Intelligent control system of electrolytic machine tool and electrolytic machine tool

Abstract

The present invention relates to the technical fields of transmission and recognition of electrical digital signals, and provides an intelligent control system for an electrolytic machine tool and an electrolytic machine tool. A manual operation module, an automatic operation monitoring module and a machine tool continuous state monitoring module are arranged. The manual operation module is used to manually adjust the moving position of an electrolytic spindle. The automatic operation monitoring module controls the electrolytic spindle to electrolytically process a metal workpiece, monitors the current state of a running physical machine tool, and displays the current state obtained by monitoring in images and texts. The machine tool continuous state monitoring module draws a machine tool continuous state curve according to the machine tool from the start of operation to the current continuous operation state, and controls the drawn machine tool continuous state curve to be displayed on a machine tool continuous state monitoring interface, thereby optimizing the layout of functional modules of the control system of the electrolytic machine tool, saving system development resources, improving the interactive friendliness of the functional modules, and reducing the cost and risk of using the system by enterprises.

Description

Technical Field

[0001] The present invention relates to the technical fields of transmission, recognition, intelligent control system, electrolytic machining process application and the like of electric digital signals, and in particular to an intelligent control system of an electrolytic machine tool and the electrolytic machine tool. Background Art

[0002] The control system of an electrolytic machine tool refers to an intelligent human-computer interaction system used to control the electrolytic machine tool to process metal workpieces and monitor the working status of the electrolytic machine tool. In practice, different types of metal workpieces have different processing requirements. The different processing requirements will lead to differences in the functions of the electrolytic machine tools, and then to differences in the control systems of the electrolytic machine tools. This also causes the functional modules of the control system of the electrolytic machine tools to be diverse. The functional modules of some control systems are set unreasonably and are rarely used in the actual processing of metal workpieces, wasting system development resources. The functional modules of some control systems have low interactive friendliness and require experienced engineers to use them effectively, resulting in higher system usage costs and increased risks for enterprises.

[0003] In summary, in the prior art, there are technical problems such as unreasonable setting of functional modules of the control system of the electrolytic machine tool, waste of system development resources, low interactive friendliness of functional modules, high cost of using the system for enterprises, and high risk of use. Summary of the invention

[0004] In view of the deficiencies in the above-mentioned prior art, the present invention provides an intelligent control system for an electrolytic machine tool and an electrolytic machine tool, which optimizes the layout of the functional modules of the control system of the electrolytic machine tool, saves system development resources, improves the interactive friendliness of the functional modules, and reduces the cost and risk of using the system by the enterprise.

[0005] In a first aspect, the present invention provides an intelligent control system for an electrolytic machine tool, comprising:

[0006] A manual operation module, including a position selection control group of the electrolysis spindle, wherein the position selection control group is used to adjust the moving position of the electrolysis spindle;

[0007] An automatic operation monitoring module, after the movement position of the electrolysis spindle is adjusted and determined, the automatic operation monitoring module controls the electrolysis spindle to electrolytically process the metal workpiece, monitors the current state of the running physical machine tool, displays the machine tool state suitable for image display in the current state obtained by monitoring through an image display interface, and displays the machine tool state suitable for text and digital display in the current state obtained by monitoring through a text and digital display interface, and the image display interface is located on one side of the text and digital display interface;

[0008] The machine tool continuous state monitoring module responds to the monitoring request, draws the machine tool continuous state curve according to the machine tool from the start of operation to the current continuous operation state, and controls the drawn machine tool continuous state curve to be displayed on the machine tool continuous state monitoring interface.

[0009] In a second aspect, the present invention provides an electrolytic machine tool, which is connected and communicated with a display and touch-control integrated host, and the display and touch-control integrated host runs the intelligent control system of the above-mentioned electrolytic machine tool, which is used to control the electrolytic machine tool to perform electrolytic processing on metal workpieces.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] The invention provides an intelligent control system for an electrolytic machine tool and the electrolytic machine tool. A manual operation module, an automatic operation monitoring module and a machine tool continuous state monitoring module are provided. The manual operation module comprises a position selection control group of an electrolytic spindle, wherein the position selection control group is used to adjust the moving position of the electrolytic spindle. After the moving position of the electrolytic spindle is adjusted and determined, the automatic operation monitoring module controls the electrolytic spindle to electrolytically process a metal workpiece, monitors the current state of the running physical machine tool, displays the machine tool state suitable for image display in the current state obtained by monitoring through an image display interface, and displays the machine tool state suitable for text and digital display in the current state obtained by monitoring through a text and digital display interface, wherein the image display interface is located on one side of the text and digital display interface. The machine tool continuous state monitoring module responds to a monitoring request, draws a machine tool continuous state curve according to the continuous operation state of the machine tool from the start of operation to the current state, and controls the drawn machine tool continuous state curve to be displayed on the machine tool continuous state monitoring interface, thereby optimizing the layout of the functional modules of the control system of the electrolytic machine tool, saving system development resources, improving the interactive friendliness of the functional modules, and reducing the cost and risk of using the system by the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their description are used to explain the present invention and do not constitute an improper limitation of the present invention. Some specific embodiments of the present invention will be described in detail in an exemplary and non-restrictive manner with reference to the drawings. The same reference numerals in the drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the drawings:

[0013] Figure 1 It is a schematic diagram of the architecture of the intelligent control system of the electrolytic machine tool according to the embodiment of the present invention;

[0014] Figure 2It is a schematic diagram of an architecture for connecting and communicating an electrolytic machine tool with a display and touch-control integrated host according to an embodiment of the present invention. DETAILED DESCRIPTION

[0015] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only an embodiment of a part of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.

[0016] Embodiment 1

[0017] See also Figure 1-Figure 2 This embodiment provides an intelligent control system for an electrolytic machine tool, comprising:

[0018] A manual operation module, including a position selection control group of an electrolysis spindle, wherein the position selection control group is used to adjust the moving position of the electrolysis spindle; wherein the position selection control group of the electrolysis spindle is such as a control for moving the position of the electrolysis spindle to point A, the position selection control group of the electrolysis spindle is such as a control for moving the position of the electrolysis spindle to point B, the position selection control group of the electrolysis spindle is such as a control for moving the position of the electrolysis spindle to point C, etc.;

[0019] An automatic operation monitoring module, after the movement position of the electrolysis spindle is adjusted and determined, the automatic operation monitoring module controls the electrolysis spindle to electrolytically process the metal workpiece, monitors the current state of the running physical machine tool, displays the machine tool state suitable for image display in the current state obtained by monitoring through an image display interface, and displays the machine tool state suitable for text and digital display in the current state obtained by monitoring through a text and digital display interface, and the image display interface is located on one side of the text and digital display interface;

[0020] The machine tool continuous state monitoring module responds to the monitoring request, draws the machine tool continuous state curve according to the machine tool from the start of operation to the current continuous operation state, and controls the drawn machine tool continuous state curve to be displayed on the machine tool continuous state monitoring interface.

[0021] It should be noted that, in this embodiment, the manual operation module provides a position selection control group, so that the user can adjust the position of the electrolysis spindle through intuitive operation, adapt to the diversified processing requirements, simplify the process of position adjustment, and reduce the complexity of operation. The image display and the text and digital display interface in the automatic operation monitoring module are arranged separately to enhance the clarity and hierarchy of information display. Among them, the image display focuses on intuitive machine tool status information, which is convenient for users to understand quickly. The text and digital display provide specific parameter data for users to monitor accurately. The machine tool continuous state monitoring module draws a curve from the beginning to the current operation state, uniformly displays the continuous operation state history, reduces the user's additional operation and judgment burden, avoids the confusion and redundancy of information display, and improves the efficiency of information acquisition. It should be noted that in this embodiment, the machine tool continuous state monitoring module and the automatic operation monitoring module are divided in terms of function positioning, data processing, monitoring targets, information display, etc., so as to optimize the layout of the functional modules of the control system of the electrolysis machine tool, save system development resources, enhance the interactive friendliness of the functional modules, and reduce the cost and risk of enterprises using the system. In terms of functional positioning, the machine tool continuous state monitoring module is used to monitor the entire operation history of the machine tool from the beginning of operation to the current state, providing trend analysis and data accumulation over a long span, thereby solving the user's need to understand historical trends and long-term operation rules, and facilitating the judgment of the overall operation efficiency or hidden dangers. The automatic operation monitoring module monitors the current operation status of the machine tool in real time, focusing on immediate feedback and dynamic adjustment, which can meet the user's needs for rapid response to real-time information and timely discover problems for immediate adjustment. In terms of data processing, the machine tool continuous state monitoring module can draw a state curve over a long span through historical data accumulation, sampling and filtering, focusing on overall trends and fluctuations, and facilitating users to analyze state evolution from an overall perspective. The automatic operation monitoring module processes real-time collected data, highlights the key parameters and states at the current moment, has a high update frequency, focuses on immediacy, and ensures the immediacy of the user's operation decisions. In terms of monitoring targets, the machine tool continuous state monitoring module focuses on long-term monitoring, discovers operation trends and efficiency changes, and records accumulated states for equipment performance analysis, predictive maintenance or historical backtracking. The automatic operation monitoring module focuses on short-term monitoring to ensure that the current operating status meets the requirements. When unexpected problems (such as abnormal water pressure, abnormal voltage, etc.) are found, it will immediately warn and assist in adjusting the operation. In terms of information display, the machine tool continuous status monitoring module uses a continuous status curve to graphically display the operation process, and can zoom in, zoom out or view the operation data of a specified time period. The automatic operation monitoring module updates the current status of the machine tool in real time in the form of images, text, and numbers, directly presenting the core parameters and key status of the equipment operation.In this embodiment, by distinguishing and setting the machine tool continuous state monitoring module and the automatic operation monitoring module, each functional module is developed independently with clear functions, thereby reducing the mutual coupling in development, and the underlying interfaces of image display and text display can be reused to reduce repeated development, share the monitoring data source, and avoid redundancy in data collection. In addition, in this embodiment, the image display interface is located on one side of the text and digital display interface, which is convenient for users to view intuitive information and accurate data at the same time. The intuitive layout and interactive method can reduce the user's learning cost, improve operating efficiency and data visualization effect, and reduce the risk of user misoperation. In addition, in this embodiment, the combination of manual adjustment and automatic operation can enable the system to flexibly switch in complex tasks and reduce the equipment idle rate.

[0022] In some preferred embodiments, when the text and number display interface displays the machine tool state suitable for text and number display in the current state obtained by monitoring, the machine tool state suitable for text and number display is displayed by means of a menu. Further, in the display menu for displaying the machine tool state suitable for text and number display, the qualitative text used to describe the current state of the machine tool and the quantitative numbers used to describe the current state of the machine tool appear in pairs and are arranged in a row. It should be noted that the qualitative text description can provide a conceptual understanding of the machine tool state and help users to query the state intuitively. The quantitative digital description can provide accurate state parameters and provide a scientific basis for further analysis. Among them, the qualitative text, as high-level information, guides the user to pay attention to the key state, and the quantitative numbers, as detailed information, supplement the specific reference data. In addition, the qualitative text and the quantitative numbers appear in pairs and are arranged in a row, and the qualitative and quantitative information are displayed side by side within a single line of sight, so as to avoid the user switching back and forth in multiple areas. In addition, the menu is convenient for classification and grading, reducing unnecessary information interference.

[0023] In some preferred embodiments, the machine tool status suitable for text and digital display in the current state includes axis position, processed stroke, current remaining stroke, total remaining stroke, processing speed, vibration frequency, set voltage, actual voltage, maximum current, average current, actual current, electrolyte pressure, processing time and processing steps. It should be noted that parameters such as axis position, processed stroke, current remaining stroke, and total remaining stroke require specific numerical expressions, and digital forms can provide accurate values, which is convenient for users to directly obtain accurate information. In addition, parameters such as processing speed, vibration frequency, and actual current are usually dynamically changing, and digital displays can be updated in real time to quickly transmit instantaneous information.

[0024] In some further embodiments, the machine tool states suitable for image display in the current state include the power switch state, the working state of the electrolyte pump, the working state of the electrolyte water valve, and the open or closed state of the machine tool door; the machine tool states suitable for image display in the current state are displayed through a virtual machine tool display interface, the virtual machine tool display interface displays the virtual machine corresponding to the physical machine tool, the power switch state, the working state of the electrolyte pump, the working state of the electrolyte water valve, and the open or closed state of the machine tool door are displayed through corresponding display controls, and the corresponding display controls are set on the corresponding parts of the virtual machine tool. It should be noted that in this embodiment, the machine tool states suitable for image display in the current state (such as the power switch state, the working state of the electrolyte pump, the working state of the electrolyte water valve, and the open or closed state of the machine tool door) are displayed through the virtual machine tool interface, which is designed based on the visualization characteristics of the state, intuitive operation, information relevance, and user experience optimization. Among them, the power switch state belongs to the on / off binary state, which can be directly displayed through simple image controls (such as lighting effects, icon switching), and users can recognize it at a glance. The operating status of the liquid pump and water valve (such as open, closed, and running) can be intuitively presented through dynamic images (such as rotating pumps or water flow icons). The open or closed state of the machine tool door is easier to understand through the dynamic image display on the virtual machine, for example, the door in the virtual machine image is in the "open" or "closed" state. The power switch state, the working state of the electrolyte pump, the working state of the electrolyte water valve, and the open or closed state of the machine tool door are displayed through images, which is more in line with the user's intuitive cognition, avoids the delayed understanding of text descriptions, and can simplify the information expression, especially for the display of fixed states (on / off), the image is more immediate and clear. In addition, the virtual machine tool is set in correspondence with the physical machine tool, so the positions of the power switch, water valve, pump, etc. can be directly marked on the virtual machine tool, and the user can quickly associate it with the physical location of the actual equipment, which is convenient for actual operation. The position of the display control is consistent with the layout of the virtual machine tool, for example, the power switch control is displayed at the power position of the virtual machine tool, and the water valve control is displayed at the liquid valve position, which can help users associate the abstract working state with the physical structure of the actual equipment. In this embodiment, the image display uses "virtual-physical" mapping to allow users to more quickly understand the working status of the equipment and its corresponding position during operation. Operators can locate problems without switching thinking modes, thereby improving operating efficiency. In addition, directly displaying the status of power switches, water valves, pumps, etc. at the corresponding positions of the virtual machine tool can improve the integration effect of the interface. Users can understand the status of all components through the overall virtual machine tool interface instead of relying on scattered text or digital descriptions, thereby improving the user-friendliness of the system, reducing the burden of users switching thinking modes through intuitive display, and enhancing the operability of the system.

[0025] In some preferred embodiments, the machine tool continuous state monitoring interface includes a start drawing control. When the start drawing control is pressed, a monitoring request for starting drawing is sent to the machine tool continuous state monitoring module. The machine tool continuous state monitoring module responds to the monitoring request for starting drawing, draws the machine tool continuous state curve according to the machine tool from the start of operation to the current continuous operation state, and controls the drawn machine tool continuous state curve to be displayed on the machine tool continuous state monitoring interface. It should be noted that in this embodiment, the user can choose whether to start drawing the continuous state curve of the machine tool at any time according to the needs, instead of the system defaulting to continuous drawing, so as to avoid wasting computing resources and interface space when the user does not need curve monitoring. In different operation scenarios, the user can decide whether to view the machine tool operation curve according to the current task or problem needs. For example, it may not be necessary to monitor the curve during normal processing. During debugging or troubleshooting, continuous state curve monitoring is very important, thereby enhancing the user's autonomy over the monitoring process, allowing the user to control the display of the state curve according to actual needs, avoiding the waste of resources for curve drawing in irrelevant scenarios, and improving system efficiency.

[0026] In some preferred embodiments, the machine tool continuous state monitoring interface includes a stop drawing control. When the stop drawing control is pressed, a monitoring departure request to stop drawing is sent to the machine tool continuous state monitoring module. The machine tool continuous state monitoring module responds to the monitoring departure request and stops drawing the machine tool continuous state curve. It should be noted that the drawing of the continuous state curve requires continuous data collection, processing and graphics rendering, which occupies system computing resources. The stop drawing control allows these operations to be stopped when not needed, freeing up resources for other functions or tasks. After stopping drawing, the interface rendering load is reduced, which helps to maintain system fluency, especially when monitoring complex state curves.

[0027] In some preferred embodiments, the machine tool continuous state monitoring interface includes a control for current monitoring, a control for voltage monitoring, a control for electrolyte water pressure monitoring, and a control for electrolyte water flow monitoring, and the control for current monitoring, voltage monitoring, electrolyte water pressure monitoring, and electrolyte water flow monitoring are arranged in a row from top to bottom. Further, when any one of the control for current monitoring, voltage monitoring, electrolyte water pressure monitoring, and electrolyte water flow monitoring is pressed, and the start drawing control is also pressed, the machine tool continuous state monitoring module responds to the monitoring request for starting drawing, draws the voltage curve or current curve or water flow curve or water pressure curve of the machine tool according to the machine tool from the start of operation to the current continuous operation state, and controls the voltage curve or current curve or water flow curve or water pressure curve formed by drawing to be displayed on the machine tool continuous state monitoring interface. It should be noted that, in this embodiment, the monitoring controls of current, voltage, water pressure and water flow are arranged from top to bottom and displayed in one column, which can ensure the orderliness and readability of information display. Moreover, the vertical arrangement can reduce the visual jump of users in the interface, so that they can quickly find the required monitoring controls. Moreover, current, voltage, water pressure and water flow are key parameters of electrolytic processing, and the vertical arrangement can reflect their relevance under the same monitoring dimension. In addition, the centralized arrangement helps to optimize the interface layout, avoid the clutter of the interface caused by the dispersion of monitoring controls, and leave more space for displaying status curves. In addition, when the user presses a specific monitoring control (such as a current monitoring control), the system will draw the corresponding curve (such as a current curve) according to the user's needs to achieve on-demand monitoring. In this embodiment, the pressing control is linked with the "start drawing control" to ensure that the drawing function is only started when the user clearly needs it, avoiding unnecessary monitoring or curve drawing. Users can focus on monitoring a single parameter (such as current, voltage, water pressure or water flow) by selecting a specific control to avoid information confusion when monitoring multiple parameters at the same time. By selecting a single parameter to draw a curve, users can quickly locate the source of the problem, such as abnormal current fluctuations or insufficient water pressure.

[0028] In some preferred embodiments, the intelligent control system of the electrolytic machine tool also includes an alarm information display module, which performs fault analysis based on the current state of the running physical machine tool monitored by the automatic operation monitoring module, and controls the current fault of the physical machine tool obtained by the analysis to be displayed on the alarm information display interface. It should be noted that the alarm information display module performs fault analysis in real time through the data of the automatic operation monitoring module, and can generate alarm information as soon as the fault occurs, thereby reducing the damage that the fault may cause to the equipment or workpiece. By monitoring parameters (such as voltage, current, temperature, water pressure, etc.), abnormal conditions can be discovered in time to reduce safety hazards caused by equipment overload, short circuit or hydraulic system failure.

[0029] In some further embodiments, the intelligent control system of the electrolytic machine tool also includes a parameter setting module; the parameter setting module supports the configuration of three positive and negative pulse combination types, and the user selects one of the three positive and negative pulse combination types according to the electrolyte state and the complexity of the workpiece processing to control the physical machine tool to perform electrolytic processing on the metal workpiece; after selecting one of the three positive and negative pulse combination types, the power supply of the electrolytic machine tool is controlled to provide a positive pulse to the metal electrode of the electrolytic spindle, and during the processing, a preset time period is selected to control the power supply of the electrolytic machine tool to provide a negative pulse to the metal workpiece, so as to repair the electrode of the electrolytic machine tool. It should be noted that during the electrolysis process, the positive and negative poles of the power supply are respectively connected to the metal workpiece and the metal electrode to form an electrolysis circuit. After the metal electrode performs electrolytic processing on the metal workpiece for a long time, the residue generated by the metal workpiece will adhere to the surface of the metal electrode, resulting in a decrease in processing accuracy. In this embodiment, during the processing, a preset time period is selected to control the power supply of the electrolytic machine tool to provide a negative pulse to the metal workpiece, thereby repairing the metal electrode of the electrolytic machine tool, thereby eliminating residues on the electrode and improving the processing accuracy of the metal workpiece.

[0030] In some further embodiments, the electrode repair time for repairing the metal electrode of the electrolytic machine tool is less than the workpiece processing time when the metal workpiece is electrolytically processed; the negative pulse voltage value for repairing the metal electrode of the electrolytic machine tool is less than the positive pulse voltage value for electrolytically processing the metal workpiece. It should be noted that if the electrode repair time is longer than the workpiece processing time, the electrolytic machine tool will not be able to continue to process the workpiece during the repair period, thereby increasing the downtime and reducing the utilization rate and overall processing efficiency of the equipment. Therefore, designing the electrode repair time to be shorter than the workpiece processing time can maximize the utilization rate of the equipment, complete the maintenance of the electrode as soon as possible while completing the electrolytic processing of the workpiece, and ensure the continuity of the processing process. By shortening the electrode repair time, a good synchronous operation can be formed with the workpiece processing time, so that the repair and processing can be seamlessly connected, ensuring that the equipment is in an efficient working state in each working cycle, reducing the waiting time of the workpiece at the processing station, and improving the overall output. When repairing the electrode, the negative pulse is mainly used to remove the residue attached to the surface of the metal electrode. This process does not require high voltage like when processing metal workpieces. By designing the negative pulse voltage value to be lower than the positive pulse, the electrode can be effectively cleaned without producing excessive electrochemical reactions, avoiding unnecessary interference to the surrounding workpieces and processing environment. The lower negative pulse voltage helps to reduce the impact on the electrode itself, thereby extending the service life of the electrode. While keeping the electrode surface clean, it can also reduce the wear rate of the electrode and reduce the maintenance and replacement costs of the equipment. The negative pulse voltage value of the repair electrode is lower than the positive pulse voltage value during processing, and this setting also meets the energy-saving requirements. During the electrode repair process, by reducing power consumption, the energy use cost can be reduced while ensuring the repair effect, thereby improving the overall economic benefits of the equipment.

[0031] In some further preferred embodiments, when the user selects the positive and negative pulse combination type according to the electrolyte state and the complexity of workpiece processing, when the pH value of the electrolyte is a neutral environment, select the A-type positive and negative pulse combination type; when the pH value of the electrolyte is an acidic environment, select the B-type positive and negative pulse combination type; if the complexity of workpiece processing falls within the preset complexity range, select the C-type positive and negative pulse combination type; the number and occurrence sequence of positive and negative pulses in the A-type positive and negative pulse combination type, the B-type positive and negative pulse combination type, and the C-type positive and negative pulse combination type are different. It should be noted that when the pH value of the electrolyte is neutral, this environment is suitable for a mild electrolysis process, so the A-type positive and negative pulse combination type is selected. The A-type positive and negative pulse combination type contains a preset smaller number of negative pulses, and the interval between the positive pulse and the negative pulse is a preset larger interval, ensuring that the processing of the workpiece can proceed smoothly in a neutral environment, avoiding excessive electrolysis reactions that lead to excessive removal or damage to the workpiece surface. For example: 5 positive pulses followed by 1 negative pulse, each positive pulse lasts 2 seconds, the negative pulse lasts 0.5 seconds, and the cycle is 12 seconds. In this mode, the negative pulses are less and shorter, which is suitable for mild electrolysis in a neutral electrolyte environment. In addition, when the electrolyte is in a weakly acidic environment, the B-type pulse combination type is selected. The intensity of the electrolytic reaction will increase accordingly, so the B-type pulse combination type contains more negative pulses than the A-type positive and negative pulse combination type, and the frequency of negative pulses is higher than that of the A-type positive and negative pulse combination type, and the interval between positive and negative pulses is shorter than that of the A-type positive and negative pulse combination type. This setting ensures effective control of the processing beat and timely repair of the electrode. For example: 2 positive pulses followed by 2 negative pulses, each positive pulse and negative pulse lasts 1 second each, and the cycle is 8 seconds. This rapid alternation of pulses controls the processing rate and protects the workpiece and electrode. In addition, when the processing complexity of the workpiece falls within the preset complexity range, the C-type positive and negative pulse combination type is selected. The complexity of the workpiece determines the accuracy and control requirements of the electrolysis process. The C-type combination includes preset pulse timings, such as frequent alternation of positive and negative pulses, to ensure good surface processing effects and processing accuracy during high-complexity processing. For example: 1 positive pulse is followed by 1 negative pulse, each positive pulse lasts 1.5 seconds, the negative pulse lasts 1 second, and the cycle period is 5 seconds. This mode is more suitable for the fine processing of complex workpieces, ensuring uniform surface electrolysis during processing and achieving fine control effects. It should be noted that in this embodiment, the pulse type is selected according to the pH value of the electrolyte and the processing complexity of the workpiece, and can be optimized for different processing environments and workpiece characteristics. This personalized processing method improves the adaptability and flexibility of the electrolysis process. By optimizing the frequency and timing of positive and negative pulses, the consistency and accuracy of the workpiece surface can be maintained under different processing conditions. At the same time, the reasonable setting of the frequency and timing of negative pulses can repair the electrode in a timely and effective manner and extend the service life of the electrode.At the same time, by precisely controlling the timing of the pulses, the intensity of the electrolytic reaction can be precisely controlled to ensure the consistency of processing accuracy and processing quality.

[0032] Embodiment 2

[0033] See also Figure 1-Figure 2 This embodiment provides an electrolytic machine tool, which is connected and communicated with a display and touch-integrated host. The display and touch-integrated host runs the intelligent control system of the electrolytic machine tool described in any of the above embodiments, which is used to control the electrolytic machine tool to perform electrolytic processing on metal workpieces, thereby optimizing the layout of functional modules of the control system of the electrolytic machine tool, saving system development resources, improving the interactive friendliness of functional modules, and reducing the cost and risk of enterprises using the system.

[0034] It should be pointed out that the above embodiments are only preferred specific implementations of the present invention, rather than limiting them. The protection scope of the present invention is not limited thereto. The technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the present invention as described above. The technical solutions recorded in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention. Any changes or replacements that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention, and the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An intelligent control system for an electrolytic machine tool, characterized in that: include: A manual operation module, including a position selection control group of the electrolysis spindle, wherein the position selection control group is used to adjust the moving position of the electrolysis spindle; An automatic operation monitoring module, after the movement position of the electrolysis spindle is adjusted and determined, the automatic operation monitoring module controls the electrolysis spindle to electrolytically process the metal workpiece, monitors the current state of the running physical machine tool, displays the machine tool state suitable for image display in the current state obtained by monitoring through an image display interface, and displays the machine tool state suitable for text and digital display in the current state obtained by monitoring through a text and digital display interface, and the image display interface is located on one side of the text and digital display interface; The machine tool continuous state monitoring module responds to the monitoring request, draws the machine tool continuous state curve according to the machine tool from the start of operation to the current continuous operation state, and controls the drawn machine tool continuous state curve to be displayed on the machine tool continuous state monitoring interface; The machine tool status suitable for image display in the current state includes the power switch status, the working status of the electrolyte pump, the working status of the electrolyte water valve, and the open or closed status of the machine tool door; the machine tool status suitable for image display in the current state is displayed through a virtual machine tool display interface, and the virtual machine tool display interface displays a virtual machine tool corresponding to the physical machine tool, and the power switch status, the working status of the electrolyte pump, the working status of the electrolyte water valve, and the open or closed status of the machine tool door are displayed through corresponding display controls, and the corresponding display controls are set on corresponding parts of the virtual machine tool; The intelligent control system of the electrolytic machine tool also includes a parameter setting module; the parameter setting module supports the configuration of three positive and negative pulse combination types, and the user selects one of the three positive and negative pulse combination types according to the electrolyte state and the complexity of workpiece processing to control the physical machine tool to perform electrolytic processing on the metal workpiece; after selecting one of the three positive and negative pulse combination types, the power supply of the electrolytic machine tool is controlled to provide a positive pulse to the metal electrode of the electrolytic spindle. During the processing, a preset time period is selected to control the power supply of the electrolytic machine tool to provide a negative pulse to the metal workpiece to repair the electrode of the electrolytic machine tool.

2. The intelligent control system of the electrolytic machine tool according to claim 1, characterized in that: When the text and number display interface displays the machine tool status suitable for text and number display in the current status obtained through monitoring, the machine tool status suitable for text and number display is displayed in a menu manner.

3. The intelligent control system of the electrolytic machine tool according to claim 2, characterized in that: In a display menu for displaying machine tool states suitable for text and number display, qualitative text for describing the current state of the machine tool and quantitative numbers for describing the current state of the machine tool appear in pairs and are arranged in a row.

4. The intelligent control system for an electrolytic machine tool according to claim 3, characterized in that: The machine tool status suitable for text and digital display in the current state includes axis position, processed stroke, current remaining stroke, total remaining stroke, processing speed, vibration frequency, set voltage, actual voltage, maximum current, average current, actual current, electrolyte pressure, processing time and processing steps.

5. The intelligent control system for an electrolytic machine tool according to claim 1, characterized in that: The machine tool continuous state monitoring interface includes a start drawing control. When the start drawing control is pressed, a monitoring request for starting drawing is sent to the machine tool continuous state monitoring module. The machine tool continuous state monitoring module responds to the monitoring request for starting drawing, draws a machine tool continuous state curve according to the machine tool from the start of operation to the current continuous operation state, and controls the drawn machine tool continuous state curve to be displayed on the machine tool continuous state monitoring interface.

6. The intelligent control system for an electrolytic machine tool according to claim 1, characterized in that: The machine tool continuous state monitoring interface includes a stop drawing control. When the stop drawing control is pressed, a monitoring departure request for stopping drawing is sent to the machine tool continuous state monitoring module. The machine tool continuous state monitoring module responds to the monitoring departure request and stops drawing the machine tool continuous state curve.

7. The intelligent control system for an electrolytic machine tool according to claim 5, characterized in that: The machine tool continuous status monitoring interface includes controls for current monitoring, controls for voltage monitoring, controls for electrolyte water pressure monitoring, and controls for electrolyte water flow monitoring. The controls for current monitoring, the controls for voltage monitoring, the controls for electrolyte water pressure monitoring, and the controls for electrolyte water flow monitoring are arranged in a row from top to bottom.

8. The intelligent control system for an electrolytic machine tool according to claim 7, characterized in that: When any one of the controls for current monitoring, voltage monitoring, electrolyte water pressure monitoring, and electrolyte water flow monitoring is pressed, and the start drawing control is also pressed, the machine tool continuous state monitoring module responds to the monitoring request for start drawing, draws the voltage curve, current curve, water flow curve, or water pressure curve of the machine tool according to the machine tool from the start of operation to the current continuous operation state, and controls the drawn voltage curve, current curve, water flow curve, or water pressure curve to be displayed on the machine tool continuous state monitoring interface.

9. The intelligent control system for an electrolytic machine tool according to any one of claims 1 to 8, characterized in that: The intelligent control system of the electrolytic machine tool also includes an alarm information display module, which performs fault analysis based on the current state of the running physical machine tool monitored by the automatic operation monitoring module, and controls the current fault of the physical machine tool obtained by analysis to be displayed on the alarm information display interface.

10. An electrolytic machine tool, connected and communicated with a display and touch integrated host, characterized in that: The display and touch-control integrated host runs the intelligent control system of the electrolytic machine tool as described in any one of claims 1 to 9, and is used to control the electrolytic machine tool to perform electrolytic processing on a metal workpiece.

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