Processing method of water-based imitation leather paint puller and corresponding puller structure
Through automated spraying technology and multi-layer structure processing, the use of water-based imitation leather paint provides an efficient and environmentally friendly solution for traditional slider surface treatment, solving the low efficiency and environmental protection problems of traditional processes, and improving the aesthetics and physical properties of the product. performance.
Patent Information
- Application Number
- CN202411542432.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2044-10-31
AI Technical Summary
The traditional puller surface treatment process relies on manual spraying, which is inefficient, and the use of solvent-based paint will release harmful substances, pollute the environment and endanger the health of operators.
Water-based imitation leather paint is used for spraying, and automatic spraying is realized through a spray robot. It is combined with a multi-layer structure of epoxy resin paint, mid-coat varnish and water-based imitation leather paint to ensure complete curing of each layer.
It improves spraying efficiency and product aesthetics, and enhances the physical properties of the paint layer, such as hardness, wear resistance and corrosion resistance. The water-based paint has low VOCs emissions and is more environmentally friendly.
Smart Images

Figure CN119318413A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of clothing accessories, and in particular to a processing method of a water-based imitation leather paint slider and a corresponding slider structure. Background Art
[0002] In the zipper or other hardware accessories industry that require surface treatment, the surface treatment of the slider is an important link.
[0003] Traditional surface treatment processes for sliders mostly use solvent-based paints for spraying. In the spraying process, traditional technologies may rely on manual operation, with low spraying efficiency, and it is difficult to meet the needs of large-scale production. The preparation process of mid-coat varnish and water-based imitation leather paint is complicated, involving the mixing and proportioning of multiple raw materials. Solvent-based paints in traditional technologies release harmful substances during use, causing pollution to the environment and also being detrimental to the health of operators.
[0004] Therefore, it is necessary to provide a processing method of a water-based imitation leather paint slider and a corresponding slider structure to solve the above technical problems. Summary of the invention
[0005] The invention provides a processing method of a water-based imitation leather paint slider and a corresponding slider structure, so as to solve the problems that a conventional slider surface treatment process in the prior art mostly adopts solvent-based paint for spraying, the manual spraying efficiency is low, and the ingredients are not environmentally friendly.
[0006] In order to solve the above technical problems, the technical solution of the present invention is: a method for processing a water-based imitation leather paint slider, which comprises:
[0007] S1: Hang the slider on the mesh plate, then hang the mesh plate on the painting device, and use the spraying robot to spray different surfaces of the slider;
[0008] S2: spraying epoxy resin paint;
[0009] S3: baking the epoxy resin paint to completely cure the epoxy resin paint to form an epoxy resin paint layer;
[0010] S4: preparing a mid-coat varnish, which specifically includes:
[0011] S41: mixing polyester resin, polyurea resin, polyurethane resin, butyl acetate, ethyl acetate, polyether-modified polydimethylsiloxane and polyester-modified polydimethylsiloxane to prepare a mid-coat varnish primer;
[0012] S42: adding a curing agent and pure water to the intermediate coating varnish base material to prepare the intermediate coating varnish;
[0013] S5: spraying a mid-coat varnish, spraying the mid-coat varnish on the surface of the epoxy resin color paint layer;
[0014] S6: baking the intermediate varnish, placing the slider sprayed with the intermediate varnish into an oven for baking to solidify the intermediate varnish and form an intermediate varnish layer;
[0015] S7: preparing a water-based imitation leather paint, which specifically comprises:
[0016] S71: mixing waterborne polyurethane resin, water, silicon dioxide, DPM film former, polydimethylsiloxane dispersion, polyamide wax, polyether siloxane copolymer and amine neutralizer to prepare a waterborne imitation leather paint primer;
[0017] S72: adding a curing agent and pure water to the water-based imitation leather paint base material to prepare the water-based imitation leather paint;
[0018] S8: spraying water-based imitation leather paint: spraying the water-based imitation leather paint on the surface of the intermediate varnish layer;
[0019] S9: baking the water-based imitation leather paint: putting the slider sprayed with the water-based imitation leather paint into an oven for baking to solidify the water-based imitation leather paint and form a water-based imitation leather paint layer.
[0020] In the present invention, the varnish coating ratio in S41 is 50% to 60% polyester resin, 10% to 20% polyurea resin, 10% to 20% polyurethane resin, 4% to 8% butyl acetate, 4% to 8% ethyl acetate, 1% to 3% polyether modified polydimethylsiloxane, and 1% to 3% polyester modified polydimethylsiloxane by weight percentage.
[0021] In the present invention, the ratio of the intermediate coating varnish primer to the curing agent to pure water ranges from 4:1:2 to 4:1:4.
[0022] In the present invention, the proportion of the water-based imitation leather paint in S71 is 70% to 80% of water-based polyurethane resin, 10% to 20% of water, 2% to 6% of silicon dioxide, 2% to 6% of DPM film-forming agent, 0.5% to 3% of polydimethylsiloxane dispersion, 0.5% to 3% of polyamide wax, 0.5% to 3% of polyether siloxane copolymer, and 0.1% to 1% of amine neutralizer, by weight percentage.
[0023] In the present invention, the ratio of the water-based imitation leather paint primer to the curing agent to pure water is in the range of 10:2:1 to 10:2:2.
[0024] In the present invention, the paint spraying device comprises:
[0025] A liquid collecting tank is used to collect the paint liquid after spraying;
[0026] A support frame, located on one side of the liquid collecting tank;
[0027] The rotating disc is located above the liquid collecting tank and is rotatably connected to the supporting frame. The mesh plate is detachably arranged on the rotating disc, and different surfaces of the slider are sprayed by a spraying manipulator.
[0028] In the present invention, the paint spraying device further comprises a first driving member, which is disposed on the supporting frame and connected to the rotating disc to drive the rotating disc to rotate.
[0029] In the present invention, the rotating disc comprises:
[0030] An outer ring, with two sides connected to the support frame;
[0031] A fixed column is arranged on the outer ring, and the fixed column is provided with an external thread, and the mesh plate is sleeved on the outside of the fixed column;
[0032] A positioning piece is sleeved on the fixing column, and the positioning piece is located outside the mesh plate; and
[0033] A fixing nut is threadedly connected to the fixing column, and the fixing nut is used to limit the connection position between the positioning member and the fixing column.
[0034] In the present invention, the positioning member includes:
[0035] A support sheet, located at the top of the outer ring, the support sheet includes two support clips arranged opposite to each other, the two support clips are respectively located at two sides of the fixing column, and the frame of the mesh plate is located above the support sheet;
[0036] A fixing plate is located above the mesh plate and below the fixing nut, and the fixing plate is sleeved on the fixing column;
[0037] The extension piece is located outside the frame of the mesh plate, and the extension piece is connected to the support piece and the fixing piece.
[0038] The present invention also provides a slider structure, which is made by the above-mentioned water-based imitation leather paint slider processing method, and the slider structure includes a slider body and an epoxy resin color paint layer, a middle coating varnish layer and a water-based imitation leather paint layer sequentially arranged on the slider body.
[0039] Compared with the prior art, the present invention has the following beneficial effects: in the water-based imitation leather paint slider processing method and the corresponding slider structure of the present invention, the water-based imitation leather paint slider processing method realizes the automation and precise control of the spraying process by using a spraying manipulator to spray different surfaces of the slider. The manipulator can spray according to a preset trajectory and speed to ensure that the spraying thickness of each slider is uniform, thereby improving the overall aesthetics and durability of the product. The oven is baked and the baking temperature and time are precisely controlled to ensure the complete curing of the epoxy resin paint, the intermediate coating varnish and the water-based imitation leather paint, and improve the physical properties of the paint layer, such as hardness, wear resistance and corrosion resistance. The preparation process of the intermediate coating varnish and the water-based imitation leather paint, including the selection of raw materials, the mixing ratio and the preparation steps, ensures the stability and consistency of the paint. The water-based paint has the characteristics of low volatile organic compound (VOCs) emissions and is more environmentally friendly than traditional solvent-based paints, which meets the current social requirements for environmental protection and sustainable development.
[0040] In summary, the water-based imitation leather paint slider processing method realizes the automation from slider hanging, spraying, baking to finished product off-line. This highly automated processing process not only improves production efficiency, but also reduces the errors and uncertainties caused by manual operation. In addition, automated production can also reduce labor costs and improve market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. The drawings described below are only drawings corresponding to some embodiments of the present invention.
[0042] Figure 1 Flow chart of a preferred embodiment of the present invention.
[0043] Figure 2 Schematic diagram of the mesh structure of a preferred embodiment of the present invention.
[0044] Figure 3 It is a schematic structural diagram of a paint spraying device according to a preferred embodiment of the present invention.
[0045] Figure 4 The figure is a schematic diagram of the connection structure between the rotating disk and the mesh plate according to the preferred embodiment of the present invention.
[0046] Figure 5 Schematic diagram of the positioning member structure of a preferred embodiment of the present invention.
[0047] Figure 6 It is a partial cross-sectional view of the connection structure between the rotating disk and the mesh plate of a preferred embodiment of the present invention.
[0048] Figure 7 This is a schematic diagram of the internal structure of the screen plate of the preferred embodiment of the present invention.
[0049] 13. Drawing reference numerals: 11. pull head; 12. mesh plate; 121. frame; 122. cross bar; 123. connector; 13. paint spraying device; 131. support frame; 1311. fixed rod; 1312. movable rod; 1313. second driving member; 132. rotating disk; 133. liquid collecting tank; 134. spraying robot; 135. first driving member; 1321. outer ring; 13211. first through hole; 1322. fixed column; 1323. positioning member; 13231. supporting plate; 13232. extension plate; 123233. fixed plate; 1324. fixing nut; 14. oven. DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0051] In the figures, structurally similar elements are denoted by the same reference numerals.
[0052] The terms "first", "second", etc. in the present invention are used for descriptive purposes only and should not be understood as indicating or implying relative importance, and should not be used as a limitation on the order of precedence.
[0053] Please refer to Figure 1 ,in Figure 1 Flow chart of a preferred embodiment of the present invention.
[0054] The following is a preferred embodiment of a method for processing a water-based imitation leather paint slider and a corresponding slider structure provided by the present invention that can solve the above technical problems.
[0055] The preferred embodiment of the method for processing a water-based imitation leather paint slider provided by the present invention is: a method for processing a water-based imitation leather paint slider, and a slider structure made by the method. The following is a description of the detailed implementation of the present invention.
[0056] 1. Processing method of water-based imitation leather paint slider
[0057] 1. Hanging pull head 11.
[0058] S1: Hang the slider 11 on the mesh 12. The mesh 12 is designed with a frame 121, a crossbar 122 and a connector 123 to facilitate the fixing and hanging of the slider. Figure 2 Then, the screen 12 is mounted on the support frame 131 of the paint spraying device 13, as shown in FIG. Figure 2 - Figure 4 shown.
[0059] The slider 11 is mounted on a special mesh plate 12. The frame 121, cross bar 122 and connector 123 of the mesh plate 12 are designed so that the slider 11 can be firmly fixed on the mesh plate 12 to avoid movement or falling off during the spraying process, improve the spraying accuracy, and ensure the stability and uniformity of the slider 11 during the spraying process. The paint spraying device 13 includes a liquid collecting tank 133, a support frame 131, a rotating disc 132 and other components. The rotating disc 132 is rotatably connected to the support frame 131, and the mesh plate 12 is detachably arranged on the rotating disc 132 to facilitate subsequent spraying operations.
[0060] The spraying manipulator 134 can be used to precisely spray different surfaces of the slider 11. The liquid collecting tank 133 collects the paint liquid dripping after spraying. The use of the spraying manipulator 134 realizes precise spraying of different surfaces of the slider 11, improves the spraying efficiency and quality, and reduces the error of manual operation.
[0061] 2. Spraying and baking of epoxy resin paint.
[0062] S2: Spray epoxy resin paint on the surface of the slider to form a basic color layer.
[0063] S3: Put the slider sprayed with epoxy resin paint into the oven 14 for baking. Figure 7 The temperature of oven 14 is set at 120-150°C and the time is set at 80-100 minutes to ensure that the epoxy resin paint is completely cured to form a solid epoxy resin paint layer, improve the durability and adhesion of the coating on the surface of the slider, and prevent the coating from falling off or peeling off during use.
[0064] 3. Preparation and spraying of mid-coat varnish.
[0065] S4: Preparation of mid-coat varnish. Specifically comprising:
[0066] S41: Mix polyester resin, polyurea resin, polyurethane resin, butyl acetate, ethyl acetate, polyether-modified polydimethylsiloxane and polyester-modified polydimethylsiloxane to prepare a mid-coat varnish primer.
[0067] By weight percentage, the polyester resin is 50% to 60%, the polyurea resin is 10% to 20%, the polyurethane resin is 10% to 20%, the butyl acetate is 4% to 8%, the ethyl acetate is 4% to 8%, the polyether modified polydimethylsiloxane is 1% to 3%, and the polyester modified polydimethylsiloxane is 1% to 3%.
[0068] Among them, polyester resin is a saturated resin with long-term durability and stability. Polyester resin provides a solid foundation for the varnish base, ensuring the hardness, wear resistance and chemical resistance of the coating. Its light weight and high strength also help to improve the overall performance. Polyurea resin is a colorless or light yellow transparent liquid with high elasticity and toughness after curing; the coating made of polyurea resin has the properties of strong toughness, air insulation, water resistance, strong density, non-toxicity, curing odorlessness, and continuity. The addition of polyurea resin improves the elasticity and flexibility of the varnish base, enabling it to better adapt to the deformation of the substrate, while enhancing the water resistance and density of the coating. Polyurethane resin is a thermoplastic compound composed of diurethane. Polyurethane tree further enhances the strength and durability of the varnish base, while providing good impact resistance and aging resistance. Its light weight also helps to reduce the weight of the coating and improve the overall performance.
[0069] As a solvent, butyl acetate can ensure that the resin components are evenly dispersed during the spraying process, provide good leveling, and help the coating form a smooth and uniform surface. At the same time, its moderate evaporation rate makes it difficult for the coating to have pinholes or blistering during the drying process. Ethyl acetate also has good solubility and volatility, and has low toxicity, making it relatively safe to use. It can also be biodegraded and has little impact on the environment. As an auxiliary solvent, ethyl acetate works together with butyl acetate to further ensure the uniform dispersion of the resin components and the smoothness of the coating. At the same time, its environmental protection characteristics are also in line with the development trend of the modern coatings industry.
[0070] Polyether-modified polydimethylsiloxane improves the water repellency and antifouling properties of the varnish base, which helps to improve the durability and aesthetics of the coating. At the same time, its elastic characteristics also help to enhance the flexibility of the coating. Polyester-modified polydimethylsiloxane further improves the heat resistance and chemical resistance of the varnish base, enabling it to maintain stable performance in harsher environments.
[0071] In summary, the formula of the mid-coat varnish base material achieves the synergistic effect between various resins, solvents and modified siloxane components through reasonable proportions, making the varnish base material show excellent performance in hardness, flexibility, wear resistance, chemical resistance, heat resistance, etc. The solvent component ensures the uniform dispersion and good leveling of the resin component, making the construction process more convenient and efficient. Both butyl acetate and ethyl acetate have good environmental protection characteristics and meet the environmental protection requirements of the modern coatings industry.
[0072] S42: Add curing agent and pure water to the mid-coat varnish base material, and the ratio of the mid-coat varnish base material to the curing agent to the pure water is in the range of 4:1:2 to 4:1:4 to prepare the mid-coat varnish. The addition of curing agent and pure water not only saves costs compared to directly using the paint base material, but also enables the mid-coat varnish to be better cured to form a solid paint film, thereby improving the overall quality of the slider.
[0073] S5: Spray the intermediate varnish on the surface of the epoxy resin paint layer to enhance the adhesion and smoothness of the paint film. The spraying of the intermediate varnish enhances the adhesion and smoothness of the paint film and provides a better adhesion surface for the subsequent spraying of water-based imitation leather paint.
[0074] S6: Put the slider sprayed with the intermediate varnish into the oven 14 for baking. The temperature of the oven 14 is set at 120-150° C. and the baking time is 30 minutes to ensure that the intermediate varnish is completely cured to form an intermediate varnish layer.
[0075] 4. Preparation and spraying of water-based imitation leather paint.
[0076] S7: preparing water-based imitation leather paint, which specifically includes:
[0077] S71: Mix water-based polyurethane resin, water, silicon dioxide (precipitation method), DPM film former, polydimethylsiloxane dispersion, polyamide wax, polyether siloxane copolymer and amine neutralizer to prepare a water-based imitation leather paint base.
[0078] Among them, by weight percentage, water-based polyurethane resin 70% to 80%, water 10% to 20%, silicon dioxide 2% to 6%, DPM film former 2% to 6%, polydimethylsiloxane dispersion 0.5% to 3%, polyamide wax 0.5% to 3%, polyether siloxane copolymer 0.5% to 3%, amine neutralizer 0.1% to 1%. The water-based imitation leather paint makes the paint film have an imitation leather feel, which improves the appearance of the slider.
[0079] Among them, waterborne polyurethane resin is a polyurethane with water as a dispersion medium, which has the characteristics of high performance, high environmental protection, high hardness, high gloss, high water resistance, etc. As the main ingredient in the formula, waterborne polyurethane resin provides excellent flexibility and wear resistance for the base material, while ensuring the hardness and gloss of the coating. Its high environmental protection is also in line with the development trend of the modern coating industry. Water plays the role of a diluent in the formula, making the base material easier to construct and apply. At the same time, in the subsequent baking operation, the volatilization of water also helps to form a solid paint film. Silicon dioxide can improve the fluidity and anti-stickiness of the base material, while increasing the hardness and smoothness of the paint film. DPM film former is dipropylene glycol methyl ether (Di propy l ene Glyco lMethy l Ether). As an auxiliary agent for water-based coatings, DPM film former helps to reduce the emission of volatile organic compounds and meets environmental protection requirements. DPM film former can promote the plastic flow and elastic deformation of film-forming materials such as waterborne polyurethane resins, thereby improving its aggregation performance, so that the paint can form a good film layer in a wide range of construction temperature. This is crucial for water-based imitation leather paints because it ensures that the paint film can be cured evenly and stably under various conditions. The addition of DPM film formers improves the film properties of water-based imitation leather paints, helping to improve the gloss, flexibility and elasticity of the paint film, thus giving the paint film a leather-like feel.
[0080] Polydimethylsiloxane dispersion can significantly improve the waterproof performance and durability of the coating, while enhancing the wear resistance and chemical corrosion resistance of the coating. Polyamide wax is a coating additive that has the function of reducing surface tension, enhancing water resistance and durability. Polyamide wax can make the base material smoother and reduce the shrinkage and peeling of the coating. At the same time, it can also enhance the water resistance and durability of the paint film. Polyether siloxane copolymer can further improve the flexibility and weather resistance of the base material, making the coating more adaptable to various environmental conditions. Amine neutralizer is an additive that can adjust the pH of the coating. The addition of amine neutralizer helps to stabilize the pH value of the base material and ensure that the coating maintains stable performance during the construction process. At the same time, it can also promote the dispersion and dissolution of the coating, and improve the uniformity and adhesion of the coating.
[0081] In summary, the water-based imitation leather paint primer shows excellent performance in terms of flexibility, hardness, glossiness, water resistance, durability, etc. The materials in the formula have good fluidity and dispersibility, making the construction process more convenient and efficient. At the same time, the adhesion and film-forming properties of the primer are also significantly improved. The materials in the formula are all environmentally friendly materials, which meet the environmental protection requirements of the modern coatings industry.
[0082] S72: Add curing agent and pure water to the water-based imitation leather paint base material, and the ratio of the water-based imitation leather paint base material to the curing agent and pure water is in the range of 10:2:1 to 10:2:2 to prepare the water-based imitation leather paint. The addition of curing agent and pure water not only saves the cost of the paint base material, but also enables the water-based imitation leather paint to be better cured to form a paint film with an imitation leather texture, thereby improving the overall aesthetics and texture of the slider.
[0083] S8: spraying water-based imitation leather paint on the surface of the intermediate varnish layer to form a paint layer with an imitation leather texture.
[0084] S9: Put the slider sprayed with the water-based imitation leather paint into the oven 14 for baking. The temperature of the oven 14 is set at 100-130° C. and the baking time is 60-90 minutes to ensure that the water-based imitation leather paint is completely cured to form a water-based imitation leather paint layer.
[0085] The structure of the mesh plate 12 in this embodiment is described as follows:
[0086] Combination Figure 2 and Figure 4 The mesh plate 12 in this embodiment includes a frame 121, a cross bar 122 and a connector 123. The frame 121 is a rectangular frame structure, and the cross bar 122 is arranged in the frame 121. There are a plurality of connectors 123, and the plurality of connectors 123 are evenly spaced on the cross bar 122, which improves the efficiency of batch spraying of sliders.
[0087] Furthermore, a plurality of cross bars 122 are provided, and both ends of a single cross bar 122 are connected in the width direction of the frame 121 , and a plurality of cross bars 122 are arranged along the length direction of the frame 121 , so as to further improve the efficiency of batch spraying of sliders.
[0088] The paint spraying device 13 in this embodiment is described in detail as follows:
[0089] Combination Figure 3 - Figure 6 The paint spraying device 13 includes: a support frame 131, a rotating disc 132, a liquid collecting tank 133 and a spraying robot 134; the rotating disc 132 is rotatably connected to the support frame 131, and the rotating disc 132 is used to place the mesh plate 12; the mesh plate 12 can be detachably installed on the rotating disc 132, and the mesh plate 12 can be laid flat on the rotating disc 132, and the different surfaces of the slider are sprayed by the three-axis rotation of the spraying robot 134, thereby realizing the problem of all-round painting of the zipper.
[0090] Furthermore, the paint spraying device 13 also includes a first driving member 135, and the first driving member 135 is arranged on the support frame 131. The first driving frame is connected to the rotating disk 132. The first driving member 135 drives the rotating disk 132 to rotate and cooperates with the spraying robot 134 to further improve the paint spraying efficiency of the device on the pulling head.
[0091] The rotating disk 132 includes an outer ring 1321, a fixed column 1322, a positioning member 1323 and a fixing nut 1324; the outer two sides of the outer ring 1321 are connected to the support for rotation, and the outer ring 1321 is connected to the first driving member 135. The fixing column 1322 is arranged on the outer ring 1321, and the fixing column 1322 is provided with an external thread, and the mesh plate 12 is sleeved on the outer side of the fixing column 1322; the positioning member 1323 is arranged on the outer side of the mesh plate 12, and the positioning member 1323 is sleeved on the fixing column 1322; the fixing nut 1324 is threadedly connected to the fixing column 1322, and the fixing nut 1324 locks the connection position of the positioning member 1323 and the fixing column 1322 to prevent the positioning member 1323 from loosening and falling. The design of the rotating disk 132 enables the mesh plate 12 to be firmly mounted on the rotating disk 132, and is easy to disassemble and replace, thereby improving the flexibility of the spraying operation.
[0092] In this embodiment, a plurality of first through holes 13211 are provided on the outer ring 1321, and the fixing columns 1322 are detachably connected to the first through holes 13211, so that the position of the fixing columns 1322 can be adjusted according to the sizes of the different mesh plates 12. The specific connection method can be a threaded connection, or a detachable fixation through a nut or other connecting parts, which will not be elaborated here.
[0093] The positioning member 1323 in this embodiment includes a support piece 13231, an extension piece 13232 and a fixing piece 123233. The support piece 13231 is located at the top of the rotating disk 132. The support piece 13231 includes two supporting clips arranged opposite to each other. The two supporting clips arranged opposite to each other are respectively arranged on both sides of the fixing column 1322. The frame 121 of the mesh plate 12 is located above the support piece 13231, thereby defining the position of the support piece 13231 and the mesh plate 12. The fixing piece 123233 is located above the mesh plate 12 and below the fixing nut 1324. A second through hole is arranged in the middle of the fixing piece 123233, and the fixing piece 123233 is sleeved on the fixing column 1322 through the second through hole. The extension piece 13232 is located outside the frame 121 of the mesh plate 12 . The extension piece 13232 connects the support piece 13231 and the fixing piece 123233 . The frame 121 is limited and fixed between the extension piece 13232 and the fixing column 1322 to prevent the mesh plate 12 from falling off the outer ring 1321 .
[0094] The support frame 131 in this embodiment includes a fixed rod 1311 and a movable rod 1312. One end of the movable rod 1312 is rotatably connected to the fixed rod 1311, and the other end of the movable rod 1312 is rotatably connected to the rotating disk 132. The support frame can be rotated to different set angles, so that the position of the rotating disk 132 can be adjusted up and down, which is convenient for the loading and unloading operations of the mesh plate 12.
[0095] Further, a second driving member 1313 may be provided on the support frame 131 . The second driving member 1313 is provided on the fixed rod 1311 and connected to the movable rod 1312 . The second driving member 1313 drives the movable rod 1312 and the fixed rod 1311 to rotate relative to each other.
[0096] This completes the processing of the water-based imitation leather paint slider of the preferred embodiment.
[0097] The first driving member and the second driving member in this embodiment can adopt a rotary motor, a rotary cylinder or other equivalent driving structures, which have a mature technical basis and can stably and accurately realize the required driving functions. At the same time, the spraying robot 134 is designed as a three-axis driven mechanical arm structure, which has been widely used in the field of automated spraying. Its motion control and positioning accuracy can meet the requirements of high-precision spraying, and will not be described in detail here.
[0098] The present invention also provides a slider structure made by the processing method of the above-mentioned water-based imitation leather paint slider, comprising a slider body and an epoxy resin color paint layer, a middle coating varnish layer and a water-based imitation leather paint layer sequentially arranged on the slider body. This slider structure has an imitation leather feel, beautiful appearance, good adhesion and wear resistance. This slider structure has an imitation leather feel, beautiful appearance, good adhesion and wear resistance. The epoxy resin color paint layer provides the basic color and adhesion; the middle coating varnish layer enhances the adhesion and smoothness of the paint film; the water-based imitation leather paint layer gives the slider an imitation leather feel, improving the overall aesthetics and market competitiveness of the product.
[0099] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A method for processing a water-based imitation leather paint slider, characterized in that: include: S1: Hang the slider on the mesh plate, then hang the mesh plate on the painting device, and use the spraying robot to spray different surfaces of the slider; S2: spraying epoxy resin paint; S3: baking the epoxy resin paint to completely cure the epoxy resin paint to form an epoxy resin paint layer; S4: preparing a mid-coat varnish, which specifically includes: S41: mixing polyester resin, polyurea resin, polyurethane resin, butyl acetate, ethyl acetate, polyether-modified polydimethylsiloxane and polyester-modified polydimethylsiloxane to prepare a mid-coat varnish primer; S42: adding a curing agent and pure water to the intermediate coating varnish base material to prepare the intermediate coating varnish; S5: spraying a mid-coat varnish, spraying the mid-coat varnish on the surface of the epoxy resin color paint layer; S6: baking the intermediate varnish, placing the slider sprayed with the intermediate varnish into an oven for baking to solidify the intermediate varnish and form an intermediate varnish layer; S7: preparing a water-based imitation leather paint, which specifically comprises: S71: mixing waterborne polyurethane resin, water, silicon dioxide, DPM film former, polydimethylsiloxane dispersion, polyamide wax, polyether siloxane copolymer and amine neutralizer to prepare a waterborne imitation leather paint primer; S72: adding a curing agent and pure water to the water-based imitation leather paint base material to prepare the water-based imitation leather paint; S8: spraying water-based imitation leather paint: spraying the water-based imitation leather paint on the surface of the intermediate varnish layer; S9: baking the water-based imitation leather paint: putting the slider sprayed with the water-based imitation leather paint into an oven for baking to solidify the water-based imitation leather paint and form a water-based imitation leather paint layer.
2. The method for processing a water-based imitation leather paint slider according to claim 1, characterized in that: In terms of weight percentage, the varnish coating ratio in S41 is 50% to 60% polyester resin, 10% to 20% polyurea resin, 10% to 20% polyurethane resin, 4% to 8% butyl acetate, 4% to 8% ethyl acetate, 1% to 3% polyether modified polydimethylsiloxane, and 1% to 3% polyester modified polydimethylsiloxane.
3. The method for processing a water-based imitation leather paint slider according to claim 2, characterized in that: The ratio of the intermediate coating varnish primer to the curing agent to pure water ranges from 4:1:2 to 4:1:
4.
4. The method for processing a water-based imitation leather paint slider according to claim 1, characterized in that: In terms of weight percentage, the proportion of the water-based imitation leather paint in S71 is 70% to 80% of water-based polyurethane resin, 10% to 20% of water, 2% to 6% of silicon dioxide, 2% to 6% of DPM film-forming agent, 0.5% to 3% of polydimethylsiloxane dispersion, 0.5% to 3% of polyamide wax, 0.5% to 3% of polyether siloxane copolymer, and 0.1% to 1% of amine neutralizer.
5. The method for processing a water-based imitation leather paint slider according to claim 4, characterized in that: The ratio of the water-based imitation leather paint primer to the curing agent to pure water is in the range of 10:2:1 to 10:2:
2.
6. The method for processing a water-based imitation leather paint slider according to claim 1, characterized in that: The paint spraying device comprises: A liquid collecting tank is used to collect the paint liquid after spraying; A support frame, located on one side of the liquid collecting tank; The rotating disc is located above the liquid collecting tank and is rotatably connected to the supporting frame. The mesh plate is detachably arranged on the rotating disc, and different surfaces of the slider are sprayed by a spraying manipulator.
7. The method for processing a water-based imitation leather paint slider according to claim 6, characterized in that: The paint spraying device also includes a first driving member, which is arranged on the supporting frame and connected to the rotating disc to drive the rotating disc to rotate.
8. The method for processing a water-based imitation leather paint slider according to claim 7, characterized in that: The rotating disc comprises: An outer ring, with two sides connected to the support frame; A fixed column is arranged on the outer ring, and the fixed column is provided with an external thread, and the mesh plate is sleeved on the outside of the fixed column; A positioning piece is sleeved on the fixing column, and the positioning piece is located outside the mesh plate; and A fixing nut is threadedly connected to the fixing column, and the fixing nut is used to limit the connection position between the positioning member and the fixing column.
9. The method for processing a water-based imitation leather paint slider according to claim 8, characterized in that: The positioning member comprises: A support sheet, located at the top of the outer ring, the support sheet includes two support clips arranged opposite to each other, the two support clips are respectively located at two sides of the fixing column, and the frame of the mesh plate is located above the support sheet; A fixing plate is located above the mesh plate and below the fixing nut, and the fixing plate is sleeved on the fixing column; The extension piece is located outside the frame of the mesh plate, and the extension piece is connected to the support piece and the fixing piece.
10. A slider structure, characterized in that: The slider structure is manufactured by the processing method of the water-based imitation leather paint slider according to any one of claims 1 to 9, and comprises a slider body and an epoxy resin color paint layer, a middle coating varnish layer and a water-based imitation leather paint layer sequentially arranged on the slider body.
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