Production system for homemade fermented feed in farm

Abstract

The invention relates to the technical field of feed processing, and provides a farm self-made fermented feed production system which comprises a production platform, a smashing device is installed on one side of the production platform, the upper end of the smashing device is connected with a feeding device, and the feeding device is obliquely and fixedly installed on the production platform; a fermentation device is fixedly mounted in the middle of the production platform. Cereal forage is crushed through the crushing device, then the crushed cereal forage is put upwards into the fermentation device through the feeding device, the crushed cereal forage, raw materials of feed and fermentation bacteria liquid are subjected to sealed fermentation in the fermentation device, and full mixing and stirring are performed through the stirring mechanism in the sealing process. Raw materials are prevented from being burnt and deteriorated due to too high center temperature of the feed, constant and uniform temperature, low fermentation speed and insufficient fermentation of the feed in the fermentation device are effectively ensured, and a large batch of feed cannot be fermented at the same time and cannot be processed into feed with sufficient nutrition for feeding in a farm.

Description

Technical Field

[0001] The invention relates to the technical field of feed processing, and in particular to a self-made fermented feed production system for a breeding farm. Background Art

[0002] In farms, roughage such as natural grass is difficult to digest and absorb directly. Eating it will increase the intestinal burden of animals and cause intestinal diseases. Therefore, roughage is mixed with biological bacteria to obtain fermented feed, forming a biological feed raw material with rich nutrition, good palatability and high content of beneficial bacteria, so that the feed becomes nutritious and easy to absorb, improving the digestion and absorption level of animals.

[0003] Due to the limitation of resources such as site, the farm needs to ferment feed continuously to ensure the continuous supply of feed. The materials need to be re-added frequently and the pit needs to be opened repeatedly when in use. These repeated opening operations will affect the flora in the pit and shorten the shelf life. After the fermentation is completed, air will enter the fermentation tank during the process of manually taking out the fermented feed. The fermented feed in the fermentation tank that is in direct contact with the air will deteriorate and rot. In addition, the manual material collection and transportation is slow, and a large amount of air will enter the fermentation tank, causing a large amount of fermented feed to rot and deteriorate. It cannot be used anymore, causing huge losses to production. In addition, since the fermentation tank holds a large amount of fermentation raw materials, the temperature and humidity are unbalanced after the raw materials are piled up. If the temperature and humidity are too high, the raw materials will burn and deteriorate. The temperature inside the fermentation chamber cannot be kept constant and uniform, the fermentation speed is slow, the fermentation is insufficient, and large quantities of feed cannot be fermented at the same time.

[0004] Therefore, we made improvements on this and proposed a homemade fermented feed production system for farms. Summary of the invention

[0005] The technical problem to be solved by the present invention is that the feed is easily exposed to the outside air during the fermentation process, resulting in corruption, and the temperature and humidity are uneven during fermentation, making it impossible to carry out large-scale continuous fermentation at the same time.

[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides a homemade fermented feed production system for a farm, including a production platform, a crushing device is installed on one side of the production platform, the upper end of the crushing device is connected to a feeding device, the feeding device is tilted and fixedly installed on the production platform, a fermentation device is fixedly installed in the middle of the production platform, the feed end of the fermentation device is connected to the output end of the feeding device, an insulation mechanism is installed on the outer side of the fermentation device, a stirring mechanism is installed inside the fermentation device, the upper end of the stirring mechanism is connected to a drive motor, and a discharge pipe is installed at the bottom of the fermentation device.

[0007] As a further scheme of the present invention, the fermentation device includes a fermentation tank, a mounting frame is installed in the middle of the fermentation tank, a blocking mechanism is installed inside the mounting frame, a partition is installed at the bottom end of the fermentation tank, a drainage trough is installed on the upper end surface of the partition, the bottom end of the partition is connected to a drainage mechanism, and the upper end of the drainage mechanism is bent upward to penetrate the fermentation tank and connected to the top of the fermentation tank.

[0008] As a further solution of the present invention, the insulation mechanism includes an arc-shaped insulation plate and a heat dissipation plate, the inner side of the heat dissipation plate is provided with a plurality of heat conductive plates, the heat conductive plates are tightly attached to the outer side of the fermentation device, the insulation plate is hinged to one side of the heat dissipation plate, and an electric push rod is connected to the middle of the insulation plate and the heat dissipation plate.

[0009] As a further solution of the present invention, the blocking mechanism includes a fixed plate and a rotating plate, one side of the fixed plate and the rotating plate are each provided with a semicircular notch, and bearings are sleeved in the middle of the fixed plate and the rotating plate, the fixed plate is fixedly installed on the bottom of the mounting frame, the rotating plate is rotatably installed inside the mounting frame, the edge of the rotating plate is provided with protruding teeth, one side of the protruding teeth is connected to a rotating motor, and the rotating motor is fixedly installed on the outside of the fermentation tank.

[0010] As a further solution of the present invention, the drainage mechanism includes four circulation pipes, a circulation pump is installed in the middle of each circulation pipe, a water distribution plate is installed at the top of each circulation pipe, and the water distribution plate is installed at the inner upper end of the fermentation tank.

[0011] As a further solution of the present invention, the stirring mechanism includes a rotating shaft, a slot is opened in the middle of the rotating shaft, the slot is rotatably mounted on the bearing, a propeller and a sensor are installed on the surface of the rotating shaft, a rotating wheel is fixedly installed on the top of the rotating shaft, and the rotating wheel is connected to the drive motor chain.

[0012] As a further solution of the present invention, the number of the barrier mechanisms is two, and the two barrier mechanisms divide the interior of the fermenter into three layers of upper, middle and lower in the vertical direction, and feed fermentation is carried out in different periods in the three layers.

[0013] As a further solution of the present invention, the drainage mechanism circulates the fermentation liquid produced during the fermentation process upward and sprays it above the fermentation tank.

[0014] The invention provides a farm-made fermented feed production system, which has the following beneficial effects:

[0015] 1. The grain forage is crushed by a crushing device, and then fed upward into the fermentation device through a feeding device, and is sealed and fermented inside the fermentation device together with the raw materials of the feed and the fermentation liquid. During the sealing process, the stirring mechanism is used to fully mix and stir the feed to prevent the raw materials from being burned and deteriorated due to excessive temperature at the center of the feed, effectively ensuring that the temperature of the feed inside the fermentation device is constant and uniform, the fermentation speed is slow, the fermentation is insufficient, and it is impossible to ferment large quantities of feed at the same time and process it into nutritious feed for feeding in the farm.

[0016] 2. By installing a barrier mechanism inside the fermentation tank, the barrier mechanism divides the feed inside the fermentation tank into upper and lower layers, so that the feed with a long fermentation time is accumulated on the lower side of the fermentation tank, and the barrier mechanism prevents the feed with different fermentation times on the upper and lower sides from mixing. When the lower layer of feed is fermented and discharged through the stirring mechanism and the discharge pipe, the feed is discharged from the bottom and will not enter fresh air, thereby avoiding the deterioration and corruption of the fermenting feed. The processed feed raw materials can also be re-stacked on the top of the fermentation tank through the feeding device and the stirring mechanism for continuous fermentation production.

[0017] 3. By installing a heat preservation mechanism on the outside of the fermentation device, the feed can be quickly kept warm during fermentation inside the fermentation device through the setting of the heat preservation plate and the heat dissipation plate. At the same time, when the temperature is too high, the heat preservation plate is opened in time to dissipate heat to prevent the internal temperature of the fermentation device from being too high, avoid temperature dead corners during feed fermentation, ensure that the feed can be fermented evenly and constantly, and improve the yield and quality of the feed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 A schematic diagram of the structure of a homemade fermented feed production system for a farm provided in this application;

[0020] Figure 2 A schematic diagram of the installation of a fermentation device and a heat preservation mechanism for a homemade fermented feed production system for a farm provided in this application;

[0021] Figure 3 A schematic diagram of the structure of a fermentation device for a homemade fermented feed production system for a farm provided in this application;

[0022] Figure 4A cross-sectional view of the structure of a fermentation device of a homemade fermented feed production system for a farm provided in this application;

[0023] Figure 5 A schematic diagram of the structure of a stirring mechanism of a homemade fermented feed production system for a farm provided in this application;

[0024] Figure 6 A schematic diagram of the drainage mechanism structure of a homemade fermented feed production system for a farm provided in this application;

[0025] Figure 7 A schematic diagram of the heat preservation mechanism structure of a homemade fermented feed production system for a farm provided in this application;

[0026] Figure 8 A schematic diagram of the structure of a barrier mechanism for a homemade fermented feed production system for a farm provided in this application;

[0027] Fig. 9 A schematic diagram of the sensor structure of a homemade fermented feed production system for a farm provided in this application.

[0028] In the figure: 1. production platform; 2. crushing device; 3. feeding device; 4. fermentation device; 41. fermentation tank; 42. mounting frame; 43. blocking mechanism; 431. fixing plate; 432. rotating plate; 433. bearing; 434. convex teeth; 435. rotating motor; 44. partition; 45. drainage trough; 5. driving motor; 6. heat preservation mechanism; 61. heat preservation plate; 62. heat dissipation plate; 63. heat conducting sheet; 64. electric push rod; 7. drainage mechanism; 71. circulation pipe; 72. circulation pump; 73. water distribution plate; 8. stirring mechanism; 81. propeller; 82. rotating shaft; 83. rotating wheel; 84. slot; 85. sensor; 9. discharge pipe. DETAILED DESCRIPTION

[0029] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples of the specification. The following examples are only used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0030] like Figure 1-Figure 9 As shown, this embodiment proposes a homemade fermented feed production system for a farm, including a production platform 1, a crushing device 2 is installed on one side of the production platform 1, the upper end of the crushing device 2 is connected to a feeding device 3, the feeding device 3 is tilted and fixedly installed on the production platform 1, a fermentation device 4 is fixedly installed in the middle of the production platform 1, the feed end of the fermentation device 4 is connected to the output end of the feeding device 3, a heat preservation mechanism 6 is installed on the outer side of the fermentation device 4, a stirring mechanism 8 is installed inside the fermentation device 4, the upper end of the stirring mechanism 8 is connected to a driving motor 5, and a discharge pipe 9 is installed at the bottom of the fermentation device 4.

[0031] The fermentation device 4 includes a fermentation tank 41, a mounting frame 42 is installed in the middle of the fermentation tank 41, a blocking mechanism 43 is installed inside the mounting frame 42, a partition 44 is installed at the bottom end of the fermentation tank 41, a drainage groove 45 is installed on the upper end surface of the partition 44, and a drainage mechanism 7 is connected to the bottom end of the partition 44. The upper end of the drainage mechanism 7 is bent upward to penetrate the fermentation tank 41 and connected to the top of the fermentation tank 41. The fermentation tank 41 is layered up and down through the blocking mechanism 43, and the feed with a short to long fermentation period can be put into the upper, middle and lower three-layer space of the fermentation tank 41, and the feed can be placed in the upper, middle and lower three-layer space of the fermentation tank 41 by the lower layer. The feed can be taken gradually from one side to another side, so that when the feed is taken, there is no need to open the fermentation device 4 to affect the fermented feed in other parts, thereby avoiding damage to the feed. After the feed on the bottom layer is taken out, new feed raw materials can be put on the upper layer again, so that the fermentation production system can carry out continuous production and processing. The arrangement of the drainage trough 45 and the partition 44 is convenient for storing the excess fermentation liquid produced by the fermentation inside the fermentation tank 41, and it is drawn upward through the drainage mechanism 7 and re-sprayed inside the fermentation tank 41, so that the humidity and bacterial content of the feed inside the fermentation tank 41 are balanced during fermentation.

[0032] The heat preservation mechanism 6 includes an arc-shaped heat preservation plate 61 and a heat dissipation plate 62. The inner side of the heat dissipation plate 62 is provided with a plurality of heat conductive sheets 63. The heat conductive sheets 63 are in close contact with the outer side of the fermentation device 4. The heat preservation plate 61 is hinged to one side of the heat dissipation plate 62. An electric push rod 64 is connected to the middle of the heat preservation plate 61 and the heat dissipation plate 62. When the heat preservation plate 61 and the heat dissipation plate 62 are closed, the fermentation device 4 is kept warm to ensure the fermentation temperature of the feed inside the fermentation device 4 to prevent the feed from being insufficiently fermented due to the low temperature. When the temperature inside the fermentation device 4 is too high, the heat conductive sheets 63 quickly conduct the temperature on the fermentation device 4 to the heat preservation plate 61 and the heat dissipation plate 62, and the heat preservation plate 61 and the heat dissipation plate 62 are unfolded by the electric push rod 64 to dissipate the heat of the fermentation device 4, so as to quickly cool down the fermentation device 4 to prevent the feed from being burned or damaged due to the excessively high temperature inside the fermentation device 4, thereby ensuring the fermentation quality of the feed.

[0033] The blocking mechanism 43 includes a fixed plate 431 and a rotating plate 432. A semicircular notch is provided on one side of the fixed plate 431 and the rotating plate 432, and a bearing 433 is sleeved in the middle of the fixed plate 431 and the rotating plate 432. The fixed plate 431 is fixedly mounted on the bottom of the mounting frame 42, and the rotating plate 432 is rotatably mounted inside the mounting frame 42. The edge of the rotating plate 432 is provided with a convex tooth 434, and a rotating motor 435 is connected to one side of the convex tooth 434. The rotating motor 435 is fixedly mounted on the outside of the fermentation tank 41, and the fixed plate 431 is fixed on the fermentation tank 41. The rotating plate 432 rotates with the rotating motor 435. When the notches on the fixed plate 431 and the rotating plate 432 coincide with each other, the upper and lower layers inside the fermentation tank 41 are connected, which is convenient for feeding the feed to the lower part of the fermentation tank 41 through the rotation of the stirring mechanism 8. When the notches on the fixed plate 431 and the rotating plate 432 are completely staggered, the inside of the fermentation tank 41 will be divided into relatively independent sealed spaces to prevent the mixing of feeds with different fermentation degrees in the upper and lower layers, which is convenient for detecting the fermented feed and can also prevent the air from affecting the fermentation of the lower layer when new materials are fed.

[0034] The drainage mechanism 7 includes four circulation pipes 71, and a circulation pump 72 is installed in the middle of the circulation pipes 71. A water distribution plate 73 is installed at the top of the circulation pipe 71. The water distribution plate 73 is installed at the upper end of the inner part of the fermentation tank 41. The circulation pipe 71 is connected to the upper and lower ends of the fermentation tank 41, and the fermentation liquid deposited at the bottom of the fermentation tank 41 is drawn up and sprayed on the surface of the upper feed again, so as to promote the fermentation of the upper feed and ensure the humidity balance of the feed inside the fermentation device 4.

[0035] The stirring mechanism 8 includes a rotating shaft 82, a slot 84 is provided in the middle of the rotating shaft 82, the slot 84 is rotatably mounted with the bearing 433, a propeller 81 and a sensor 85 are mounted on the surface of the rotating shaft 82, a rotating wheel 83 is fixedly mounted on the top of the rotating shaft 82, the rotating wheel 83 is chain-connected to the driving motor 5, the rotating shaft 82 is connected to the driving motor 5 through the rotating wheel 83, so that the driving motor 5 drives the stirring mechanism 8 to rotate inside the fermentation device 4, and the rotating propeller 81 mixes and stirs the feed, so as to ensure that the composition inside the feed is uniform, and the feed in the middle and the feed outside are replaced to avoid excessive accumulation temperature in the middle.

[0036] There are two barrier mechanisms 43, which divide the interior of the fermentation tank 41 into three layers, namely, upper, middle and lower layers, in the vertical direction. Feed fermentation at different stages is carried out in the three layers. The feed at the bottom of the fermentation tank 41 is the feed that is about to be fermented. After the bottom feed is taken, the stirring mechanism 8 will move the upper layer of feed back to the bottom layer and refill the top layer with new feed raw materials, so that the fermentation of the feed can be processed continuously, and taking the feed from the bottom layer alone will not pollute or affect the feed on the upper layer.

[0037] The drainage mechanism 7 circulates the fermentation liquid produced during the fermentation process upward and sprays it above the fermentation tank 41. The liquid produced by the fermentation contains a large amount of fermentation bacteria, which is beneficial to the fermentation of the feed, and the recycled use can also make full use of the bacterial liquid.

[0038] Specifically, when the homemade fermented feed production system of the farm is in use: the cereal grass is crushed in the crushing device 2, the feeding device 3 puts the crushed raw materials upward into the fermentation device 4, and together with the raw materials of the feed and the fermentation bacteria liquid, they are sealed and fermented inside the fermentation device 4, and are fully mixed and stirred through the stirring mechanism 8 during the sealing process, the barrier mechanism 43 divides the feed inside the fermentation tank 41 into upper and lower layers, so that the feed with a long fermentation time is accumulated on the lower side of the fermentation tank 41, and the barrier mechanism 43 prevents the feeds with different fermentation times on the upper and lower sides from mixing, and when the lower layer of feed is fermented, it is discharged through the stirring mechanism 8 and the discharge pipe 9, and the feed is discharged from the lower side. Through the sealing partition of the barrier mechanism 43, fresh air will not enter, thereby preventing the fermenting feed from spoiling and corrupting, and the feeding device 3 and the stirring mechanism 8 can also The processed feed raw materials are stacked again on the top of the fermentation tank 41 for continuous fermentation production; a heat preservation mechanism 6 is installed on the outside of the fermentation device 4, and the feed can be quickly kept warm when fermenting inside the fermentation device 4 through the arrangement of the heat preservation plate 61 and the heat dissipation plate 62. At the same time, when the temperature is too high, the heat preservation plate 61 is opened in time to dissipate heat to prevent the internal temperature of the fermentation device 4 from being too high, avoid temperature dead corners in the feed during fermentation, ensure that the feed can be fermented evenly and constantly, and improve the yield and quality of the feed. The drainage mechanism 7 circulates the fermentation liquid produced during the fermentation process upward and sprays it on the top of the fermentation tank 41. The liquid produced by the fermentation contains a large number of fermentation bacteria, which is beneficial to the fermentation of the feed, and the recycled use can also make full use of these bacterial liquids. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0039] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.

Claims

1. A system for producing homemade fermented feed in a farm, comprising a production platform (1), characterized in that: A crushing device (2) is installed on one side of the production platform (1), and a feeding device (3) is connected to the upper end of the crushing device (2), and the feeding device (3) is fixedly installed on the production platform (1) at an angle. A fermentation device (4) is fixedly installed in the middle of the production platform (1), and the feed end of the fermentation device (4) is connected to the output end of the feeding device (3). A heat preservation mechanism (6) is installed on the outer side of the fermentation device (4). A stirring mechanism (8) is installed inside the fermentation device (4), and a driving motor (5) is connected to the upper end of the stirring mechanism (8). A discharge pipe (9) is installed at the bottom end of the fermentation device (4).

2. A farm-made fermented feed production system according to claim 1, characterized in that: The fermentation device (4) comprises a fermentation tank (41), a mounting frame (42) is installed in the middle of the fermentation tank (41), a blocking mechanism (43) is installed inside the mounting frame (42), a partition (44) is installed at the bottom end of the fermentation tank (41), a drainage trough (45) is installed on the upper end surface of the partition (44), the bottom end of the partition (44) is connected to a drainage mechanism (7), and the upper end of the drainage mechanism (7) is bent upward to penetrate the fermentation tank (41) and is connected to the top end of the fermentation tank (41).

3. The system for producing homemade fermented feed in a farm according to claim 1, characterized in that: The heat preservation mechanism (6) includes an arc-shaped heat preservation plate (61) and a heat dissipation plate (62). The inner side of the heat dissipation plate (62) is provided with a plurality of heat conductive plates (63). The heat conductive plates (63) are in close contact with the outer side of the fermentation device (4). The heat preservation plate (61) is hingedly connected to one side of the heat dissipation plate (62). An electric push rod (64) is connected in the middle of the heat preservation plate (61) and the heat dissipation plate (62).

4. A farm-made fermented feed production system according to claim 2, characterized in that: The blocking mechanism (43) comprises a fixed plate (431) and a rotating plate (432), one side of each of the fixed plate (431) and the rotating plate (432) is provided with a semicircular notch, and a bearing (433) is sleeved in the middle of each of the fixed plate (431) and the rotating plate (432), the fixed plate (431) is fixedly mounted on the bottom of the mounting frame (42), the rotating plate (432) is rotatably mounted inside the mounting frame (42), the edge of the rotating plate (432) is provided with a convex tooth (434), one side of the convex tooth (434) is connected to a rotating motor (435), and the rotating motor (435) is fixedly mounted on the outside of the fermentation tank (41).

5. The system for producing homemade fermented feed in a farm according to claim 2, characterized in that: The drainage mechanism (7) comprises four circulation pipes (71), each of which is provided with a circulation pump (72) in the middle, and a water distribution plate (73) is provided at the top of each circulation pipe (71), wherein the water distribution plate (73) is installed at the inner upper end of the fermentation tank (41).

6. The system for producing homemade fermented feed in a farm according to claim 1, characterized in that: The stirring mechanism (8) comprises a rotating shaft (82), a slot (84) is provided in the middle of the rotating shaft (82), the slot (84) is rotatably mounted on a bearing (433), a propeller (81) and a sensor (85) are mounted on the surface of the rotating shaft (82), a rotating wheel (83) is fixedly mounted on the top end of the rotating shaft (82), and the rotating wheel (83) is chain-connected to a driving motor (5).

7. The system for producing homemade fermented feed in a farm according to claim 4, characterized in that: The number of the barrier mechanisms (43) is two, and the two barrier mechanisms (43) divide the interior of the fermentation tank (41) into three layers, namely, upper, middle and lower layers in the vertical direction, and feed fermentation at different stages is carried out in the three layers.

8. The system for producing homemade fermented feed in a farm according to claim 2, characterized in that: The drainage mechanism (7) circulates the fermentation liquid produced during the fermentation process upward and sprays it above the fermentation tank (41).

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