Battery piece tracing signal processing method and system for photovoltaic production line and medium

By using photoelectric sensors at the entrance of the photovoltaic production line to collect and analyze signals, obtain the identity information of the cells and perform data synchronization, the problem of complex handshake interactions between the cells and the host computer is solved, and the stability and efficiency of the production line are improved.

CN119323427APending Publication Date: 2025-01-17HANGZHOU MSUNG AUTOMATIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411217718.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-01-17

AI Technical Summary

Technical Problem

In the automated production process of photovoltaic cells, the handshake interaction between the cell and the upper computer is complex, which makes it difficult to synchronize production data, which increases the complexity of the production process and reduces reliability and efficiency.

Method used

By installing a first photoelectric sensor at the entrance of the photovoltaic production line, the photoelectric induction signal is collected when the vehicle enters, the signal is analyzed to obtain the identity information of the cell, and data synchronization is performed based on the identity information.

Benefits of technology

It realizes one-way data synchronization between the host computer and the battery cells, reduces the complexity of system operation, reduces the number of request and response interactions, and improves the stability and response speed of the system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119323427A_ABST
    Figure CN119323427A_ABST
Patent Text Reader

Abstract

The invention relates to a battery piece tracing signal processing method and system for a photovoltaic production line and a medium. Wherein the battery piece is installed on a carrier, the carrier is placed on a conveying mechanism of the photovoltaic production line, a first photoelectric sensor is arranged at an inlet of the photovoltaic production line, and the method comprises the following steps: collecting a first photoelectric sensing signal triggered by the first photoelectric sensor when the carrier enters the photovoltaic production line; and analyzing the first photoelectric sensing signal to obtain identity information of each battery piece on the carrier, and performing data synchronization on each battery piece according to the identity information. By adopting the method, data synchronization of the upper computer and the battery piece can be realized only by performing one-way reading operation on the identity information of the battery piece on the carrier, so that the complexity of system operation is greatly reduced, the number of times of request response interaction between the upper computer and the battery piece is reduced, and the stability and the response speed of the whole system are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of photovoltaic information technology, and in particular to a method, system and medium for processing cell traceability signals for a photovoltaic production line. Background Art

[0002] With the development of automation equipment, the production of photovoltaic cells has also entered the automation process. However, in the existing automated production process of cells, each cell and the host computer usually need to perform multiple handshake interactions to synchronize the production data between the two. For example, when the cell enters the photovoltaic production line, the host computer needs to read the write permission request of the cell before it can write the wafer code of the cell into the corresponding cell. However, this write operation often fails due to uncontrollable external factors. After the host computer receives the write failure signal, it needs to re-read the write permission request of the cell and perform the wafer code write operation again. It can be seen that if any process of the handshake interaction between the two parties fails, it will increase the complexity of the automated production process and reduce reliability and efficiency. Summary of the invention

[0003] Based on this, it is necessary to provide a cell traceability signal processing method, system, computer-readable storage medium and computer program product for photovoltaic production lines, which can reduce the interactive complexity of the battery automation production process and improve the processing accuracy of the cell.

[0004] In a first aspect, the present application provides a cell traceability signal processing method for a photovoltaic production line, wherein the cell is mounted on a carrier, the carrier is placed on a conveying mechanism of the photovoltaic production line, and a first photoelectric sensor is provided at the entrance of the photovoltaic production line, the method comprising:

[0005] collecting a first photoelectric sensing signal triggered by the first photoelectric sensor when the carrier enters a photovoltaic production line;

[0006] The first photoelectric sensing signal is analyzed to obtain the identity information of each battery cell on the carrier, and data synchronization is performed on each battery cell according to the identity information.

[0007] In one embodiment, the parsing of the first photoelectric sensing signal to obtain the identity information of each battery cell on the carrier, and synchronizing the data of each battery cell according to the identity information includes:

[0008] The first photoelectric sensing signal is parsed to obtain a unique code of the carrier; the carrier generates a corresponding internal virtual code for each of the battery cells;

[0009] According to the unique code of the carrier, query from the historical database to obtain the wafer code group corresponding to each battery cell on the carrier;

[0010] Each of the internal virtual codes is read and bound to the wafer coding group to complete data synchronization of each of the battery cells.

[0011] In one embodiment, a second photoelectric sensor is provided at the exit of the photovoltaic production line, and after the first photoelectric sensing signal is parsed to obtain the identity information of each cell on the carrier, and data synchronization is performed on each cell according to the identity information, the method further comprises:

[0012] collecting a second photoelectric sensing signal triggered by the second photoelectric sensor;

[0013] Analyze the second photoelectric sensing signal to obtain a unique code of the vehicle;

[0014] According to the unique code of the carrier, the second photoelectric sensing signal is matched with the corresponding first photoelectric sensing signal to determine that the carrier outputs the photovoltaic production line.

[0015] In one embodiment, the method further comprises:

[0016] Collecting real-time start / stop signals and servo position signals of the transmission mechanism;

[0017] Analyzing the start / stop signal to determine the operating state of the transmission mechanism;

[0018] If the analysis result of the current start-stop signal is a stop state, the current servo position signal is analyzed to determine the servo position of the transmission mechanism;

[0019] The servo position is compared with a preset loading and unloading position to determine the loading and unloading state of the carrier.

[0020] In one embodiment, the method further comprises:

[0021] Acquire a first servo position of the transmission mechanism at a current moment and a second servo position at a previous moment;

[0022] determining a movement distance of the transmission mechanism according to the first servo position and the second servo position;

[0023] The movement distance is compared with a preset distance. If the movement distance is less than or equal to the preset distance, it is determined that the start / stop signal and the servo position signal are not synchronized. Otherwise, they are synchronized.

[0024] In one embodiment, after the start / stop signal is out of sync with the servo position signal, the method further comprises:

[0025] Analyzing the start and stop signals of the transmission mechanism at the current moment;

[0026] According to the analysis result of the start-stop signal at the current moment, a servo correction signal is generated to act on the start-stop signal to adjust the analysis result of the start-stop signal.

[0027] In one embodiment, the conveying mechanism includes at least one belt connection inflection point formed by a front conveying belt and a rear receiving belt, and the method further includes:

[0028] Collecting the front start-stop signal on the front conveying belt and the rear start-stop signal on the rear receiving belt;

[0029] Analyze the front start-stop signal to determine the running state of the front conveyor belt;

[0030] If the front conveyor belt is in motion when the carrier runs to the belt connection inflection point, a front adjustment signal is generated to adjust the front start-stop signal to a stopped state, and a rear adjustment signal is generated to adjust the rear start-stop signal to a moving state.

[0031] In a second aspect, the present application further provides a cell traceability signal processing system for a photovoltaic production line, the system comprising a cell, a carrier, a conveying mechanism, a first photoelectric sensor and a host computer, the cell being mounted on the carrier, the carrier being placed on the conveying mechanism of the photovoltaic production line, the first photoelectric sensor being provided at the entrance of the photovoltaic production line; the host computer being used for:

[0032] collecting a first photoelectric sensing signal triggered by the first photoelectric sensor when the carrier enters a photovoltaic production line;

[0033] The first photoelectric sensing signal is analyzed to obtain the identity information of each battery cell on the carrier, and data synchronization is performed on each battery cell according to the identity information.

[0034] In a third aspect, the present application further provides a computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the content described in the first aspect above is implemented.

[0035] In a fourth aspect, the present application further provides a computer program product, including a computer program, which implements the content described in the first aspect when executed by a processor.

[0036] The above-mentioned cell traceability signal processing method, system and medium for photovoltaic production lines collects the first photoelectric sensing signal triggered by the first photoelectric sensor when the carrier enters the photovoltaic production line through the host computer; analyzes the first photoelectric sensing signal to obtain the identity information of each cell on the carrier, and synchronizes the data of each cell according to the identity information. Data synchronization between the host computer and the cell can be achieved by performing a one-way reading operation on the identity information of the cell on the carrier, which greatly reduces the complexity of system operation, reduces the number of request response interactions between the host computer and the cell, and improves the stability and response speed of the overall system. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present application or related technologies, the drawings required for use in the embodiments of the present application or related technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0038] Figure 1 This is a diagram of an application environment of a cell traceability signal processing system for a photovoltaic production line in one embodiment;

[0039] Figure 2 It is a flowchart of a method for processing cell traceability signals for a photovoltaic production line in one embodiment;

[0040] Figure 3 This is a schematic diagram of a specific flow chart of step 202 in an embodiment;

[0041] Figure 4 It is a flow chart of a method for processing cell traceability signals for a photovoltaic production line in another embodiment;

[0042] Figure 5 It is a schematic diagram of a flow chart of processing the start / stop signal and the servo position signal of the transmission mechanism in one embodiment;

[0043] Figure 6 A schematic diagram of a flow chart for monitoring the synchronization of a start / stop signal and a servo position signal in one embodiment;

[0044] Figure 7 It is a schematic diagram of a flow chart of signal processing performed by a transmission mechanism when the transmission mechanism is at a belt connection inflection point in one embodiment;

[0045] Figure 8 FIG. 4 is a diagram showing the internal structure of a computer device in one embodiment. DETAILED DESCRIPTION

[0046] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0047] Unless otherwise defined, the technical terms or scientific terms involved in this application should be understood by people with ordinary skills in the technical field to which this application belongs. The words "one", "a", "a", "the" and the like involved in this application do not indicate a quantitative limitation, and may represent the singular or plural. The terms "include", "comprise", "have" and any of their variations involved in this application are intended to cover non-exclusive inclusions; for example, a process, method, system, product or device that includes a series of steps or modules (units) is not limited to the listed steps or units, but may also include steps or units that are not listed, or may also include other steps or units inherent to these processes, methods, products or devices. The words "connect", "connected", "coupled" and the like involved in this application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The "multiple" involved in this application refers to two or more. "And / or" describes the association relationship of associated objects, indicating that there may be three relationships, for example, "A and / or B" can represent: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the objects before and after are in an "or" relationship. The terms "first", "second", "third", etc. involved in this application are only used to distinguish similar objects and do not represent a specific ordering of the objects.

[0048] The cell traceability signal processing method for a photovoltaic production line provided in the embodiment of the present application can be applied to Figure 1 The cell traceability signal processing system for a photovoltaic production line is shown. The system includes a plurality of cells, at least one carrier 10, a conveying mechanism 20, a first photoelectric sensor 30, a second photoelectric sensor 31 and a host computer 40. The host computer is in communication connection with the carrier 10, the conveying mechanism 20, the first photoelectric sensor 30 and the second photoelectric sensor 31. The cell is mounted on the carrier 10, and the carrier 10 is placed on the conveying mechanism 20 of the photovoltaic production line. The first photoelectric sensor 30 is provided at the entrance of the photovoltaic production line, and the second photoelectric sensor 31 is provided at the exit.

[0049] In one embodiment, the host computer 40 is used to collect the first photoelectric sensing signal triggered by the first photoelectric sensor 30 when the carrier 10 enters the photovoltaic production line; analyze the first photoelectric sensing signal to obtain the identity information of each battery cell on the carrier, and synchronize the data of each battery cell according to the identity information.

[0050] In one of the embodiments, the host computer 40 is also used to parse the first photoelectric sensing signal to obtain the unique code of the carrier; the carrier generates a corresponding internal virtual code for each of the battery cells; based on the unique code of the carrier, the wafer code group corresponding to each battery cell on the carrier is queried from the historical database; each of the internal virtual codes is read and bound to the wafer code group to complete the data synchronization of each of the battery cells.

[0051] In one embodiment, the host computer 40 is also used to collect the second photoelectric sensing signal triggered by the second photoelectric sensor 31; analyze the second photoelectric sensing signal to obtain the unique code of the carrier 10; match the second photoelectric sensing signal with the corresponding first photoelectric sensing signal according to the unique code of the carrier 10 to determine that the carrier 10 outputs the photovoltaic production line.

[0052] In one of the embodiments, the host computer 40 is also used to collect the real-time start / stop signals and servo position signals of the transmission mechanism 20; analyze the start / stop signals to determine the operating status of the transmission mechanism 20; if the analysis result of the current start / stop signals is a stop status, analyze the current servo position signal to determine the servo position of the transmission mechanism 20; compare the servo position with the preset loading and unloading position to determine the loading and unloading status of the carrier.

[0053] In one embodiment, the host computer 40 is also used to obtain the first servo position of the transmission mechanism 20 at the current moment and the second servo position at the previous moment; determine the movement distance of the transmission mechanism 20 according to the first servo position and the second servo position; compare the movement distance with the preset distance, if the movement distance is less than or equal to the preset distance, it is determined that the start-stop signal is not synchronized with the servo position signal, otherwise, they are synchronized.

[0054] In one of the embodiments, the host computer 40 is also used to analyze the start-stop signal of the transmission mechanism 20 at the current moment after the start-stop signal is out of synchronization with the servo position signal; based on the analysis result of the start-stop signal at the current moment, a servo correction signal is generated to act on the start-stop signal to adjust the operating state of the transmission mechanism 20.

[0055] In one embodiment, the conveying mechanism 20 includes at least one belt connection inflection point formed by a front conveying belt and a rear receiving belt.

[0056] The host computer 40 is also used to collect the front start-stop signal on the front conveyor belt and the rear start-stop signal on the rear receiving belt; analyze the front start-stop signal to determine the operating state of the front conveyor belt; if the front conveyor belt is in a moving state when the carrier runs to the belt turning point, a front adjustment signal is generated to adjust the front start-stop signal to a stopped state, and a rear adjustment signal is generated to adjust the rear start-stop signal to a moving state.

[0057] In an exemplary embodiment, Figure 2 As shown, a cell traceability signal processing method for a photovoltaic production line is provided. The method is applied to Figure 1 The host computer in is used as an example to illustrate, including the following steps 201 to 202.

[0058] Step 201 , collecting a first photoelectric sensing signal triggered by the first photoelectric sensor when the carrier enters a photovoltaic production line.

[0059] Step 202: parse the first photoelectric sensing signal to obtain the identity information of each battery cell on the carrier, and synchronize the data of each battery cell according to the identity information.

[0060] The identity information of each battery cell includes an internal virtual code automatically generated by the carrier for each battery cell.

[0061] Specifically, on existing photovoltaic production lines, the host computer needs to read the unique code of the carrier and write the wafer code of the cell into each cell. The reading and writing process is cumbersome and the writing of the wafer code is easily affected by external factors and fails. In this application, the host computer only needs to read the identity information of the cell on the carrier to achieve data synchronization between the host computer and the cell, which greatly reduces the complexity of system operation, reduces the number of request response interactions between the host computer and the cell, and improves the stability and response speed of the overall system.

[0062] In one embodiment, if Figure 3 As shown, step 202 analyzes the first photoelectric sensing signal, obtains the identity information of each battery cell on the carrier, and synchronizes the data of each battery cell according to the identity information, specifically including the following steps 301 to 303.

[0063] Step 301, analyzing the first photoelectric sensing signal to obtain a unique code of the carrier; the carrier generates a corresponding internal virtual code for each of the battery cells.

[0064] Specifically, the first photoelectric sensing signal is parsed to obtain the unique code of the carrier and the internal virtual code automatically generated by the carrier for each battery cell.

[0065] Step 302: According to the unique code of the carrier, the wafer code group corresponding to each battery cell on the carrier is obtained from the historical database.

[0066] Specifically, since the wafer codes of the cells on the carrier are fixed, the wafer code groups corresponding to the cells on the carrier are queried from the historical database according to the unique code of the carrier.

[0067] Step 303, reading each of the internal virtual codes and binding them with the wafer coding group to complete data synchronization of each of the battery cells.

[0068] Specifically, after obtaining the wafer code group of each battery cell, the host computer reads the internal virtual code of each battery cell and binds it with the wafer code group, thereby realizing data synchronization between the host computer and the battery cell.

[0069] In this embodiment, an internal virtual code is assigned to the battery cell, and the host computer obtains the internal virtual code by reading and binds it to the wafer coding group, thereby achieving one-way data synchronization between the host computer and the battery cell, avoiding the write failure problem caused by the host computer writing the wafer coding for the battery cell in the prior art, reducing the complexity of system interaction, and improving system stability.

[0070] In an exemplary embodiment, Figure 4 As shown, after step 202 parses the first photoelectric sensing signal to obtain the identity information of each battery cell on the carrier and synchronizes the data of each battery cell according to the identity information, the method further includes the following steps 203 to 205.

[0071] Step 203: collecting a second photoelectric sensing signal triggered by the second photoelectric sensor.

[0072] Step 204: parse the second photoelectric sensing signal to obtain the unique code of the vehicle.

[0073] Step 205, matching the second photoelectric sensing signal with the corresponding first photoelectric sensing signal according to the unique code of the carrier, and determining that the carrier outputs the photovoltaic production line.

[0074] Specifically, when the cells on the carrier complete all processing processes and output the photovoltaic production line, the second photoelectric sensor detects the second photoelectric sensing signal triggered when the carrier leaves. The second photoelectric sensing signal is parsed to obtain the unique code of the carrier, and the first photoelectric sensing signal corresponding to the second photoelectric sensing signal is matched according to the unique code to determine that the carrier outputs the photovoltaic production line.

[0075] More specifically, after parsing the second photoelectric sensing signal, the wafer code bound to each battery cell is also obtained, thereby ensuring that the source of each battery cell can be accurately traced at any time.

[0076] Optionally, the processing time of each battery cell on the carrier may also be determined according to the first photoelectric sensing signal and the second photoelectric sensing signal.

[0077] In this embodiment, the photovoltaic production line output by the carrier is determined by acquiring the second photoelectric sensing signal at the output of the carrier, and the wafer code bound to each cell is acquired through the second photoelectric sensing signal, thereby ensuring that the source of each cell can be accurately traced at any time, thereby realizing the traceability of the cell.

[0078] In an exemplary embodiment, Figure 5 As shown, the host computer processes the first photoelectric sensing signal and the second photoelectric sensing signal as well as the start / stop signal and the servo position signal of the transmission mechanism. The method further includes the following steps 401 to 404.

[0079] Step 401, collecting the real-time start / stop signal and servo position signal of the transmission mechanism.

[0080] Wherein, the start-stop signal indicates the running state of the transmission mechanism, including the stop state and the moving state. The servo position signal indicates the servo position of the transmission mechanism. The start-stop signal and the servo position signal are synchronous signals.

[0081] Step 402: parse the start / stop signal to determine the operating status of the transmission mechanism.

[0082] Step 403: If the analysis result of the current start-stop signal is a stop state, the current servo position signal is analyzed to determine the servo position of the transmission mechanism.

[0083] Step 404 , comparing the servo position with a preset loading and unloading position to determine the loading and unloading state of the carrier.

[0084] The preset loading and unloading positions include a loading position and an unloading position.

[0085] Specifically, the start / stop signal and servo position signal of the conveying mechanism are collected in real time. The start / stop signal is analyzed to determine the operating state of the conveying mechanism. If the conveying mechanism is in a stopped state, the current servo position signal is analyzed to determine the servo position of the conveying structure. The servo position is compared with the loading position and the unloading position to determine whether the battery cell on the carrier needs to be loaded or unloaded or continue to move forward.

[0086] In this embodiment, by analyzing the start / stop signals and servo position signals of the conveying mechanism, the system has a clear response mechanism for each loading or unloading event of the battery cell, thereby ensuring the accuracy and traceability of the data.

[0087] In one embodiment, the start / stop signal and servo position signal of the transmission mechanism are synchronous signals. However, since the start / stop signal and servo position signal of different processing stages are constantly changing, the two signals are prone to being out of sync. Therefore, it is necessary to monitor the synchronization of the two signals in real time. Figure 6 As shown, the method further includes the following steps 501 to 503.

[0088] Step 501, obtaining a first servo position of the transmission mechanism at a current moment and a second servo position at a previous moment.

[0089] Step 502: Determine the movement distance of the transmission mechanism according to the first servo position and the second servo position.

[0090] Step 503, comparing the movement distance with a preset distance, if the movement distance is less than or equal to the preset distance and the start-stop signal is in a moving state, determining that the start-stop signal is not synchronized with the servo position signal, otherwise, they are synchronized.

[0091] Specifically, when the start-stop signal is in a moving state, the first servo position of the transmission mechanism at the current moment and the second servo position at the previous moment are collected, and the distance between the two is subtracted to obtain the movement distance of the transmission mechanism; the movement distance is compared with the preset distance, and if the movement distance is less than or equal to the preset distance, it is determined that the start-stop signal is not synchronized with the servo position signal, otherwise, they are synchronized.

[0092] In one embodiment, after determining that the start / stop signal is not synchronized with the servo position signal, the method further includes the following:

[0093] The start / stop signal of the transmission mechanism at the current moment is analyzed. According to the analysis result of the start / stop signal at the current moment, a servo correction signal is generated to act on the start / stop signal to adjust the analysis result of the start / stop signal.

[0094] Wherein, the servo correction signal includes a motion correction signal and a stop correction signal.

[0095] In detail, the start-stop signal of the transmission mechanism at the current moment is analyzed. When the start-stop signal is in a moving state, if the movement distance of the servo position corresponding to the servo position signal at the previous and next moments is less than or equal to the preset distance, it means that the transmission mechanism is currently in a stopped state, and the upper computer generates a stop correction signal to act on the start-stop signal, and corrects the start-stop signal from a moving state to a stopped state.

[0096] Optionally, if the start-stop signal shows a stop state, and the servo position corresponding to the servo position signal is still changing, it means that the transmission mechanism is currently in a moving state, and the upper computer generates a motion correction signal to act on the start-stop signal, correcting the start-stop signal from a stop state to a moving state.

[0097] In this embodiment, by correcting the asynchronous start / stop signals and servo position signals, the accuracy and synchronization of the data recorded by the loading and unloading events are ensured, thereby improving the processing accuracy of the battery cells.

[0098] In an exemplary embodiment, the conveying mechanism includes at least one belt connection inflection point formed by a front conveying belt and a rear receiving belt, and the front conveying belt and the rear receiving belt have corresponding front start-stop signals and rear start-stop signals, respectively. In order to achieve normal forward movement of the carrier at the inflection point, Figure 7 As shown, the method also includes the following steps 601 to 603.

[0099] Step 601, collecting the front start-stop signal on the front conveying belt and the rear start-stop signal on the rear receiving belt.

[0100] Step 602: Analyze the front start / stop signal to determine the running state of the front conveyor belt.

[0101] Step 603, if the front conveyor belt is in motion when the carrier runs to the belt connection inflection point, a front adjustment signal is generated to adjust the front start-stop signal to a stop state, and a rear adjustment signal is generated to adjust the rear start-stop signal to a motion state.

[0102] Specifically, the front start-stop signal on the front conveyor belt and the rear start-stop signal on the rear receiving belt are collected. When the carrier has not reached the connecting inflection point, the front start-stop signal shows that the conveyor belt is in motion, and the rear start-stop signal shows that the rear receiving belt is in a stopped state. If the front conveyor belt is still in motion when the carrier runs to the inflection point of the belt, the upper computer generates a front adjustment signal to act on the front start-stop signal to adjust the front conveyor belt to a stopped state, and generates a rear adjustment signal to act on the rear start-stop signal to adjust the rear receiving belt to a moving state, which solves the problem that when the rear receiving belt receives the carrier, if the front conveyor belt continues to move, the positioning of the carrier on the rear conveying device will be offset, thereby ensuring the precise positioning of the carrier during the transportation process.

[0103] In a preferred embodiment, a cell traceability signal processing method for a photovoltaic production line is provided, which is applied to Figure 1 The cell traceability signal processing system for a photovoltaic production line specifically includes the following contents:

[0104] S1, collecting a first photoelectric sensing signal triggered by a first photoelectric sensor when the carrier enters a photovoltaic production line, parsing the first photoelectric sensing signal, and obtaining the unique code UID of the carrier and the internal virtual code VID of each solar cell.

[0105] S2, according to the unique code of the carrier, query the wafer code WaferID corresponding to each battery cell on the carrier from the historical database, and bind it with the internal virtual code VID of each battery cell to complete the data synchronization of each battery cell.

[0106] S3, collecting the real-time start / stop signal E001_X and servo position signal E001_P of the transmission mechanism.

[0107] S4, analyze the start-stop signal E001_X. If E001_X=1, it means that the transmission mechanism is in a stopped state, then analyze the current servo position signal E001_P to determine the servo position of the transmission structure. Among them, the distance interval of the loading position is [1062,1072], and the distance interval of the unloading position is [285,295]. When the servo position E001_P=1064, the battery cell on the carrier is loaded; when the servo position E001_P=290, the battery cell on the carrier is unloaded. If E001_X=0, it means that the transmission mechanism is in a moving state, and the current servo position signal E001_P changes accordingly.

[0108] S5, when the start-stop signal E001_X=0 motion state, collect the first servo position E001_P=m at the current moment and the second servo position E001_P=n at the previous moment, and make a difference between the distances between the two to obtain the motion distance (mn) of the transmission mechanism. If the motion distance (mn) is ≤0.8, it is determined that the start-stop signal E001_X is not synchronized with the servo position signal E001_P. At this time, the start-stop signal shows E001_X=0, and the upper computer generates a motion correction signal to act on the start-stop signal E001_X, and corrects the start-stop signal to the stop state E001_X=1.

[0109] S6, if the start-stop signal shows E001_X=1, it should be in the stopped state, and the servo position corresponding to the servo position signal is still changing, which means that the transmission mechanism is currently in the moving state. The upper computer generates a motion correction signal to act on the start-stop signal E001_X, and corrects the start-stop signal E001_X=1 to the moving state E001_X=0.

[0110] S7, when the carrier runs to the turning point of the transmission mechanism, the upper computer generates a front adjustment signal to act on the front start-stop signal, adjusts the front conveyor belt to a stopped state, and generates a rear adjustment signal to act on the rear start-stop signal, adjusts the rear receiving belt to a moving state.

[0111] S8, collecting the second photoelectric sensing signal triggered by the second photoelectric sensor, analyzing the second photoelectric sensing signal, matching the first photoelectric sensing signal corresponding to the second photoelectric sensing signal, and determining that the carrier outputs the photovoltaic production line.

[0112] It should be understood that, although the various steps in the flowcharts involved in the above-mentioned embodiments are displayed in sequence according to the indication of the arrows, these steps are not necessarily executed in sequence according to the order indicated by the arrows. Unless there is a clear explanation in this article, the execution of these steps does not have a strict order restriction, and these steps can be executed in other orders. Moreover, at least a part of the steps in the flowcharts involved in the above-mentioned embodiments can include multiple steps or multiple stages, and these steps or stages are not necessarily executed at the same time, but can be executed at different times, and the execution order of these steps or stages is not necessarily to be carried out in sequence, but can be executed in turn or alternately with other steps or at least a part of the steps or stages in other steps.

[0113] In an exemplary embodiment, a computer device is provided. The computer device may be a terminal, and its internal structure diagram may be as shown in FIG. Figure 8As shown. The computer device includes a processor, a memory, an input / output interface, a communication interface, a display unit and an input device. Among them, the processor, the memory and the input / output interface are connected through a system bus, and the communication interface, the display unit and the input device are connected to the system bus through the input / output interface. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The input / output interface of the computer device is used to exchange information between the processor and the external device. The communication interface of the computer device is used to communicate with an external terminal in a wired or wireless manner, and the wireless manner can be implemented through WIFI, a mobile cellular network, near field communication (Near Field Communication, NFC) or other technologies. When the computer program is executed by the processor, a cell traceability signal processing method for a photovoltaic production line is implemented. The display unit of the computer device is used to form a visually visible picture, which can be a display screen, a projection device or a virtual reality imaging device. The display screen can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer device can be a touch layer covering the display screen, or a button, trackball or touchpad set on the computer device shell, or an external keyboard, touchpad or mouse.

[0114] Those skilled in the art will understand that Figure 8 The structure shown in the figure is only a block diagram of a part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine certain components, or have a different arrangement of components.

[0115] In an exemplary embodiment, a computer device is provided, including a memory and a processor, wherein a computer program is stored in the memory, and when the processor executes the computer program, the following steps are implemented:

[0116] Collect the first photoelectric sensing signal triggered by the first photoelectric sensor when the carrier enters the photovoltaic production line; analyze the first photoelectric sensing signal to obtain the identity information of each battery cell on the carrier, and synchronize the data of each battery cell according to the identity information.

[0117] In one embodiment, when the processor executes the computer program, the following steps are also implemented: parsing the first photoelectric sensing signal to obtain the unique code of the carrier; the carrier generates a corresponding internal virtual code for each of the battery cells; according to the unique code of the carrier, querying from the historical database to obtain the wafer code group corresponding to each battery cell on the carrier; reading each of the internal virtual codes and binding them with the wafer code group to complete data synchronization of each of the battery cells.

[0118] In one embodiment, when the processor executes the computer program, the following steps are also implemented: collecting the second photoelectric sensing signal triggered by the second photoelectric sensor; parsing the second photoelectric sensing signal to obtain the unique code of the carrier; matching the second photoelectric sensing signal with the corresponding first photoelectric sensing signal according to the unique code of the carrier to determine that the carrier outputs the photovoltaic production line.

[0119] In one embodiment, when the processor executes the computer program, the following steps are also implemented: collecting the real-time start / stop signals and servo position signals of the conveying mechanism; analyzing the start / stop signals to determine the operating status of the conveying mechanism; if the analysis result of the current start / stop signals is a stop status, analyzing the current servo position signal to determine the servo position of the conveying mechanism; comparing the servo position with the preset loading and unloading position to determine the loading and unloading status of the carrier.

[0120] In one embodiment, when the processor executes the computer program, the following steps are also implemented: obtaining the first servo position of the transmission mechanism at the current moment and the second servo position at the previous moment; determining the movement distance of the transmission mechanism based on the first servo position and the second servo position; comparing the movement distance with a preset distance, and if the movement distance is less than or equal to the preset distance, determining that the start-stop signal is not synchronized with the servo position signal, otherwise, they are synchronized.

[0121] In one embodiment, when the processor executes the computer program, the following steps are also implemented: parsing the start / stop signal of the transmission mechanism at the current moment; generating a servo correction signal based on the parsing result of the start / stop signal at the current moment to act on the start / stop signal, and adjusting the parsing result of the start / stop signal.

[0122] In one embodiment, when the processor executes the computer program, the following steps are also implemented: collecting the front start-stop signal on the front conveyor belt and the rear start-stop signal on the rear receiving belt; analyzing the front start-stop signal to determine the running state of the front conveyor belt; if the front conveyor belt is in a moving state when the carrier runs to the belt connection inflection point, a front adjustment signal is generated to adjust the front start-stop signal to a stopped state, and a rear adjustment signal is generated to adjust the rear start-stop signal to a moving state.

[0123] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps corresponding to the methods described in the above embodiments are implemented.

[0124] In one embodiment, a computer program product is provided, including a computer program, which implements the steps corresponding to the methods described in the above embodiments when executed by a processor.

[0125] Those of ordinary skill in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to the memory, database or other medium used in the embodiments provided in the present application can include at least one of non-volatile memory and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetic random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. As an illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM). The database involved in each embodiment provided in this application may include at least one of a relational database and a non-relational database. Non-relational databases may include distributed databases based on blockchains, etc., but are not limited to this. The processor involved in each embodiment provided in this application may be a general-purpose processor, a central processing unit, a graphics processor, a digital signal processor, a programmable logic device, a data processing logic device based on quantum computing, an artificial intelligence (AI) processor, etc., but are not limited to this.

[0126] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this application.

[0127] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.

Claims

1. A cell traceability signal processing method for a photovoltaic production line, wherein: The cell is mounted on a carrier, the carrier is placed on a conveying mechanism of a photovoltaic production line, a first photoelectric sensor is provided at the entrance of the photovoltaic production line, and the method comprises: collecting a first photoelectric sensing signal triggered by the first photoelectric sensor when the carrier enters a photovoltaic production line; The first photoelectric sensing signal is analyzed to obtain the identity information of each battery cell on the carrier, and data synchronization is performed on each battery cell according to the identity information.

2. The cell traceability signal processing method for a photovoltaic production line according to claim 1, characterized in that: The step of analyzing the first photoelectric sensing signal to obtain the identity information of each battery cell on the carrier, and synchronizing the data of each battery cell according to the identity information includes: The first photoelectric sensing signal is parsed to obtain a unique code of the carrier; the carrier generates a corresponding internal virtual code for each of the battery cells; According to the unique code of the carrier, query from the historical database to obtain the wafer code group corresponding to each battery cell on the carrier; Each of the internal virtual codes is read and bound to the wafer coding group to complete data synchronization of each of the battery cells.

3. The cell traceability signal processing method for a photovoltaic production line according to claim 2, characterized in that: A second photoelectric sensor is provided at the exit of the photovoltaic production line, and after the first photoelectric sensing signal is parsed to obtain the identity information of each battery cell on the carrier and data synchronization is performed on each battery cell according to the identity information, the method further includes: collecting a second photoelectric sensing signal triggered by the second photoelectric sensor; Analyze the second photoelectric sensing signal to obtain a unique code of the vehicle; According to the unique code of the carrier, the second photoelectric sensing signal is matched with the corresponding first photoelectric sensing signal to determine that the carrier outputs the photovoltaic production line.

4. The cell traceability signal processing method for a photovoltaic production line according to claim 1, characterized in that: The method further comprises: Collecting real-time start / stop signals and servo position signals of the transmission mechanism; Analyzing the start / stop signal to determine the operating state of the transmission mechanism; If the analysis result of the current start-stop signal is a stop state, the current servo position signal is analyzed to determine the servo position of the transmission mechanism; The servo position is compared with a preset loading and unloading position to determine the loading and unloading state of the carrier.

5. The cell traceability signal processing method for a photovoltaic production line according to claim 4, characterized in that: The method further comprises: Acquire a first servo position of the transmission mechanism at a current moment and a second servo position at a previous moment; determining a movement distance of the transmission mechanism according to the first servo position and the second servo position; The movement distance is compared with a preset distance. If the movement distance is less than or equal to the preset distance, it is determined that the start / stop signal and the servo position signal are not synchronized. Otherwise, they are synchronized.

6. The cell traceability signal processing method for a photovoltaic production line according to claim 5, characterized in that: After the start / stop signal is out of sync with the servo position signal, the method further includes: Analyzing the start and stop signals of the transmission mechanism at the current moment; According to the analysis result of the start-stop signal at the current moment, a servo correction signal is generated to act on the start-stop signal to adjust the analysis result of the start-stop signal.

7. The cell traceability signal processing method for a photovoltaic production line according to claim 1, characterized in that: The conveying mechanism includes at least one belt connection inflection point formed by a front conveying belt and a rear receiving belt, and the method further includes: Collecting the front start-stop signal on the front conveying belt and the rear start-stop signal on the rear receiving belt; Analyzing the front start-stop signal to determine the running state of the front conveyor belt; If the front conveyor belt is in motion when the carrier runs to the belt connection inflection point, a front adjustment signal is generated to adjust the front start-stop signal to a stopped state, and a rear adjustment signal is generated to adjust the rear start-stop signal to a moving state.

8. A cell traceability signal processing system for a photovoltaic production line, characterized in that: The system includes a battery cell, a carrier, a conveying mechanism, a first photoelectric sensor and a host computer. The battery cell is mounted on the carrier, the carrier is placed on the conveying mechanism of the photovoltaic production line, and the first photoelectric sensor is provided at the entrance of the photovoltaic production line; the host computer is used to: collecting a first photoelectric sensing signal triggered by the first photoelectric sensor when the carrier enters a photovoltaic production line; The first photoelectric sensing signal is analyzed to obtain the identity information of each battery cell on the carrier, and data synchronization is performed on each battery cell according to the identity information.

9. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 7 are implemented.

10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 7 are implemented.