Adjustable mechanical supporting tool
By designing an adjustable mechanical support tool and using drive components and pressure sensors to realize automatic clamping and precise positioning of plates, the problem of plate deformation during the welding process of thin plate frames is solved, and the welding quality and production efficiency are improved.
Patent Information
- Application Number
- CN202411651343.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-01-21
AI Technical Summary
In the water-mechanical and electrical systems of hydropower stations, thermal stress and thermal strain are prone to occur during the welding of thin plate frames, causing deformation of the plate, affecting the welding quality and performance.
A adjustable mechanical support tool is designed to control the motion of the holding component by the driving component to achieve the automatic clamping and positioning of the board, and set the pressure sensor and alarm to fine -tune the extrusion board by rotating the screw.
This tool can improve the accuracy and stability of plate clamping, reduce the needs of manual operation, prevent the deformation of the plate, and improve the welding quality and production efficiency.
Smart Images

Figure CN119328403A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical support equipment, and in particular to an adjustable mechanical support tool. Background Art
[0002] A hydropower station consists of a hydraulic system, a mechanical system, and an electric energy generating device. It is a water conservancy hub project that realizes the conversion of water energy into electric energy. The sustainability of electric energy production requires the uninterrupted use of water energy in the hydropower station. Through the construction of the hydropower station reservoir system, the distribution of water resources in time and space is artificially adjusted and changed to achieve sustainable use of water resources. In order to effectively convert the water energy in the reservoir into electric energy, the hydropower station needs to be realized through a hydro-mechanical system, which is mainly composed of a penstock, a turbine, a generator, and a tailwater pipe.
[0003] The hydroelectric system realizes the conversion of water energy into mechanical energy through the cooperation of the pressure water pipe and the turbine, and finally realizes the purpose of using water energy to produce electricity by using the linkage relationship between the turbine and the generator. The amount of water energy converted into electricity in the reservoir is closely related to the magnitude of the force at the mouth of the pressure water pipe. Therefore, factors that affect the force at the mouth of the water pipe, such as the reservoir water volume, reservoir water level, and the inclination angle of the pressure water pipe, directly affect the efficient conversion of water energy into electricity. Therefore, the process of electricity production in a hydropower station is how to coordinate the operation between the reservoir and the hydroelectric system and between the various parts of the hydroelectric system. The hydropower station system is essentially a hydroelectric coupling system.
[0004] In the hydropower station system, the base of the power equipment is generally a square frame base surrounded by a thin plate frame. These bases need to be regularly inspected and maintained. During the inspection and maintenance of these equipment, it is sometimes necessary to dismantle and weld the side panels or cover plates. When welding the thin plate frame, due to the thinness of the plate, the thermal stress and thermal strain during the welding process can easily cause the plate to deform; this deformation will affect the dimensional accuracy, appearance quality and performance of the welded parts, and may even cause the welded parts to fail and be scrapped. Welding deformation can be divided into overall deformation and local deformation, such as longitudinal and transverse shrinkage, bending deformation and twisting deformation. Factors that affect the deformation of thin plate welding include welding process parameters, welding methods and methods, the number and cross-sectional size of welds, the shape and size of welded structural parts, the thermal physical properties of welding materials, and the supporting structure for welding.
[0005] In traditional welding methods, manual operation is usually required when welding rectangular or square thin plate frames. However, since the plates are particularly thin, they are prone to deformation, which affects the welding quality. This is not only inefficient, but also difficult to ensure accuracy. In addition, manual operation may lead to safety accidents due to improper operation, and plate deformation may lead to material scrapping or plate straightening during welding. In order to improve production efficiency and processing accuracy, it is necessary to develop an adjustable mechanical support tool to achieve fast and accurate clamping and positioning of the plates, and at the same time, it can limit and clamp the four sides of the plates and fix and limit the upper cover. Summary of the invention
[0006] The main purpose of the present invention is to provide an adjustable mechanical support tool, which controls the movement of the opposing clamping components through a driving component to achieve automatic clamping and positioning of the plate. A pressure sensor is provided, and an alarm can sound an alarm when the pressure is too high or too low, and fine-tuning of the extrusion plate can be achieved by turning the screw.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] An adjustable mechanical support tool, comprising an operating table, characterized in that:
[0009] An opposing clamping assembly, wherein the opposing clamping assembly is arranged on the operating table, the opposing clamping assembly is arranged in a rectangular shape on the operating table, the opposing clamping assembly is connected to a driving assembly, and the driving assembly is connected to the operating table;
[0010] There are several opposing clamping assemblies which are evenly distributed;
[0011] Each of the opposing clamping components includes an outer limiting groove and an inner limiting groove. The outer limiting groove and the inner limiting groove of each of the opposing clamping components are arranged on the same straight line and the straight line is the center line of the cross-section of the operating table. A limiting rod and a sliding block are respectively arranged in each of the outer limiting groove and the inner limiting groove. Each of the limiting rods passes through the sliding block respectively. The inner ends of each of the outer limiting groove and the inner limiting groove are respectively fixedly connected to the two ends of the corresponding limiting rods, and a clamping plate is respectively arranged on the upper side of each of the sliding blocks.
[0012] As a further limitation of the present technical solution, the clamping plate includes a movable plate, and the movable plates are respectively fixed on the upper side of the sliding block, and the movable plates are T-shaped. One end of the cross bar of each movable plate is respectively passed through by a guide rod, and one end of each guide rod is respectively fixedly connected to one end of an extrusion plate, and the other end of each extrusion plate is respectively rotated to connect with a screw, and each screw is respectively threadedly matched to connect the other end of the cross bar of the movable plate, and the two extrusion plates located on the same straight line are arranged opposite to each other.
[0013] As a further limitation of the technical solution, the driving assembly includes a rotating wheel, the lower side of each of the sliding blocks is respectively fixedly connected to a boss, each of the bosses passes through a slide slot, the slide slot is arranged on the rotating wheel, the rotating wheel is rotatably connected to a support block, the upper end of the support block is fixedly connected to the center of the operating table, the lower outer edge of the operating table is fixed with an electric push rod connecting column, the electric push rod connecting column is rotatably connected to one end of the housing of the second electric push rod, the movable end of the second electric push rod is fixed with a limiting ring, and the limiting ring is rotatably connected to the lower end of one of the bosses;
[0014] The included angle between the slide grooves through which the two protrusions on the same straight line in each of the opposing clamping assemblies pass is 90°.
[0015] As a further limitation of the present technical solution, a rotating assembly is provided at the lower end of the support block, and the rotating assembly includes a rotating shaft, the rotating shaft is connected to the lower center of the support block, the lower end of the rotating shaft is rotatably connected to the base, a plurality of mounting holes are provided on the base, a motor is fixed on the base, the output shaft of the motor is fixedly connected to the center of the first gear, the first gear meshes with the second gear, and the center of the second gear is fixed to the base.
[0016] As a further limitation of the technical solution, a steering gear pillar is fixed at the upper edge of the operating table, a steering gear is fixed on the upper side of the steering gear pillar, an output shaft of the steering gear is fixedly connected to one end of a rocker arm, the other end of the rocker arm is fixedly connected to a fixed end of a first electric push rod, a movable end of the first electric push rod is fixedly connected to the center of a cover plate, and the cover plate is arranged in the middle of the upper side of the operating table.
[0017] As a further limitation of the technical solution, the cover plate is square, the cover plate is an electromagnetic plate, the cover plate is electrically connected to a power source and a switch, and the four side surfaces of the cover plate and the clamping plates on the corresponding sides are arranged in parallel.
[0018] As a further limitation of the present technical solution, the rotating shaft 10 is connected to the support block 101 through a lifting assembly, and the lifting assembly includes a lifting block 29, the upper end of the lifting block 29 is fixedly connected to the support block 101, one end of the lifting block 29 is fixed to a first stepper motor 33, the output shaft of the first stepper motor 33 is fixedly connected to the upper end of a screw rod 32, the screw rod 32 is threadedly connected to one end of a fixed plate 31, the lifting block 29 is fixedly connected to at least one guide column 30, the guide column 30 passes through the fixed plate 31, and the center of the fixed plate 31 is fixedly connected to the rotating shaft 10.
[0019] As a further limitation of the present technical solution, an auxiliary lighting assembly is also provided on the cover plate 16, and the auxiliary lighting assembly includes at least one second stepper motor 34, and the second stepper motor 34 is fixed to the upper edge of the cover plate 16, and the output shaft of the second stepper motor 34 is fixedly connected to a rotating connecting block 341, and the rotating connecting block 341 is rotatably connected to a swing arm 1 35, and the other end of the swing arm 1 35 is hinged to a swing arm 2 36, and the other end of the swing arm 2 36 is fixedly connected to a lighting lamp 37, and a pre-tightening force is provided between the rotating connecting block 341 and the swing arm 35, and a pre-tightening force is provided between the swing arm 35 and the swing arm 2 36.
[0020] As a further limitation of the present technical solution, connecting rods 17 are respectively provided at the four corners of the cover plate 16, and visual sensors 26 are respectively provided at the outer ends of the connecting rods 17. Pressure sensors are respectively provided on the inner sides of the extrusion plates 2. A controller is also provided. The controller controls the servo 19, the first electric push rod 21, the motor 9, the cover plate 16, the second electric push rod 22, the first stepper motor 33 and the second stepper motor 34. The controller communicates with the visual sensor 26 and the pressure sensor through a transmission module.
[0021] The present invention controls the movement of the opposing clamping assembly through a driving assembly, thereby reducing the need for manual operation. A pressure sensor is provided, and an alarm can sound an alarm when the pressure is too high or too low, and fine adjustment of the extrusion plate is achieved by rotating the screw rod.
[0022] The design of the limit rod and the slider ensures the precise movement and positioning of the clamping plate, thus improving the clamping accuracy of the plate.
[0023] Through the design of the rotating assembly and the operating table, the circumferential angle of the plate can be adjusted, which is convenient for multi-angle welding;
[0024] Through the monitoring of visual sensors and pressure sensors, as well as the cooperation of controllers and alarms, more precise docking of the plate and the upper cover is achieved, making welding easier;
[0025] In addition, by setting the cover plate as an electromagnetic plate, it is convenient to adsorb and release the upper cover. By adjusting the amount of power supplied to the electromagnetic plate, the circumferential adjustment of the upper cover can be conveniently achieved. When the amount of power supplied to the electromagnetic plate is small, the upper cover can be adsorbed so that it will not fall off, but the upper cover can be manually controlled to rotate. The four sides of the electromagnetic plate are adjusted to be aligned one by one with the upper side of the welded plate. When the amount of power supplied to the electromagnetic plate is large, the upper cover can be firmly adsorbed so that the cover plate is driven down through the first electric push rod so that the upper cover on the lower side of the cover plate is lowered until the side edge is aligned and contacted with the upper side of the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The structure of an adjustable mechanical support tool of the present invention is shown in FIG. Figure 1 ;
[0027] Figure 2 It is a partial structural schematic diagram of an adjustable mechanical support tool of the present invention;
[0028] Figure 3 The structure of an adjustable mechanical support tool of the present invention is shown in FIG. Figure 2 ;
[0029] Figure 4 The structure of an adjustable mechanical support tool of the present invention is shown in FIG. Figure 3 ;
[0030] Figure 5 A top view of an adjustable mechanical support tool of the present invention;
[0031] Figure 6 The structure of an adjustable mechanical support tool of the present invention is shown in FIG. Figure 4 ;
[0032] Figure 7 It is a structural schematic diagram of another embodiment of an adjustable mechanical support tool of the present invention;
[0033] Figure 8 For the present invention Figure 7 A partial enlarged view of the middle A;
[0034] Explanation of reference numerals: 1. operating table; 2. extrusion plate; 3. moving plate; 4. screw rod; 5. outer limiting groove; 6. guide rod; 7. first gear; 8. base; 9. motor; 10. rotating shaft; 101. supporting block; 11. second gear; 12. limiting rod; 13. sliding block; 16. cover plate; 17. connecting rod; 18. servo support; 19. servo; 20. rocker arm; 21. first electric push rod; 22. second electric push rod; 23. electric push rod connecting column; 24. boss; 25. limiting ring; 26. visual sensor; 27. rotating wheel; 28. slideway; 29. lifting block; 30. guide column; 31. fixing plate; 32. screw rod; 33. first stepping motor; 34. second stepping motor; 341. rotating connecting block; 35. swing arm one; 36. swing arm two; 37. lighting lamp. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0036] An adjustable mechanical support tool comprises an operating table 1,
[0037] The opposing clamping assembly is arranged on the operating table 1, and the opposing clamping assembly is arranged in a rectangular shape on the operating table 1. The opposing clamping assembly is connected to the driving assembly, and the driving assembly is connected to the operating table 1;
[0038] There are several opposing clamping components which are evenly distributed;
[0039] Each opposing clamping assembly includes an outer limiting groove 5 and an inner limiting groove 14. The outer limiting groove 5 and the inner limiting groove 14 of each opposing clamping assembly are arranged on the same straight line and the straight line is the center line of the cross section of the operating table 1. A limiting rod 12 and a slider 13 are respectively arranged in each outer limiting groove 5 and inner limiting groove 14. Each limiting rod 12 passes through the slider 13 respectively. The inner two ends of each outer limiting groove 5 and inner limiting groove 14 are respectively fixedly connected to the two ends of the corresponding limiting rod 12, and a clamping plate is respectively arranged on the upper side of each slider 13.
[0040] In this embodiment, there are four opposing clamping assemblies arranged in a rectangular shape, and the opposing clamping assemblies are connected by a driving assembly, which can control the movement of the opposing clamping assemblies. The sliders 13 of the opposing clamping assemblies respectively move in opposite directions in the outer limiting groove 5 and the inner limiting groove 14, driving the clamping plates to approach each other or move away from each other. When the clamping plates approach each other, they clamp the four sides of the distribution box. During the movement of the slider 13, the limiting rod 12 guides the slider 13.
[0041] The clamping plate includes a movable plate 3, and the movable plates 3 are fixed on the upper side of the slider 13. The movable plates 3 are T-shaped, and one end of the cross bar of each movable plate 3 is passed through by the guide rod 6, and one end of each guide rod 6 is fixedly connected to one end of the extrusion plate 2. The other end of each extrusion plate 2 is rotated to connect with the screw rod 4, and each screw 4 is threadedly matched to the other end of the cross bar of the movable plate 3. The two extrusion plates 2 located on the same straight line are arranged opposite to each other.
[0042] The clamping plate is provided with a movable plate 3 and an extrusion plate 2. After the driving component drives the clamping component to clamp the plate, the extrusion plate 2 is driven to move by rotating the screw 4, and the extrusion plate 2 drives the guide rod 6 to move along the circular hole passing through the movable plate 3, so that the extrusion plate 2 clamps the plate.
[0043] The driving assembly includes a rotating wheel 27, and the lower side of each slider 13 is fixedly connected to a boss 24, and each boss 24 passes through a slide slot 28, and the slide slot 28 is provided on the rotating wheel 27. The rotating wheel 27 is rotatably connected to the support block 101, and the upper end of the support block 101 is fixedly connected to the center of the operating table 1, and the lower outer edge of the operating table 1 is fixed to the electric push rod connecting column 23, and the electric push rod connecting column 23 is rotatably connected to one end of the housing of the second electric push rod 22, and the movable end of the second electric push rod 22 is fixed with a limiting ring 25, and the limiting ring 25 is rotatably connected to the lower end of a boss 24;
[0044] The included angle between the slide slots 28 through which the two protrusions 24 on the same straight line in each opposing clamping assembly pass is 90°.
[0045] In this embodiment, the extension and retraction of the telescopic rod of the second electric push rod 22 can drive the limit ring 25 to move, and the limit ring 25 can drive the rotating wheel 27 to rotate through the boss 24, the rotating wheel 27 drives the slide groove 28 to move, the slide groove 28 drives the boss 24 to move, and the boss 24 drives the slider 13 to move along the corresponding guide rod 6, thereby driving the movement of the clamping plate.
[0046] A rotating assembly is provided at the lower end of the support block 101, and the rotating assembly includes a rotating shaft 10. The rotating shaft 10 is connected to the lower center of the support block 101, and the lower end of the rotating shaft 10 is rotatably connected to the base 8. A plurality of mounting holes are provided on the base 8. A motor 9 is fixed on the base 8. The output shaft of the motor 9 is fixedly connected to the center of the first gear 7. The first gear 7 meshes with the second gear 11, and the center of the second gear 11 is fixed to the base 8.
[0047] In this embodiment, the rotating shaft 10 fixes the support block 101, and the rotating component can drive the operating table 1 and the clamping plate thereon and the clamped plate to rotate. The motor 9 drives the first gear 7 to rotate, the first gear 7 drives the second gear 11 to rotate, the second gear 11 drives the rotating shaft 10 to rotate, and the rotating shaft 10 drives the support block 101, the operating table 1, the clamping plate and the plate to rotate, thereby realizing the adjustment of the circular angle.
[0048] A servo engine support 18 is fixed to the upper edge of the operating platform 1, a servo engine 19 is fixed to the upper side of the servo engine support 18, an output shaft of the servo engine 19 is fixedly connected to one end of a rocker arm 20, the other end of the rocker arm 20 is fixedly connected to the fixed end of a first electric push rod 21, a movable end of the first electric push rod 21 is fixedly connected to the center of a cover plate 16, and the cover plate 16 is arranged in the middle of the upper side of the operating platform 1.
[0049] As another embodiment of the present invention, the servo support 18 can be a third electric push rod, the telescopic rod end of the third electric push rod is fixed to the servo 19, and the fixed end of the third electric push rod is fixed to the operating table, which can realize the up and down movement of the cover plate 16 and the servo 19, thereby adjusting the height of the cover plate 16.
[0050] The cover plate 16 is square, is an electromagnetic plate, is electrically connected to a power source and a switch, and the four side surfaces of the cover plate 16 are arranged in parallel with the clamping plates on the corresponding sides.
[0051] In this embodiment, the servo 19 can drive the swing rod 20 to rotate, the swing rod 20 can drive the first electric push rod 21 to swing, and the first electric push rod 21 drives the cover plate 16 to move, so as to adjust the position of the cover plate 16. The cover plate 16 is an electromagnetic plate, and the first electric push rod 21 can drive the lifting and lowering of the cover plate 16, and lower the cover plate 16 to contact the electromagnetic plate 2. The electromagnetic plate is energized to generate magnetic attraction, which adsorbs the upper cover. After the upper cover is adsorbed, the cover plate 16 is moved up, and the cover plate 16 and the upper cover are driven by the servo 19 to move above the plates on the four sides. When the electromagnetic plate is energized with a small amount of electricity, the upper cover can be adsorbed so that it will not fall off, but the upper cover can be manually controlled to rotate, and the four sides of the electromagnetic plate are adjusted to be aligned one by one with the upper side of the welded plate. When the electromagnetic plate is energized with a large amount of electricity, the upper cover can be firmly adsorbed so that it can be driven by the first electric push rod 21 to descend so that the upper cover on the lower side of the cover plate 16 descends to align and contact the side edge with the upper side of the plate.
[0052] The rotating shaft 10 is connected to the support block 101 through a lifting assembly, and the lifting assembly includes a lifting block 29, the upper end of the lifting block 29 is fixedly connected to the support block 101, one end of the lifting block 29 is fixed to the first stepper motor 33, the output shaft of the first stepper motor 33 is fixedly connected to the upper end of the screw rod 32, the screw rod 32 is threadedly connected to one end of the fixed plate 31, the lifting block 29 is fixedly connected to at least one guide column 30, the guide column 30 passes through the fixed plate 31, and the center of the fixed plate 31 is fixedly connected to the rotating shaft 10.
[0053] As another embodiment of the present invention, the rotating shaft 10 is connected to the lifting assembly, and the lifting assembly is connected to the support block 10. The rotating shaft 10 can drive the support block 10 to rotate through the lifting assembly. The screw 32 is driven to rotate by the first stepper motor 33. When the height of the fixed plate 31 to which the screw 32 is threaded remains unchanged, the screw 32 moves vertically due to the effect of the threaded cooperation. The screw 32 drives the lifting block 29 to move, and the guide column 30 moves along the circular hole passing through the fixed plate 31. The lifting block 29 moves vertically and then drives the support block 101 and the clamping assembly to move vertically, thereby realizing the height adjustment of the operating table 1 and the clamping assembly.
[0054] An auxiliary lighting assembly is also provided on the cover plate 16, and the auxiliary lighting assembly includes at least one second stepper motor 34, and the second stepper motor 34 is fixed to the upper edge of the cover plate 16, and the output shaft of the second stepper motor 34 is fixedly connected to the rotating connecting block 341, and the rotating connecting block 341 is rotatably connected to the swing arm 1 35, and the other end of the swing arm 1 35 is hinged to the swing arm 2 36, and the other end of the swing arm 2 36 is fixedly connected to the lighting lamp 37, and a pre-tightening force is provided between the rotating connecting block 341 and the swing arm 35, and a pre-tightening force is provided between the swing arm 35 and the swing arm 2 36.
[0055] As another embodiment of the present invention, an auxiliary lighting component is also provided. The controller controls the lighting lamp 37. The controller and the lighting lamp 37 are electrically connected. The second stepper motor 34 can drive the rotating connecting block 341, the swing arm 1 35 and the swing arm 2 36 to rotate, so that the lighting lamp 37 fixed by the swing arm 2 37 can be rotated, and the position of the lighting lamp 37 can be adjusted. When necessary, the second stepper motor 34 is controlled to drive the lighting lamp 37 to rotate, so as to adjust the position of the lighting lamp 37, so that the position of the lighting lamp 37 can be easily adjusted. Moreover, since a pre-tightening force is provided between the rotating connecting block 341 and the swing arm 35, and a pre-tightening force is provided between the swing arm 35 and the swing arm 2 36, when no force is applied, the angles of the swing arm 35 and the swing arm 2 36 remain unchanged. When adjusting the angle of the lighting lamp 37, the swing arm 35 and the swing arm 2 36 are manually pulled to swing them to complete the angle adjustment.
[0056] Connecting rods 17 are respectively provided at the four corners of the cover plate 16, and visual sensors 26 are respectively provided at the outer ends of the connecting rods 17. Pressure sensors are respectively provided on the inner sides of the extrusion plates 2. A controller is also provided. The controller controls the servo 19, the first electric push rod 21, the motor 9, the cover plate 16, the second electric push rod 22, the first stepper motor 33 and the second stepper motor 34. The controller communicates with the visual sensor 26 and the pressure sensor through a transmission module.
[0057] An alarm is also provided, which is electrically connected to a power supply and a switch. A controller controls the alarm to work. When the pressure sensed by the pressure sensor exceeds a threshold value, the controller controls the alarm to sound an alarm.
[0058] In this embodiment, the visual sensor 26 can monitor the position of the upper cover relative to the plate to ensure that the upper side of the plate at the side edge of the upper cover is aligned. The pressure sensor can sense the pressure exerted by the extrusion plate 2 on the plate. When the pressure exceeds the threshold, the controller controls the alarm to sound an alarm.
[0059] As the most preferred solution of the present invention, when using the device to repair or replace the side panels and cover panels, firstly, the height of the operating table 1 is adjusted by controlling the lifting assembly through the controller. After the adjustment is completed, the frame is placed between the clamping plates, and the clamping plates of the opposite clamping assemblies are controlled by the driving assembly to clamp the plates. The extrusion plate 2 is driven to move by rotating the screw 4, and the extrusion plate 2 drives the guide rod 6 to move along the circular hole passing through the movable plate 3, so that the extrusion plate 2 clamps the plate. The pressure sensor monitors the pressure in real time when the extrusion plate 2 clamps the plate. When the pressure is too large or too small, the alarm sounds an alarm under the control of the controller, which can be The position of the extrusion plate 2 is manually controlled by rotating the screw rod to achieve fine adjustment, so that the plate can be welded after it is fixed, and the upper cover can be welded after welding. During the welding process, the third electric push rod can be used to control the lifting of the cover plate 16, etc., and the cover plate 16 can be adjusted to a suitable height. The operating table 1 can be controlled to rotate by the rotating component, thereby driving the plate and the like to rotate, which is convenient for welding in multiple positions. The servo 19 can drive the swing rod 20 to rotate, and the swing rod 20 can drive the first electric push rod 21 to swing. The first electric push rod 21 drives the cover plate 16 to move to the placement table of the upper cover outside the operating table 1 (not shown in the figure, it can be It is a table, which will not be described in detail and will not be shown in the figure). The cover plate 16 is an electromagnetic plate. The first electric push rod 21 can drive the lifting of the cover plate 16. The cover plate 16 is lowered to contact the electromagnetic plate 2. The electromagnetic plate is energized to generate magnetic attraction to adsorb the upper cover. After the upper cover is adsorbed, the cover plate 16 is moved up. The servo 19 drives the cover plate 16 and the upper cover to move above the plates on the four sides. When the electromagnetic plate is energized for a small amount of time, it can adsorb the upper cover so that it will not fall off. However, the upper cover can be manually controlled to rotate. The four sides of the electromagnetic plate are manually adjusted to align with the upper side of the welded plate one by one. The visual sensor 26 works to monitor the position of the upper cover in real time. Adjust the position of the upper cover, increase the amount of power supplied to the electromagnetic plate, so that the cover plate 16 firmly adsorbs the upper cover, and the cover plate 16 is driven down by the first electric push rod 21 to make the upper cover on the lower side of the cover plate 16 drop to the side edge and the upper side of the plate aligned and contact, and then weld the upper cover. When lighting is needed, adjust the position and angle of the lighting lamp 37 through the auxiliary lighting assembly for lighting. After welding is completed, cut off the power supply of the electromagnetic plate, drive the cover plate 16 to move up through the first electric push rod 21, and drive the cover plate 16 to swing to the outside of the operating table 1 through the steering gear 19, control the clamping plate of the opposite clamping assembly to loosen, and remove the welded main frame.
[0060] The specific implementation methods of the invention are described in detail above, but they are only examples, and the invention is not limited to the specific implementation methods described above. For those skilled in the art, any equivalent modification or substitution of the invention is also within the scope of the invention, and therefore, the equalization, modification, improvement, etc. made without departing from the spirit and principle of the invention should be included in the scope of the invention.
Claims
1. An adjustable mechanical support tool, comprising an operating table (1), characterized in that: An opposing clamping assembly, the opposing clamping assembly being arranged on the operating table (1), the opposing clamping assembly being arranged in a rectangular shape on the operating table (1), the opposing clamping assembly being connected to a driving assembly, and the driving assembly being connected to the operating table (1); There are several opposing clamping components and they are evenly distributed; Each of the opposing clamping components comprises an outer limiting groove (5) and an inner limiting groove (14); the outer limiting groove (5) and the inner limiting groove (14) of each of the opposing clamping components are arranged on the same straight line and the straight line is the center line of the cross section of the operating table (1); a limiting rod (12) and a sliding block (13) are respectively arranged in each of the outer limiting groove (5) and the inner limiting groove (14); each of the limiting rods (12) passes through the sliding block (13); the inner ends of each of the outer limiting grooves (5) and the inner limiting grooves (14) are respectively fixedly connected to the two ends of the corresponding limiting rod (12); and a clamping plate is respectively arranged on the upper side of each of the sliding blocks (13).
2. An adjustable mechanical support tool according to claim 1, characterized in that: The clamping plate comprises a movable plate (3), the upper side of the slider (13) is respectively fixed with the movable plate (3), the movable plate (3) is T-shaped, one end of the cross bar of each movable plate (3) is respectively passed through by a guide rod (6), one end of each guide rod (6) is respectively fixedly connected to one end of an extrusion plate (2), the other end of each extrusion plate (2) is respectively rotatably connected to a screw rod (4), each screw rod (4) is respectively threadedly matched to the other end of the cross bar of the movable plate (3), and the two extrusion plates (2) located on the same straight line are arranged opposite to each other.
3. An adjustable mechanical support tool according to claim 2, characterized in that: The driving assembly comprises a rotating wheel (27), the lower side of each of the sliding blocks (13) is respectively fixedly connected to a boss (24), each of the bosses (24) passes through a slide groove (28), the slide groove (28) is arranged on the rotating wheel (27), the rotating wheel (27) is rotatably connected to a support block (101), the upper end of the support block (101) is fixedly connected to the center of the operating table (1), the lower outer edge of the operating table (1) is fixed with an electric push rod connecting column (23), the electric push rod connecting column (23) is rotatably connected to one end of the housing of a second electric push rod (22), the movable end of the second electric push rod (22) is fixed with a limiting ring (25), and the limiting ring (25) is rotatably connected to the lower end of one of the bosses (24); The included angle between the slide grooves (28) through which the two protrusions (24) on the same straight line in each opposing clamping assembly pass is 90°.
4. An adjustable mechanical support tool according to claim 3, characterized in that: A rotating assembly is provided at the lower end of the support block (101), and the rotating assembly comprises a rotating shaft (10), the rotating shaft (10) is connected to the lower center of the support block (101), the lower end of the rotating shaft (10) is rotatably connected to a base (8), a plurality of mounting holes are provided on the base (8), a motor (9) is fixed on the base (8), an output shaft of the motor (9) is fixedly connected to the center of a first gear (7), the first gear (7) meshes with a second gear (11), and the center of the second gear (11) is fixed to the base (8).
5. An adjustable mechanical support tool according to claim 4, characterized in that: A steering gear support (18) is fixed to the upper edge of the operating platform (1), a steering gear (19) is fixed to the upper side of the steering gear support (18), an output shaft of the steering gear (19) is fixedly connected to one end of a rocker arm (20), the other end of the rocker arm (20) is fixedly connected to the fixed end of a first electric push rod (21), a movable end of the first electric push rod (21) is fixedly connected to the center of a cover plate (16), and the cover plate (16) is arranged at the middle of the upper side of the operating platform (1).
6. An adjustable mechanical support tool according to claim 5, characterized in that: The cover plate (16) is square, the cover plate (16) is an electromagnetic plate, the cover plate (16) is electrically connected to a power source and a switch, and the four side surfaces of the cover plate (16) and the clamping plates on the corresponding sides are arranged in parallel.
7. An adjustable mechanical support tool according to claim 6, characterized in that: The rotating shaft (10) is connected to the supporting block (101) through a lifting assembly, wherein the lifting assembly comprises a lifting block (29), the upper end of the lifting block (29) is fixedly connected to the supporting block (101), one end of the lifting block (29) is fixed to a first stepper motor (33), the output shaft of the first stepper motor (33) is fixedly connected to the upper end of a screw rod (32), the screw rod (32) is threadedly connected to one end of a fixing plate (31), the lifting block (29) is fixedly connected to at least one guide column (30), the guide column (30) passes through the fixing plate (31), and the center of the fixing plate (31) is fixedly connected to the rotating shaft (10).
8. An adjustable mechanical support tool according to claim 7, characterized in that: The cover plate (16) is also provided with an auxiliary lighting assembly, and the auxiliary lighting assembly includes at least one second stepper motor (34), the second stepper motor (34) is fixed to the upper edge of the cover plate (16), the output shaft of the second stepper motor (34) is fixedly connected to a rotating connection block (341), the rotating connection block (341) is rotatably connected to a swing arm 1 (35), the other end of the swing arm 1 (35) is hinged to a swing arm 2 (36), the other end of the swing arm 2 (36) is fixedly connected to a lighting lamp (37), a pre-tightening force is provided between the rotating connection block (341) and the swing arm (35), and a pre-tightening force is provided between the swing arm (35) and the swing arm 2 (36).
9. An adjustable mechanical support tool according to claim 8, characterized in that: The four corners of the cover plate (16) are respectively provided with connecting rods (17), the outer ends of the connecting rods (17) are provided with visual sensors (26), the inner sides of the extrusion plates (2) are respectively provided with pressure sensors, and a controller is also provided, the controller controls the steering gear (19), the first electric push rod (21), the motor (9), the cover plate (16), the second electric push rod (22), the first stepper motor (33) and the second stepper motor (34), and the controller communicates with the visual sensor (26) and the pressure sensor through a transmission module.
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