A vehicle light visual inspection device

By adopting a combination of conveyor belt and limit plate in the car light detection equipment, and combining the separate placement design of the guide mechanism and the placement plate, the problem of difficulty in separate opening after the inspection of the car lights is solved, and the orderly distribution of the car lights and subsequent processing is achieved, and the damage to the car lights is avoided.

CN119327759BActive Publication Date: 2025-03-18YANTAI TIANMING INJECTION MOLDING PROD CO LTD
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Patent Information

Application Number
CN202411838781.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-18
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

After inspection, the qualified and unqualified lights are difficult to separate and separate, resulting in inconvenient subsequent processing and may cause damage to the lights due to stacking and squeezing.

Method used

A visual inspection equipment for the headlights is designed, using a combination of conveyor belts and limit plates to ensure that the headlights are arranged in an orderly manner and inspected. After the inspection is completed, qualified and unqualified headlights are placed separately by using the guide mechanism and the placement plate, and the headlights are prevented from colliding and squeezing each other through the baffle and push rod mechanism.

Benefits of technology

The orderly separate and open position of the car lights is achieved, avoiding damage to the car lights due to stacking and extrusion during the processing process, simplifying the subsequent processing process, and improving the detection efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of vehicle lamp detection, specifically, a vehicle lamp visual detection device, including a base, a support frame fixedly connected to one side of the upper end of the base, a conveyor belt arranged on the upper side of the support frame, a frame fixedly connected to one side of the upper end of the support frame, a CCD detection camera arranged on one side of the upper end of the frame, and an anti-collision arrangement and placement mechanism for collecting qualified and unqualified vehicle lamps separately on the base. The present invention realizes the use of an anti-collision arrangement and placement mechanism, which can make qualified and unqualified vehicle lamps be placed separately on the placement plates on both sides, which is convenient for subsequent processing, and whenever a vehicle lamp slides onto the placement plate, a baffle will block the vehicle lamp, so that multiple vehicle lamps can be placed separately, avoiding the damage of vehicle lamps due to mutual collision and squeezing of vehicle lamps.
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Description

Technical Field

[0001] The invention belongs to the technical field of vehicle lamp detection, in particular to a vehicle lamp visual detection device. Background Art

[0002] As an important part of vehicle safe driving, the performance and reliability of headlights directly affect the vehicle's safety and driving experience. Headlights need to be visually inspected before leaving the factory. Through visual inspection, it can be found whether the headlights have any appearance defects to ensure product quality and avoid putting headlights with appearance defects into subsequent use.

[0003] The patent with announcement number CN213516922U discloses an automatic detection device for the appearance defects of automobile lamps, which belongs to the field of mechanical basic parts and manufacturing technology, including an automatic feeding assembly for automobile lamps and an automatic detection assembly for automobile lamps. The end of the automatic feeding assembly for automobile lamps is arranged near the automatic detection assembly for automobile lamps; the automatic detection assembly for automobile lamps includes a vertical lifting drive assembly, a vertical lifting support seat, an automobile lamp detection turntable, a rotating slide, a thrust ball bearing, a vertical support frame and a CCD detection camera. The automatic detection device for the appearance defects of automobile lamps described in the patent fully meets the current manual detection standards in terms of detection precision, accuracy and reliability, and the detection efficiency is greatly improved, which saves a lot of human resources; firstly, the automatic feeding assembly for automobile lamps is used to continuously convey the automobile lamp products, and then multiple automobile lamps to be inspected can be placed on the detection turntable for continuous inspection. During the transportation process of automobile lamps, energy consumption is saved, and the speed and automation of transportation are greatly improved.

[0004] However, the above technical solution still has the following deficiencies in practical application:

[0005] The headlights are inspected by a CCD inspection camera, and the inspected headlights are removed by a robot or manually. However, usually, the headlights that pass and fail the appearance quality inspection need to be transferred to different processes for subsequent processing. After the headlights are removed by a robot or manually, the qualified and unqualified headlights may be piled together and may be messy, which is not conducive to subsequent transportation.

[0006] To this end, the present invention provides a vehicle light visual inspection device. Summary of the invention

[0007] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a vehicle light visual inspection device.

[0008] The technical solution adopted by the present invention to solve the technical problem is: a vehicle lamp visual inspection device, comprising a base, a support frame is fixedly connected to one side of the upper end of the base, a conveyor belt is arranged on the upper side of the support frame, a frame body is fixedly connected to one side of the upper end of the support frame, a CCD inspection camera is arranged on one side of the upper end of the frame body, and an anti-collision arrangement and placement mechanism for separately collecting qualified and unqualified vehicle lamps is also arranged on the base;

[0009] The anti-collision arrangement placement mechanism includes an adjustment frame slidably connected to the front side of the base, and placement plates are rotatably arranged on both sides of the adjustment frame, a partition plate is slidably connected to one side of the placement plate, a fixed plate is fixedly connected to one side of the upper surface of the placement plate, and a plurality of baffles are plugged and slidably connected to the fixed plate;

[0010] The support frame is also provided with a guide mechanism for assisting the vehicle lights to fall onto the placement plate;

[0011] The guiding mechanism includes a sliding rod five fixedly connected to both sides of the upper end of the support frame, the sliding rod five is slidably connected to a transverse plate, both sides of the transverse plate are slidably connected to sliding rods six, the lower end of the sliding rod six is ​​fixedly connected to a guide plate, and the guide plate is located in front of the CCD detection camera.

[0012] Preferably, a slide rail is fixedly connected to one side of the upper end of the support frame, and limit plates are slidably connected to both sides of the slide rail. Two-way threaded rods are rotatably arranged at both ends of the slide rail, and the two-way threaded rods are threadedly connected to the limit plates on both sides. A motor eight is fixedly connected to one side of the slide rail, and the output end of the motor eight is fixedly connected to one end of the two-way threaded rod.

[0013] Preferably, a threaded rod seven is threadedly connected to one end of the lower side of the adjustment frame, and both ends of the threaded rod seven are rotatably set on the base. A motor six is ​​fixedly connected to one side of the front end of the base, and the output end of the motor six is ​​fixedly connected to one end of the threaded rod seven. Motor nine is fixedly connected to both sides of the upper end of the adjustment frame, and the output end of the motor nine is fixedly connected to the placement plate.

[0014] Preferably, a threaded rod six is ​​threadedly connected to one side of the partition, one end of the threaded rod six is ​​rotatably set at the bottom of the placement plate, a motor seven is fixedly connected to one side of the bottom of the placement plate, and the output end of the motor seven is fixedly connected to one end of the threaded rod six.

[0015] Preferably, a spring is fixedly connected to one side of the baffle, and the other end of the spring is fixedly connected to the fixed plate, and sliding rods three are fixedly connected to both sides of the upper end of the fixed plate, and the sliding rod three is slidably connected to a push rod, and one end of the push rod is threadedly connected to threaded rod two, and both ends of the threaded rod two are rotatably set on the fixed plate, and one end of the fixed plate is fixedly connected to motor four, and the output end of motor four is fixedly connected to one end of threaded rod two.

[0016] Preferably, a plurality of through holes are provided on the fixing plate, an adjusting plate is slidably connected to one side of the placing plate, two sliding rods 2 are slidably connected to one side of the adjusting plate, one end of the sliding rod 2 is fixedly connected to a push rod, and the push rod can pass through the through hole.

[0017] Preferably, one side of the adjustment plate is fixedly connected to an electric push rod 2, the piston end of the electric push rod 2 is fixedly connected to one end of the push rod, one end of the adjustment plate is threadedly connected to a threaded rod 5, both ends of the threaded rod 5 are rotatably set on the placement plate, one side of the placement plate is fixedly connected to a motor 3, and the output end of the motor 3 is fixedly connected to one end of the threaded rod 5.

[0018] Preferably, both sides of the upper end of the adjustment frame are rotatably provided with a material unloading frame, the material unloading frame is fixedly connected to the bottom of the placement plate, and the partition can slide in the gap between the material unloading frame and the placement plate.

[0019] Preferably, one side of the blanking frame is slidably connected with a sliding slot rod, and one side of the sliding slot rod is threadedly connected with a threaded rod 1, and two ends of the threaded rod 1 are rotatably arranged on the blanking frame, and one side of the blanking frame is fixedly connected with a motor 1, and an output end of the motor 1 is fixedly connected to one end of the threaded rod 1. One side of the sliding slot rod is slidably connected with a threaded block, and both sides of the threaded block are slidably connected with a sliding rod 1, and one end of the sliding rod 1 is fixedly connected to a push plate, and one side of the upper end surface of the threaded block is fixedly connected with an electric push rod 1, and a piston end of the electric push rod 1 is fixedly connected to one side of the push plate, and one end of the threaded block is threadedly connected with a threaded rod 3, and both ends of the threaded rod 3 are rotatably arranged on the sliding slot rod, and one side of the sliding slot rod is fixedly connected with a motor 2, and the output end of the motor 2 is fixedly connected to one end of the threaded rod 3.

[0020] Preferably, one end of the transverse moving plate is threadedly connected to a threaded rod four, both ends of the threaded rod four are rotatably set on the support frame, one side of the upper end of the support frame is fixedly connected to a motor five, the output end of the motor five is fixedly connected to one end of the threaded rod four, and one side of the upper end surface of the transverse moving plate is fixedly connected to an electric push rod four, and the piston end of the electric push rod four is fixedly connected to the guide plate.

[0021] The beneficial effects of the present invention are as follows:

[0022] 1. The vehicle lamp visual inspection device described in the present invention uses a motor 8 to drive the two-way threaded rod to rotate to adjust the spacing between the two limit plates according to the size of the vehicle lamp to be visually inspected, and the narrowest spacing between the two limit plates can only allow the vehicle lamps to pass through in an arranged manner, but not side by side. Then, multiple vehicle lamps to be visually inspected are placed at the rear end of a conveyor belt, and do not need to be neatly arranged. When the conveyor belt is running, the multiple vehicle lamps are arranged at the narrowest spacing between the two limit plates under the action of the limit plates, and each time a vehicle lamp moves under the CCD inspection camera, the CCD inspection camera will inspect its appearance quality, so that the vehicle lamps can be arranged in an orderly manner under the action of the two limit plates, ensuring that each vehicle lamp can pass through the CCD inspection camera in a fixed position. The CCD inspection camera can capture the complete image of each vehicle lamp one by one, reducing the inspection error caused by improper position of the vehicle lamps, and also eliminating the process of manually arranging the vehicle lamps neatly and placing them above the conveyor belt, which is more labor-saving.

[0023] 2. The vehicle lamp visual inspection device described in the present invention utilizes an anti-collision arrangement and placement mechanism to place qualified and unqualified vehicle lamps separately on the placement plates on both sides for easy subsequent processing, and whenever a vehicle lamp slides onto the placement plate, a baffle will block the vehicle lamp, so that multiple vehicle lamps can be placed separately to avoid damage to the vehicle lamps due to mutual collision and squeezing of the vehicle lamps; and when the vehicle lamp slides off the end of the placement plate, the push rod can be driven to move away from the baffle, and the baffle is reset under the action of a spring, and the falling amount of the vehicle lamp can be controlled by controlling the number of baffle resets to adapt to different transport tools, thereby ensuring the normal progress of the transport work, and according to the number of vehicle lamps and the position of the vehicle lamps selected separately, the push rod is driven to align with the through holes at different positions, and then the push rod is driven through the through holes to place the corresponding The selected headlights can be pushed onto the blanking frame, and the blanking frame can be driven to tilt so as to make the selected headlights slide off the end of the blanking frame, thereby realizing the separate collection of the selected headlights, and then facilitating the transfer of the repairable headlights among the unqualified headlights to the repair or rework area for processing. At the same time, it is also convenient for further testing or research and development of some representative qualified headlights, avoiding the situation that when the headlight to be selected is located between multiple headlights, the remaining headlights need to slide off the placement plate before they can be taken out separately, ensuring the normal placement and transfer of the remaining headlights, which is more convenient, and when the headlight slides on the placement plate and the blanking frame, the headlight can be pushed by the push plate to provide auxiliary effect for the sliding of the headlight, avoiding the situation that the headlight is stuck due to friction when sliding on the placement plate and the blanking frame, and ensuring the normal sliding of the headlight. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below in conjunction with the accompanying drawings.

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the three-dimensional structure where the plate is placed;

[0027] Figure 3 yes Figure 2 A partial enlarged view of the middle part;

[0028] Figure 4 It is a schematic diagram of the three-dimensional structure from another perspective where the plate is placed;

[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the push plate;

[0030] Figure 6 1. It is a schematic diagram of the three-dimensional structure at the guide plate;

[0031] Figure 7 It is a schematic diagram of the three-dimensional structure of the CCD detection camera;

[0032] Figure 8 It is a schematic diagram of the three-dimensional structure of the adjustment frame;

[0033] Fig. 9 yes Figure 8 A partial enlarged view of point B in the middle;

[0034] Fig.10 It is a schematic diagram of the three-dimensional structure at the baffle;

[0035] Fig.11 It is a schematic diagram of the three-dimensional structure at the limiting plate.

[0036] In the figure: 1, base; 2, conveyor belt; 3, frame; 4, support frame; 5, placement plate; 6, push rod; 7, slide rod; 8, electric push rod 1; 9, slide rod 1; 10, threaded rod 1; 11, motor 1; 12, motor 2; 13, adjustment plate; 14, electric push rod 2; 15, slide rod 2; 16, push rod; 17, through hole; 18, baffle; 19, fixed plate; 20, motor 3; 21, threaded rod 2; 22, slide rod 3; 23, motor 4; 24, threaded rod 3; 25, push plate; 2 6. Threaded block; 27. Threaded rod seven; 28. Slide rail; 29. ​​Slide rod five; 30. Threaded rod four; 31. Motor five; 32. Guide plate; 33. Electric push rod four; 34. Slide rod six; 35. Transverse plate; 36. CCD detection camera; 37. Motor six; 38. Threaded rod five; 39. Threaded rod six; 40. Motor seven; 41. Adjustment frame; 42. Spring; 43. Motor eight; 44. Bidirectional threaded rod; 45. Limit plate; 46. Partition; 47. Unloading frame; 48. Motor nine. DETAILED DESCRIPTION

[0037] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Please refer to Figure 1-Figure 11 The present invention provides a technical solution: a vehicle lamp visual inspection device, comprising a base 1, a support frame 4 is fixedly connected to one side of the upper end of the base 1, a conveyor belt 2 is arranged on the upper side of the support frame 4, a frame body 3 is fixedly connected to one side of the upper end of the support frame 4, a CCD inspection camera 36 is arranged on one side of the upper end of the frame body 3, and an anti-collision arrangement and placement mechanism for collecting qualified and unqualified vehicle lamps separately is also arranged on the base 1;

[0039] The anti-collision arrangement placement mechanism includes an adjustment frame 41 slidably connected to the front side of the base 1, and a placement plate 5 is rotatably arranged on both sides of the adjustment frame 41, a partition plate 46 is slidably connected to one side of the placement plate 5, and a fixed plate 19 is fixedly connected to one side of the upper end surface of the placement plate 5, and a plurality of baffles 18 are inserted and slidably connected to the fixed plate 19;

[0040] The support frame 4 is also provided with a guide mechanism for assisting the vehicle lights to fall into the placement plate 5;

[0041] The guiding mechanism includes a slide bar 5 29 fixedly connected to both sides of the upper end of the support frame 4, the slide bar 5 29 is slidably connected to a transverse plate 35, both sides of the transverse plate 35 are slidably connected to slide bars 6 34, the lower end of the slide bar 6 34 is fixedly connected to a guide plate 32, and the guide plate 32 is located in front of the CCD detection camera 36.

[0042] In this embodiment, Fig.11 As shown, a slide rail 28 is fixedly connected to one side of the upper end of the support frame 4, and limit plates 45 are slidably connected to both sides of the slide rail 28. Two ends of the slide rail 28 are rotatably provided with a bidirectional threaded rod 44, and the bidirectional threaded rod 44 is threadedly connected to the limit plates 45 on both sides. A motor 8 43 is fixedly connected to one side of the slide rail 28, and the output end of the motor 8 43 is fixedly connected to one end of the bidirectional threaded rod 44.

[0043] Specifically, for the same batch of headlights with the same specifications, the motor 8 43 is used to drive the bidirectional threaded rod 44 to rotate according to the size of the headlights to be visually inspected, so as to adjust the spacing between the two limit plates 45, and the narrowest spacing between the two limit plates 45 can only allow the headlights to pass in an arranged manner, but not side by side. Then, multiple headlights to be visually inspected are placed at the rear end of the conveyor belt 2, and there is no need to put them neatly. When the conveyor belt 2 is running, the limit plates 45 will be used to make the multiple headlights arranged at the narrowest spacing between the two limit plates 45, and each time a headlight moves under the CCD inspection camera 36, ​​the CCD inspection camera 36 will inspect its appearance quality, so that the headlights can be arranged in an orderly manner under the action of the two limit plates 45, ensuring that each headlight can pass through the CCD inspection camera 36 in a fixed position. The CCD inspection camera 36 can capture the complete image of each headlight one by one, reducing the inspection error caused by improper position of the headlights, and also eliminating the process of manually arranging the headlights neatly and placing them above the conveyor belt 2, which is more labor-saving.

[0044] In this embodiment, Figure 1-Figure 6 , Figure 8-Figure 10 As shown, one end of the lower side of the adjustment frame 41 is threadedly connected to a threaded rod 7 27, both ends of the threaded rod 7 27 are rotatably set on the base 1, one side of the front end of the base 1 is fixedly connected to a motor 6 37, the output end of the motor 6 37 is fixedly connected to one end of the threaded rod 7 27, and both sides of the upper end of the adjustment frame 41 are fixedly connected to motor 9 48, and the output end of the motor 9 48 is fixedly connected to the placement plate 5.

[0045] A threaded rod 6 39 is threadedly connected to one side of the partition 46, and one end of the threaded rod 6 39 is rotatably set at the bottom of the placement plate 5. A motor 7 40 is fixedly connected to one side of the bottom of the placement plate 5, and the output end of the motor 7 40 is fixedly connected to one end of the threaded rod 6 39.

[0046] A spring 42 is fixedly connected to one side of the baffle 18, and the other end of the spring 42 is fixedly connected to the fixed plate 19. Slide rods 3 22 are fixedly connected to both sides of the upper end of the fixed plate 19. The slide rods 3 22 are slidably connected to the push rod 6. One end of the push rod 6 is threadedly connected to the threaded rod 21. Both ends of the threaded rod 21 are rotatably set on the fixed plate 19. One end of the fixed plate 19 is fixedly connected to a motor 4 23, and the output end of the motor 4 23 is fixedly connected to one end of the threaded rod 21.

[0047] A plurality of through holes 17 are provided on the fixing plate 19 , an adjusting plate 13 is slidably connected to one side of the placing plate 5 , two sliding rods 15 are slidably connected to one side of the adjusting plate 13 , one end of the sliding rod 15 is fixedly connected to a push rod 16 , and the push rod 16 can pass through the through hole 17 .

[0048] An electric push rod 2 14 is fixedly connected to one side of the adjustment plate 13, and the piston end of the electric push rod 2 14 is fixedly connected to one end of the push rod 16. A threaded rod 5 38 is threadedly connected to one end of the adjustment plate 13, and both ends of the threaded rod 5 38 are rotatably set on the placement plate 5. A motor 3 20 is fixedly connected to one side of the placement plate 5, and the output end of the motor 3 20 is fixedly connected to one end of the threaded rod 5 38.

[0049] A material unloading frame 47 is rotatably provided on both sides of the upper end of the adjustment frame 41 . The material unloading frame 47 is fixedly connected to the bottom of the placement plate 5 . The partition plate 46 can slide in the gap between the material unloading frame 47 and the placement plate 5 .

[0050] A sliding groove rod 7 is slidably connected to one side of the blanking frame 47, and a threaded rod 10 is threadedly connected to one side of the lower end of the sliding groove rod 7. Both ends of the threaded rod 10 are rotatably set on the blanking frame 47. A motor 11 is fixedly connected to one side of the blanking frame 47, and the output end of the motor 11 is fixedly connected to one end of the threaded rod 10. A threaded block 26 is slidably connected to one side of the sliding groove rod 7, and sliding rods 9 are slidably connected to both sides of the threaded block 26. One end of the sliding rod 9 is fixedly connected to a push plate 25, and one side of the upper end surface of the threaded block 26 is fixedly connected to an electric push rod 8, and the piston end of the electric push rod 8 is fixedly connected to one side of the push plate 25. One end of the threaded block 26 is threadedly connected to a threaded rod three 24, and both ends of the threaded rod three 24 are rotatably set on the sliding groove rod 7. A motor two 12 is fixedly connected to one side of the sliding groove rod 7, and the output end of the motor two 12 is fixedly connected to one end of the threaded rod three 24.

[0051] One end of the transverse plate 35 is threadedly connected to a threaded rod 4 30, and both ends of the threaded rod 4 30 are rotatably set on the support frame 4. One side of the upper end of the support frame 4 is fixedly connected to a motor 5 31, and the output end of the motor 5 31 is fixedly connected to one end of the threaded rod 4 30. One side of the upper end surface of the transverse plate 35 is fixedly connected to an electric push rod 4 33, and the piston end of the electric push rod 4 33 is fixedly connected to the guide plate 32.

[0052] Specifically, the existing automatic inspection device for appearance defects of automobile headlights utilizes a CCD inspection camera 36 to inspect the headlights, and removes the inspected headlights by a robot or manually. However, usually, the headlights that pass or fail the appearance quality inspection need to be transferred to different processes for subsequent processing. After the headlights are removed by a robot or manually, the qualified and unqualified headlights may be piled together, which is not conducive to subsequent transportation.

[0053] Therefore, in order to avoid the above problems, when the present embodiment is used, after the detection of a headlight is completed, the headlight after the detection will continue to follow the conveyor belt 2 to move to the bottom of the guide plate 32, and according to the detection result of the headlight, the motor 5 31 can be used to drive the threaded rod 4 30 to rotate, so that the guide plate 32 is on one side of the headlight, and the electric push rod 4 33 is used to drive the guide plate 32 to descend, and then the guide plate 32 is driven to move horizontally, so that the headlight is aligned with the placement plate 5 on the left or right side. When the headlight moves to the end of the conveyor belt 2, it can slide onto the placement plate 5 under the action of gravity, and then repeat the above operation, so that multiple headlights can be placed on the placement plate 5 in an arranged manner, so that the headlights that pass and fail the detection are placed separately, which is more convenient for subsequent processing. When the headlight on the placement plate 5 needs to be removed, the motor 6 37 can be used to drive the threaded rod 7 27 to rotate, so that the adjustment frame 41 is away from the conveyor belt 2, and then the motor 9 48 is used to drive the placement plate 5 to rotate, so that the headlight on the placement plate 5 can slide off, and then the slipped headlight can be collected;

[0054] Since the headlights slide onto the placement plate 5 under the action of gravity, adjacent headlights will collide with each other, and when a large number of headlights accumulate, some headlights will be squeezed with greater force, which may easily lead to damage to the headlights. In addition, in some cases, due to the different transfer tools, the number of headlights that can be carried is limited. When the headlights slide from the end of the placement plate 5, if the number of headlights on the placement plate 5 exceeds the number of headlights that the transfer tool can bear, the transfer work cannot be carried out normally. Therefore, in order to avoid the above problems, every time a headlight slides onto the placement plate 5, the motor 4 23 will drive the threaded rod 21 to rotate, so that the push rod 6 moves. When the push rod 6 moves, it will squeeze the baffle 18 to make it slide to the other side of the fixed plate 19 to block the sliding headlight, and, Since the contact surface between the baffle 18 and the headlight is made of elastic material, the baffle 18 can buffer the headlight and will not cause damage to the headlight. Since multiple baffles 18 are provided and the push rod 6 has a certain length, as the number of headlights on the placement plate 5 increases, the push rod 6 is constantly moving to make multiple baffles 18 block the headlights, so that multiple headlights can be placed separately, avoiding damage to the headlights due to mutual collision and squeezing of the headlights; and when the headlight slides off the end of the placement plate 5, the push rod 6 can be driven to move to move the push rod 6 away from the baffle 18, and the baffle 18 is reset under the action of the spring 42, and the falling amount of the headlight can be controlled by controlling the number of baffles 18 reset to adapt to different transport tools and ensure the normal progress of the transport work;

[0055] Moreover, in some cases, when qualified headlights and unqualified headlights are placed on the placement plates 5 on both sides, workers are required to make further judgments on the unqualified headlights. If the problems can be solved by repair or rework, these headlights need to be selected separately and transported to the repair or rework area for processing; and for qualified headlights, in some cases, even if the qualified headlights are the same, there may still be slight differences between them, so some representative headlights need to be manually selected and further tested or developed. When the headlights to be selected are among multiple headlights, the remaining headlights need to be slid off the placement plate 5 before they can be taken out separately, which affects the placement and transportation of the remaining headlights and is more troublesome. Therefore, in order to solve this problem, according to the number of headlights to be selected separately and the position of the headlights, the motor 7 40 is used to drive the threaded rod 6 39 to rotate so that the partition 4 6 slides downward until its upper end is flush with the upper end of the placement plate 5. At this time, the motor 3 20 can drive the threaded rod 5 38 to rotate, so that the adjustment plate 13 moves horizontally, and the push rod 16 is aligned with the through hole 17 at different positions. At this time, the electric push rod 2 14 is used to drive the push rod 16 to pass through the through hole 17, so that the lamp at the corresponding position can be pushed onto the unloading frame 47, and then the unloading frame 47 can be driven to tilt to make the selected lamp slide from the end of the unloading frame 47, thereby realizing the separate collection of the selected lamps, and then facilitating the transfer of the repairable lamps among the unqualified lamps to the repair or rework area for processing. At the same time, it is also convenient for further testing or research and development of some representative qualified lamps, avoiding the situation that when the lamp to be selected is between multiple lamps, the remaining lamps need to slide off the placement plate 5 before they can be taken out separately, ensuring the normal placement and transfer of the remaining lamps, which is more convenient.

[0056] When the car light slides on the placement plate 5 and the blanking frame 47, the car light may be stuck somewhere due to friction, thereby affecting normal loading and unloading. Therefore, in order to avoid this situation, when the car light slides under the action of gravity, the electric push rod 18 can be used to drive the push plate 25 to move, and the motor 2 12 can be used to drive the threaded rod 3 24 to rotate, so that the push plate 25 moves horizontally, so that the push plate 25 is at the blanking frame 47 or the placement plate 5, and then the motor 11 drives the threaded rod 10 to rotate to move the push plate 25 back and forth to push the stuck car light so that it can slide smoothly, thereby avoiding the situation that the car light is stuck somewhere due to friction when it slides on the placement plate 5 and the blanking frame 47, and ensuring the normal sliding of the car light.

[0057] Working principle: according to the size of the headlights to be visually inspected, the motor 8 43 is used to drive the bidirectional threaded rod 44 to rotate to adjust the spacing between the two limit plates 45, and the narrowest spacing between the two limit plates 45 can only allow the headlights to pass in an arranged manner, but not side by side. Then, multiple headlights to be visually inspected are placed at the rear end of the conveyor belt 2, and do not need to be neatly arranged. When the conveyor belt 2 is running, the limit plates 45 will cause the multiple headlights to be arranged at the narrowest spacing between the two limit plates 45, and each time a headlight moves under the CCD inspection camera 36, ​​the CCD inspection camera 36 will inspect its appearance quality, so that the headlights can be arranged in an orderly manner under the action of the two limit plates 45, ensuring that each headlight can pass through the CCD inspection camera 36 in a fixed position. The CCD inspection camera 36 can capture the complete image of each headlight one by one, reducing the inspection error caused by improper position of the headlights, and also eliminating the need to manually arrange the headlights neatly on the conveyor belt 2. The above process is relatively labor-saving. When the detection of a headlight is completed, the headlight after the detection will continue to follow the conveyor belt 2 to move under the guide plate 32, and according to the detection result of the headlight, the motor 5 31 can be used to drive the threaded rod 4 30 to rotate, so that the guide plate 32 is on one side of the headlight, and the electric push rod 4 33 is used to drive the guide plate 32 to descend, and then the guide plate 32 is driven to move horizontally, so that the headlight is aligned with the placement plate 5 on the left or right side. When the headlight moves to the end of the conveyor belt 2, it can slide onto the placement plate 5 under the action of gravity, and then repeat the above operation, so that multiple headlights can be placed on the placement plate 5 in an arranged manner, so that the headlights that pass and fail the detection are placed separately, which is more convenient for subsequent processing. When the headlight on the placement plate 5 needs to be removed, the motor 6 37 can be used to drive the threaded rod 7 27 to rotate, so that the adjustment frame 41 is away from the conveyor belt 2, and then the motor 9 48 is used to drive the placement plate 5 to rotate, so that the headlight on the placement plate 5 can slide off, and then the fallen headlights can be collected;Because the headlights slide onto the placement plate 5 under the action of gravity, adjacent headlights will collide with each other, and when a large number of headlights accumulate, some headlights will be squeezed with greater force, which may easily lead to damage to the headlights. In addition, in some cases, due to the different transfer tools, the number of headlights that can be accommodated is limited. When the headlights slide from the end of the placement plate 5, if the number of headlights on the placement plate 5 exceeds the number of headlights that the transfer tool can bear, the transfer work cannot be carried out normally. Therefore, in order to avoid the above problems, every time a headlight slides onto the placement plate 5, the motor 4 23 will drive the threaded rod 21 to rotate, so that the push rod 6 moves. When the push rod 6 moves, it will squeeze the baffle 18 to make it slide to the other side of the fixed plate 19 to block the sliding headlight. In addition, because the contact surface between the baffle 18 and the headlight is made of elastic material, the baffle 18 can have a buffering effect on the headlight and will not cause damage to the headlight. If there are multiple lights on the placement plate 5 and the push rod 6 has a certain length, as the number of lights on the placement plate 5 increases, the push rod 6 is constantly moving to make multiple baffles 18 block the lights, so that the multiple lights can be placed separately, avoiding the damage of the lights due to mutual collision and extrusion of the lights; and when the lights slide off the end of the placement plate 5, the push rod 6 can be driven to move to make the push rod 6 away from the baffle 18, and the baffle 18 is reset under the action of the spring 42, and the falling amount of the lights can be controlled by controlling the number of resets of the baffle 18 to adapt to different transport tools and ensure the normal progress of the transport work; and in some cases, when qualified lights and unqualified lights are placed on the placement plates 5 on both sides, for the unqualified lights, workers need to make further judgments on them. If the problem can be solved by repair or rework, these lights need to be selected separately and transported to the repair or rework area for processing;As for qualified headlights, in some cases, even if the qualified headlights are the same, there may still be slight differences between them. In this case, some representative headlights need to be manually selected for further testing or research and development. When the headlight to be selected is among multiple headlights, the remaining headlights need to be slid off the placement plate 5 before they can be taken out separately, which affects the placement and transportation of the remaining headlights and is quite troublesome. Therefore, in order to solve this problem, according to the number of headlights to be selected separately and the position of the headlights, the motor 740 is used to The threaded rod 6 39 is driven to rotate, so that the partition 46 slides downward until its upper end is flush with the upper end of the placement plate 5. At this time, the threaded rod 5 38 can be driven to rotate by the motor 3 20 to make the adjustment plate 13 move horizontally, so that the push rod 16 is aligned with the through holes 17 at different positions. At this time, the push rod 2 14 is used to drive the push rod 16 to pass through the through hole 17, so that the headlights at the corresponding positions can be pushed onto the blanking frame 47, and then the blanking frame 47 can be driven to tilt to make the selected headlights slide from the end of the blanking frame 47, thereby realizing the separate collection of the selected headlights, and then facilitating the collection of the unselected headlights. Among the qualified lamps, the lamps that can be repaired are transferred to the repair or rework area for processing. At the same time, it is also convenient to further test or develop some representative qualified lamps, avoiding the situation that when the lamp to be selected is located between multiple lamps, the remaining lamps need to slide off the placement plate 5 before they can be taken out separately, ensuring the normal placement and transportation of the remaining lamps, which is more convenient; when the lamp slides on the placement plate 5 and the blanking frame 47, due to friction, the lamp may be stuck somewhere, thereby affecting normal loading and unloading, so for To avoid this situation, when the headlight slides under the action of gravity, the electric push rod 18 can be used to drive the push plate 25 to move, and the motor 2 12 can be used to drive the threaded rod 3 24 to rotate, so that the push plate 25 moves horizontally, so that the push plate 25 is at the unloading frame 47 or the placement plate 5, and then the motor 11 drives the threaded rod 10 to rotate, so that the push plate 25 moves forward and backward to push the stuck headlight so that it can slide smoothly, thereby avoiding the situation where the headlight is stuck somewhere due to friction when the headlight slides on the placement plate 5 and the unloading frame 47, and ensuring the normal sliding of the headlight. ;

[0058] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A vehicle lamp visual inspection device, comprising a base (1), characterized in that: A support frame (4) is fixedly connected to one side of the upper end of the base (1), a conveyor belt (2) is arranged on the upper side of the support frame (4), a frame body (3) is fixedly connected to one side of the upper end of the support frame (4), a CCD detection camera (36) is arranged on one side of the upper end of the frame body (3), and an anti-collision arrangement placement mechanism for separately collecting qualified and unqualified vehicle lamps is also arranged on the base (1); The anti-collision arrangement placement mechanism comprises an adjustment frame (41) slidably connected to the front side of the base (1), a placement plate (5) is rotatably provided on both sides of the adjustment frame (41), a partition plate (46) is slidably connected to one side of the placement plate (5), a fixed plate (19) is fixedly connected to one side of the upper end surface of the placement plate (5), and a plurality of baffles (18) are plugged and slidably connected to the fixed plate (19); The support frame (4) is also provided with a guide mechanism for assisting the vehicle light to fall onto the placement plate (5); The guide mechanism comprises a slide bar five (29) fixedly connected to both sides of the upper end of the support frame (4), the slide bar five (29) is slidably connected to a transverse plate (35), both sides of the transverse plate (35) are slidably connected to slide bars six (34), the lower end of the slide bar six (34) is fixedly connected to a guide plate (32), the guide plate (32) is located in front of the CCD detection camera (36), one end of the lower side of the adjustment frame (41) is threadedly connected to a threaded rod seven (27), both ends of the threaded rod seven (27) are rotatably set on the base (1), one side of the front end of the base (1) is fixedly connected to a motor six (37), the output end of the motor six (37) is fixedly connected to one end of the threaded rod seven (27), the adjustment frame ( Motor nine (48) is fixedly connected to both sides of the upper end of the adjusting frame (41), the output end of the motor nine (48) is fixedly connected to the placement plate (5), a plurality of through holes (17) are provided on the fixed plate (19), one side of the placement plate (5) is slidably connected to an adjustment plate (13), one side of the adjustment plate (13) is slidably connected to two slide bars (15), one end of the slide bar (15) is fixedly connected to a push rod (16), the push rod (16) can pass through the through hole (17), both sides of the upper end of the adjusting frame (41) are rotatably provided with a feed frame (47), the feed frame (47) is fixedly connected to the bottom of the placement plate (5), and the partition (46) can slide in the gap between the feed frame (47) and the placement plate (5).

2. The vehicle light visual inspection device according to claim 1, characterized in that: A slide rail (28) is fixedly connected to one side of the upper end of the support frame (4), and both sides of the slide rail (28) are slidably connected to limit plates (45). Two ends of the slide rail (28) are rotatably provided with bidirectional threaded rods (44), and the bidirectional threaded rods (44) are threadedly connected to the limit plates (45) on both sides. One side of the slide rail (28) is fixedly connected to a motor eight (43), and the output end of the motor eight (43) is fixedly connected to one end of the bidirectional threaded rod (44).

3. The vehicle light visual inspection device according to claim 1, characterized in that: One side of the partition plate (46) is threadedly connected to a threaded rod six (39), one end of the threaded rod six (39) is rotatably arranged at the bottom of the placement plate (5), one side of the bottom of the placement plate (5) is fixedly connected to a motor seven (40), and the output end of the motor seven (40) is fixedly connected to one end of the threaded rod six (39).

4. The vehicle light visual inspection device according to claim 1, characterized in that: A spring (42) is fixedly connected to one side of the baffle (18), and the other end of the spring (42) is fixedly connected to the fixed plate (19). Slide rods (22) are fixedly connected to both sides of the upper end of the fixed plate (19). The slide rods (22) are slidably connected to a push rod (6). One end of the push rod (6) is threadedly connected to a threaded rod (21). Both ends of the threaded rod (21) are rotatably arranged on the fixed plate (19). One end of the fixed plate (19) is fixedly connected to a motor (23), and the output end of the motor (23) is fixedly connected to one end of the threaded rod (21).

5. The vehicle light visual inspection device according to claim 1, characterized in that: One side of the adjustment plate (13) is fixedly connected to an electric push rod 2 (14), a piston end of the electric push rod 2 (14) is fixedly connected to one end of a push rod (16), one end of the adjustment plate (13) is threadedly connected to a threaded rod 5 (38), both ends of the threaded rod 5 (38) are rotatably arranged on the placement plate (5), one side of the placement plate (5) is fixedly connected to a motor 3 (20), an output end of the motor 3 (20) is fixedly connected to one end of the threaded rod 5 (38).

6. The vehicle light visual inspection device according to claim 1, characterized in that: One side of the material discharging frame (47) is slidably connected to a slide rod (7), one side of the lower end of the slide rod (7) is threadedly connected to a threaded rod (10), both ends of the threaded rod (10) are rotatably arranged on the material discharging frame (47), one side of the material discharging frame (47) is fixedly connected to a motor (11), the output end of the motor (11) is fixedly connected to one end of the threaded rod (10), one side of the slide rod (7) is slidably connected to a threaded block (26), and both sides of the threaded block (26) are slidably connected to a slide rod (9), One end of the slide rod 1 (9) is fixedly connected to a push plate (25), one side of the upper end surface of the threaded block (26) is fixedly connected to an electric push rod 1 (8), the piston end of the electric push rod 1 (8) is fixedly connected to one side of the push plate (25), one end of the threaded block (26) is threadedly connected to a threaded rod 3 (24), both ends of the threaded rod 3 (24) are rotatably arranged on the slide groove rod (7), one side of the slide groove rod (7) is fixedly connected to a motor 2 (12), and the output end of the motor 2 (12) is fixedly connected to one end of the threaded rod 3 (24).

7. The vehicle light visual inspection device according to claim 1, characterized in that: One end of the transverse plate (35) is threadedly connected to a threaded rod four (30), and both ends of the threaded rod four (30) are rotatably arranged on the support frame (4). One side of the upper end of the support frame (4) is fixedly connected to a motor five (31), and the output end of the motor five (31) is fixedly connected to one end of the threaded rod four (30). One side of the upper end surface of the transverse plate (35) is fixedly connected to an electric push rod four (33), and the piston end of the electric push rod four (33) is fixedly connected to the guide plate (32).

Citation Information

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