A corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower
By designing cleaning detection components and internal detection components on the desulfurization tower, the problem of inconvenient operation of the tower body and the impact of external debris affecting detection accuracy is solved, and the effect of convenient operation and high-precision detection is achieved.
Patent Information
- Application Number
- CN202411822796.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-12
AI Technical Summary
The existing desulfurization towers are inconvenient to operate due to their height and are prone to adhesion of debris on the outside, which affects the detection accuracy.
An anti-corrosion environmentally friendly circulating hydrogen desulfurization tower is designed, using cleaning detection components and internal detection components. Through the design of the annular operating box and movable half-ring, cleaning and detection of the outside of the tower body is achieved, and corrosion detection is performed using ultrasonic probes and cameras.
The convenient operation and high-precision detection of the desulfurization tower are realized, avoiding the need to stop the tower body and climb up inspection, and improving the safety and efficiency of the inspection.
Smart Images

Figure CN119303420B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of desulfurization towers, in particular to an anti-corrosion and environment-friendly circulating hydrogen desulfurization tower. Background Art
[0002] Desulfurization tower is a tower-type equipment for desulfurization of industrial waste gas. With the development of FRP technology, desulfurization towers are gradually made of FRP. Compared with granite desulfurization towers, FRP desulfurization towers are low in cost, easy to process, stainless and light in weight, so they will become the development trend of desulfurization towers in the future. In addition, 316L stainless steel has three advantages: corrosion resistance, high temperature resistance and wear resistance, which is also one of the important development trends of desulfurization towers. However, desulfurization towers will still be corroded after long-term use, so they need to be regularly inspected for timely repair to maintain their normal operation.
[0003] The patent with application number 202022598943.2 mentions "a detection device for detecting anti-corrosion coatings on desulfurization towers". However, during detection, the above device is not easy to operate due to the high desulfurization tower. The operation process also requires stopping the desulfurization tower to ensure safety. In addition, debris is easily adhered to the outside of the desulfurization tower, which affects the accuracy of the detection. Summary of the invention
[0004] The present invention provides an anti-corrosion and environmentally friendly circulating hydrogen desulfurization tower, which can effectively solve the problems raised in the above background technology that the desulfurization tower is high and difficult to operate, the operation process needs to stop the desulfurization tower to ensure safety, and the outside of the desulfurization tower is prone to adhesion of debris, thereby affecting the accuracy of detection.
[0005] To achieve the above object, the present invention provides the following technical solution: an anti-corrosion environmentally friendly circulating hydrogen desulfurization tower, comprising a tower body, a flue gas pipe is installed through the side of the tower body, an auxiliary water tank is installed at the bottom of the tower body, a spray pipe is installed at the top of the auxiliary water tank, a cleaning detection component is installed outside the tower body, and the cleaning detection component includes a top ring;
[0006] The top of the tower body is fixedly sleeved with a top ring, the bottom of the tower body is fixedly sleeved with a bottom ring, a ladder is welded between the top ring and the bottom ring, driving motors are evenly installed on the top surfaces of the top ring and the bottom ring, a winding wheel is installed on the output shaft end of the driving motor, and the winding wheel is wound around one end of the connected wire rope;
[0007] An annular operating box is slidably sleeved in the middle of the tower body, an anti-collision opening is opened at the annular operating box corresponding to the spray pipe, a leak-proof gasket is bonded to the inner edge of the annular operating box, a first ultrasonic probe is evenly installed on the outside of the annular operating box, and a connecting block is installed at the outside of the annular operating box corresponding to the driving motor, and one end of the two steel wire ropes located on the same straight line are respectively connected to the top surface and the bottom surface of the connecting block;
[0008] A fixed cotton strip is glued to the inner edge of the bottom surface of the annular operating box, a movable cotton strip is placed on the inner edge of the top surface of the annular operating box, a positioning strip is glued to the outer side of the movable cotton strip, a tooth groove is opened in the middle of the positioning strip, side panels are welded at the corresponding tooth grooves of the annular operating box, a limiting top plate is installed on the top surface of the side panel by screws, a cleaning motor is installed on the top surface of the limiting top plate, the output shaft end of the cleaning motor passes through the limiting top plate and a cleaning gear is installed at the internal position of the side plate, and the cleaning gear meshes with the tooth groove.
[0009] According to the above technical solution, one end of the bottom surface of the annular operating box is connected to a water supply hose, the bottom end of the water supply hose is connected to a water supply pump, the other end of the bottom surface of the annular operating box is connected to a drainage hose, the bottom end of the drainage hose is connected to a filter box, the bottom surface of the filter box away from the drainage hose is connected to a sewage pipe, the water supply pump and the filter box are both installed on the top surface of the auxiliary water tank, and a switch valve is installed on the filter box near the drainage hose.
[0010] According to the above technical solution, a movable semi-ring is symmetrically sleeved in the middle of the smoke pipe, a second ultrasonic probe is installed through the middle of the side of one of the movable semi-rings, a water supply valve is installed through the middle of the side of the other movable semi-ring, a sealing semi-ring is bonded to the inner side of the movable semi-ring near the smoke pipe, pressure holes are evenly opened in the middle of the sealing semi-ring, and sealing semicircular plugs are symmetrically bonded inside the pressure holes, magnetic blocks are symmetrically bonded at both ends of the movable semi-ring, and an electromagnet is embedded in the middle of the magnetic block of the movable semi-ring on one side.
[0011] According to the above technical solution, a protective cover is sleeved on the outer side of the winding wheel, and a rope hole is opened in the protective cover corresponding to the wire rope.
[0012] According to the above technical solution, the limiting top plate is arc-shaped, and the limiting top plate fits the top surface of the tooth groove of the positioning strip.
[0013] According to the above technical solution, one end of the water supply valve is connected to the faucet, the sealing semi-ring is formed into a ring shape and fits the outside of the flue gas pipe, the water supply hose and the drainage hose are both spiral-shaped, and the length of the water supply hose and the drainage hose is equal to the height of the tower body.
[0014] According to the above technical solution, the driving motor, the first ultrasonic probe, the cleaning motor, the water pump, the second ultrasonic probe and the electromagnet input end are respectively electrically connected to the external controller output end, and the external controller output end input end is electrically connected to the external power supply output end.
[0015] According to the above technical solution, an internal detection component is installed in the middle of the tower body, and the internal detection component includes an observation tube;
[0016] An observation tube is welded through the middle of the tower body near the ladder, an observation plate is connected to the inside of the observation tube by threads, a pull-out groove is provided in the middle of the observation plate, a pull handle is welded in the middle of the pull-out groove, detection holes are symmetrically provided in the middle of the observation tube, a detection block is slidably connected inside the detection hole, a connecting screw groove is provided at one end of the detection block, an exhaust hole is provided at the bottom of the connecting screw groove, a sealing plug is bonded to the end of the detection block away from the connecting screw groove, a detection groove is provided on the top surface of the detection block, a camera is installed at one end of the detection groove, and a lighting lamp is installed at the other end of the detection groove;
[0017] A sliding card is slidably connected to one side of the ladder, a rotating shaft is welded to the sliding card close to the tower body, a rotating plate is rotatably sleeved on the rotating shaft, a guide tube is welded through one end of the rotating plate, a pull-out rod is slidably installed inside the guide tube, one end of the pull-out rod is connected by a thread and a connecting screw groove, a docking hole is opened at the pull-out rod corresponding to the exhaust hole, an exhaust pump is installed at one end of the pull-out rod, and a positioning screw is installed through a screw hole in the middle of the sliding card.
[0018] According to the above technical solution, the outer side of the observation plate is a smooth curved surface, and the outer edge of the observation plate is aligned with the edge of the observation tube.
[0019] According to the above technical solution, the exhaust pump input end is electrically connected to the external controller output end, the exhaust pump air inlet end is connected to the docking hole, the air extraction hole and the docking hole have equal diameters, and a sealing plug is installed in the air extraction hole.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. A cleaning and detection component is provided. Water in the auxiliary water tank is extracted until the annular operation box is filled with water. The driving motor drives the winding wheel to rotate. The driving motor at the top ring reels the wire rope, and the driving motor at the bottom ring unwinds the wire rope, and pulls the annular operation box upward. During the upward movement, the cleaning motor is started to reciprocate. The cleaning motor drives the movable cotton strip and the positioning strip to reciprocate through the cleaning gear and the tooth groove to clean the outside of the tower body. The water in the annular operation box cooperates with the soaked fixed cotton strip to perform a scrubbing operation to remove the debris attached to the outside of the tower body to ensure the accuracy of subsequent detection;
[0022] In the process of pulling the annular operation box up and down, the first ultrasonic probe detects the thickness of the tower body and detects whether there are cracks and other conditions at the same time. Water is used as the detection medium between the tower body and the first ultrasonic probe to improve the accuracy of the detection. The upper side of the flue gas pipe of the tower body can be more accurately detected by moving the annular operation box up and down, with high detection accuracy. The lower side of the flue gas pipe of the tower body is at a lower position and can be manually detected, and then the entire tower body can be detected. The detection is simpler and can be operated without stopping the desulfurization tower or climbing for detection. The operation is more convenient and faster.
[0023] Two movable semi-rings are sleeved on the flue gas pipe and merged into a circular shape. The water supply valve is opened and the faucet is connected to fill the space in the movable semi-rings with water. The movable semi-rings are slowly rotated and moved along the flue gas pipe to merge into a circular shape. The second ultrasonic probe is used to detect the flue gas pipe and perform corrosion detection on the flue gas pipe to prevent the flue gas from being corroded and damaged and causing exhaust gas leakage. During the process of introducing flue gas, if the flue gas temperature is too high, water can be continuously introduced into the movable semi-rings merged into a circular shape. The internal water pressure continues to increase, which will squeeze the sealing semi-circular plug in the pressure hole to deform. Water flows out from the gap of the sealing semi-circular plug to the outside of the flue gas pipe to cool down the flue gas pipe and reduce the temperature of the flue gas through heat transfer, thereby preventing the flue gas temperature entering the tower body from being too high and affecting the desulfurization effect, which is more conducive to the desulfurization process.
[0024] 2. An internal detection component is provided. The operator climbs up the ladder to the position of the observation tube. During the climbing process, the sliding card is at the same height as the detection hole. After reaching the detection position, the rotating plate rotates with the rotating shaft as the center, the guide tube is aligned with the detection hole, and the pull-out rod is slid and installed in the guide tube. The pull-out rod is aligned with the connecting screw groove, and the air extraction hole is aligned with the docking hole. The pull-out rod is pushed along the guide tube until the camera and the lighting in the detection slot are inside the tower body. Turn on the camera and the lighting to take pictures to detect the corrosion position. If there is too much water mist or floating inside the tower body and it affects the detection, turn on the exhaust pump, and rely on the connected air extraction holes and docking holes to extract the gas in the tower body, discharge the water mist and floating, and facilitate clearer viewing. After finding the damaged position, turn the handle in the pull-out slot, remove the observation plate in the observation tube for maintenance, which is more convenient to find the damaged position, accurate operation, and more convenient for maintenance.
[0025] In summary, the observation tube and the observation plate are located on one end of the outer side of the tower body and do not extend beyond the outer side of the tower body. The outer side of the observation plate is a curved surface with the same curvature as the outer side of the tower body. Compared with the tower body with a traditional appearance, the internal detection component will not hinder the up and down movement of the annular operation box of the cleaning detection component. The cleaning detection component comprehensively detects the outside of the tower body and quickly finds the corrosion location, while the internal detection component has a more intuitive understanding of the status of the corrosion location. The two cooperate with each other to better detect the desulfurization tower and improve its anti-corrosion effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0027] In the attached picture:
[0028] Figure 1 It is a schematic diagram of the structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the structure of the cleaning detection component of the present invention;
[0030] Figure 3 It is a schematic diagram of the installation structure of the side panel of the present invention;
[0031] Figure 4 is a schematic diagram of the installation structure of the second ultrasonic probe of the present invention;
[0032] Figure 5 The present invention Figure 4 Schematic diagram of the A region structure;
[0033] Figure 6 It is a schematic diagram of the installation structure of the drainage hose of the present invention;
[0034] Figure 7 It is a schematic diagram of the structure of the detection component in the present invention;
[0035] Figure 8 The present invention Figure 7 Schematic diagram of the structure of region B;
[0036] Fig. 9 The present invention Figure 7 Schematic diagram of the C region structure;
[0037] Numbers in the figure: 1, tower body; 2, flue gas pipe; 3, auxiliary water tank; 4, spray pipe;
[0038] 5. Cleaning and detection components; 501. Top ring; 502. Bottom ring; 503. Ladder; 504. Driving motor; 505. Winding wheel; 506. Wire rope; 507. Ring operation box; 508. Anti-collision port; 509. Anti-leakage gasket; 510. First ultrasonic probe; 511. Connecting block; 512. Fixed cotton strip; 513. Active cotton strip; 514. Positioning strip; 515. Tooth groove; 516. Side plate; 517. Limit top plate; 518, cleaning motor; 519, cleaning gear; 520, water supply hose; 521, water supply pump; 522, drainage hose; 523, filter box; 524, sewage pipe; 525, movable semi-ring; 526, second ultrasonic probe; 527, water supply valve; 528, sealing semi-ring; 529, pressure hole; 530, sealing semi-circular plug; 531, magnetic block; 532, electromagnet; 533, protective cover; 534, switch valve;
[0039] 6. Internal detection components; 601. Observation tube; 602. Observation plate; 603. Pull-out groove; 604. Pull handle; 605. Detection hole; 606. Detection block; 607. Connecting screw groove; 608. Exhaust hole; 609. Sealing plug; 610. Detection groove; 611. Camera; 612. Illumination lamp; 613. Sliding card; 614. Rotating shaft; 615. Rotating plate; 616. Guide tube; 617. Pull-out rod; 618. Docking hole; 619. Exhaust pump; 620. Positioning screw. DETAILED DESCRIPTION
[0040] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0041] Example: Figure 1-9 As shown, the present invention provides a technical solution of an anti-corrosion and environmentally friendly circulating hydrogen desulfurization tower, comprising a tower body 1, a flue gas pipe 2 is installed through the side of the tower body 1, an auxiliary water tank 3 is installed at the bottom of the tower body 1, a spray pipe 4 is installed at the top of the auxiliary water tank 3, and a cleaning detection component 5 is installed on the outside of the tower body 1. The cleaning detection component 5 includes a top ring 501, a bottom ring 502, a ladder 503, a drive motor 504, a winding wheel 505, a wire rope 506, an annular operation box 507, an anti-collision port 508, a leak-proof gasket 509, a first ultrasonic probe 510, and a connecting rod 511. Connecting block 511, fixed cotton strip 512, movable cotton strip 513, positioning strip 514, tooth groove 515, side plate 516, limit top plate 517, cleaning motor 518, cleaning gear 519, water supply hose 520, water supply pump 521, drainage hose 522, filter box 523, sewage pipe 524, movable semi-ring 525, second ultrasonic probe 526, water supply valve 527, sealing semi-ring 528, pressure hole 529, sealing semi-circular plug 530, magnetic suction block 531, electromagnet 532, protective cover 533 and switch valve 534;
[0042] A top ring 501 is fixedly sleeved on the top of the tower body 1, and a bottom ring 502 is fixedly sleeved on the bottom of the tower body 1. A ladder 503 is welded between the top ring 501 and the bottom ring 502. Driving motors 504 are evenly installed on the top surfaces of the top ring 501 and the bottom ring 502. A winding wheel 505 is installed on the output shaft end of the driving motor 504. The winding wheel 505 is wound around one end of a steel wire rope 506. A protective cover 533 is sleeved on the outside of the winding wheel 505. A rope hole is opened in the protective cover 533 corresponding to the steel wire rope 506 to protect the winding wheel 505 to prevent foreign matter from being wound in.
[0043] An annular operating box 507 is slidably sleeved in the middle of the tower body 1, and an anti-collision opening 508 is opened at the annular operating box 507 corresponding to the spray pipe 4, and a leak-proof gasket 509 is bonded to the inner edge of the annular operating box 507. A first ultrasonic probe 510 is evenly installed on the outside of the annular operating box 507, and a connecting block 511 is installed at the outside of the annular operating box 507 corresponding to the driving motor 504, and one end of two steel wire ropes 506 located on the same straight line is respectively connected to the top surface and the bottom surface of the connecting block 511;
[0044] A fixed cotton strip 512 is bonded to the inner edge of the bottom surface of the annular operation box 507, a movable cotton strip 513 is placed on the inner edge of the top surface of the annular operation box 507, a positioning strip 514 is bonded to the outer side of the movable cotton strip 513, a tooth groove 515 is opened in the middle of the positioning strip 514, a side plate 516 is welded to the annular operation box 507 corresponding to the tooth groove 515, and a limiting top plate 517 is installed on the top surface of the side plate 516 by screws. The limiting top plate 517 is arc-shaped, and the limiting top plate 517 fits the top surface of the tooth groove 515 of the positioning strip 514. The limiting top plate 517 squeezes the movable cotton strip 513 and the positioning strip 514 to prevent the movable cotton strip 513 from detaching from the annular operation box 507 during the up and down movement. A cleaning motor 518 is installed on the top surface of the side plate 516. The output shaft end of the cleaning motor 518 passes through the limit top plate 517 and is installed with a cleaning gear 519 at the inner position of the side plate 516. The cleaning gear 519 meshes with the tooth groove 515. A water supply hose 520 is connected to one end of the bottom surface of the annular operation box 507. The bottom end of the water supply hose 520 is connected to a water supply pump 521. The other end of the bottom surface of the annular operation box 507 is connected to a drainage hose 522. The bottom end of the drainage hose 522 is connected to a filter box 523. The bottom surface of the filter box 523 is connected to a sewage pipe 524 at one end away from the drainage hose 522. The water supply pump 521 and the filter box 523 are both installed on the top surface of the auxiliary water tank 3. The filter box 523 is close to the drainage hose 522. A switch valve 534 is installed at the middle of the flue pipe 2, and a movable semi-ring 525 is symmetrically sleeved in the middle of the flue pipe 2. A second ultrasonic probe 526 is installed in the middle of the side of one movable semi-ring 525, and a water supply valve 527 is installed in the middle of the side of the other movable semi-ring 525. A sealing semi-ring 528 is bonded to the inner side of the movable semi-ring 525 near the flue pipe 2. One end of the water supply valve 527 is connected to a faucet. The sealing semi-ring 528 is surrounded in a ring shape and fits the outer side of the flue pipe 2. The water supply hose 520 and the drainage hose 522 are both spiral-shaped. The length of the water supply hose 520 and the drainage hose 522 is equal to the height of the tower body 1, which is convenient for conveying water during the detection process. Pressure holes 529 are evenly opened in the middle of the sealing semi-ring 528 A sealing semicircular plug 530 is symmetrically bonded inside the pressure hole 529, and magnetic blocks 531 are symmetrically bonded at both ends of the movable semi-ring 525. An electromagnet 532 is embedded in the middle of the magnetic block 531 of the movable semi-ring 525 on one side. The input ends of the driving motor 504, the first ultrasonic probe 510, the cleaning motor 518, the water pump 521, the second ultrasonic probe 526 and the electromagnet 532 are electrically connected to the output end of the external controller respectively, and the input end of the external controller output end is electrically connected to the output end of the external power supply to ensure the normal operation of the driving motor 504, the first ultrasonic probe 510, the cleaning motor 518, the water pump 521, the second ultrasonic probe 526 and the electromagnet 532.
[0045] An internal detection assembly 6 is installed in the middle of the tower body 1, and the internal detection assembly 6 includes an observation tube 601, an observation plate 602, a pull-out groove 603, a pull-out groove 603, a pull handle 604, a detection hole 605, a detection block 606, a connecting screw groove 607, an exhaust hole 608, a sealing plug 609, a detection groove 610, a camera 611, an illuminating lamp 612, a sliding card 613, a rotating shaft 614, a rotating plate 615, a guide tube 616, a pull-out rod 617, a docking hole 618, an exhaust pump 619 and a positioning screw 620;
[0046] An observation tube 601 is welded through the middle of the tower body 1 near the ladder 503, and an observation plate 602 is connected to the inside of the observation tube 601 through threads. The outer side of the observation plate 602 is a smooth curved surface, and the outer edge of the observation plate 602 is aligned with the edge of the observation tube 601 to keep the outer side of the tower body 1 smooth, so that the cleaning detection component 5 can work normally. A pull-out groove 603 is opened in the middle of the observation plate 602, and a pull handle 604 is welded in the middle of the pull-out groove 603. Detection holes 605 are symmetrically opened in the middle of the observation tube 601, and a detection block 606 is slidably connected inside the detection hole 605. A connecting screw groove 607 is opened at one end of the detection block 606, and an exhaust hole 608 is opened at the bottom of the connecting screw groove 607. A sealing plug 609 is bonded to the end of the detection block 606 away from the connecting screw groove 607. A detection groove 610 is opened on the top surface of the detection block 606, and a camera 611 is installed at one end of the detection groove 610, and a lighting lamp 612 is installed at the other end of the detection groove 610.
[0047] A sliding card 613 is slidably connected to one side of the ladder 503, and a rotating shaft 614 is welded to the sliding card 613 near the side of the tower body 1. A rotating plate 615 is rotatably sleeved on the rotating shaft 614. A guide tube 616 is welded through one end of the rotating plate 615, and a pull-out rod 617 is slidably installed inside the guide tube 616. One end of the pull-out rod 617 is connected to the connecting screw groove 607 through a thread. A docking hole 618 is opened at the pull-out rod 617 corresponding to the air extraction hole 608. An exhaust pump 619 is installed at one end of the pull-out rod 617. The input end of the exhaust pump 619 is electrically connected to the output end of the external controller, and the air inlet end of the exhaust pump 619 is connected to the docking hole 618. The diameters of the air extraction hole 608 and the docking hole 618 are equal. A sealing plug is installed in the air extraction hole 608 to ensure that the air extraction hole 608 and the docking hole 618 are connected, so as to facilitate the normal operation of the exhaust pump 619. A positioning screw 620 is installed through a screw hole in the middle of the sliding card 613.
[0048] The working principle and use process of the present invention are as follows: before the smoke is introduced, two movable semi-rings 525 are sleeved on the smoke pipe 2, and the two movable semi-rings 525 are combined into a circular ring shape. The electromagnet 532 is started to attract the magnetic block 531, and the sealing semi-ring 528 is tightly attached to the outer side of the smoke pipe 2. The sealing semi-ring 528 is made of high-temperature resistant rubber material. The water supply valve 527 is opened and connected to the faucet, so that the space in the movable semi-ring 525 is filled with water, and the movable semi-ring 525 is slowly rotated and moved along the smoke pipe 2 to be combined into a circular shape. The second ultrasonic probe 526 is used to inspect the smoke pipe 2. The smoke pipe 2 is tested for corrosion to prevent the smoke pipe 2 from being corroded and damaged and causing exhaust gas leakage. During the process of introducing the smoke, if the smoke temperature is too high, water can be continuously introduced into the movable semi-ring 525 which is combined into a ring shape. The internal water pressure continues to increase, which will squeeze the sealing semi-circular plug 530 in the pressure hole 529 to deform. Water flows out from the gap of the sealing semi-circular plug 530 to the outside of the smoke pipe 2, cooling the smoke pipe 2 and reducing the temperature of the smoke through heat transfer, preventing the smoke temperature entering the tower body 1 from being too high and affecting the desulfurization effect, which is more conducive to the desulfurization process.
[0049] During the use of the desulfurization tower, the flue gas enters the tower body 1 through the flue gas pipe 2, and water is sprayed into the desulfurization tower through the spray pipe 4 to perform desulfurization operation. After long-term use, when it is necessary to detect the degree of corrosion, the water supply pump 521 is started to extract water from the auxiliary water tank 3, and the switch valve 534 is closed until the annular operation box 507 is filled with water. Due to the obstruction of the leak-proof gasket 509, only a small amount of water seeps out, and the drive motor 504 is started to drive the winding wheel 505 to rotate, and the drive motor 504 on the top ring 501 is wound. The steel wire rope 506 and the driving motor 504 in the bottom ring 502 unwind the steel wire rope 506 and pull the annular operation box 507 upward. During the upward movement, the cleaning motor 518 is started to reciprocate. The cleaning motor 518 drives the movable cotton strip 513 and the positioning strip 514 to reciprocate through the cleaning gear 519 and the tooth groove 515 to clean the outside of the tower body 1. The water in the annular operation box 507 cooperates with the soaked fixed cotton strip 512 to perform a scrubbing operation to remove the debris attached to the outside of the tower body 1, thereby ensuring the accuracy of subsequent detection;
[0050] After cleaning for a period of time, open the switch valve 534 of the filter box 523, discharge the sewage containing dust through the drainage hose 522, and discharge it after being filtered by the filter box 523, and then re-introduce clean water into the annular operation box 507 to keep the water clean and ensure the normal subsequent detection;
[0051] In the process of pulling the annular operation box 507 up and down, the thickness of the tower body 1 can be detected by the first ultrasonic probe 510, and whether cracks and other conditions occur at the same time. Water is used as a detection medium between the tower body 1 and the first ultrasonic probe 510 to improve the accuracy of the detection. Due to the existence of the anti-collision port 508, the spray pipe 4 will not be hit to affect the movement of the annular operation box 507. Therefore, the upper side position of the flue gas pipe 2 of the tower body 1 can be more accurately detected by the up and down movement of the annular operation box 507, and the detection accuracy is high. The lower side position of the flue gas pipe 2 of the tower body 1 is at a lower position, and manual detection can be performed, and then the entire tower body 1 can be detected. The detection is simpler, and the desulfurization tower can be operated without stopping, and there is no need to climb for detection. The operation is more convenient and quick;
[0052] The observation tube 601 and the observation plate 602 are located at one end of the outer side of the tower body 1 and do not extend beyond the outer side of the tower body 1. The outer side of the observation plate 602 is a curved surface with the same curvature as the outer side of the tower body 1, which will not hinder the up and down movement of the annular operation box 507. When the annular operation box 507 moves to the position of the drawing groove 603, a small amount of water will flow into the drawing groove 603, but it will not affect the detection.
[0053] After the cleaning inspection component 5 is inspected, if a serious corrosion position is found, the operation of the desulfurization tower is stopped, and the operator climbs up the ladder 503 to the position of the observation tube 601. During the climbing process, the sliding card 613 is pulled to slide along the ladder 503 at the same time, and the sliding card 613 and the inspection hole 605 are at the same height. After reaching the inspection position, the rotating plate 615 rotates with the rotating shaft 614 as the center of the circle, the guide tube 616 is aligned with the inspection hole 605, the sealing plug in the exhaust hole 608 is taken out, and the pull rod 617 is slidably installed in the guide tube 616, and the pull rod 617 is aligned with the connecting screw groove 607, and ensures that the exhaust hole 608 is aligned with the docking hole 618, and is pushed along the guide tube 616. Pull out the rod 617 until the camera 611 and the lighting lamp 612 in the detection slot 610 are both inside the tower body 1, turn on the camera 611 and the lighting lamp 612, and take pictures to detect the corrosion position. If there is too much water mist or floating inside the tower body 1 and it affects the detection, turn on the exhaust pump 619, and use the connected exhaust holes 608 and docking holes 618 to extract the gas in the tower body 1, and discharge the water mist and floating, so as to facilitate clearer viewing. After finding the damaged position, turn the pull handle 604 in the pull-out slot 603, and remove the observation plate 602 in the observation tube 601 for maintenance operations, which makes it easier to find the damaged position, perform precise operations, and facilitate maintenance.
[0054] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower, comprising a tower body (1), characterized in that: A flue gas pipe (2) is installed through the side of the tower body (1), an auxiliary water tank (3) is installed at the bottom of the tower body (1), a spray pipe (4) is installed at the top of the auxiliary water tank (3), and a cleaning detection component (5) is installed on the outside of the tower body (1), the cleaning detection component (5) comprising a top ring (501); A top ring (501) is fixedly sleeved on the top of the tower body (1), a bottom ring (502) is fixedly sleeved on the bottom of the tower body (1), a ladder (503) is welded between the top ring (501) and the bottom ring (502), driving motors (504) are evenly mounted on the top surfaces of the top ring (501) and the bottom ring (502), a winding wheel (505) is mounted on the output shaft end of the driving motor (504), and one end of a connecting wire rope (506) is wound around the winding wheel (505); An annular operating box (507) is slidably sleeved in the middle of the tower body (1); an anti-collision opening (508) is provided in the annular operating box (507) corresponding to the spray pipe (4); a leak-proof gasket (509) is bonded to the inner edge of the annular operating box (507); a first ultrasonic probe (510) is evenly installed on the outer side of the annular operating box (507); connecting blocks (511) are installed on the outer side of the annular operating box (507) corresponding to the drive motor (504); and one end of the two steel wire ropes (506) located on the same straight line is respectively connected to the top surface and the bottom surface of the connecting block (511); A fixed cotton strip (512) is bonded to the inner edge of the bottom surface of the annular operating box (507), a movable cotton strip (513) is placed on the inner edge of the top surface of the annular operating box (507), a positioning strip (514) is bonded to the outer side of the movable cotton strip (513), a tooth groove (515) is opened in the middle of the positioning strip (514), a side plate (516) is welded to the annular operating box (507) at a position corresponding to the tooth groove (515), a limiting top plate (517) is installed on the top surface of the side plate (516) by screws, a cleaning motor (518) is installed on the top surface of the limiting top plate (517), an output shaft end of the cleaning motor (518) passes through the limiting top plate (517), and a cleaning gear (519) is installed at a position inside the side plate (516), and the cleaning gear (519) meshes with the tooth groove (515).
2. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 1, characterized in that: One end of the bottom surface of the annular operation box (507) is connected to a water supply hose (520), and the bottom end of the water supply hose (520) is connected to a water supply pump (521). The other end of the bottom surface of the annular operation box (507) is connected to a drainage hose (522), and the bottom end of the drainage hose (522) is connected to a filter box (523). The bottom surface of the filter box (523) is connected to a sewage pipe (524) at one end away from the drainage hose (522). The water supply pump (521) and the filter box (523) are both mounted on the top surface of the auxiliary water tank (3), and a switch valve (534) is mounted on the filter box (523) near the drainage hose (522).
3. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 2 is characterized in that: A movable semi-ring (525) is symmetrically sleeved in the middle of the flue gas pipe (2); a second ultrasonic probe (526) is installed through the middle of the side of one movable semi-ring (525); a water supply valve (527) is installed through the middle of the side of the other movable semi-ring (525); a sealing semi-ring (528) is bonded to the inner side of the movable semi-ring (525) near the flue gas pipe (2); pressure holes (529) are evenly opened in the middle of the sealing semi-ring (528); sealing semi-circular plugs (530) are symmetrically bonded inside the pressure holes (529); magnetic blocks (531) are symmetrically bonded at both ends of the movable semi-ring (525); an electromagnet (532) is embedded in the middle of the magnetic block (531) of the movable semi-ring (525) located on one side.
4. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 1, characterized in that: A protective cover (533) is sleeved on the outer side of the winding wheel (505), and a rope hole is opened in the protective cover (533) at a position corresponding to the steel wire rope (506).
5. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 1, characterized in that: The limiting top plate (517) is arc-shaped, and the limiting top plate (517) fits the top surface of the tooth groove (515) of the positioning strip (514).
6. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 3, characterized in that: One end of the water supply valve (527) is connected to a faucet, the sealing half ring (528) is surrounded in a ring shape and fits the outside of the flue gas pipe (2), the water supply hose (520) and the drainage hose (522) are both spiral-shaped, and the length of the water supply hose (520) and the drainage hose (522) is equal to the height of the tower body (1).
7. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 3, characterized in that: The input ends of the driving motor (504), the first ultrasonic probe (510), the cleaning motor (518), the water pump (521), the second ultrasonic probe (526) and the electromagnet (532) are respectively electrically connected to the output end of the external controller, and the input end of the external controller output end is electrically connected to the output end of the external power supply.
8. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 7, characterized in that: An internal detection component (6) is installed in the middle of the tower body (1), and the internal detection component (6) comprises an observation tube (601); An observation tube (601) is welded through the middle of the tower body (1) near the ladder (503), an observation plate (602) is connected to the inside of the observation tube (601) via a thread, a pull-out groove (603) is provided in the middle of the observation plate (602), a pull handle (604) is welded in the middle of the pull-out groove (603), and detection holes (605) are symmetrically provided in the middle of the observation tube (601), and a detection block (606) is slidably engaged in the detection hole (605). A connecting screw groove (607) is provided at one end of the detection block (606), an exhaust hole (608) is provided at the bottom end of the connecting screw groove (607), a sealing plug (609) is bonded to one end of the detection block (606) away from the connecting screw groove (607), a detection groove (610) is provided on the top surface of the detection block (606), a camera (611) is installed at one end of the detection groove (610), and an illuminating lamp (612) is installed at the other end of the detection groove (610); A sliding card (613) is slidably connected to one side of the ladder (503), a rotating shaft (614) is welded to the sliding card (613) near the tower body (1), a rotating plate (615) is rotatably sleeved on the rotating shaft (614), a guide tube (616) is welded through one end of the rotating plate (615), a pull-out rod (617) is slidably installed inside the guide tube (616), one end of the pull-out rod (617) is connected to the connecting screw groove (607) through a thread, a docking hole (618) is opened at the pull-out rod (617) corresponding to the exhaust hole (608), an exhaust pump (619) is installed at one end of the pull-out rod (617), and a positioning screw (620) is installed in the middle of the sliding card (613) through a screw hole.
9. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 8, characterized in that: The outer side of the observation plate (602) is a smooth curved surface, and the outer edge of the observation plate (602) is aligned with the edge of the observation tube (601).
10. The corrosion-resistant and environmentally friendly circulating hydrogen desulfurization tower according to claim 8, characterized in that: The input end of the exhaust pump (619) is electrically connected to the output end of the external controller, the air inlet end of the exhaust pump (619) is connected to the docking hole (618), the diameters of the air extraction hole (608) and the docking hole (618) are equal, and a sealing plug is installed in the air extraction hole (608).
Citation Information
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