A CCS integrated busbar offline detection machine and detection method thereof

Abstract

The present invention relates to a CCS integrated busbar offline inspection machine and an inspection method thereof, comprising a frame (7), a fixture moving platform module (2) capable of horizontal movement in the Y direction being provided on the frame (7), a CCS integrated busbar (1) being placed on the fixture moving platform module (2), an upper sight scanning camera module (31) and a lower sight scanning camera module (41) being provided above and below the CCS integrated busbar (1), respectively, the upper sight scanning camera module (31) and the lower sight scanning camera module (41) being capable of horizontal movement in the X direction to respectively collect front and back images of the CCS integrated busbar (1). The present invention can inspect the appearance quality of the CCS integrated busbar, not only can it detect whether a component is installed or reversely installed, but also can detect welding quality, rivet point damage, and whether the inner hole PIN pin socket or PIN of the connector terminal is deformed or whether there is foreign matter, thereby simplifying the traditional complex inspection links and steps, and achieving high inspection quality and high efficiency.

Description

Technical Field

[0001] The present invention relates to an automatic detection machine for internal components of a battery module and a detection method thereof, and in particular to a CCS integrated busbar offline detection machine and a detection method thereof. Background Art

[0002] The CCS integrated busbar is an electrical connection structure within the battery module. It integrates information acquisition components (wiring harness / FPC / FFC, etc.), plastic structural parts, aluminum busbars and other components into a module and installs it in the battery module to achieve functions such as high-voltage series and parallel connection of battery cells, battery temperature sampling, battery cell voltage sampling and over-current fusing. It is part of the BMS battery management system.

[0003] like Figure 1-3 As shown, the CCS integrated busbar 1 includes a plastic bracket 10, on which are disposed a plurality of rows of aluminum bars 11 and an FPC soft circuit board 12. Both sides of the FPC soft circuit board 12 are connected to the aluminum bars 11 by welding sheets 14 respectively. Connector terminals 13 are disposed at both ends of the FPC soft circuit board 12. The connector terminals 13 may be male connector terminals or female connector terminals. If the cover body 131 of the male connector terminal blocks the top and bottom of the PIN inside it, the camera for collecting images in the vertical direction cannot collect images effectively, and detects whether the inner hole PIN pin of the connector terminal is deformed.

[0004] In addition, it is necessary to check whether the welding piece 14 on the front of the CCS integrated busbar 1 exists and the welding quality, whether the aluminum bar 11 is installed correctly and whether the rivet points on the aluminum bar 11 are damaged; and whether the thermal pad on the back of the CCS integrated busbar 1 exists.

[0005] If manual inspection is used, the labor cost will be high and the inspection efficiency will be low. Summary of the invention

[0006] The present invention designs a CCS integrated busbar offline detection machine and detection method thereof, which solve the following technical problems: (1) When the CCD detection machine detects the front or back of the CCS integrated busbar, it cannot detect whether the PIN pin of the inner hole of the male connector terminal is deformed. (2) There is no special detection machine in the prior art to detect whether the welding sheet, aluminum bar and thermal pad on the CCS integrated busbar exist and whether the quality is qualified.

[0007] In order to solve the above-mentioned technical problems, the present invention adopts the following solutions:

[0008] An automatic inspection machine for internal components of a battery module comprises a frame, on which a jig moving platform module capable of horizontal movement in the Y direction is arranged, a CCS integrated busbar is placed on the jig moving platform module, an upper sight scanning camera module and a lower sight scanning camera module are respectively arranged above and below the CCS integrated busbar, the upper sight scanning camera module and the lower sight scanning camera module can perform horizontal movement in the X direction to respectively collect front and back images of the CCS integrated busbar; and further comprises a male connector terminal detection rotating module, connector terminals are arranged at both ends of the CCS integrated busbar, the connector terminals are divided into male connector terminals or female connector terminals, the male connector terminal has an inner hole which is closed at the top and bottom but opened at the side, the upper sight scanning camera module and the lower sight scanning camera module cannot collect a PIN image in the inner hole, the male connector terminal detection rotating module reflects the image of the PIN in the inner hole through a camera reflector and can be collected by a male connector terminal detection CCD camera; a control unit judges whether the quality of the CCS integrated busbar is qualified according to the images collected by the upper sight scanning camera module, the lower sight scanning camera module and the male connector terminal detection CCD camera.

[0009] Preferably, the male connector terminal detection rotating module includes an adjusting frame, a male connector terminal detection CCD camera is provided at the upper end of the adjusting frame, a camera reflector is provided at the lower end of the adjusting frame, and a camera light source is provided between the male connector terminal detection CCD camera and the camera reflector; the upper and lower motors can move the adjusting frame downward, thereby also moving the camera reflector downward to collect the image of the PIN in the inner hole.

[0010] Preferably, the adjustment frame includes a horizontal rotating part, a vertical moving part and a fixed part, the horizontal rotating part and the vertical moving part are hinged by a rotating sleeve mechanism, the rotating sleeve mechanism is driven to rotate by a rotating motor so that the horizontal rotating part rotates, the rotating sleeve mechanism and the camera light source have a through-hole structure that will not block the male connector terminal detection CCD camera from capturing images, the male connector terminal detection CCD camera, the camera reflector and the camera light source are located on the horizontal rotating part, the upper and lower motors are installed on the vertical moving part, and the upper and lower motors realize the vertical movement of the horizontal rotating part through a ball screw drive structure; the horizontal rotating part rotates to different positions so that the camera reflector can capture images of the PINs in the inner holes of multiple male connector terminals.

[0011] Preferably, the horizontal rotating part and the camera reflector are connected through a first rotating shaft extending in the horizontal direction, the first rotating shaft is driven to rotate by a first angle adjustment motor, the first rotating shaft is connected to the horizontal rotating part through a bearing, and the first rotating shaft is connected to the camera reflector to enable the two to rotate synchronously around the horizontal axis; the horizontal rotating part is connected to a second rotating shaft extending in the vertical direction, the second rotating shaft is driven to rotate by a second angle adjustment motor, the second angle adjustment motor is fixed on the rotating sleeve mechanism, and the second angle adjustment motor and the second rotating shaft become part of the horizontal rotating part; the second rotating shaft is connected to the camera reflector to enable the two to rotate synchronously around the vertical axis; through the coordination of the rotation of the first rotating shaft and the second rotating shaft, the male connector terminal detection CCD camera can capture the side opening area of ​​the male connector terminal to be the same as the preset area.

[0012] Preferably, it also includes a female connector terminal detection camera module, which is fixed on the frame and can capture images of the female connector terminals at both ends of the CCS integrated busbar; the female connector terminal detection upper light source module and the female connector terminal detection lower light source module provide light source for the female connector terminal detection camera module.

[0013] Preferably, the upper line of sight scanning camera module and the upper line of sight scanning light source module are mounted on the upper linear motor slide module, so that the upper line of sight scanning camera module and the upper line of sight scanning light source module can move along the horizontal X direction.

[0014] Preferably, the downward line-of-sight scanning camera module and the downward line-of-sight scanning light source module are mounted on the lower linear motor slide module, so that the downward line-of-sight scanning camera module and the downward line-of-sight scanning light source module can move along the horizontal X direction.

[0015] Preferably, the CCS integrated busbar comprises a plastic bracket, on which are arranged a plurality of rows of aluminum bars and an FPC soft circuit board, the two sides of the FPC soft circuit board are respectively connected to the aluminum bars by welding sheets, and connector terminals are arranged at both ends of the FPC soft circuit board, and the connector terminals are male connector terminals or female connector terminals; the detection indicators of the automatic detection machine include the following: whether the welding sheet is missing from the front of the CCS integrated busbar, whether the number of welding points is correct, whether hot riveting is not performed or whether the hot riveting points are damaged, and whether the aluminum bar is installed upside down; whether the thermal pad is missing from the back of the CCS integrated busbar; whether the inner hole PIN foot socket or PIN of the connector terminal is deformed or whether there is foreign matter.

[0016] A detection method of a CCS integrated busbar offline detection machine comprises the following steps:

[0017] Step 1: Place the CCS integrated busbar on the fixture mobile platform module;

[0018] Step 2: Start the upper sight scanning camera module and the lower sight scanning camera module to shoot the front and back sides of the CCS integrated busbar;

[0019] Step 3, start the upper linear motor slide module and the lower linear motor slide module, so that the upper line of sight scanning camera module and the lower line of sight scanning camera module take pictures of all areas on the front and back of the CCS integrated busbar, and send the image to the control unit for preset data comparison to determine whether the welding piece is missing from the front of the CCS integrated busbar, whether the number of welding points is correct, whether hot riveting is not performed or whether the hot riveting points are damaged, and whether the aluminum bar is installed upside down; whether the thermal pad is missing from the back of the CCS integrated busbar;

[0020] Step 4. When all areas on the front and back sides of the CCS integrated busbar are photographed, the upper linear motor slide module continues to move so that the male connector terminal detection rotation module is located above the male connector terminal. By controlling the upper and lower motors and / or the rotation motor, the male connector terminal detection CCD camera obtains the image of the PIN in the inner hole through the reflection of the camera reflector, and determines whether the inner hole PIN of the male connector terminal is deformed or whether there is a foreign object;

[0021] Alternatively, when all areas on the front and back sides of the CCS integrated busbar are photographed, the upper linear motor slide module and the lower linear motor slide module continue to move so that the upper light source module for detecting the female connector terminal and the lower light source module for detecting the female connector terminal are close to the female connector terminal detection camera module, and the female connector terminal detection camera module detects whether the PIN pin socket of the female connector terminal is deformed;

[0022] Step 5: When the control unit determines that all images are qualified, the CCS integrated busbar is a qualified good product; otherwise, it is a defective product.

[0023] Preferably, in step 4, when the side opening of the male connector terminal is tilted, the tilt angle of the camera reflector is adaptively changed by adjusting the first angle adjustment motor and the second angle adjustment motor, and the side opening area or size finally obtained by the male connector terminal detection CCD camera is consistent with the preset value. At this time, the male connector terminal detection CCD camera captures the image of the PIN in the inner hole of the male connector terminal, and the control unit determines whether the inner hole PIN of the male connector terminal is deformed or whether there is foreign matter based on the image.

[0024] The CCS integrated busbar offline detection machine and detection method thereof have the following beneficial effects:

[0025] (1) The present invention can detect the appearance quality of the CCS integrated busbar. It can not only detect whether the components are installed or installed upside down, but also detect the welding quality, rivet point damage, and whether the inner hole PIN pin socket or PIN of the connector terminal is deformed or whether there are foreign objects. The traditional complex detection links and steps are simplified, and the detection quality and efficiency are high.

[0026] (2) The male connector terminal detection rotating module of the present invention can detect the number and quality of PINs in the inner hole of the male connector terminal, and the use of a reflector solves the defect that the inner hole cannot be imaged by the upper and lower CCD cameras.

[0027] (3) The present invention also addresses the problem that the inner hole of the male connector terminal connected to the FPC flexible circuit board may be tilted and cannot be perpendicular to the horizontal plane. Therefore, the tilt angle of the camera reflector is adaptively changed by adjusting the first angle adjustment motor and the second angle adjustment motor. First, the data of the side opening is collected to determine whether the camera reflector is aligned, and then the data of the inner hole PIN is collected for judgment, thereby avoiding misjudgment caused by the tilt angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 : Front view of the CCS integrated busbar, which is the detection object of the present invention;

[0029] Figure 2 : A three-dimensional diagram of the CCS integrated busbar, which is the detection object of the present invention;

[0030] Figure 3 : Figure 2 The enlarged structural diagram at A in the middle;

[0031] Figure 4 : Figure 2 Schematic diagram of the internal structure of the male connector terminal;

[0032] Figure 5 : A schematic diagram of the three-dimensional structure of the CCS integrated busbar offline detection machine of the present invention;

[0033] Figure 6 : A cross-sectional view of the CCS integrated busbar offline detection machine of the present invention;

[0034] Figure 7 : A three-dimensional structural diagram of embodiment 1 of the male connector terminal detection rotation module of the present invention;

[0035] Figure 8 : A cross-sectional view of Embodiment 1 of the male connector terminal detection rotation module of the present invention;

[0036] Fig. 9 : A schematic diagram of the arrangement of the male connector terminal detection rotating module for detecting two male connector terminals in the present invention;

[0037] Fig.10 : A cross-sectional view of embodiment 2 of the male connector terminal detection rotation module in the present invention.

[0038] Description of reference numerals:

[0039] 1—CCS integrated busbar; 10—plastic bracket; 11—aluminum bar; 12—FPC soft circuit board; 13—connector terminal; 131—inner hole; 132—side opening; 133—PIN; 14—welding piece; 15—rivet point;

[0040] 2—fixture moving platform module; 3—upper linear motor slide module; 31—upper sight scanning camera module; 32—upper sight scanning light source module; 4—lower linear motor slide module; 41—lower sight scanning camera module; 42—lower sight scanning light source module; 5—female connector terminal detection camera module; 51—female connector terminal detection upper light source module; 52—female connector terminal detection lower light source module; 6—male connector terminal detection rotation module; 61—upper and lower motors; 62—rotating motor; 63—male connector terminal detection CCD camera; 64—rotating sleeve mechanism; 65—camera light source; 66—camera reflector; 67—first angle adjustment motor; 671—first rotating shaft; 672—bearing; 68—second angle adjustment motor; 681—second rotating shaft; 69—adjustment frame; 691—horizontal rotating part; 692—vertical moving part; 693—fixed part; 7—frame. DETAILED DESCRIPTION

[0041] Combine the following Figures 1 to 10 , the present invention is further described:

[0042] like Figure 1-4 As shown, the object of detection of the present invention is a CCS integrated busbar 1, which includes a plastic bracket 10, on which are arranged multiple rows of aluminum bars 11 and an FPC soft circuit board 12, both sides of the FPC soft circuit board 12 are connected to the aluminum bars 11 through welding sheets 14 respectively, and both ends of the FPC soft circuit board 12 are provided with connector terminals 13, and the connector terminals 13 are male connector terminals or female connector terminals; the detection indicators of the automatic detection machine include the following: whether the welding sheet is missing from the front of the CCS integrated busbar 1, whether the number of welding points is correct, whether hot riveting is not performed or whether the hot riveting points are damaged, and whether the aluminum bars are installed upside down; whether the thermal pad is missing from the back of the CCS integrated busbar 1; whether the inner hole PIN pin socket or PIN133 of the connector terminal is deformed or whether there is foreign matter.

[0043] Specifically, 1. Whether the nickel sheet is missing or under the aluminum bar. Detectable: The color consistency of the nickel sheet imaging needs to be good (imaging color difference <20 levels), and the grayscale difference between the nickel sheet color and the aluminum bar color >50 levels can be checked.

[0044] 2. Whether there are too many laser welds, too few welds, or off-center welds (standard 6 welds). It can be detected if there are too many laser welds, too few welds, or weld spots with a distance from the edge of the weld > 0.5mm ± 0.15mm.

[0045] 3. Check whether the hot riveting is not done or the hot riveting point is damaged. Check if the hot riveting point damage area is larger than 1 / 3 of the good product area and the size is different from the good product by more than 0.6mm.

[0046] 4. Is the aluminum bar installed upside down? Detectable: The aluminum bar installed upside down has obvious feature points on the image.

[0047] 5. Check whether the thermal pad is missing. Check if the grayscale difference between the thermal pad color and the bracket color is greater than 50.

[0048] 6. Check whether PIN133 in the inner hole of the connector is deformed: 1. The male connector terminal is photographed clearly and can detect foreign body defects with color threshold difference > 50 levels and length and width > 0.24mm.

[0049] The male connector terminal has an inner hole 131 which is closed at the top and bottom but has an opening 132 at the side. The upper line-of-sight scanning camera module 31 and the lower line-of-sight scanning camera module 41 cannot capture the image of the PIN 133 in the inner hole 131 .

[0050] like Figure 5 to Figure 6 As shown, the automatic inspection machine for internal components of a battery module of the present invention comprises a frame 7, on which a jig moving platform module 2 capable of horizontal movement in the Y direction is provided, a CCS integrated busbar 1 is placed on the jig moving platform module 2, an upper sight scanning camera module 31 and a lower sight scanning camera module 41 are respectively provided above and below the CCS integrated busbar 1, and the upper sight scanning camera module 31 and the lower sight scanning camera module 41 can move horizontally in the X direction to respectively collect the front image and the back image of the CCS integrated busbar 1. The control unit determines whether the quality of the CCS integrated busbar 1 is qualified according to the images collected by the upper sight scanning camera module 31 and the lower sight scanning camera module 41.

[0051] The upper line-of-sight scanning camera module 31 and the lower line-of-sight scanning camera module 41 can use 2 or 4 groups of CCD line-scan cameras respectively (each group of line-scan cameras has a detection field width of about 260 mm and a detection width range of about 250 mm; the maximum width and length of the detectable product are 500 mm and 1500 mm respectively).

[0052] The control unit has MES communication function. The data files generated by its detection items are named with archive names. The detailed data in the files correspond to the QR code of each product and are stored in the corresponding software directory in the local computer. Its MES communication support method: the equipment stores relevant data in a fixed software directory of the local computer, which is read by the MES system.

[0053] It also includes a female connector terminal detection camera module 5, which is fixed on the frame 7 and can capture images of the female connector terminals at both ends of the CCS integrated busbar 1; the female connector terminal detection upper light source module 51 and the female connector terminal detection lower light source module 52 provide light sources for the female connector terminal detection camera module 5.

[0054] The upper line of sight scanning camera module 31 and the upper line of sight scanning light source module 32 are installed on the upper linear motor slide module 3 so that the upper line of sight scanning camera module 31 and the upper line of sight scanning light source module 32 can move along the horizontal X direction.

[0055] The lower line-of-sight scanning camera module 41 and the lower line-of-sight scanning light source module 42 are installed on the lower linear motor slide module 4 so that the lower line-of-sight scanning camera module 41 and the lower line-of-sight scanning light source module 42 can move along the horizontal X direction.

[0056] The upper linear motor slide module 3 and the lower linear motor slide module 4 are transmission mechanisms driven by motors, which can enable the slides to move in the horizontal direction through the transmission of gear racks, or can be a transmission method of pulleys and belts.

[0057] like Figure 7 and Figure 8 As shown, it also includes a male connector terminal detection rotating module 6, connector terminals 13 are provided at both ends of the CCS integrated busbar 1, the connector terminals 13 are divided into male connector terminals or female connector terminals, the male connector terminal has an inner hole 131 which is closed at the top and bottom but has a side opening 132, the upper line of sight scanning camera module 31 and the lower line of sight scanning camera module 41 cannot collect the image of PIN133 in the inner hole 131, the male connector terminal detection rotating module 6 reflects the image of PIN133 in the inner hole 131 through the camera reflector 66 and can be collected by the male connector terminal detection CCD camera 63; the control unit determines whether the quality of the CCS integrated busbar 1 is qualified according to the images collected by the upper line of sight scanning camera module 31, the lower line of sight scanning camera module 41 and the male connector terminal detection CCD camera 63.

[0058] The male connector terminal detection rotating module 6 includes an adjusting frame 69, a male connector terminal detection CCD camera 63 is provided at the upper end of the adjusting frame 69, a camera reflector 66 is provided at the lower end of the adjusting frame 69, and a camera light source 65 is provided between the male connector terminal detection CCD camera 63 and the camera reflector 66; the upper and lower motors 61 can move the adjusting frame 69 downward, thereby also moving the camera reflector 66 downward to collect the image of the PIN133 in the inner hole 131.

[0059] The adjustment frame 69 includes a horizontal rotating part 691, a vertical moving part 692 and a fixed part 693. The horizontal rotating part 691 and the vertical moving part 692 are hinged through a rotating sleeve mechanism 64. The rotating sleeve mechanism 64 is driven to rotate by a rotating motor 62 so that the horizontal rotating part 691 rotates. The rotating sleeve mechanism 64 and the camera light source 65 have a through-hole structure that will not block the male connector terminal detection CCD camera 63 from collecting images. The male connector terminal detection CCD camera 63, the camera reflector 66 and the camera light source 65 are located on the horizontal rotating part 691. The upper and lower motors 61 are installed on the vertical moving part 692. The upper and lower motors 61 realize the vertical movement of the horizontal rotating part 691 through a ball screw driving structure; the horizontal rotating part 691 rotates to different positions so that the camera reflector 66 can collect images of the PIN133 in the inner holes 131 of multiple male connector terminals, such as Fig. 9 shown.

[0060] The specific connection structure of the rotating sleeve mechanism 64 can be connected through a bearing, the inner ring of the bearing is connected to the outer wall of the rotating sleeve mechanism 64, the horizontal rotating part 691 is connected to the rotating sleeve mechanism 64; the outer ring of the bearing is connected to the vertical moving part 692.

[0061] like Fig.10 As shown, the horizontal rotating part 691 is connected to the camera reflector 66 via a first rotating shaft 671 extending in the horizontal direction, the first rotating shaft 671 is driven to rotate by the first angle adjustment motor 67, the first rotating shaft 671 is connected to the horizontal rotating part 691 via a bearing 672, the outer ring of the bearing 672 is connected to the horizontal rotating part 691, and the inner ring of the bearing 672 is connected to the first rotating shaft 671. The connection between the first rotating shaft 671 and the camera reflector 66 can realize the synchronous rotation of the two around the horizontal axis. The horizontal rotating part 691 is connected to the second rotating shaft 681 extending in the vertical direction. The second rotating shaft 681 is driven to rotate by the second angle adjustment motor 68. The second angle adjustment motor 68 is fixed on the rotating sleeve mechanism 64. The second angle adjustment motor 68 and the second rotating shaft 681 become part of the horizontal rotating part 691; the second rotating shaft 681 is connected to the camera reflector 66 to realize the synchronous rotation of the two around the vertical axis; through the coordination of the rotation of the first rotating shaft 671 and the second rotating shaft 681, the male connector terminal detection CCD camera 63 can collect the side opening 132 area of ​​the male connector terminal to be the same as the preset area.

[0062] The detection method of the CCS integrated busbar offline detection machine of the present invention comprises the following steps:

[0063] Step 1: Place the CCS integrated busbar 1 on the fixture mobile platform module 2;

[0064] Step 2: Start the upper line-of-sight scanning camera module 31 and the lower line-of-sight scanning camera module 41 to start photographing the front and back sides of the CCS integrated busbar 1.

[0065] Step 3, start the upper linear motor slide module 3 and the lower linear motor slide module 4, so that the upper line of sight scanning camera module 31 and the lower line of sight scanning camera module 41 take pictures of all areas on the front and back of the CCS integrated busbar 1, and the image is sent to the control unit for preset data comparison to determine whether the welding piece is missing from the front of the CCS integrated busbar, whether the number of welding points is correct, whether hot riveting is not performed or whether the hot riveting points are damaged, and whether the aluminum bar is installed upside down; whether the thermal pad is missing from the back of the CCS integrated busbar.

[0066] Step 4. When all areas on the front and back sides of the CCS integrated busbar 1 are photographed, the upper linear motor slide module 3 continues to move so that the male connector terminal detection rotating module 6 is located above the male connector terminal. By controlling the upper and lower motors 61 and / or the rotating motor 62, the male connector terminal detection CCD camera 63 obtains the image of the PIN 133 in the inner hole 131 through the reflection of the camera reflector 66, and determines whether the inner hole PIN of the male connector terminal is deformed or whether there is foreign matter.

[0067] Alternatively, when all areas on the front and back of the CCS integrated busbar 1 are photographed, the upper linear motor slide module 3 and the lower linear motor slide module 4 continue to move so that the upper light source module 51 for detecting the female connector terminal and the lower light source module 52 for detecting the female connector terminal are close to the female connector terminal detection camera module 5, and the female connector terminal detection camera module 5 checks whether the PIN pin socket of the female connector terminal is deformed.

[0068] Step 5: When the control unit determines that all images are qualified, the CCS integrated busbar 1 is a qualified good product; otherwise, it is a defective product.

[0069] Among them, in step 4, when the side opening 132 of the male connector terminal is tilted, the tilt angle of the camera reflector 66 is adaptively changed by adjusting the first angle adjustment motor 67 and the second angle adjustment motor 68, and the area or size of the side opening 132 finally obtained by the male connector terminal detection CCD camera 63 is consistent with the preset value, and the area or size of the side opening 132 is used as a reference object to determine whether the rotation position of the camera reflector 66 is correct. At this time, the male connector terminal detection CCD camera 63 captures the image of the PIN 133 in the inner hole of the male connector terminal, and the control unit determines whether the PIN 133 in the inner hole of the male connector terminal is deformed or whether there is a foreign object based on the image.

[0070] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A CCS integrated busbar offline inspection machine, comprising a frame (7), a fixture moving platform module (2) capable of horizontal movement in the Y direction being provided on the frame (7), a CCS integrated busbar (1) being placed on the fixture moving platform module (2), an upper line of sight scanning camera module (31) and a lower line of sight scanning camera module (41) being provided above and below the CCS integrated busbar (1), respectively, the upper line of sight scanning camera module (31) and the lower line of sight scanning camera module (41) being capable of horizontal movement in the X direction to respectively collect front and back images of the CCS integrated busbar (1); Features: It also includes a male connector terminal detection rotating module (6), the CCS integrated busbar (1) is provided with connector terminals (13) at both ends, the connector terminals (13) are male connector terminals, the male connector terminal has an inner hole (131) which is closed at the top and bottom but has an opening (132) on the side, and a plurality of PINs (133) are provided in the inner hole (131); the upper line of sight scanning camera module (31) and the lower line of sight scanning camera module (41) cannot collect images of the PINs (133) in the inner hole (131), the male connector terminal detection rotating module (6) reflects the images of the PINs (133) in the inner hole (131) through the camera reflector (66) and can be collected by the male connector terminal detection CCD camera (63); the control unit determines whether the quality of the CCS integrated busbar (1) is qualified based on the images collected by the upper line of sight scanning camera module (31), the lower line of sight scanning camera module (41) and the male connector terminal detection CCD camera (63); The male connector terminal detection rotating module (6) comprises an adjustment frame (69), a male connector terminal detection CCD camera (63) is provided at the upper end of the adjustment frame (69), a camera reflector (66) is provided at the lower end of the adjustment frame (69), and a camera light source (65) is provided between the male connector terminal detection CCD camera (63) and the camera reflector (66); the upper and lower motors (61) can move the adjustment frame (69) downward, thereby also moving the camera reflector (66) downward to collect an image of the PIN (133) in the inner hole (131); The adjustment frame (69) comprises a horizontal rotating part (691), a vertical moving part (692) and a fixed part (693); the horizontal rotating part (691) and the vertical moving part (692) are hingedly connected via a rotating sleeve mechanism (64); the rotating sleeve mechanism (64) is driven to rotate by a rotating motor (62) so as to rotate the horizontal rotating part (691); the rotating sleeve mechanism (64) and the camera light source (65) have a through-hole structure so as not to block the male connector terminal detection CCD camera (63) from collecting images; The terminal detection CCD camera (63), the camera reflector (66) and the camera light source (65) are located on the horizontal rotating part (691), and the upper and lower motors (61) are installed on the vertical moving part (692). The upper and lower motors (61) realize the vertical movement of the horizontal rotating part (691) through a ball screw driving structure; the horizontal rotating part (691) rotates to different positions so that the camera reflector (66) can collect images of PINs (133) in the inner holes (131) of multiple male connector terminals.

2. The CCS integrated busbar offline detection machine according to claim 1 is characterized in that: The horizontal rotating part (691) is connected to the camera reflector (66) via a first rotating shaft (671) extending in the horizontal direction; the first rotating shaft (671) is driven to rotate by a first angle adjustment motor (67); the first rotating shaft (671) is connected to the horizontal rotating part (691) via a bearing (672); the first rotating shaft (671) is connected to the camera reflector (66) so that the two can rotate synchronously around the horizontal axis; the horizontal rotating part (691) is connected to a second rotating shaft (681) extending in the vertical direction; the second rotating shaft (681) is driven to rotate by a second angle adjustment motor (67); the first rotating shaft (671) is connected to the horizontal rotating part (691) via a bearing (672); the first rotating shaft (671) is connected to the camera reflector (66) so that the two can rotate synchronously around the horizontal axis; The motor (68) is driven to rotate, the second angle adjustment motor (68) is fixed on the rotating sleeve mechanism (64), and the second angle adjustment motor (68) and the second rotating shaft (681) become part of the horizontal rotating part (691); the second rotating shaft (681) is connected to the camera reflector (66) to achieve synchronous rotation of the two around the vertical axis; through the cooperation of the rotation of the first rotating shaft (671) and the second rotating shaft (681), the male connector terminal detection CCD camera (63) can collect the area of ​​the side opening (132) of the male connector terminal that is the same as the preset area.

3. The CCS integrated busbar offline detection machine according to claim 1 or 2, characterized in that: When the connector terminal (13) is a female connector terminal, it also includes a female connector terminal detection camera module (5), which is fixed to the frame (7) and is capable of collecting images of the female connector terminals at both ends of the CCS integrated busbar (1); a female connector terminal detection upper light source module (51) and a female connector terminal detection lower light source module (52) provide light sources for the female connector terminal detection camera module (5).

4. The CCS integrated busbar offline detection machine according to claim 3 is characterized in that: The upper line-of-sight scanning camera module (31) and the upper line-of-sight scanning light source module (32) are mounted on the upper linear motor slide module (3), so that the upper line-of-sight scanning camera module (31) and the upper line-of-sight scanning light source module (32) can move along the horizontal X direction.

5. The CCS integrated busbar offline detection machine according to claim 4 is characterized in that: The downward line-of-sight scanning camera module (41) and the downward line-of-sight scanning light source module (42) are mounted on the lower linear motor slide module (4), so that the downward line-of-sight scanning camera module (41) and the downward line-of-sight scanning light source module (42) can move along the horizontal X direction.

6. The CCS integrated busbar offline detection machine according to claim 5 is characterized in that: The CCS integrated busbar (1) comprises a plastic bracket (10), on which a plurality of rows of aluminum bars (11) and an FPC soft circuit board (12) are arranged, both sides of the FPC soft circuit board (12) are connected to the aluminum bars (11) via welding sheets (14), and both ends of the FPC soft circuit board (12) are provided with connector terminals (13), the connector terminals (13) being male connector terminals or female connector terminals; the detection indicators of the automatic detection machine include the following: Check whether the welding piece is missing on the front of the CCS integrated busbar (1), whether the number of welding points is correct, whether hot riveting has not been performed or whether the hot riveting points are damaged, and whether the aluminum bar is installed upside down; Check whether the thermal pad is missing on the back of the CCS integrated busbar (1); Check whether the inner hole PIN foot socket or PIN (133) of the connector terminal is deformed or contains foreign matter.

7. A detection method of the CCS integrated busbar offline detection machine according to claim 6, comprising the following steps: Step 1: Place the CCS integrated busbar (1) on the fixture mobile platform module (2); Step 2: Start the upper line-of-sight scanning camera module (31) and the lower line-of-sight scanning camera module (41) to start photographing the front and back sides of the CCS integrated busbar (1); Step 3, start the upper linear motor slide module (3) and the lower linear motor slide module (4), so that the upper line of sight scanning camera module (31) and the lower line of sight scanning camera module (41) take pictures of all areas on the front and back of the CCS integrated busbar (1), and the images are sent to the control unit for preset data comparison, to check whether the welding piece is missing from the front of the CCS integrated busbar (1), whether the number of welding points is correct, whether hot riveting has not been performed or whether the hot riveting points are damaged, and whether the aluminum bar is installed upside down; whether the thermal pad is missing from the back of the CCS integrated busbar (1); Step 4, when all areas of the front and back sides of the CCS integrated busbar (1) are photographed, the upper linear motor slide module (3) continues to move so that the male connector terminal detection rotation module (6) is located above the male connector terminal, and by controlling the upper and lower motors (61) and / or the rotation motor (62), the male connector terminal detection CCD camera (63) obtains an image of the PIN (133) in the inner hole (131) through reflection from the camera reflector (66), and determines whether the inner hole PIN of the male connector terminal is deformed or whether there is a foreign object; Alternatively, when all areas on the front and back sides of the CCS integrated busbar (1) are photographed, the upper linear motor slide module (3) and the lower linear motor slide module (4) continue to move so that the upper light source module (51) for detecting the female connector terminal and the lower light source module (52) for detecting the female connector terminal are close to the female connector terminal detection camera module (5), and the female connector terminal detection camera module (5) detects whether the PIN pin socket of the female connector terminal is deformed; Step 5: When the control unit determines that all images are qualified, the CCS integrated busbar (1) is a qualified good product; otherwise, it is a defective product.

8. The detection method of the CCS integrated busbar offline detection machine according to claim 7 is characterized in that: In step 4, when the side opening (132) of the male connector terminal is tilted, the tilt angle of the camera reflector (66) is adaptively changed by adjusting the first angle adjustment motor (67) and the second angle adjustment motor (68), and the area or size of the side opening (132) finally obtained by the male connector terminal detection CCD camera (63) is consistent with the preset value. At this time, the male connector terminal detection CCD camera (63) captures an image of the PIN (133) in the inner hole of the male connector terminal, and the control unit determines whether the inner hole PIN of the male connector terminal is deformed or whether there is a foreign object based on the image.

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