is provided on the side close to the two rotating axes 8011. A connecting rod 8015 is provided in the through groove 8014 and fixedly connected by a bolt 8016.
[0039] By setting up multiple cutting knives 804, the cutting knives 804 are provided with through holes, are sleeved on the outer surface of the central shaft 801, and are fixed by the cylinder 802 and the nut 8013, so as to facilitate the cutting of coils of different sizes. At the same time, when the cutting knives 804 are not sharp, the bolts 8016 are unscrewed and the connecting rod 8015 is removed, and then the nut 8013 is loosened, and the cutting knives 804 can be easily removed for replacement.
[0040] In order to allow the roller 803 to rotate freely without friction with the cutting blade 804, Figure 7 As shown, in this embodiment, the cylinder 802 is larger than the width of the roller 803 , and the cutting blade 804 protrudes from the outer surface of the roller 803 .
[0041] like Figure 2-5 As shown, in this embodiment, the front side of the rotating shaft 8011 extends to the inside of the fixed box 9 and is fixedly connected to a worm wheel 8017, the right side of the left fixed box 9 is fixedly connected to a worm 8018, the right side of the worm 8018 is fixedly connected to a handle 8019, the left side of the worm 8018 is located inside the fixed box 9 and is meshed with the worm wheel 8017, the front side of the rotating shaft 8011 extends to the outside of the fixed box 9 and is fixedly connected to a pointer 8020, and the front side of the fixed box 9 is provided with a scale line 8021 corresponding to the pointer 8020
[0042] When cutting is required, turn the handle 8019 to drive the worm 8018 to rotate. During the rotation process, the worm 8018 cooperates with the worm wheel 8017 to drive the rotating shaft 8011, the pointer 8020 and the center axis 801 to rotate. During the rotation process, the center axis 801 can drive the cylinder 802, the roller 803 and the cutting knife 804 to rotate. At this time, observing the position of the pointer 8020 on the scale line 8021 can make the appropriate cutting knife 804 face downward, so as to better process products of different sizes.
[0043] like Figure 4 and Figure 6 As shown, in this embodiment, the auxiliary roller group 11 includes two fixed seats 1101 fixedly connected to the upper surface of the laminating and cutting frame 1, and a drag roller 1102 is rotatably connected between the two fixed seats 1101 through a bearing. The outer surface of the drag roller 1102 is provided with a cutting groove 1103 corresponding to the cutting knife 804.
[0044] When the cutting blade 804 cuts the GAG coil, it is located in the cutting groove 1103. At this time, the roller 803 contacts the GAG coil, so that the roller 803 and the drag roller 1102 rotate during cutting, pressing the two sides of the coated product.
[0045] According to the technical solution provided by the present invention, a material receiving assembly is arranged on the left side of the film coating and cutting frame 1. The GAG coil and film material can be pulled out from the GAG feeding roller 13 and the film coating feeding roller 14 on the right side, and then pass through the laminating hot pressing roller group 3 and the re-pressing roller group 2 for film coating, and are wound up in cooperation with the material receiving assembly. At this time, the GAG coil and film material are located between the pressing and cutting assembly 8 and the auxiliary roller group 11, and the drag roller 1102 is in contact with the lower surface of the GAG coil. When cutting is required, the handle 8019 is turned to drive the worm 8018 to rotate. During the rotation process, the worm 8018 cooperates with the worm wheel 8017 to drive the rotating shaft 8011, the pointer 8020 and the central shaft 801 to rotate. During the rotation, the central axis 801 can drive the cylinder 802, the roller 803 and the cutting knife 804 to rotate. At this time, observing the position of the pointer 8020 on the scale line 8021 can make the appropriate cutting knife 804 face downward, and then start the electric push rod 501 to extend and drive the movable plate 6 to move downward along the guide rod 502. During the movement, the movable plate 6 can drive the cutting knife holder 10 and the cutting knife 804 to move downward through the reset component 7 until the cutting knife 804 cuts the GAG coil. At this time, the roller 803 contacts the GAG coil, so that when cutting, the roller 803 and the drag roller 1102 rotate, which will press the two sides of the coated product, making the cutting more neat.
[0046] All technical features in this embodiment can be freely combined according to actual needs.
[0047] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention may also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A film-coating and cutting device for GAG coils, characterized in that: The film-coating and cutting equipment for GAG rolls includes: It comprises a laminating and cutting frame (1), a re-pressing roller group (2) and a laminating and hot pressing roller group (3) arranged on the left and right sides of the upper surface of the laminating and cutting frame (1), a fixing frame (4) is installed between the re-pressing roller group (2) and the laminating and hot pressing roller group (3), the inner top of the fixing frame (4) is provided with a movable plate (6) through an up and down adjustment component (5), the lower surface of the movable plate (6) is provided with a cutting knife frame (10) through a reset component (7), the left and right sides of the lower surface of the cutting knife frame (10) are fixedly connected to fixed boxes (9), and a pressing and cutting component (8) is rotatably connected between the two fixed boxes (9); An auxiliary roller group (11) corresponding to the pressing and cutting assembly (8) is arranged on the upper surface of the laminating and cutting frame (1), and two brackets (12) are fixedly connected to the right side of the upper surface of the laminating and cutting frame (1), and a GAG feeding roller (13) and a laminating feeding roller (14) are installed on the two brackets (12); The reset assembly (7) comprises two slide bars (701) fixedly connected to the upper surface of the cutting tool holder (10), the top ends of the slide bars (701) pass through the movable plate (6) and are fixedly connected to the limit block (702), the outer surfaces of the slide bars (701) are sleeved with springs (703), and the slide bars (701) are slidably connected to the movable plate (6); The pressing and cutting assembly (8) comprises a central axis (801), a plurality of cylinders (802) are fixedly connected to the outer surface of the central axis (801), a roller (803) is rotatably connected to the outer surface of the cylinder (802) via a bearing, and cutting knives (804) with different angles are installed between two adjacent cylinders (802); The cylinder (802) is larger than the width of the roller (803), and the cutting blade (804) protrudes from the outer surface of the roller (803).
2. The film-coating and cutting device for GAG coils according to claim 1, characterized in that: The fixing frame (4) comprises two vertical plates (401), and the top ends of the two vertical plates (401) are fixedly connected to a horizontal plate (402).
3. The film-coating and cutting device for GAG coils according to claim 2, characterized in that: The up-and-down adjustment assembly (5) comprises an electric push rod (501) fixedly connected to the transverse plate (402); the telescopic end of the electric push rod (501) is fixedly connected to the movable plate (6); the front and rear sides of the lower surface of the transverse plate (402) are fixedly connected to guide rods (502); the bottom end of the guide rod (502) passes through the movable plate (6) and is fixedly connected to the upper surface of the film-coating cutting frame (1); and the guide rod (502) is slidably connected to the movable plate (6).
4. The film-coating and cutting device for GAG coils according to claim 1, characterized in that: The central shaft (801) comprises two rotating shafts (8011), the two rotating shafts (8011) are rotatably connected to two fixed boxes (9) via bearings, the rotating shaft (8011) is fixedly connected to a limiting plate (8012) on one side close to the fixed box (9), the cylinder (802) and the cutting knife (804) are sleeved on the outer surface of the rotating shaft (8011) and fixedly connected via a nut (8013), and a through slot (8014) is provided on one side of the two rotating shafts (8011) close to each other, a connecting rod (8015) is provided in the through slot (8014) and fixedly connected via a bolt (8016).
5. The film-coating and cutting device for GAG coils according to claim 4, characterized in that: The front side of the rotating shaft (8011) extends into the interior of the fixed box (9) and is fixedly connected to a worm wheel (8017); the right side of the left fixed box (9) is fixedly connected to a worm (8018); the right side of the worm (8018) is fixedly connected to a handle (8019); the left side of the worm (8018) is located inside the fixed box (9) and is meshingly connected to the worm wheel (8017).
6. The film-coating and cutting device for GAG coils according to claim 4, characterized in that: The front side of the rotating shaft (8011) extends to the outside of the fixed box (9) and is fixedly connected to a pointer (8020); the front side of the fixed box (9) is provided with a scale line (8021) corresponding to the pointer (8020).
7. The film-coating and cutting device for GAG coils according to claim 4, characterized in that: The auxiliary roller group (11) comprises two fixed seats (1101) fixedly connected to the upper surface of the laminating cutting frame (1), a drag roller (1102) being rotatably connected between the two fixed seats (1101) via a bearing, and a cutting groove (1103) corresponding to the cutting knife (804) is formed on the outer surface of the drag roller (1102).
Citation Information
Patent Citations
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