High-flux pressurized air filter

By adopting a back-air blowing structure and a rotating structure in a high-flux pressurized air filter, combined with a blowing head back-blowing dust removal and a rubber ball knocking structure, the problem of poor dust removal effect of the filter element in the existing technology is solved, and high efficiency is achieved. Self-cleaning and improved service life.

CN119327197APending Publication Date: 2025-01-21SHENZHEN ZHENHAO TECH CO LTD
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Patent Information

Application Number
CN202411607419.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

The filter element of the existing high-throughput booster air filter has poor dust removal effect, uneven air flow distribution, and cannot fully cover the inner wall of the filter cartridge, resulting in incomplete dust removal effect.

Method used

The anti -air blowing structure and rotation structure are adopted, and the air pumps and motor drive gears are used to drive the air ducts and small ducts to rotate inside the filter, combined with blowing the dust and dusting and rubber ball knocking structure.

Benefits of technology

The efficient self -cleaning of large filter and multiple sets of small filter tube is achieved, which significantly improves the cleaning effect and service life of the filter tube.

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Abstract

The invention relates to the technical field of air filtration, discloses a high-flux pressurized air filter, and solves the problem that a filter element of an existing pressurized air filter is poor in dust removal effect. Through the reverse blowing structure and the rotating structure, efficient self-cleaning of the large filter cartridge and the multiple sets of small filter cartridges is achieved, the motor drives the gear set to be meshed to drive the large air pipe and the multiple sets of small air pipes to rotate in the filter cartridges, meanwhile, the air pump supplies air to all the air pipes through the flow dividing pipe, reverse blowing dust removal is conducted on the interiors of the small filter cartridges and the large filter cartridge through the blowing head, and dust removal efficiency is improved. In addition, the threaded part on the surface of the air pipe is in threaded connection with the circular ring, rubber balls connected with elastic ropes knock the inner wall of the filter cartridge, stubborn dust is effectively vibrated off, and the cleaning effect and the service life of the filter cartridge are remarkably improved.
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Description

Technical Field

[0001] The invention relates to the technical field of air filtration, in particular to a high-throughput pressurized air filter. Background Art

[0002] A high-throughput pressurized air filter is a device with high-efficiency filtering capacity and pressurizing function. It is mainly used to improve air quality and ensure the realization of a clean environment. It can effectively filter particulate matter, bacteria, viruses and other pollutants in the air. The existing gas is input through the air inlet to the inside of the shell for filtration through the filter element, so that the dust and impurities mixed in the air are filtered out by the filter element, and the filtered clean gas is discharged through the air outlet. Then, the pressurization system set at the air outlet is responsible for compressing the filtered air and generating a higher airflow pressure, and the clean air is delivered to the designated area through the pressurization system.

[0003] For example, the patent with publication number CN220126542U discloses a self-cleaning air filter, which belongs to the field of air filtration. The outer shell is formed with an air inlet, a filter chamber and an air outlet; the filter cartridge is arranged at the air inlet so that the air reaches the air outlet after passing through the filter cartridge; the back-blowing member is arranged in the filter chamber for back-blowing the filter cartridge; the support member is arranged at the outer shell so that the air inlet of the outer shell is spaced from the ground; wherein, the air enters the air inlet along the air inlet direction, and the air reaches the air outlet along the air outlet direction; the air inlet direction is perpendicular to the air outlet direction; a hollow area is formed on the support member so that the air reaches the air inlet along the hollow area. The beneficial effect of the present application is to provide a self-cleaning air filter with reduced dust adhesion.

[0004] The above-mentioned comparative patent removes dust from the filter cartridge by setting up a reverse air blowing structure, but there are still some problems and shortcomings in the operation and use; it simply sprays compressed air into the filter cartridge through the air pipe to remove dust, resulting in uneven distribution of airflow, which cannot fully cover the inner wall of the filter cartridge, thereby affecting the dust removal effect. When the dust layer formed on the surface of the filter cartridge is thick, simple airflow blowing cannot completely remove it.

[0005] In view of the above problems, an innovative design is carried out on the basis of the original high-flow boost air filter. Summary of the invention

[0006] The purpose of the present invention is to provide a high-throughput boost air filter. By adopting the device to work, the problem of poor dust removal effect of the filter element of the existing boost air filter is solved.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-throughput pressurized air filter, comprising a shell, an air inlet and an air outlet opened on both sides of the shell, and a large filter cartridge and a small filter cartridge arranged inside the shell, wherein the large filter cartridge and the small filter cartridge are provided with a reverse air blowing structure for dust removal inside, a rotating structure for self-rotation of the reverse air blowing structure is provided on one side of the shell, and a knocking structure for knocking the large filter cartridge and the small filter cartridge to remove dust is provided at one end of the reverse air blowing structure; The reverse air blowing structure includes an air pump arranged on one side of the shell, the output end of the air pump is connected to a connecting pipe, one end of the connecting pipe is provided with an air collecting shell, the side of the air collecting shell is connected to a shunt pipe, one end of the shunt pipe is connected to a hose, one end of the hose is connected to a small air duct, and the surface of the small air duct is connected to a blowing head; The rotating structure includes a motor arranged at one side of the housing, a gear 1 is arranged at the output end of the motor, a gear 2 is meshed at one side of the gear 1, a gear 3 is meshed at the outer side of the gear 2, the gear 3 is connected to the small air duct, and a connecting ring is arranged at one side of the gear 3; The knocking structure includes a threaded portion arranged on the surface of the small air duct, the outer side of the threaded portion is threadedly connected to a ring, the outer side of the ring is provided with a connecting seat, one side of the connecting seat is rotatably connected to an elastic rope, and one end of the elastic rope is provided with rubber balls 1 and 2.

[0008] Furthermore, a support seat is provided at the bottom end of the air pump, the bottom end of the support seat is in contact with the ground, and the support seat is used to fix and support the air pump.

[0009] Furthermore, the small filter cartridges are arranged in a ring-shaped pattern with equal spacing, and the diverter pipes are arranged in a plurality of groups with equal spacing, and the positions of the plurality of groups of diverter pipes correspond one to one with the positions of the small filter cartridges.

[0010] Furthermore, the hoses are arranged in multiple groups at equal intervals, the number of the hoses in the multiple groups corresponds to the number of the shunt pipes, and the positions of the hoses in the multiple groups correspond to the shunt pipes one by one.

[0011] Furthermore, the surface of the shell is provided with openings, and a plurality of groups of openings are provided at equal intervals, and the number of the plurality of groups of openings is equal to the total number of the connecting rings and the fixing rings.

[0012] Furthermore, the connecting ring is rotatably connected to the opening, and the fixing ring is rotatably connected to the corresponding opening.

[0013] Furthermore, a large air duct and a fixed ring are respectively provided on both sides of the gear 2, and the surface of the large air duct is connected to wind heads, and there are multiple groups of wind heads distributed at equal intervals.

[0014] Furthermore, a bearing at one end of the large air duct close to the air collecting shell is connected to a central tube, and the central tube is communicated with the air collecting shell.

[0015] Furthermore, a connecting plate is provided on one side of the shell, and the connecting plate is used to fix the motor, and gear one, gear two and gear three rotate in the wall cavity of the shell.

[0016] Furthermore, an electrostatic component for dust collection is arranged inside the shell.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention proposes a high-throughput boost air filter. The existing boost air filter has poor dust removal effect on the filter element. The present invention realizes efficient self-cleaning of a large filter cartridge and multiple groups of small filter cartridges through a reverse air blowing structure and a rotating structure. The motor drives the gear to drive the large air duct and the multiple groups of small air ducts to rotate inside the filter cartridge. At the same time, the air pump supplies air to each air duct through a diversion pipe, and the small and large filter cartridges are back-blown for dust removal through a blowing head. In addition, the threaded portion on the surface of the air duct is connected to the circular ring thread, and a rubber ball connected with an elastic rope knocks on the inner wall of the filter cartridge, which effectively shakes off stubborn dust and significantly improves the cleaning effect and service life of the filter cartridge. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the overall three-dimensional side view structure of the present invention; Figure 3 It is a schematic diagram of the overall three-dimensional cross-sectional structure of the present invention; Figure 4 It is a three-dimensional structural schematic diagram of the large filter cartridge, the small filter cartridge, the reverse air blowing structure, the rotating structure and the knocking structure of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the reverse air blowing structure of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating structure of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the knocking structure of the present invention.

[0019] In the figure: 1. shell; 2. air inlet; 3. electrostatic component; 4. large filter cartridge; 5. small filter cartridge; 6. air outlet; 7. reverse air blowing structure; 71. support seat; 72. air pump; 73. connecting pipe; 74. air collecting shell; 75. diverter pipe; 76. hose; 77. center pipe; 78. small air duct; 79. blowing head; 710. connecting ring; 711. large air duct; 712. wind head; 713. fixing ring; 8. rotating structure; 81. connecting plate; 82. motor; 83. gear one; 84. gear two; 85. gear three; 9. knocking structure; 91. threaded part; 92. circular ring; 93. connecting seat; 94. elastic rope; 95. rubber ball one; 96. rubber ball two. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings.

[0022] Combination Figure 1-Figure 7 A high-throughput pressurized air filter comprises a shell 1, an air inlet 2 and an air outlet 6 opened on both sides of the shell 1, and a large filter cartridge 4 and a small filter cartridge 5 arranged inside the shell 1, wherein the large filter cartridge 4 and the small filter cartridge 5 are provided with a reverse air blowing structure 7 for dust removal, a rotating structure 8 for self-rotation of the reverse air blowing structure 7 is provided on one side of the shell 1, and a knocking structure 9 for knocking the inside of the large filter cartridge 4 and the small filter cartridge 5 for dust removal is provided at one end of the reverse air blowing structure 7.

[0023] The present invention will be further described below in conjunction with the embodiments.

[0024] See also Figure 1-7 The reverse air blowing structure 7 includes an air pump 72 arranged on one side of the shell 1, the output end of the air pump 72 is connected to a connecting pipe 73, one end of the connecting pipe 73 is provided with a wind collecting shell 74, the side of the wind collecting shell 74 is connected to a shunt pipe 75, one end of the shunt pipe 75 is connected to a hose 76 with a bearing, one end of the hose 76 is connected to a small air duct 78 with a bearing, the surface of the small air duct 78 is connected to a blowing head 79, a connecting ring 710 is provided on one side of the gear three 85, and multiple groups of hoses 76 are arranged at equal intervals, and the multiple groups of hoses 76 correspond to the number of shunt pipes 75 respectively, and the positions of the multiple groups of hoses 76 and the shunt pipes 75 correspond one to one, and the shell 1 The surface of the filter 72 is provided with openings, and there are multiple groups of openings with equal intervals. The number of the multiple groups of openings is equal to the sum of the connecting ring 710 and the fixing ring 713. The connecting ring 710 is rotatably connected to the openings, and the fixing ring 713 is rotatably connected to the corresponding openings. A support seat 71 is provided at the bottom end of the air pump 72. The bottom end of the support seat 71 is in contact with the ground. The support seat 71 is used to fix the air pump 72. There are multiple groups of small filter cartridges 5 distributed in a ring shape with equal intervals, and there are multiple groups of diverter pipes 75 with equal intervals. The positions of the multiple groups of diverter pipes 75 correspond one by one to the positions of the small filter cartridges 5, thereby realizing efficient self-cleaning of the large filter cartridge 4 and multiple groups of small filter cartridges 5.

[0025] The rotating structure 8 includes a motor 82 arranged on one side of the shell 1, and a gear 1 83 is arranged at the output end of the motor 82, a gear 2 84 is meshed on one side of the gear 1 83, a gear 3 85 is meshed on the outer side of the gear 2 84, and the gear 3 85 is connected to the small air duct 78. A large air duct 711 and a fixing ring 713 are respectively arranged on both sides of the gear 2 84. The surface of the large air duct 711 is connected to a wind head 712, and there are multiple groups of wind heads 712 distributed at equal intervals. A bearing at one end of the large air duct 711 close to the wind collecting shell 74 is connected to a center tube 77, and the center tube 77 is connected to the wind collecting shell 74. A connecting plate 81 is arranged on one side of the shell 1, and the connecting plate 81 is used to fix the motor 82. The gear 1 83, the gear 2 84 and the gear 3 85 rotate in the wall cavity of the shell 1, so as to facilitate the self-rotation of the large air duct 711 and the small air duct 78 and improve the cleanliness of the large air duct 711 and the small air duct 78.

[0026] The knocking structure 9 includes a threaded portion 91 arranged on the surface of the small air duct 78, the outer side of the threaded portion 91 is threadedly connected to a ring 92, the outer side of the ring 92 is provided with a connecting seat 93, one side of the connecting seat 93 is rotatably connected to an elastic rope 94, one end of the elastic rope 94 is provided with a rubber ball 1 95 and a rubber ball 2 96 to shake off stubborn dust particles.

[0027] Specifically, first, external gas is input into the interior of the shell 1 through the air inlet 2, so that the dust and impurities mixed in the air are filtered through the multiple groups of small filter cartridges 5 distributed in an annular shape inside the shell 1 and the large filter cartridge 4 in the center. An electrostatic component 3 is arranged inside the shell 1 to adsorb dust, which is described in detail in the comparative document. It is a prior art and is not described in detail here because it is not an innovative technical point of the applicant. In addition, the dust and impurities attached to the surface of the multiple groups of small filter cartridges 5 and the large filter cartridge 4 in the center for a long time are backblown and cleaned through an air pump 72 and an air pipe. The above is a method for cleaning the dust on the surface of the filter cartridge in the comparative patent. On this basis, it is improved into the following technical scheme. The function of the rotating structure 8 arranged in the technical scheme is to drive the large air duct 711 and the small air duct 78 to perform self-rotation backblowing and dust removal inside the large filter cartridge 4 and the small filter cartridge 5. When the multiple groups of small filter cartridges 5 and the large filter cartridge 4 in the center are backblown and cleaned, the dust and impurities attached to the surface of the multiple groups of small filter cartridges 5 and the large filter cartridge 4 in the center are backblown and cleaned. When the large filter cartridge 4 in the center needs to be dust-removed and cleaned, since the air pump 72 is fixed on the top of the support seat 71, the motor 82 is fixed through the connecting plate 81 on one side of the shell 1, and the air pump 72 and the motor 82 are started simultaneously through the external button, the motor 82 drives the gear 1 83 at the output end to mesh with the gear 2 84 in the forward and reverse rotation, and the gear 2 84 meshes with the multiple sets of gear 3 85 on the outside, and the multiple sets of gear 3 85 correspond to the multiple sets of small air ducts 78, so that the multiple sets of gear 3 85 rotate to drive the connecting ring 710 on one side and the small air duct 78 on the other side to rotate, and the gear 2 84 drives the fixing ring 713 on one side and the large air duct 711 on the other side to rotate respectively, and the connecting ring 710 and the fixing ring 713 are rotatably connected in the opening starting from the surface of the shell 1, and the gear 1 83, the gear 2 84 and the gear 3 85 rotate in the wall cavity of the shell 1, thereby realizing efficient self-cleaning of the large filter cartridge 4 and the multiple sets of small filter cartridges 5.

[0028] The air pump 72 inputs the gas into the inside of the air collecting shell 74 connected by the connecting pipe 73. The side of the air collecting shell 74 is connected with multiple groups of manifolds 75 at equal intervals. The multiple groups of manifolds 75 correspond to the positions of the multiple groups of small filter cartridges 5, so that the gas inside the air collecting shell 74 is dispersed into the inside of each connected manifold 75, so that the manifold 75 transports the gas to the inside of the small air duct 78 through the hose 76. The hose 76 passes through the connecting ring 710 and is connected to the small air duct 78 as a bearing, so that the gear 3 85 drives the multiple groups of blowing heads 7 on the surface of the small air duct 78. 9 Blow the gas back toward the inside of the small filter cartridge 5 to remove dust. Similarly, the gear 2 84 drives the fixed ring 713 on one side and the large air duct 711 on the other side to rotate. The large air duct 711 is connected to the central tube 77 bearing. The central tube 77 passes through the fixed ring 713 and is connected to the air collecting shell 74, so that the gear 2 84 drives the large air duct 711 to rotate, so that the gas inside the large air duct 711 is blown back to remove dust from the inside of the large filter cartridge 4 through the multiple groups of wind heads 712 connected on the surface, thereby improving the service life of the large filter cartridge 4 and the small filter cartridge 5; Since the threaded portion 91 is provided on the surface of the large air duct 711 and the multiple groups of small air ducts 78, as the large air duct 711 and the small air duct 78 rotate, the circular ring 92 on the surface is threadedly connected with the threaded portion 91, and the circular ring 92 drives the connecting seat 93 to rotate. The elastic rope 94 connected to the middle rubber ball 1 95 and the rear rubber ball 2 96 are swung up and knock on the inside of the large filter cartridge 4 and the small filter cartridge 5 by the principle of inertia, so as to shake off the stubborn dust particles.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-throughput pressurized air filter, comprising a housing (1), an air inlet (2) and an air outlet (6) provided on both sides of the housing (1), and a large filter cartridge (4) and a small filter cartridge (5) provided inside the housing (1), characterized in that: The large filter cartridge (4) and the small filter cartridge (5) are provided with a reverse air blowing structure (7) for removing dust inside, one side of the housing (1) is provided with a rotating structure (8) for the reverse air blowing structure (7) to rotate, and one end of the reverse air blowing structure (7) is provided with a knocking structure (9) for knocking the inside of the large filter cartridge (4) and the small filter cartridge (5) to remove dust; The reverse air blowing structure (7) comprises an air pump (72) arranged on one side of the housing (1); the output end of the air pump (72) is connected to a connecting pipe (73); one end of the connecting pipe (73) is provided with an air collecting shell (74); the side of the air collecting shell (74) is connected to a shunt pipe (75); one end of the shunt pipe (75) is connected to a hose (76) at a bearing; one end of the hose (76) is connected to a small air duct (78) at a bearing; and the surface of the small air duct (78) is connected to a blowing head (79); The rotating structure (8) comprises a motor (82) arranged on one side of the housing (1); a gear 1 (83) is arranged at the output end of the motor (82); a gear 2 (84) is meshed on one side of the gear 1 (83); a gear 3 (85) is meshed on the outer side of the gear 2 (84); the gear 3 (85) is connected to the small air duct (78); and a connecting ring (710) is arranged on one side of the gear 3 (85); The knocking structure (9) comprises a threaded portion (91) arranged on the surface of the small air duct (78); a circular ring (92) is threadedly connected to the outer side of the threaded portion (91); a connecting seat (93) is arranged on the outer side of the circular ring (92); an elastic rope (94) is rotatably connected to one side of the connecting seat (93); and a rubber ball 1 (95) and a rubber ball 2 (96) are arranged at one end of the elastic rope (94).

2. A high-throughput pressurized air filter according to claim 1, characterized in that: A support seat (71) is provided at the bottom end of the air pump (72), the bottom end of the support seat (71) is in contact with the ground, and the support seat (71) is used to fix and support the air pump (72).

3. A high-throughput pressurized air filter according to claim 1, characterized in that: The small filter cartridges (5) are arranged in a ring-shaped pattern at equal intervals in a plurality of groups, and the flow diversion tubes (75) are arranged in a plurality of groups at equal intervals, and the positions of the plurality of groups of flow diversion tubes (75) correspond one to one with the positions of the small filter cartridges (5).

4. A high-throughput pressurized air filter according to claim 1, characterized in that: A plurality of groups of the hoses (76) are arranged at equal intervals, the plurality of groups of the hoses (76) respectively correspond to the number of the flow diversion tubes (75), and the positions of the plurality of groups of the hoses (76) correspond one-to-one to the positions of the flow diversion tubes (75).

5. A high-throughput pressurized air filter according to claim 1, characterized in that: The surface of the shell (1) is provided with openings, and the openings are provided in a plurality of groups at equal intervals, and the number of the plurality of groups of openings is equal to the total number of the connecting ring (710) and the fixing ring (713).

6. A high-throughput pressurized air filter according to claim 5, characterized in that: A plurality of groups of the connecting rings (710) are rotatably connected to the openings, and the fixing rings (713) are rotatably connected to the corresponding openings.

7. A high-throughput pressurized air filter according to claim 1, characterized in that: A large air duct (711) and a fixing ring (713) are respectively arranged on both sides of the gear 2 (84); a wind head (712) is connected to the surface of the large air duct (711); and a plurality of wind heads (712) are distributed at equal intervals.

8. A high-throughput pressurized air filter according to claim 7, characterized in that: One end of the large air duct (711) close to the air collecting shell (74) is connected to a central tube (77) at a bearing, and the central tube (77) is in communication with the air collecting shell (74).

9. A high-throughput pressurized air filter according to claim 1, characterized in that: A connecting plate (81) is provided on one side of the housing (1), and the connecting plate (81) is used to fix the motor (82). Gear 1 (83), gear 2 (84) and gear 3 (85) rotate in the wall cavity of the housing (1).

10. A high-throughput pressurized air filter according to claim 1, characterized in that: An electrostatic component (3) for collecting dust is arranged inside the housing (1).

Citation Information

Patent Citations

  • Self-cleaning air filter

    CN220126542U