A new energy vehicle air conditioning refrigeration and heat exchange component
By setting up a multi-layer heat exchange device and a defrost removal device in the flow diversion device of new energy vehicle air conditioners, the problems of reduced heat exchange efficiency and high maintenance costs of automobile air conditioners in large humidity areas are solved, and more efficient heat exchange and more reliable use are achieved.
Patent Information
- Application Number
- CN202411864507.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-18
AI Technical Summary
Existing automotive air conditioners are prone to reduce heat exchange efficiency and high maintenance costs due to frost in areas with high humidity.
A new energy vehicle air conditioner refrigeration and heat exchange assembly is designed. By setting a first heat exchange device and a second heat exchange device in the flow guide device, the heat exchange area is increased, the heat exchange efficiency is improved, and frost and droplets are removed through the liquid collection tank and the liquid discharge device to reduce the frost amount.
It effectively improves the heat exchange efficiency and reliability of automobile air conditioners, reduces maintenance costs, and reduces the impact of frost in areas with high humidity.
Smart Images

Figure CN119309347B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile air conditioning, and in particular to a new energy automobile air conditioning refrigeration and heat exchange component. Background Art
[0002] New energy vehicles mainly include pure electric vehicles and hybrid vehicles. Since new energy vehicles can directly use electricity to drive car air conditioners, the cost of using air conditioners is lower and the air conditioners can be used for longer periods of time, allowing air conditioners to play a greater role in severe cold and hot weather.
[0003] However, in the rainy areas in southern my country, the air humidity is relatively high, which makes it easy for the evaporator in the automobile air conditioning system to form droplets and frost inside when in use. Frosting will cause the equipment to be more easily damaged and reduce the heat exchange efficiency of the evaporator, making it difficult for the air conditioner to obtain a good user experience. The droplets generated accumulate inside the evaporator for a long time, which is not only easy to corrode the equipment but also easy to breed bacteria. The droplets will also cause discomfort to the members after being ejected with the airflow. In addition, the pipes used to transport refrigerant and the fins used for heat exchange in the existing evaporator equipment are mainly welded as a whole. After local damage occurs, they need to be replaced as a whole, so the maintenance cost is high. The existing evaporator structure is not convenient to disassemble, which makes maintenance difficult. The patent number is CN108645078A, and the patent name is "A new energy vehicle air conditioning refrigeration and heat exchange component". Although the condenser tube used to transport refrigerant and the fins used for heat exchange are separated, so that the two parts can be replaced and maintained separately, reducing the maintenance cost, it cannot solve the problems of easy frost and condensation droplets in high humidity environments through a more reasonable structural design.
[0004] Therefore, we need a new energy automobile air conditioning refrigeration and heat exchange component to solve the problem that the existing automobile air conditioning is prone to reduced heat exchange efficiency and high maintenance cost due to frost in areas with high humidity, which can effectively improve the heat exchange efficiency and reliability of automobile air conditioning. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that the heat exchange efficiency of existing automobile air conditioners is easily reduced due to frost in areas with high humidity. The present application provides a new energy automobile air conditioner refrigeration and heat exchange component, which can effectively improve the heat exchange efficiency and reliability of automobile air conditioners.
[0006] To achieve the above purpose, the present invention provides the following technical solution: a new energy automobile air conditioning refrigeration heat exchange component, comprising:
[0007] A mounting frame, wherein a front sealing plate and a rear sealing plate are fixedly mounted on the front and rear ends of the mounting frame respectively, and an air intake pump is mounted on the front sealing plate, an air filter device is mounted on the exhaust port of the air intake pump, and an exhaust pipe is fixedly mounted on the rear sealing plate;
[0008] A flow guide device, wherein a pair of side fixing plates are fixedly installed in the mounting frame, and a cooling cavity is formed between the side fixing plates, the mounting frame, the front sealing plate and the rear sealing plate, and a flow guide device for transporting refrigerant is formed in the cooling cavity by staggered series connection of reversing elbows and straight conduits;
[0009] A first heat exchange device, the first heat exchange device comprising a main sleeve installed on the straight conduit, and the main sleeves are connected and isolated by a heat conducting plate to form an air flow channel;
[0010] A second heat exchange device, the second heat exchange device comprises a bonding plate mounted on the main sleeve, and a plug-in plate inserted into the air flow channel is arranged on the bonding plate, at least two mesh plates are arranged in an equal gap array on the outer side of the bonding plate, and the mesh plate and the bonding plate are connected by a heat conductive connecting sheet;
[0011] A liquid collecting tank, wherein the mounting frame is provided with a liquid collecting tank at the bottom corresponding to the second heat exchange device, and a first liquid drain pipe for draining liquid is installed on the liquid collecting tank, and a first liquid drain valve is installed on the first liquid drain pipe.
[0012] Preferably, the reversing bend is fixedly mounted on the side fixing plate, and the reversing bend and the straight conduit are plugged in and installed and glued and sealed, the straight conduits at the head and tail ends of the flow guide device are respectively sealedly connected with an inlet interface and a discharge interface, the mounting frame is provided with an inlet pipe for connecting the inlet interface and the expansion valve, and the mounting frame is provided with a discharge pipe for connecting the discharge interface and the compressor.
[0013] Preferably, the straight conduit includes a tube body, and an inner flow channel for conveying refrigerant is arranged in the tube body, a heat-conducting needle for exchanging heat with the refrigerant is arranged between the inner walls of the tube body, the surface of the tube body is bent to form a matching groove, and a heat exchange matching protrusion is installed in the main sleeve and is fitted with the matching groove.
[0014] Preferably, a temperature sensor for detecting the temperature in the cooling chamber is installed on the mounting frame, and a heater is fixedly installed on the mounting frame, the heat conducting plate is installed in close contact with the heat output end of the heater, and an exhaust valve is fixedly installed on the exhaust pipe, and the temperature sensor, heater and exhaust valve are all electrically connected to the on-board computer.
[0015] Preferably, the front sealing plate and the rear sealing plate are both fixedly mounted with anti-dropping limit blocks, and the anti-dropping limit blocks are used to be inserted between the mounting frame and the side fixing plate to prevent the side fixing plate from deforming and falling off.
[0016] Preferably, the air filtering device is composed of a primary filter screen, a dust removal bag, an activated carbon filler layer and a high-efficiency filter screen connected in series from the side connected to the air intake pump to the side connected to the cooling chamber, and a second heat exchange device is fixedly installed at both ends of the first heat exchange device.
[0017] Preferably, a liquid level sensor for detecting the liquid level in the liquid collecting tank is installed in the liquid collecting tank, and the liquid level sensor, the first liquid discharge valve and the air intake pump are all electrically connected to the on-board computer.
[0018] Preferably, each of the air flow channels is provided with at least three heat conducting plates in an array, and the heat conducting plates are fixedly connected to the surface of the main sleeve.
[0019] Preferably, a mounting shell for connecting the cooling chamber and the exhaust pipe is fixedly mounted on the rear sealing plate, and a drainage device for filtering droplets in the airflow is arranged in the mounting shell, the drainage device includes centrifugal blades rotatably mounted in the mounting shell, and the mounting shell is provided with an annular collecting groove for collecting droplets at a circumferential position corresponding to the centrifugal blades, and the annular collecting groove is provided with at least four arc-shaped isolation plates arranged in an annular array at a position in contact with the centrifugal blades for preventing droplets from returning to the centrifugal blades, a second drainage pipe for discharging droplets is installed on the annular collection groove, and a second drainage valve is installed on the second drainage pipe, and the second drainage valve is electrically connected to the on-board computer.
[0020] Preferably, a shock absorbing device is fixedly installed on the side of the mounting frame, and the shock absorbing device includes a shock absorbing connecting column fixedly installed on the outside of the mounting frame, a shock absorbing connecting plate is sleeved installed on the outside of the shock absorbing connecting column, and a rubber block is sleeved installed between the shock absorbing connecting column and the shock absorbing connecting plate.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] A new energy automobile air-conditioning refrigeration and heat exchange component proposed in the present invention can effectively increase the heat exchange area and improve the heat exchange efficiency through the arrangement of the first heat exchange device and the second heat exchange device, thereby not requiring a lower surface temperature for heat exchange, effectively reducing the amount of frosting, and also designing a structure for removing frost and droplets, which can effectively eliminate the influence of high-humidity air environment. At the same time, the equipment adopts modular assembly, which is convenient for maintenance and replacement, and also reduces the replacement cost of parts, and solves the problem that the existing automobile air-conditioning is prone to reduced heat exchange efficiency and high maintenance cost due to frosting in areas with high humidity, and can effectively improve the heat exchange efficiency and use reliability of the automobile air-conditioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the present invention;
[0024] Figure 2It is a side view of the structure of the present invention;
[0025] Figure 3 It is a cross-sectional view of the present invention;
[0026] Figure 4 It is a schematic diagram of the installation of the mounting frame and the second heat exchange device of the present invention;
[0027] Figure 5 It is a cross-sectional view of the installation of the mounting frame and the shock absorbing device of the present invention;
[0028] Figure 6 It is a schematic structural diagram of the flow guiding device of the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the straight catheter of the present invention;
[0030] Figure 8 It is a schematic diagram of the installation of the rear sealing plate and the air filter device of the present invention;
[0031] Fig. 9 is a schematic structural diagram of a first heat exchange device of the present invention;
[0032] Fig.10 It is a schematic structural diagram of the liquid discharge device of the present invention;
[0033] Fig.11 It is a schematic structural diagram of the second heat exchange device of the present invention.
[0034] In the figure: 1, mounting frame; 2, shock absorbing device; 201, shock absorbing connecting plate; 202, rubber block; 203, shock absorbing connecting column; 3, drainage device; 301, centrifugal fan blade; 302, arc-shaped isolation plate; 303, annular collecting tank; 304, second drainage valve; 305, second drainage pipe; 4, second heat exchange device; 401, bonding plate; 402, plug-in plate; 403, heat-conducting connecting plate; 404, mesh plate; 5, first heat exchange device; 501, heat exchange matching protrusion; 502, heat-conducting plate; 503, heat-conducting plate; 504, main sleeve; 505, air flow channel; 6, flow guide device; 601, Inlet connection; 602, reversing elbow; 603, straight conduit; 6031, tube body; 6032, inner flow channel; 6033, heat conductive needle; 6034, matching groove; 604, discharge connection; 7, anti-drop limit block; 8, side fixing plate; 9, inlet pipe; 10, heater; 11, front sealing plate; 12, air intake pump; 13, first liquid discharge pipe; 14, first liquid discharge valve; 15, temperature sensor; 16, liquid collecting tank; 17, liquid level sensor; 18, discharge pipe; 19, air filter; 20, rear sealing plate; 21, installation shell; 22, exhaust pipe; 23, exhaust valve; 24, cooling chamber. DETAILED DESCRIPTION
[0035] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.
[0039] For example, see Figures 1 to 11The present invention provides a technical solution: a new energy vehicle air conditioning refrigeration heat exchange component, comprising a mounting frame 1, a flow guide device 6, a first heat exchange device 5, a second heat exchange device 4 and a liquid collecting tank 16, a front sealing plate 11 and a rear sealing plate 20 are respectively fixedly installed at the front and rear ends of the mounting frame 1, and an intake pump 12 is installed on the front sealing plate 11, an air filter device 19 is installed at the exhaust port of the intake pump 12, and an exhaust pipe 22 is fixedly installed on the rear sealing plate 20, the air filter device 19 is sequentially composed of a primary filter screen, a dust bag, an activated carbon filler layer and a high-efficiency filter screen connected in series from the side connected to the intake pump 12 to the side connected to the cooling chamber 24, and the side of the mounting frame 1 A shock absorbing device 2 is fixedly installed on the surface, and the shock absorbing device 2 includes a shock absorbing connecting column 203 fixedly installed on the outside of the mounting frame 1, a shock absorbing connecting plate 201 is sleeved on the outside of the shock absorbing connecting column 203, and a rubber block 202 is sleeved between the shock absorbing connecting column 203 and the shock absorbing connecting plate 201. The shock absorbing device 2 can damp the vibration of the mounting frame 1 during operation through the rubber block 202. At the same time, the sealing structure composed of the mounting frame 1, the front sealing plate 11 and the rear sealing plate 20 can also reduce the internal noise. Further, sound absorbing materials can be arranged on the inside and outside of the mounting frame 1, the front sealing plate 11 and the rear sealing plate 20 to further reduce the noise.
[0040] See also Figure 3 , Figure 4 , Figure 6 and Figure 7A pair of side fixing plates 8 are fixedly installed in the mounting frame 1, and a cooling chamber 24 is formed between the side fixing plates 8, the mounting frame 1, the front sealing plate 11 and the rear sealing plate 20. A flow guide device 6 for transporting refrigerant is formed in the cooling chamber 24 by staggered series connection of a reversing elbow 602 and a straight pipe 603. The length of the flow guide device 6 is set according to the use requirements, and generally has at least two straight pipes 603 and one reversing elbow 602. Anti-slip limit blocks 7 are fixedly installed on the front sealing plate 11 and the rear sealing plate 20, and the anti-slip limit blocks 7 are used to snap into The mounting frame 1 and the side fixing plate 8 are used to prevent the side fixing plate 8 from deforming and falling off. The reversing elbow 602 is fixedly installed on the side fixing plate 8, and the reversing elbow 602 and the straight conduit 603 are plugged and installed and glued and sealed. When the side fixing plate 8 is long, the area in the middle of the side fixing plate 8 may produce a large vibration under the influence of vibration, thereby gradually loosening between the mounting frame 1 and the reversing elbow 602. The setting of the anti-slip limit block 7 can effectively utilize the anti-slip limit block 7 and the straight conduit 603 to achieve The side fixing plate 8 is clamped to prevent the side fixing plate 8 from loosening or falling off, which effectively improves the reliability of the equipment sealing. The straight conduit 603 at the head and tail ends of the flow guide device 6 is respectively sealed and connected with the inlet interface 601 and the outlet interface 604. The mounting frame 1 is provided with an inlet pipe 9 for connecting the inlet interface 601 and the expansion valve, and the mounting frame 1 is provided with a outlet pipe 18 for connecting the outlet interface 604 and the compressor. By connecting the flow guide device 6 with the expansion valve and the compressor, the flow guide device 6 can be made 6, an expansion valve, a compressor and a condenser together constitute an automobile air-conditioning system, thereby realizing a complete refrigeration process. The straight conduit 603 includes a tube body 6031, and an inner flow channel 6032 for conveying refrigerant is arranged in the tube body 6031. A heat-conducting needle 6033 for exchanging heat with the refrigerant is arranged between the inner walls of the tube body 6031. The setting of the heat-conducting needle 6033 can effectively increase the heat exchange area between the tube body 6031 and the refrigerant, thereby improving the heat exchange efficiency and facilitating the transfer of heat to the refrigerant through the main sleeve 504.
[0041] See also Figure 3 and Fig. 9 The first heat exchange device 5 includes a main sleeve 504 installed on the straight conduit 603, and the main sleeves 504 are connected and isolated by the heat conductive plate 503 to form an air flow channel 505, each air flow channel 505 is arranged in an array with at least three heat conductive sheets 502, and the heat conductive sheets 502 are fixedly connected to the surface of the main sleeve 504, and the gaps between the heat conductive sheets 502 are at the millimeter level, so that the additional contact area formed between the heat conductive sheets 502 and the air can be used to improve the heat exchange efficiency, which facilitates the heat in the air to be transferred to the main sleeve 504 through the heat conductive sheet 502, and then transferred to the straight conduit 603 through the main sleeve 504, and finally the heat is transferred to the refrigerant by the straight conduit 603.
[0042] See also Figure 3 , Figure 4 and Fig.11 The second heat exchange device 4 includes a bonding plate 401 that is bonded to the main sleeve 504, and a plug-in plate 402 is provided on the bonding plate 401 to be inserted into the air flow channel 505. The bonding plate 401 and the plug-in plate 402 are arranged to facilitate heat transfer to the main sleeve 504. At least two mesh plates 404 are arranged in an equal gap array on the outside of the bonding plate 401, and the mesh plates 404 are connected to the bonding plate 401 through a heat conductive connecting sheet 403. The mesh plates 404 arranged in the array are arranged between There are gaps between the mesh plates 404, and the air can complete the heat exchange with the mesh plates 404 at the gaps between the mesh plates 404. Then, the heat will be transferred to the heat-conducting connecting sheet 403 through the mesh plates 404, and then transferred to the bonding plate 401 and the plug-in board 402 through the heat-conducting connecting sheet 403, and then the heat will be transferred to the straight conduit 603 through the bonding plate 401 and the plug-in board 402. The air that has completed the heat exchange can move toward the outside of the second heat exchange device 4 through the mesh holes on the mesh plates 404 until it enters the exhaust In the tube 22, it should be noted that the meshes on the adjacent mesh plates 404 are arranged in a staggered manner, which means that when the airflow passes through the meshes on the adjacent mesh plates 404, it must move along the gaps between the mesh plates 404 and transfer heat to the mesh plates 404 during the movement. Moreover, the mesh size on the mesh plates 404 is strictly controlled, which can effectively prevent the passage of droplets, so that the droplets can be isolated in the gaps between the mesh plates 404 and finally move gradually to the liquid collecting tank 16 under the action of gravity and be collected by the liquid collecting tank 16, so that the droplet content in the gas can be effectively reduced. The surface of the tube body 6031 is bent to form a matching groove 6034, and a heat exchange matching protrusion 501 that is fitted with the matching groove 6034 is installed in the main sleeve 504. The setting of the matching groove 6034 and the heat exchange matching protrusion 501 can effectively increase the effective heat exchange area, thereby improving the heat exchange efficiency, and the second heat exchange device 4 is fixedly installed at both the front and rear ends of the first heat exchange device 5.
[0043] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The mounting frame 1 is provided with a liquid collecting tank 16 at the bottom corresponding to the second heat exchange device 4, and a first liquid drain pipe 13 for draining liquid is installed on the liquid collecting tank 16, and a first liquid drain valve 14 is installed on the first liquid drain pipe 13, and a liquid level sensor 17 for detecting the liquid level in the liquid collecting tank 16 is installed in the liquid collecting tank 16, and the liquid level sensor 17, the first liquid drain valve 14 and the intake pump 12 are electrically connected to the on-board computer, and liquid droplets are collected through the liquid collecting tank 16. When the liquid level sensor 17 detects that enough liquid droplets are collected in the liquid collecting tank 16, the on-board computer opens the first liquid drain valve 14 to discharge the droplets.
[0044] In this embodiment, the refrigerant delivered by the expansion valve will move along the guide device 6 and finally be delivered to the compressor. At the same time, the air intake pump 12 draws air into the air filter device 19 to filter out impurities and then delivers it to the cooling chamber 24 for cooling and finally discharges the cooled air through the exhaust pipe 22. During the cooling of the air in the cooling chamber 24, the air can complete heat exchange with the refrigerant located in the guide device 6 through the first heat exchange device 5 and the second heat exchange device 4. During the heat exchange process, when the water vapor in the air is condensed, the formed droplets will also be collected and discharged, thereby avoiding the presence of droplets affecting the passengers' experience of using the air conditioner. The refrigeration heat exchange component not only has good heat exchange efficiency, but also has simple processing and assembly of parts and components, and is also convenient for maintenance and disassembly. During assembly, it is only necessary to first install the reversing elbow 602 in the side fixing plate 8, and then insert the straight conduit 603 into the main sleeve 504, and then assemble the straight conduit 603, the reversing elbow 602, the inlet port 601 and the outlet port 604 into the required flow guide device 6, and then fix the side fixing plate 8 in the mounting frame 1, and then insert the second heat exchange device 4 into the first heat exchange device 5, and then fix the front sealing plate 11 and the rear sealing plate 20 on the mounting frame 1. Therefore, when the above structure fails, it can be quickly replaced, thereby realizing rapid maintenance, without having to replace the entire evaporator like a traditional evaporator, thereby reducing maintenance costs. On the other hand, the present invention can provide a large heat exchange area through the first heat exchange device 5 and the second heat exchange device 4. , thereby increasing the heat exchange efficiency. When the required cooling effect per unit time is the same, the surface of the first heat exchange device 5 and the second heat exchange device 4 can achieve the same heat exchange effect at a higher surface temperature state. For example, when the same air volume is preset and the preset temperature is 15 degrees Celsius, due to the low heat exchange efficiency of the traditional evaporator surface, only by maintaining the surface at about 3 degrees Celsius can the heat exchange be completed per unit time. In this refrigeration heat exchange component, it is only necessary to maintain the surface of the first heat exchange device 5 and the second heat exchange device 4 at about 10 degrees Celsius to complete the heat exchange in the same time. Since the water vapor frosts less in the environment with higher temperature, the frost on the surface of the first heat exchange device 5 and the second heat exchange device 4 of the present invention is obviously less than the frost on the surface of the traditional evaporator, thereby effectively reducing the harm caused by frost, so that the car can get a better use experience in areas with high humidity. It solves the problem that the existing automobile air conditioner is prone to reduced heat exchange efficiency and high maintenance cost due to frost in areas with high humidity, and can effectively improve the heat exchange efficiency and use reliability of the automobile air conditioner.
[0045] For example 2, please refer to Figure 1 , Figure 2 , Figure 3 and Fig.10On the basis of the first embodiment, a temperature sensor 15 for detecting the temperature in the cooling chamber 24 is installed on the mounting frame 1, and a heater 10 is fixedly installed on the mounting frame 1, a heat conducting plate 503 is installed in close contact with the heat output end of the heater 10, and an exhaust valve 23 is fixedly installed on the exhaust pipe 22, the temperature sensor 15, the heater 10 and the exhaust valve 23 are all electrically connected to the on-board computer, when the refrigeration heat exchange component does not need to work, the user can issue an internal defrost command through the on-board computer, at this time the exhaust valve 23 is temporarily closed, the heater 10 starts to work, and the heat generated by the heater 10 will be transferred to the entire first heat exchange device 5 and the second heat exchange device 4 through the heat conducting plate 503, so that the surface temperature of the first heat exchange device 5 and the second heat exchange device 4 can be higher than the preset temperature, which is higher than the freezing point of water and can generally be set above fifteen degrees Celsius, and the temperature in the cooling chamber 24 can be sensed by the temperature sensor. The device 15 is used for detection, so that the on-board computer can control the working state of the heater 10. During the heating process of the heater 10, the frost originally condensed on the first heat exchange device 5 and the second heat exchange device 4 will be converted into liquid droplets or water vapor, and then the first liquid discharge valve 14 will be opened, and the air intake pump 12 will start to work at the same time. The air intake pump 12 will blow air into the cooling chamber 24 to discharge the liquid droplets and water vapor in the cooling chamber 24 through the first liquid discharge pipe 13, thereby completing the internal defrosting operation. This form of internal defrosting can prevent frost from adhering to the surfaces of the first heat exchange device 5 and the second heat exchange device 4 for a long time to affect the heat exchange efficiency. At the same time, it also avoids various corrosion hazards caused by frosting, improves the service life of the equipment, and further solves the problem that the existing automobile air conditioner is prone to reduce the heat exchange efficiency and high maintenance cost due to frosting in areas with high humidity, which can effectively improve the heat exchange efficiency and reliability of the automobile air conditioner.
[0046] For example 3, please refer to Figure 2 , Figure 3 and Fig.10On the basis of the second embodiment, a mounting shell 21 for connecting the cooling chamber 24 and the exhaust pipe 22 is fixedly mounted on the rear sealing plate 20, and a liquid discharge device 3 for filtering liquid droplets in the airflow is arranged in the mounting shell 21, and the liquid discharge device 3 includes a centrifugal blade 301 rotatably mounted in the mounting shell 21, and the mounting shell 21 is provided with an annular collection groove 303 for collecting liquid droplets at a circumferential position corresponding to the centrifugal blade 301, and the annular collection groove 303 is provided with an annular array at a position in contact with the centrifugal blade 301. At least four arc-shaped isolation sheets 302 are arranged in a row to prevent the droplets from returning to the centrifugal blades 301. A second drain pipe 305 for discharging the droplets is installed on the annular collecting groove 303, and a second drain valve 304 is installed on the second drain pipe 305. The second drain valve 304 is electrically connected to the on-board computer. When the airflow moves from the cooling chamber 24 to the exhaust pipe 22, the airflow will drive the centrifugal blades 301 to rotate. The blades of the centrifugal blades 301 themselves are inclined, so that the droplets in the airflow push the centrifugal blades 301 to rotate. During the process of the centrifugal blade 301, the liquid droplets will adhere to the centrifugal blade 301, and then the liquid droplets will gather on the centrifugal blade 301 and be gradually pushed to the end of the centrifugal blade by the centrifugal force along the centrifugal blade, and then the liquid droplets will be thrown into the annular collection groove 303 under the action of the centrifugal force. Due to the setting of the arc-shaped isolation plate 302, the airflow cannot pass through the arc-shaped isolation plate 302 to bring out the liquid droplets in the annular collection groove 303 again, so the liquid droplets will gradually gather in the annular collection groove 303 to the second drain pipe 305, and finally be regularly discharged by the second drain valve 304, thereby further completing the dehumidification of the airflow. A motor for driving the centrifugal blade 301 can also be installed on the further installation shell 21, so that the motor can drive the centrifugal blade 301 to rotate at a high speed to realize the centrifugal separation of the liquid droplets, which can further improve the separation efficiency of the liquid droplets, further solve the problem that the existing automobile air conditioner is prone to reduced heat exchange efficiency and high maintenance cost due to frost in areas with high humidity, and can effectively improve the heat exchange efficiency and use reliability of the automobile air conditioner.
[0047] Embodiment 4, based on embodiment 3, the present invention further provides a method for using a new energy vehicle air conditioning refrigeration heat exchange component, comprising the following steps:
[0048] Step 1: First, install the reversing elbow 602 in the side fixing plate 8, then insert the straight pipe 603 into the main sleeve 504, and then assemble the straight pipe 603, the reversing elbow 602, the inlet interface 601 and the outlet interface 604 into the required flow guide device 6, then fix the side fixing plate 8 in the mounting frame 1, then insert the second heat exchange device 4 into the first heat exchange device 5, and then fix the front sealing plate 11 and the rear sealing plate 20 on the mounting frame 1, and then connect the flow guide device 6 to the expansion valve and the compressor in the automobile air conditioning system to complete the assembly;
[0049] Step 2: When in use, the air intake pump 12 draws air into the air filter device 19 to filter out impurities, and then sends the air into the cooling chamber 24 for cooling and finally discharges the cooled air through the exhaust pipe 22. During the cooling process of the air in the cooling chamber 24, the air can complete heat exchange with the refrigerant in the guide device 6 through the first heat exchange device 5 and the second heat exchange device 4;
[0050] Step 3: The droplets generated during the heat exchange between air and refrigerant will gather in the liquid collecting tank 16 and be discharged periodically, and the remaining droplets will also be discharged through the drainage device 3. When the refrigeration and heat exchange component is in a non-working state, the user can also issue an internal defrost command through the on-board computer to defrost the interior of the cooling chamber 24.
[0051] Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.
Claims
1. A new energy automobile air conditioning refrigeration heat exchange component, characterized in that: include: A mounting frame (1), wherein a front sealing plate (11) and a rear sealing plate (20) are fixedly mounted on the front and rear ends of the mounting frame (1), an air intake pump (12) is mounted on the front sealing plate (11), an air filter device (19) is mounted on the exhaust port of the air intake pump (12), and an exhaust pipe (22) is fixedly mounted on the rear sealing plate (20); A flow guide device (6), wherein a pair of side fixing plates (8) are fixedly installed in the mounting frame (1), and a cooling chamber (24) is formed between the side fixing plates (8), the mounting frame (1), the front sealing plate (11) and the rear sealing plate (20), and the flow guide device (6) for transporting refrigerant is formed in the cooling chamber (24) by means of reversing elbows (602) and straight pipes (603) connected in series in an alternating manner; A first heat exchange device (5), the first heat exchange device (5) comprising a main sleeve (504) sleeved and mounted on a straight conduit (603), wherein the main sleeves (504) are connected and isolated via a heat conducting plate (503) to form an air flow channel (505); A second heat exchange device (4), the second heat exchange device (4) comprising a bonding plate (401) mounted in a bonding relationship with the main sleeve (504), the bonding plate (401) being provided with a plug-in plate (402) inserted into the air flow channel (505), at least two mesh plates (404) being provided in an equal-gap array on the outer side of the bonding plate (401), and the mesh plates (404) and the bonding plate (401) being connected via a heat-conducting connecting sheet (403); A liquid collecting tank (16), wherein the mounting frame (1) is provided with a liquid collecting tank (16) at the bottom corresponding to the second heat exchange device (4), and a first liquid drain pipe (13) for draining liquid is installed on the liquid collecting tank (16), and a first liquid drain valve (14) is installed on the first liquid drain pipe (13); A mounting shell (21) for connecting the cooling chamber (24) and the exhaust pipe (22) is fixedly mounted on the rear sealing plate (20), and a liquid discharge device (3) for filtering liquid droplets in the airflow is arranged in the mounting shell (21), the liquid discharge device (3) comprising a centrifugal blade (301) rotatably mounted in the mounting shell (21), and the mounting shell (21) is provided with an annular collection groove (303) for collecting liquid droplets at a circumferential position corresponding to the centrifugal blade (301), and the annular collection groove (303) is provided with at least four arc-shaped isolation plates (302) arranged in an annular array at a position in contact with the centrifugal blade (301) for preventing liquid droplets from returning to the centrifugal blade (301), a second liquid discharge pipe (305) for discharging liquid droplets is installed on the annular collection groove (303), and a second liquid discharge valve (304) is installed on the second liquid discharge pipe (305), and the second liquid discharge valve (304) is electrically connected to the on-board computer.
2. A new energy automobile air conditioning refrigeration and heat exchange component according to claim 1, characterized in that: The reversing elbow (602) is fixedly mounted on the side fixing plate (8), and the reversing elbow (602) and the straight conduit (603) are plug-connected and glued to seal, the straight conduits (603) at both ends of the flow guide device (6) are respectively sealedly connected with an inlet interface (601) and a discharge interface (604), the mounting frame (1) is provided with an inlet pipe (9) for connecting the inlet interface (601) and the expansion valve, and the mounting frame (1) is provided with a discharge pipe (18) for connecting the discharge interface (604) and the compressor.
3. A new energy automobile air conditioning refrigeration and heat exchange component according to claim 2, characterized in that: The straight conduit (603) comprises a tube body (6031), and an inner flow channel (6032) for conveying refrigerant is arranged in the tube body (6031), a heat conduction needle (6033) for exchanging heat with the refrigerant is arranged between the inner walls of the tube body (6031), the surface of the tube body (6031) is bent to form a matching groove (6034), and a heat exchange matching protrusion (501) is installed in the main sleeve (504) and is fitted with the matching groove (6034).
4. A new energy automobile air conditioning refrigeration and heat exchange component according to claim 1, characterized in that: A temperature sensor (15) for detecting the temperature in the cooling chamber (24) is mounted on the mounting frame (1), and a heater (10) is fixedly mounted on the mounting frame (1), the heat conducting plate (503) is mounted in close contact with the heat output end of the heater (10), and an exhaust valve (23) is fixedly mounted on the exhaust pipe (22), and the temperature sensor (15), the heater (10) and the exhaust valve (23) are all electrically connected to the on-board computer.
5. The new energy automobile air conditioning refrigeration and heat exchange component according to claim 1, characterized in that: The front sealing plate (11) and the rear sealing plate (20) are both fixedly mounted with anti-dropping limit blocks (7), and the anti-dropping limit blocks (7) are used to be inserted between the mounting frame (1) and the side fixing plate (8) to prevent the side fixing plate (8) from deforming and falling off.
6. A new energy automobile air conditioning refrigeration and heat exchange component according to claim 1, characterized in that: The air filter device (19) is composed of a primary filter screen, a dust removal bag, an activated carbon filler layer and a high-efficiency filter screen connected in series from the side connected to the air intake pump (12) to the side connected to the cooling chamber (24), and the second heat exchange device (4) is fixedly installed at both the front and rear ends of the first heat exchange device (5).
7. The new energy automobile air conditioning refrigeration and heat exchange component according to claim 1, characterized in that: A liquid level sensor (17) for detecting the liquid level in the liquid collecting tank (16) is installed in the liquid collecting tank (16), and the liquid level sensor (17), the first liquid discharge valve (14) and the air intake pump (12) are all electrically connected to the on-board computer.
8. The new energy automobile air conditioning refrigeration and heat exchange component according to claim 1, characterized in that: Each of the air flow channels (505) is provided with at least three heat conducting plates (502) in an array, and the heat conducting plates (502) are fixedly connected to the surface of the main sleeve (504).
9. The new energy automobile air conditioning refrigeration and heat exchange component according to claim 1, characterized in that: A shock absorbing device (2) is fixedly mounted on the side of the mounting frame (1), and the shock absorbing device (2) comprises a shock absorbing connecting column (203) fixedly mounted on the outside of the mounting frame (1), a shock absorbing connecting plate (201) is sleevedly mounted on the outside of the shock absorbing connecting column (203), and a rubber block (202) is sleevedly mounted between the shock absorbing connecting column (203) and the shock absorbing connecting plate (201).
Citation Information
Patent Citations
Refrigeration heat exchange component for new energy automobile air conditioner
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