Photovoltaic inverter profile punching device and method
By designing a photovoltaic inverter profile punching device with rotatable mounting plates and positioning components, the problem of inconvenient replacement of punching models in the prior art is solved, and flexible adaptation and efficient punching of profiles of different sizes are achieved.
Patent Information
- Application Number
- CN202411865505.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-12-18
AI Technical Summary
Existing punching devices cannot quickly change punching models of different sizes, resulting in manual debugging when facing different aperture requirements, which is inconvenient to operate and inefficient.
A photovoltaic inverter profile punching device is designed, and rapid changes and flexible loading and unloading are achieved by providing rotatable first and second mounting plates on the cabinet body, equipped with punching base plates and stamping heads, and positioning components and clamping mechanisms.
The rapid change of punching models on different size profiles is achieved, which improves the flexibility and adaptability of the device, simplifies the operation process and improves punching efficiency.
Smart Images

Figure CN119319171B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of punching processing, and in particular to a photovoltaic inverter profile punching device and method. Background Art
[0002] Photovoltaic inverters can convert the variable DC voltage generated by photovoltaic solar panels into AC power of mains frequency, which can be fed back to commercial power transmission systems or used in off-grid power grids. They can be used with general AC-powered equipment. When processing photovoltaic inverters, the profiles assembled on them need to be punched to reserve holes and grooves to provide channels for later opening of interfaces and other functions. When punching the profiles, a punching device is required.
[0003] Announcement No. CN217798385U discloses a profile punching mold device, comprising: a mounting plate; an adjusting and fixing assembly, wherein the opposite sides of the adjusting and fixing assembly are rotatably connected to the two sides of the mounting plate, the adjusting and fixing assembly comprises two threaded sleeves, and the opposite sides of the two threaded sleeves are rotatably connected to the two sides of the mounting plate, the peripheral side surfaces of the two threaded sleeves are fixedly connected with a rotating rod, and the inner walls of the two threaded sleeves are threadedly connected with an adjusting screw, and the two sliders are driven to move to the opposite side by the movement of the two adjusting screws, thereby moving the two brackets to the opposite side, and the two pressure plates are driven downward by the movement of the two fixing screws, thereby fixing the plate. The structure is simple and practical, and can effectively fix plates of different sizes, thereby improving the adaptability of the device when used.
[0004] The above device realizes the function of fixing various plates of different sizes during punching, but in actual punching processing, it may be necessary to punch holes of different sizes. The above device is similar to the existing ordinary punching device and cannot switch the function of punching holes of different sizes during work. This leads to the need for manual debugging and installation when facing the punching needs of different apertures. The operation is not convenient enough and it also leads to low punching efficiency. Therefore, a photovoltaic inverter profile punching device and method are proposed herein to solve the above problems. Summary of the invention
[0005] In order to solve the above-mentioned problems, the present invention provides a photovoltaic inverter profile punching device.
[0006] The photovoltaic inverter profile punching device provided by the present invention adopts the following technical solution:
[0007] A photovoltaic inverter profile punching device comprises a cabinet, a bracket plate is fixedly connected to the top of the cabinet, and a punching mechanism is arranged on the cabinet;
[0008] The punching mechanism comprises two base frames, the two base frames are fixedly connected to the bottom wall of the cabinet inner cavity, the base frame is slidably connected with a lifting plate inside the base frame, the lifting plate extends out of the base frame, a first round rod is rotatably connected between the two lifting plates, the first round rod is fixedly connected to the outside of the first mounting plate, a first placement cavity is provided on the first mounting plate, the first placement cavities are distributed around the first mounting plate at equal intervals, a punching base plate is placed inside the first placement cavity, a punching hole is provided on the top of the punching base plate, a chip removal groove is provided on the punching base plate, and the chip removal groove is connected to the punching hole, one of the punching base plates passes through the top wall of the cabinet, a cross plate is fixedly connected between the two lifting plates, a first electric push rod is fixedly connected to the bottom of the cross plate, and the bottom of the first electric push rod is fixedly connected to the bottom wall of the cabinet inner cavity, one side of one lifting plate is fixedly connected to a first motor, the first motor is fixedly connected to a first gear through an output shaft, the first round rod is fixedly connected to the outside of the second gear, the first gear is arranged on the top of the second gear, and the first gear is meshed with the second gear;
[0009] A U-shaped plate is provided on the inner side of the bracket plate, a cylinder is fixedly connected to the top of the U-shaped plate, the top of the cylinder is fixedly connected to the top of the inner side of the bracket plate, a second round rod is rotatably connected to the inner side of the U-shaped plate, the second round rod is fixedly connected to the second mounting plate on the outside, a second placement cavity is provided on the second mounting plate, the second placement cavities are distributed around the second mounting plate at equal intervals, a punch head is placed inside the second placement cavity, a second motor is fixedly connected to one side wall of the U-shaped plate, the second motor is fixedly connected to the third gear through the output shaft, a fourth gear is fixedly connected to the outside of the second round rod, the third gear is provided on the top of the fourth gear, and the third gear is meshed with the fourth gear.
[0010] By adopting the above technical solution, when it is necessary to perform punching processing on photovoltaic inverter profiles of different sizes, the first mounting plate and the second mounting plate can be rotated respectively and the punching base plate on the first mounting plate and the punching head on the second mounting plate can be selected to quickly change the punching model size. At the same time, the punching base plates and the punching heads on the first mounting plate and the second mounting plate can be flexibly loaded and unloaded for replacement, which effectively improves the flexibility during use and further improves the adaptability when dealing with punching operations of different sizes and models.
[0011] Preferably, the punching mechanism includes a positioning component, the positioning component includes a first frame plate and a second frame plate, the first frame plate and the second frame plate are fixedly connected to one side of the first mounting plate and the second mounting plate respectively, the first frame plate is slidably connected to the inside of the first plug plate, the second frame plate is slidably connected to the inside of the second plug plate, the first plug plate and the second plug plate extend into the first placement cavity and the second placement cavity respectively, a first slot is provided on one side of the punching base plate, a second slot is provided on one side of the punching head, the first plug plate and the second plug plate extend into the first slot and the second slot respectively, and the first plug plate and the second plug plate match the first slot and the second slot respectively A support plate is fixedly connected to the top wall of the cabinet body cavity, a first positioning plate is arranged on one side of the support plate, a first positioning groove is opened on the first mounting plate, the first positioning plate extends into one of the first positioning grooves, and the first positioning plate matches the first positioning groove, a second positioning groove is opened on the second mounting plate, an auxiliary plate is fixedly connected to the rear side of the U-shaped plate, two sliders are slidably connected to the rear side wall of the auxiliary plate, and the two sliders are fixedly connected with the second positioning plate, the second positioning plate passes through the auxiliary plate and one side wall of the U-shaped plate in sequence and extends into the second positioning groove, and the second positioning plate matches the second positioning groove.
[0012] By adopting the above technical solution, after the first plug plate and the third plug plate are inserted into the first slot and the second slot, the punching base plate and the punching head can be fixed.
[0013] Preferably, a second electric push rod is fixedly connected to the support plate, and one end of the electric push rod is fixedly connected to the inner side of the first positioning plate.
[0014] By adopting the above technical solution, the second electric push rod pushes and pulls the first positioning plate after working.
[0015] Preferably, an adjustment block is provided on the rear side of the auxiliary plate, and a third electric push rod is fixedly connected between the adjustment block and the rear side wall of the auxiliary plate. Push rods are movably connected to both sides of the adjustment block through movable hinges, and one end of the two push rods are movably connected to the rear sides of the two adjustment blocks through movable hinges respectively. A guide rod is fixedly connected to the rear side of the auxiliary plate, and the guide rod passes through the adjustment block.
[0016] By adopting the above technical solution, the third electric push rod pushes and pulls the adjustment block forward and backward after working.
[0017] Preferably, a first threaded adjustment rod is rotatably connected to one side of the first plug plate, the first threaded adjustment rod passes through a side wall of the first frame plate and is threadedly connected to the first frame plate, and a second threaded adjustment rod is rotatably connected to one side of the second plug plate, the second threaded adjustment rod passes through a side wall of the second frame plate and is threadedly connected to the second frame plate.
[0018] By adopting the above technical solution, the first threaded adjustment rod and the second threaded adjustment rod respectively drive the first plug plate and the second plug plate to move after they are rotated.
[0019] Preferably, a limiting rod is fixedly connected to the top of the U-shaped plate, and the limiting rod passes through the top wall of the bracket plate.
[0020] By adopting the above technical solution, the limiting rod provides limiting for the U-shaped plate, so that it can maintain stable vertical lifting.
[0021] Preferably, a door panel is provided on the front side wall of the cabinet, the door panel is connected to the cabinet via a hinge, and an observation window is fixedly connected to the door panel.
[0022] By adopting the above technical solution, the user can observe the internal situation of the cabinet through the observation window.
[0023] Preferably, a clamping mechanism is provided on the inner side of the bracket plate, and the clamping mechanism includes a movable seat, the movable seat is slidably connected to the inner side of the bracket plate, the fourth electric push rod is fixedly connected to the rear side of the movable seat, one end of the fourth electric push rod is fixedly connected to the inner side of the bracket plate, the movable seat is slidably connected to the inside of the movable seat, an extension plate is integrally formed on the top of the frame, the extension plate extends out of the movable seat, two placement plates are provided on the front side of the movable seat, a pressing plate is provided inside the placement plate, a third threaded adjustment rod is rotatably connected to the top of the pressing plate, the third threaded adjustment rod passes through the top wall of the placement plate and is threadedly connected to the placement plate, a vertical rod is fixedly connected to the top of the pressure plate, the vertical rod passes through the top wall of the placement plate, a connecting plate is fixedly connected to the placement plate, and the connecting plate passes through the frame and extends into the inner side of the extension plate.
[0024] By adopting the above technical solution, the vertical rod provides a limit for the pressing plate, so that the pressing plate can be stably lifted and lowered vertically.
[0025] Preferably, a bidirectional threaded rod is rotatably connected inside the extension plate, and the bidirectional threaded rod extends out of one side of the extension plate. The bidirectional threaded rod passes through two connecting plates in sequence, and the bidirectional threaded rod is connected to the connecting plates by threads. A rectangular plate is integrally formed on the top of the movable seat, and a fifth electric push rod is fixedly connected to one side of the rectangular plate, and one end of the fifth electric push rod is fixedly connected to one side of the extension plate.
[0026] By adopting the above technical solution, the threads at both ends of the bidirectional threaded rod have opposite directions, which can drive the two connecting plates to move towards or away from each other.
[0027] Another technical problem to be solved by the present invention is to provide a punching method of a photovoltaic inverter profile punching device, comprising the following steps:
[0028] S1. Workpiece clamping
[0029] Place the two ends of the profile to be punched into two placement plates, and control the pressing plate to press down to fix the two ends of the profile to form a clamping effect. In the subsequent processing, the clamping mechanism can also be used to control the profile to move forward, backward, left and right, so as to quickly punch different areas on the profile;
[0030] S2, Punching model adjustment
[0031] The first mounting plate and the second mounting plate are rotated according to the punching size model, so that the punching head on the first mounting plate facing downward and the punching base plate above the second mounting plate can match the model requirements of the punching processing, and then the punching head punches downward to perform punching;
[0032] S3. Debris treatment
[0033] During the punching process in step S2, the debris punched by the punching head directly enters the chip groove through the punching hole, and is directly discharged into the cabinet through the chip groove for accumulation. After opening the door panel, the debris inside the cabinet can be centrally processed to avoid the debris scattering and causing troublesome cleaning.
[0034] In summary, the present invention includes the following beneficial technical effects:
[0035] A photovoltaic inverter profile punching device and method. Through the design of the punching mechanism, when it is necessary to punch holes of different sizes on the photovoltaic inverter profile, the first mounting plate and the second mounting plate can be rotated respectively and the punching base plate on the first mounting plate and the punching head on the second mounting plate can be selected to quickly change the punching model size. At the same time, the punching base plates and the punching heads on the first mounting plate and the second mounting plate can be flexibly loaded and unloaded for replacement, which effectively improves the flexibility during use and further improves the adaptability when dealing with punching operations of different sizes and models.
[0036] A photovoltaic inverter profile punching device and method, through the design of a positioning component, after the punching head and the punching base plate are placed, the first threaded adjustment rod and the second threaded adjustment rod are rotated, the first plug plate is inserted into the first slot, and the second plug plate is inserted into the second slot, and the installation and fixation of the punching head and the punching base plate are completed. In this way, the punching head and the punching base plate can be flexibly loaded and unloaded and replaced, which improves the flexibility during use; and after the first mounting plate and the second mounting plate are adjusted, they are limited by the first positioning plate and the second positioning plate, which improves the stability of the processing work.
[0037] A photovoltaic inverter profile punching device and method, through the design of a clamping mechanism, the profile is clamped and fixed inside a placement plate, and the distance between the two placement plates can be flexibly adjusted, which can adapt to the clamping requirements of profiles of different sizes, and after clamping, the clamped profile plate can also be driven to be flexibly adjusted in four directions of front, back, left, and right, so that the punching position can be quickly adjusted, effectively ensuring the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of the structure of the present invention;
[0039] Figure 2 It is a rear view structural diagram of the present invention;
[0040] Figure 3 It is a cross-sectional structural diagram of the cabinet in the present invention;
[0041] Figure 4 It is a structural schematic diagram of the support plate in the present invention;
[0042] Figure 5 It is a schematic diagram of the splitting of the punching base plate and the first mounting plate in the present invention;
[0043] Figure 6 for Figure 5 A in the enlarged view;
[0044] Figure 7 It is a structural cross-sectional view of the punching base plate in the present invention;
[0045] Figure 8 It is a cross-sectional structural diagram of the support plate in the present invention;
[0046] Fig. 9 It is a structural schematic diagram of the U-shaped plate in the present invention;
[0047] Fig.10 It is a schematic diagram of the disassembly of the second mounting plate and the punching head in the present invention.
[0048] Description of the accompanying drawings: 1. cabinet; 2. bracket plate; 3. punching mechanism; 31. base frame; 32. lifting plate; 33. first round rod; 34. first mounting plate; 35. first placement cavity; 36. punching base plate; 37. punching hole; 38. chip groove; 39. cross plate; 391. first electric push rod; 392. first motor; 393. first gear; 394. second gear; 395. U-shaped plate; 396. cylinder; 397. second round rod; 398. second mounting plate; 399. second placement cavity; 381. punching head; 382. second motor; 383. third gear; 384. fourth gear; 385. first frame plate; 386. second frame plate; 387. first plug plate; 388. second plug plate; 389 , the first slot; 371, the second slot; 372, the support plate; 373, the first positioning plate; 374, the first positioning slot; 375, the second positioning slot; 376, the auxiliary plate; 377, the slider; 378, the second positioning plate; 379, the second electric push rod; 361, the adjustment block; 362, the third electric push rod; 363, the push rod; 364, the first threaded adjustment rod; 365, the second threaded adjustment rod; 366, the limit rod; 367, the door panel; 368, the observation window; 4, the clamping mechanism; 41, the moving seat; 42, the fourth electric push rod; 43, the frame; 44, the extension plate; 45, the placement plate; 46, the pressure plate; 47, the third threaded adjustment rod; 48, the connecting plate; 49, the two-way threaded rod; 491, the fifth electric push rod. DETAILED DESCRIPTION
[0049] The following is combined with Figure 1-10 The present invention is described in further detail.
[0050] The present invention discloses a photovoltaic inverter profile punching device, referring to Figure 1-10 , including a cabinet 1, a bracket plate 2 is fixedly connected to the top of the cabinet 1, a punching mechanism 3 is provided on the cabinet 1, and the punching mechanism 3 includes two base frames 31, the two base frames 31 are fixedly connected to the bottom wall of the inner cavity of the cabinet 1, and a lifting plate 32 is slidably connected inside the base frame 31, and the lifting plate 32 extends outside the base frame 31;
[0051] A first round rod 33 is rotatably connected between the two lifting plates 32, and a first mounting plate 34 is fixedly connected to the outside of the first round rod 33. A first placement cavity 35 is provided on the first mounting plate 34, and the first placement cavity 35 is evenly spaced and surrounded on the first mounting plate 34. A punching base plate 36 is placed inside the first placement cavity 35, and a punching hole 37 is provided on the top of the punching base plate 36. A chip removal groove 38 is provided on the punching base plate 36, and the chip removal groove 38 is connected to the punching hole 37. One of the punching base plates 36 passes through the top wall of the cabinet 1. A horizontal plate 39 is fixedly connected between the two lifting plates 32, a first electric push rod 391 is fixedly connected to the bottom of the horizontal plate 39, and the bottom of the first electric push rod 391 is fixedly connected to the bottom wall of the inner cavity of the cabinet 1, a first motor 392 is fixedly connected to one side of one lifting plate 32, and the first motor 392 is fixedly connected to a first gear 393 through an output shaft, and a second gear 394 is fixedly connected to the outside of the first round rod 33, and the first gear 393 is arranged on the top of the second gear 394, and the first gear 393 is meshed with the second gear 394;
[0052] A U-shaped plate 395 is provided on the inner side of the bracket plate 2, a cylinder 396 is fixedly connected to the top of the U-shaped plate 395, the top of the cylinder 396 is fixedly connected to the top of the inner side of the bracket plate 2, a second round rod 397 is rotatably connected to the inner side of the U-shaped plate 395, a second mounting plate 398 is fixedly connected to the outer side of the second round rod 397, a second placement cavity 399 is provided on the second mounting plate 398, the second placement cavities 399 are distributed around the second mounting plate 398 at equal intervals, a punch head 381 is placed inside the second placement cavity 399, a second motor 382 is fixedly connected to one side wall of the U-shaped plate 395, and the second motor 382 is fixedly connected to the third gear 383 via an output shaft;
[0053] The fourth gear 384 is fixedly connected to the outside of the second round rod 397, and the third gear 383 is arranged on the top of the fourth gear 384, and the third gear 383 is meshed with the fourth gear 384. When it is necessary to punch holes of different sizes on the photovoltaic inverter profile, the first mounting plate 34 and the second mounting plate 398 can be rotated respectively and the punching base plate 36 on the first mounting plate 34 and the punching head 381 on the second mounting plate 398 can be selected to quickly change the punching model size. At the same time, the punching base plate 36 and the punching head 381 on the first mounting plate 34 and the second mounting plate 398 can be flexibly loaded and unloaded for replacement, which effectively improves the flexibility during use and further improves the adaptability when dealing with punching operations of different sizes and models.
[0054] The punching mechanism 3 includes a positioning assembly, which includes a first frame plate 385 and a second frame plate 386. The first frame plate 385 and the second frame plate 386 are fixedly connected to one side of the first mounting plate 34 and the second mounting plate 398, respectively. A first plug plate 387 is slidably connected inside the first frame plate 385, and a second plug plate 388 is slidably connected inside the second frame plate 386. The first plug plate 387 and the second plug plate 388 extend into the first placement cavity 35 and the second placement cavity 399, respectively. A first slot 389 is provided on one side of the punching base plate 36, and a second slot 371 is provided on one side of the punching head 381. The first plug plate 387 and the second plug plate 388 extend into the first slot 389 and the second slot 371, respectively, and the first plug plate 387 and the second plug plate 388 match the first slot 389 and the second slot 371, respectively.
[0055] A support plate 372 is fixedly connected to the top wall of the inner cavity of the cabinet 1, and a first positioning plate 373 is arranged on one side of the support plate 372. A first positioning groove 374 is opened on the first mounting plate 34, and the first positioning plate 373 extends into one of the first positioning grooves 374, and the first positioning plate 373 matches the first positioning groove 374. A second positioning groove 375 is opened on the second mounting plate 398, and an auxiliary plate 376 is fixedly connected to the rear side of the U-shaped plate 395, and two sliders 377 are slidably connected to the rear side wall of the auxiliary plate 376, and the two sliders 377 are fixedly connected with a second positioning plate 378. The second positioning plate 378 passes through the auxiliary plate 376 and one side wall of the U-shaped plate 395 in sequence and extends into the second positioning groove 375, and the second positioning plate 378 matches the second positioning groove 375. After the first plug plate 387 and the third plug plate are inserted into the first slot 389 and the second slot 371, the punching base plate 36 and the punching head 381 can be fixed.
[0056] A second electric push rod 379 is fixedly connected to the support plate 372, one end of which is fixedly connected to the inner side of the first positioning plate 373. After the second electric push rod 379 is working, it pushes and pulls the first positioning plate 373. An adjustment block 361 is arranged at the rear side of the auxiliary plate 376. A third electric push rod 362 is fixedly connected between the adjustment block 361 and the rear side wall of the auxiliary plate 376. Push rods 363 are movably connected to both sides of the adjustment block 361 through movable hinge seats. One end of the two push rods 363 is movably connected to the rear sides of the two adjustment blocks 361 through movable hinge seats respectively. A guide rod is fixedly connected to the rear side of the auxiliary plate 376. The guide rod runs through the adjustment block 361. After the third electric push rod 362 is working, it pushes and pulls the adjustment block 361 forward and backward.
[0057] A first threaded adjustment rod 364 is rotatably connected to one side of the first plug plate 387, and the first threaded adjustment rod 364 penetrates a side wall of the first frame plate 385 and is threadedly connected to the first frame plate 385. A second threaded adjustment rod 365 is rotatably connected to one side of the second plug plate 388, and the second threaded adjustment rod 365 penetrates a side wall of the second frame plate 386 and is threadedly connected to the second frame plate 386. After the first threaded adjustment rod 364 and the second threaded adjustment rod 365 rotate, they respectively drive the first plug plate 387 and the second plug plate 388 to move. A limiting rod 366 is fixedly connected to the top of the U-shaped plate 395, and the limiting rod 366 penetrates the top wall of the bracket plate 2. The limiting rod 366 provides a limit for the U-shaped plate 395 to keep it stably lifted and lowered vertically. A door panel 367 is arranged on the front side wall of the cabinet 1, and the door panel 367 is connected to the cabinet 1 by a hinge. The door panel 367 is fixedly connected to an observation window 368, and the user can observe the internal situation of the cabinet 1 through the observation window 368.
[0058] A clamping mechanism 4 is provided on the inner side of the bracket plate 2, and the clamping mechanism 4 includes a moving seat 41, the moving seat 41 is slidably connected to the inner side of the bracket plate 2, a fourth electric push rod 42 is fixedly connected to the rear side of the moving seat 41, one end of the fourth electric push rod 42 is fixedly connected to the inner side of the bracket plate 2, a frame 43 is slidably connected inside the moving seat 41, an extension plate 44 is integrally formed on the top of the frame 43, and the extension plate 44 extends out of the outside of the moving seat 41, and two placement plates 45 are provided on the front side of the moving seat 41, a pressing plate 46 is provided inside the placement plate 45, and a third threaded adjustment rod 47 is rotatably connected to the top of the pressing plate 46, the third threaded adjustment rod 47 penetrates the top wall of the placement plate 45 and is connected to the placement plate 45 by threads, a vertical rod is fixedly connected to the top of the pressing plate 46, the vertical rod penetrates the top wall of the placement plate 45, and a connecting plate 48 is fixedly connected to the placement plate 45, the connecting plate 48 penetrates the frame 43 and extends into the inner side of the extension plate 44, and the vertical rod provides a limit to the pressing plate 46, so that the pressing plate 46 can be stably lifted and lowered vertically;
[0059] A bidirectional threaded rod 49 is rotatably connected inside the extension plate 44, and the bidirectional threaded rod 49 extends out of one side of the extension plate 44. The bidirectional threaded rod 49 passes through two connecting plates 48 in sequence, and the bidirectional threaded rod 49 and the connecting plates 48 are connected by threads. A rectangular plate is integrally formed on the top of the moving seat 41, and a fifth electric push rod 491 is fixedly connected to one side of the rectangular plate. One end of the fifth electric push rod 491 is fixedly connected to one side of the extension plate 44. The threads at both ends of the bidirectional threaded rod 49 are in opposite directions, which can drive the two connecting plates 48 to move toward or away from each other.
[0060] Another technical problem to be solved by the present invention is to provide a punching method of a photovoltaic inverter profile punching device, comprising the following steps:
[0061] S1. Workpiece clamping
[0062] Place the two ends of the profile to be punched into the two placement plates 45, and control the pressing plate 46 to press down to fix the two ends of the profile to form a clamping effect. In the subsequent processing, the clamping mechanism 4 can also be used to control the profile to move forward, backward, left and right, so as to quickly punch different areas on the profile;
[0063] S2, Punching model adjustment
[0064] The first mounting plate 34 and the second mounting plate 398 are rotated according to the punching size model, so that the punching head 381 facing directly downward on the first mounting plate 34 and the punching base plate 36 directly above the second mounting plate 398 can match the model requirements of the punching processing, and then the punching head 381 punches downward to perform punching;
[0065] S3. Debris treatment
[0066] During the punching process in step S2, the debris punched by the punch head 381 directly enters the chip groove 38 through the punching hole 37, and is directly discharged into the cabinet 1 through the chip groove 38 for accumulation. After opening the door panel 367, the debris inside the cabinet 1 can be centrally processed to avoid the debris scattering and causing troublesome cleaning.
[0067] In the actual operation process, firstly, the device is powered on, and after the bidirectional threaded rod 49 is rotated, the bidirectional threaded rod 49 drives the two connecting plates 48 to move towards or away from each other, and the connecting plate 48 drives the placement frame to move, so as to match profiles of different lengths and sizes. After adjustment, the two ends of the profile plate to be processed are placed in the two placement plates 45, and then the third threaded adjustment rod 47 is rotated. After the third threaded adjustment rod 47 is rotated, it drives the pressing plate 46 to move downward and press the profile plate inside the placement plate 45, so as to fix and clamp the profile. In this way, the profile can be effectively matched. To meet the needs of fixing profiles of different sizes, during the punching process, the fourth electric push rod 42 pushes and pulls the movable seat 41 forward and backward after working, and the movable seat 41 drives the frame 43 to move forward and backward, and the fifth electric push rod 491 pushes and pulls the extension plate 44 after working, and the extension plate 44 drives the frame 43 to move horizontally left and right. It can be seen from the above connection relationship that the position of the profile can be quickly adjusted by adjusting the left and right movement of the frame 43 and the front and back movement of the movable seat 41, so that punching processing can be performed at different positions, the operation is flexible, and the punching efficiency is guaranteed;
[0068] Before the punching operation, the punching heads 381 and punching base plates 36 of different sizes to be used can be selected. After the numbers are selected, the punching heads 381 and punching base plates 36 are inserted and placed in the second placement cavity 399 and the first placement cavity 35 in sequence. After placement, the first threaded adjustment rod 364 and the second threaded adjustment rod 365 are rotated, and the first threaded adjustment rod 364 and the second threaded adjustment rod 365 respectively drive the first plug plate 387 and the second plug plate 388 to move until the first plug plate 387 is inserted into the first slot 389 and the second plug plate 388 is inserted into the second slot 371, and the installation and fixation of the punching head 381 and the punching base plate 36 are completed;
[0069] During processing, when it is necessary to switch different punching base plates 36, the first motor 392 works and drives the first gear 393 to rotate, the first gear 393 drives the second gear 394 to rotate, the second gear 394 drives the first round rod 33 to rotate, the first round rod 33 drives the first mounting plate 34 to rotate, when the corresponding punching base plate 36 on the first mounting plate 34 is directly above, the first electric push rod 391 works and pushes the cross plate 39 upwards, the cross plate 39 drives the lifting plate 32 to move, the lifting plate 32 drives the first round rod 33 to move, the first round rod 33 drives the first mounting plate 34 to move, and the first After the mounting plate 34 drives the top punching base plate 36 to move to extend outside the cabinet 1, the adjustment is completed. Similarly, when the punching base plate 36 needs to be replaced, it is necessary to first control the top punching base plate 36 to enter the cabinet 1 before the first mounting plate 34 can be controlled to rotate and continue to adjust. After the adjustment is completed, the second electric push rod 379 works and pushes the first positioning plate 373. After the first positioning plate 373 moves to the first positioning groove 374 on the insertion side, the first positioning plate 373 provides a limit for the first mounting plate 34, which can improve the stability of the first mounting plate 34 during the punching operation.
[0070] After the punching base plate 36 is adjusted, the second motor 382 works and drives the third gear 383 to rotate, the third gear 383 drives the fourth gear 384 to rotate, the fourth gear 384 drives the second round rod 397 to rotate, and the second round rod 397 drives the second mounting plate 398 to rotate. It can be seen from the above connection relationship that the position of the punch head 381 can be adjusted in this way. When the punch head 381 of the corresponding model is directly below, the adjustment is completed. Then the third electric push rod 362 works and pushes the adjustment block 361. After the adjustment block 361 moves, it drives the push rod 363 to flip. After the push rod 363 flips, the slider 377 The slider 377 is pushed to drive the second positioning plate 378 to move, until the second positioning plate 378 moves to be inserted into the second positioning groove 375 and then limits the second mounting plate 398. At this time, the second mounting plate 398 cannot rotate, which effectively ensures the stability of the second mounting plate 398 during the punching process. When the punch head 381 is adjusted, the cylinder 396 works to push the U-shaped plate 395, and the U-shaped plate 395 drives the second round rod 397 to move, and the second round rod 397 drives the second mounting plate 398 to move. The second mounting plate 398 drives the punch head 381 to move downward quickly to perform punching processing on the profile.
[0071] Finally, during the punching process, the debris punched by the punch head 381 directly enters the chip groove 38 through the punching hole 37, and is directly discharged into the cabinet 1 through the chip groove 38 for accumulation. When the debris needs to be cleaned up uniformly, the user can open the door panel 367 for quick processing. Compared with the debris falling everywhere during processing, cleaning is more convenient, which improves the convenience of processing.
[0072] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A photovoltaic inverter profile punching device, comprising a cabinet (1), characterized in that: A support plate (2) is fixedly connected to the top of the cabinet (1), and a punching mechanism (3) is provided on the cabinet (1); The punching mechanism (3) comprises two base frames (31), the two base frames (31) are fixedly connected to the bottom wall of the inner cavity of the cabinet (1), the base frames (31) are slidably connected to a lifting plate (32) inside, the lifting plate (32) extends outside the base frames (31), a first round rod (33) is rotatably connected between the two lifting plates (32), the first round rod (33) is fixedly connected to the outside of a first mounting plate (34), the first mounting plate (34) is provided with a first placement cavity (35), and the first placement cavities (35) are distributed around the first mounting plate (34) at equal intervals. A punching base plate (36) is placed inside the first placement cavity (35), a punching hole (37) is provided on the top of the punching base plate (36), a chip removal groove (38) is provided on the punching base plate (36), and the chip removal groove (38) is connected to the punching hole (37), one of the punching base plates (36) passes through the top wall of the cabinet (1), a horizontal plate (39) is fixedly connected between the two lifting plates (32), a first electric push rod (391) is fixedly connected to the bottom of the horizontal plate (39), and the bottom of the first electric push rod (391) is fixedly connected to the bottom wall of the inner cavity of the cabinet (1); A U-shaped plate (395) is provided on the inner side of the support plate (2); a cylinder (396) is fixedly connected to the top of the U-shaped plate (395); the top of the cylinder (396) is fixedly connected to the top of the inner side of the support plate (2); a second round rod (397) is rotatably connected to the inner side of the U-shaped plate (395); the second round rod (397) is fixedly connected to the outside of the second mounting plate (398); a second placement cavity (399) is provided on the second mounting plate (398); and the second placement cavity (399) is formed on the second mounting plate (398). 8) are uniformly spaced and arranged around the second placement cavity (399), a punch head (381) is placed inside the second placement cavity (399), a clamping mechanism (4) is arranged inside the support plate (2), the clamping mechanism (4) comprises a movable seat (41), the movable seat (41) is slidably connected to the inside of the support plate (2), a fourth electric push rod (42) is fixedly connected to the rear side of the movable seat (41), one end of the fourth electric push rod (42) is fixedly connected to the inside of the support plate (2), and a frame (43) is slidably connected inside the movable seat (41); A first motor (392) is fixedly connected to one side of one of the lifting plates (32); the first motor (392) is fixedly connected to a first gear (393) via an output shaft; a second gear (394) is fixedly connected to the outside of the first round rod (33); the first gear (393) is disposed on the top of the second gear (394), and the first gear (393) is meshed with the second gear (394).
2. A photovoltaic inverter profile punching device according to claim 1, characterized in that: A second motor (382) is fixedly connected to one side wall of the U-shaped plate (395); the second motor (382) is fixedly connected to a third gear (383) via an output shaft; a fourth gear (384) is fixedly connected to the outside of the second round rod (397); the third gear (383) is disposed on the top of the fourth gear (384), and the third gear (383) is meshed with the fourth gear (384).
3. A photovoltaic inverter profile punching device according to claim 1, characterized in that: The punching mechanism (3) comprises a positioning assembly, the positioning assembly comprising a first frame plate (385) and a second frame plate (386), the first frame plate (385) and the second frame plate (386) being fixedly connected to one side of a first mounting plate (34) and a second mounting plate (398) respectively, a first plug plate (387) being slidably connected inside the first frame plate (385), a second plug plate (388) being slidably connected inside the second frame plate (386), the first plug plate (387) and the second plug plate (388) being slidably connected inside the second frame plate (386), ) extend into the first placement cavity (35) and the second placement cavity (399) respectively; a first slot (389) is provided on one side of the punching base plate (36); a second slot (371) is provided on one side of the punching head (381); a first plug plate (387) and a second plug plate (388) extend into the first slot (389) and the second slot (371) respectively, and the first plug plate (387) and the second plug plate (388) match the first slot (389) and the second slot (371) respectively; a support plate (372) is fixedly connected to the top wall of the inner cavity of the cabinet (1); a first positioning plate (373) is provided on one side of the support plate (372); a first positioning groove (374) is provided on the first mounting plate (34); the first positioning plate (373) extends into one of the first positioning grooves (374), and the first positioning plate (373) matches the first positioning groove (374); a second positioning groove ( 375), an auxiliary plate (376) is fixedly connected to the rear side of the U-shaped plate (395), two sliders (377) are slidably connected to the rear side wall of the auxiliary plate (376), and a second positioning plate (378) is fixedly connected to the two sliders (377), and the second positioning plate (378) passes through the auxiliary plate (376) and a side wall of the U-shaped plate (395) in sequence and extends into the second positioning groove (375), and the second positioning plate (378) matches the second positioning groove (375).
4. A photovoltaic inverter profile punching device according to claim 3, characterized in that: A second electric push rod (379) is fixedly connected to the support plate (372), and one end of the electric push rod is fixedly connected to the inner side of the first positioning plate (373).
5. A photovoltaic inverter profile punching device according to claim 3, characterized in that: An adjusting block (361) is arranged at the rear side of the auxiliary plate (376); a third electric push rod (362) is fixedly connected between the adjusting block (361) and the rear side wall of the auxiliary plate (376); both sides of the adjusting block (361) are movably connected to push rods (363) via movable hinge seats; one end of the two push rods (363) is movably connected to the rear sides of the two adjusting blocks (361) via movable hinge seats; a guide rod is fixedly connected to the rear side of the auxiliary plate (376); the guide rod passes through the adjusting block (361).
6. A photovoltaic inverter profile punching device according to claim 3, characterized in that: A first threaded adjustment rod (364) is rotatably connected to one side of the first plug plate (387), the first threaded adjustment rod (364) passes through a side wall of the first frame plate (385) and is threadedly connected to the first frame plate (385), and a second threaded adjustment rod (365) is rotatably connected to one side of the second plug plate (388), the second threaded adjustment rod (365) passes through a side wall of the second frame plate (386) and is threadedly connected to the second frame plate (386).
7. A photovoltaic inverter profile punching device according to claim 1, characterized in that: The top of the U-shaped plate (395) is fixedly connected to a limiting rod (366), and the limiting rod (366) passes through the top wall of the bracket plate (2).
8. A photovoltaic inverter profile punching device according to claim 1, characterized in that: A door panel (367) is provided on the front side wall of the cabinet body (1); the door panel (367) is connected to the cabinet body (1) via a hinge; and an observation window (368) is fixedly connected to the door panel (367).
9. A photovoltaic inverter profile punching device according to claim 1, characterized in that: An extension plate (44) is integrally formed on the top of the frame (43), and the extension plate (44) extends out of the movable seat (41). Two placement plates (45) are arranged on the front side of the movable seat (41), and a pressure plate (46) is arranged inside the placement plate (45). A third threaded adjustment rod (47) is rotatably connected to the top of the pressure plate (46), and the third threaded adjustment rod (47) passes through the top wall of the placement plate (45) and is connected to the placement plate (45) by a thread. A vertical rod is fixedly connected to the top of the pressure plate (46), and the vertical rod passes through the top wall of the placement plate (45). A connecting plate (48) is fixedly connected to the placement plate (45), and the connecting plate (48) passes through the frame (43) and extends into the inner side of the extension plate (44).
10. A photovoltaic inverter profile punching device according to claim 9, characterized in that: A bidirectional threaded rod (49) is rotatably connected inside the extension plate (44), and the bidirectional threaded rod (49) extends outside one side of the extension plate (44). The bidirectional threaded rod (49) passes through two connecting plates (48) in sequence, and the bidirectional threaded rod (49) and the connecting plates (48) are connected by threads. A rectangular plate is integrally formed on the top of the movable seat (41), and a fifth electric push rod (491) is fixedly connected to one side of the rectangular plate, and one end of the fifth electric push rod (491) is fixedly connected to one side of the extension plate (44).
11. A punching method for a photovoltaic inverter profile punching device according to any one of claims 1 to 10, characterized in that: The following steps are involved: S1. Workpiece clamping The two ends of the profile to be punched are placed in two placement plates (45), and the pressing plate (46) is controlled to press down to fix the two ends of the profile, thereby forming a clamping effect. In the subsequent processing process, the clamping mechanism (4) can also be used to control the profile to move forward, backward, left and right, so as to quickly punch different areas on the profile; S2, Punching model adjustment The first mounting plate (34) and the second mounting plate (398) are rotated according to the punching size model, so that the punching head (381) facing directly downward on the first mounting plate (34) and the punching base plate (36) directly above the second mounting plate (398) can both match the model requirements of the punching processing, and then the punching head (381) punches downward to perform punching; S3. Debris treatment During the punching process in step S2, the debris punched by the punch head (381) directly enters the chip removal groove (38) through the punching hole (37), and is directly discharged into the interior of the cabinet (1) through the chip removal groove (38) for accumulation. After the door panel (367) is opened, the debris inside the cabinet (1) is centrally processed.
Citation Information
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