External deformation detection device for cable production

Abstract

The invention relates to the technical field of cable manufacturing, in particular to an external deformation detection device for cable production. According to the technical scheme, the external deformation detection device for cable production comprises a detection device body, a moving assembly, a pressure measuring assembly, a mounting block, a deformation detection camera, a protection frame, a clamping assembly, a display assembly, a signal assembly and a grabbing assembly, the moving assembly is arranged on the bottom face of the detection device body, and the pressure measuring assembly is arranged in the detection device body; compared with a traditional external deformation detection device for cable production, the external deformation detection device for cable production generally depends on a manual sampling detection and offline measurement method to detect the external deformation of a cable, the efficiency is low, and meanwhile real-time monitoring of the whole process of the cable is difficult to achieve. By arranging the annularly distributed deformation detection cameras, the external deformation type and degree of the cable are accurately detected in real time, and the safety and stability of cable production are effectively ensured.

Description

Technical Field

[0001] The invention relates to the technical field of cable manufacturing, and in particular to an external deformation detection device for cable production. Background Art

[0002] The external deformation detection device for cable production is a special equipment for detecting whether the external shape of the cable is deformed during the production process. This device is usually designed for automated production lines to improve detection efficiency and accuracy, reduce the labor intensity of manual detection, and reduce the missed detection rate caused by human factors.

[0003] Existing external deformation detection devices for cable production generally rely on manual sampling detection and off-line measurement methods to detect cable external deformation, which is inefficient and difficult to achieve real-time monitoring of the entire cable process.

[0004] In view of the problem that the existing external deformation detection devices for cable production are difficult to achieve real-time monitoring of the entire cable process, the external deformation detection device for cable production, by setting up a ring-shaped distributed deformation detection camera, can accurately detect the type and degree of cable external deformation in real time during cable production, and provide timely feedback to the staff, effectively ensuring the safety and stability of cable production. Summary of the invention

[0005] In order to overcome the problem that the existing external deformation detection devices for cable production generally rely on manual sampling detection and offline measurement methods to detect the external deformation of the cable, which is inefficient and difficult to achieve real-time monitoring of the entire cable process.

[0006] The technical solution of the present invention is: an external deformation detection device for cable production, comprising a detection device main body, a moving component, a pressure measuring component, a mounting block, a deformation detection camera, a protective frame, a clamping component, a display component, a signal component and a grasping component, the bottom surface of the detection device main body is provided with a moving component, the interior of the detection device main body is provided with a pressure measuring component, a mounting block is provided on one side of the pressure measuring component, a plurality of mounting blocks are provided, the mounting blocks are distributed in a ring shape, a deformation detection camera is provided on the bottom surface of the mounting block, a protective frame is provided on the outside of the detection device main body, a clamping component is provided inside the pressure measuring component, a display component is provided on the top surface of the detection device main body, a signal component is provided on one side of the display component, and grasping components are provided on both sides of the detection device main body.

[0007] Preferably, the detection device body is conveniently moved by a moving component, the pressure measuring component is used to detect the pressure change generated by the deformation of the appearance of the cable to be inspected during movement, the deformation detection camera is installed by the mounting block, the deformation detection camera is used to detect in real time whether the outside of the cable is deformed and the degree of deformation, the multiple groups of deformation detection cameras are protected by a protective frame, the cable is clamped and positioned by a clamping component, the deformation of the cable surface is fed back and displayed by a display component, the electrical signal generated by the detection is transmitted by a signal component, and the grasping component is used to facilitate the staff to carry the detection device body.

[0008] Preferably, the moving component includes a supporting steel beam, a mounting plate and moving wheels. The bottom surface of the detection device body is provided with a supporting steel beam, the bottom end of the supporting steel beam is provided with a mounting plate, and moving wheels are provided at the four corners of the bottom surface of the mounting plate.

[0009] Preferably, the pressure measuring assembly includes a mounting frame, a mounting groove and a pressure sensor. The mounting frame is arranged inside the main body of the detection device. Mounting grooves are provided on both sides of the mounting frame. There are multiple groups of mounting grooves, and pressure sensors are arranged inside the mounting grooves.

[0010] Preferably, the clamping assembly includes a hydraulic telescopic rod and a limiting clamp. The inner side of the mounting frame is provided with a hydraulic telescopic rod, and multiple groups of hydraulic telescopic rods are provided. A limiting clamp is provided at one end of the hydraulic telescopic rod.

[0011] Preferably, the display component includes a data display and an alarm. The data display is arranged on the top of the detection device body, and the alarm is arranged on one side of the data display.

[0012] Preferably, the signal component includes a mounting platform, a rotating base and a signal transmitting antenna, the data display is provided with a mounting platform on one side, the top surface of the mounting platform is provided with a rotating base, and the top surface of the rotating base is provided with a signal transmitting antenna.

[0013] Preferably, the gripping assembly comprises a gripping handle and an anti-slip pad. The gripping handles are disposed on both sides of the detection device body, and the anti-slip pad is disposed on the inner side of the gripping handle.

[0014] Preferably, an external deformation detection device for cable production, when in operation, comprises the following steps: S11: First, move the deformation detection device to an appropriate position of the cable production line; S12: Ensure that the deformation detection device can fit tightly to the outside of the cable and that the power supply of the deformation detection device is well connected; S13: configuring equipment parameters according to production requirements, including but not limited to deformation threshold and data transmission frequency; S14: When the cable starts to be produced, the deformation detection device starts to monitor the deformation of the cable outside in real time and converts the deformation data into electrical signals for transmission; S15: The operator transmits the cable deformation information through the signal component in the remote monitoring center, checks the external deformation of the cable during the production process in real time, and makes adjustments and optimizations as needed; S16: If the external deformation of the cable exceeds the preset threshold, the alarm will immediately sound an alarm to remind the operator to take timely measures to deal with it.

[0015] Preferably, an external deformation detection device for cable production, when processing cable deformation data, comprises the following steps: S21: The remote monitoring center first receives electrical signals from the pressure sensor and the deformation detection camera; S22: The data display performs preprocessing of the noise in the electrical signal, including but not limited to filtering and denoising; S23: After receiving the electrical signal, the remote monitoring center analyzes and calculates the electrical signal through the core algorithm to identify the type and degree of external deformation of the cable; S24: The analyzed data are converted into numbers, charts or reports and presented to staff.

[0016] Preferably, an external deformation detection device for cable production, when detecting deformation of the cable, comprises the following steps: S31: When the cable deformation is detected to exceed the set threshold, the alarm sounds an alarm; S32: After receiving the alarm, the operator checks and takes timely measures.

[0017] Beneficial effects of the present invention: 1. Compared with the traditional external deformation detection device for cable production, which generally relies on manual sampling detection and offline measurement methods to detect the external deformation of the cable, the efficiency is low and it is difficult to achieve real-time monitoring of the entire cable process. The external deformation detection device for cable production can accurately detect the type and degree of external deformation of the cable in real time during cable production by setting a ring-shaped deformation detection camera, and provide timely feedback to the staff, effectively ensuring the safety and stability of cable production; 2. Install the deformation detection camera through the mounting block, use the deformation detection camera to detect in real time whether the cable exterior is deformed and the degree of deformation, and use the protection frame to protect multiple groups of deformation detection cameras. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a first three-dimensional structural schematic diagram of an external deformation detection device for cable production according to the present invention; Figure 2 Shown is a second three-dimensional structural schematic diagram of an external deformation detection device for cable production according to the present invention; Figure 3 What is shown is a schematic diagram of the side perspective structure of an external deformation detection device for cable production according to the present invention; Figure 4 Shown is a partial three-dimensional structural schematic diagram of an external deformation detection device for cable production according to the present invention; Figure 5 What is shown is a schematic diagram of the working process of an external deformation detection device for cable production of the present invention; Figure 6 Shown is a schematic diagram of the cable deformation data processing flow of an external deformation detection device for cable production of the present invention.

[0019] Explanation of the reference numerals: 1. Detection device body; 201. Supporting steel beam; 202. Mounting plate; 203. Moving wheel; 301. Mounting frame; 302. Mounting slot; 303. Pressure sensor; 401. Mounting block; 402. Deformation detection camera; 403. Protective frame; 501. Hydraulic telescopic rod; 502. Limiting splint; 601. Data display; 602. Alarm; 701. Mounting table; 702. Rotating base; 703. Signal transmitting antenna; 801. Gripping handle; 802. Anti-slip pad. DETAILED DESCRIPTION

[0020] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-Figure 6 The present invention provides an embodiment: an external deformation detection device for cable production, comprising a detection device body 1, a moving component, a pressure measuring component, a mounting block 401, a deformation detection camera 402, a protective frame 403, a clamping component, a display component, a signal component and a grasping component, wherein the bottom surface of the detection device body 1 is provided with a moving component, the inside of the detection device body 1 is provided with a pressure measuring component, one side of the pressure measuring component is provided with a mounting block 401, the mounting block 401 is provided with multiple groups, the mounting blocks 401 are distributed in a ring shape, the bottom surface of the mounting block 401 is provided with a deformation detection camera 402, the outside of the detection device body 1 is provided with a protective frame 403, the inside of the pressure measuring component is provided with a clamping component, the top surface of the detection device body 1 is provided with a display component, one side of the display component is provided with a signal component, and both sides of the detection device body 1 are provided with grasping components.

[0022] See also Figure 1-Figure 6In this embodiment, the moving component includes a supporting steel beam 201, a mounting plate 202 and moving wheels 203. The bottom surface of the detection device body 1 is provided with a supporting steel beam 201, the bottom end of the supporting steel beam 201 is provided with a mounting plate 202, and moving wheels 203 are provided at the four corners of the bottom surface of the mounting plate 202. When in use, the mounting plate 202 is installed through the supporting steel beam 201, and the moving wheels 203 are installed through the mounting plate 202, and the moving wheels 203 facilitate the movement of the detection device body 1.

[0023] Preferably, the pressure measuring assembly includes a mounting frame 301, a mounting groove 302 and a pressure sensor 303. The mounting frame 301 is arranged inside the detection device body 1. Mounting grooves 302 are provided on both sides of the mounting frame 301. The mounting grooves 302 are provided in multiple groups. The pressure sensor 303 is arranged inside the mounting grooves 302. When in use, the clamping assembly is installed through the mounting frame 301, and the pressure sensor 303 is installed through the mounting groove 302. The pressure change inside the mounting frame 301 is detected through the pressure sensor 303.

[0024] Preferably, the clamping assembly includes a hydraulic telescopic rod 501 and a limiting clamp plate 502. The hydraulic telescopic rod 501 is arranged on the inner side of the mounting frame 301. There are multiple groups of hydraulic telescopic rods 501. A limiting clamp plate 502 is arranged at one end of the hydraulic telescopic rod 501. When in use, the limiting clamp plate 502 is driven to be extended and retracted by the hydraulic telescopic rod 501, and the cable is clamped and limited by the limiting clamp plate 502.

[0025] Preferably, the display component includes a data display 601 and an alarm 602. The data display 601 is arranged on the top of the detection device body 1, and the alarm 602 is arranged on one side of the data display 601. When in use, the cable deformation detection degree is displayed by the data display 601, and the alarm 602 sends an alarm to the staff when abnormal deformation is detected.

[0026] Preferably, the signal component includes a mounting platform 701, a rotating base 702 and a signal transmitting antenna 703. The data display 601 has a mounting platform 701 on one side, a rotating base 702 is provided on the top surface of the mounting platform 701, and a signal transmitting antenna 703 is provided on the top surface of the rotating base 702. When in use, the rotating base 702 is installed through the mounting platform 701, and the signal transmitting antenna 703 is rotatably installed through the rotating base 702. The detection signal of the device is converted into an electrical signal through the signal transmitting antenna 703 and transmitted.

[0027] Preferably, the gripping assembly includes a gripping handle 801 and an anti-slip pad 802. The gripping handles 801 are provided on both sides of the detection device body 1, and the anti-slip pad 802 is provided on the inner side of the gripping handle 801. When in use, the gripping handle 801 is used to facilitate the staff to carry the equipment, and the anti-slip pad 802 is used to prevent the equipment from slipping during transportation.

[0028] Preferably, an external deformation detection device for cable production, when in operation, comprises the following steps: S11: First, move the deformation detection device to an appropriate position of the cable production line; S12: Ensure that the deformation detection device can fit tightly to the outside of the cable and that the power supply of the deformation detection device is well connected; S13: configuring equipment parameters according to production requirements, including but not limited to deformation threshold and data transmission frequency; S14: When the cable starts to be produced, the deformation detection device starts to monitor the deformation of the cable outside in real time and converts the deformation data into electrical signals for transmission; S15: The operator transmits the cable deformation information through the signal component in the remote monitoring center, checks the external deformation of the cable during the production process in real time, and makes adjustments and optimizations as needed; S16: If the external deformation of the cable exceeds a preset threshold, the alarm 602 will immediately sound an alarm to remind the operator to take timely measures to deal with it.

[0029] Preferably, an external deformation detection device for cable production, when processing cable deformation data, comprises the following steps: S21: The remote monitoring center first receives an electrical signal from the pressure sensor 303 and the deformation detection camera 402; S22: Data display 601 pre-processes the noise in the electrical signal, including but not limited to filtering and denoising; S23: After receiving the electrical signal, the remote monitoring center analyzes and calculates the electrical signal through the core algorithm to identify the type and degree of external deformation of the cable; S24: The analyzed data are converted into numbers, charts or reports and presented to staff.

[0030] Preferably, an external deformation detection device for cable production, when detecting deformation of the cable, comprises the following steps: S31: When the cable deformation is detected beyond the set threshold, the alarm 602 sounds an alarm; S32: After receiving the alarm, the operator checks and takes timely measures.

[0031] Through the above steps, the moving component facilitates the movement of the detection device body 1, the pressure measuring component is used to detect the pressure change caused by the deformation of the appearance of the cable to be inspected during movement, the clamping component is used to clamp and position the cable, the display component is used to feedback and display the deformation of the cable surface, the signal component is used to transmit the electrical signal generated by the detection, and the gripping component is used to facilitate the staff to carry the detection device body 1.

[0032] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.

Claims

1. An external deformation detection device for cable production; characterized in that: The invention comprises a detection device body (1), a moving component, a pressure measuring component, a mounting block (401), a deformation detection camera (402), a protective frame (403), a clamping component, a display component, a signal component and a gripping component. The bottom surface of the detection device body (1) is provided with a moving component, the inside of the detection device body (1) is provided with a pressure measuring component, one side of the pressure measuring component is provided with a mounting block (401), a plurality of mounting blocks (401) are provided, the mounting blocks (401) are distributed in a ring shape, the bottom surface of the mounting block (401) is provided with a deformation detection camera (402), the outside of the detection device body (1) is provided with a protective frame (403), the inside of the pressure measuring component is provided with a clamping component, the top surface of the detection device body (1) is provided with a display component, one side of the display component is provided with a signal component, and gripping components are provided on both sides of the detection device body (1).

2. The external deformation detection device for cable production according to claim 1, characterized in that: The moving assembly comprises a supporting steel beam (201), a mounting plate (202) and moving wheels (203); the bottom surface of the detection device body (1) is provided with the supporting steel beam (201); the bottom end of the supporting steel beam (201) is provided with the mounting plate (202); and the moving wheels (203) are provided at the four corners of the bottom surface of the mounting plate (202).

3. The external deformation detection device for cable production according to claim 1, characterized in that: The pressure measuring assembly comprises a mounting frame (301), a mounting groove (302) and a pressure sensor (303). The mounting frame (301) is arranged inside the detection device body (1). The mounting grooves (302) are provided on both sides of the mounting frame (301). The mounting grooves (302) are provided in multiple groups. The pressure sensors (303) are arranged inside the mounting grooves (302).

4. The external deformation detection device for cable production according to claim 3, characterized in that: The clamping assembly comprises a hydraulic telescopic rod (501) and a limiting clamp plate (502). The hydraulic telescopic rod (501) is arranged on the inner side of the mounting frame (301). The hydraulic telescopic rod (501) is arranged in multiple groups. The limiting clamp plate (502) is arranged at one end of the hydraulic telescopic rod (501).

5. The external deformation detection device for cable production according to claim 1, characterized in that: The display component comprises a data display (601) and an alarm (602); the data display (601) is arranged at the top of the detection device body (1), and the alarm (602) is arranged on one side of the data display (601).

6. The external deformation detection device for cable production according to claim 5, characterized in that: The signal component comprises a mounting platform (701), a rotating base (702) and a signal transmitting antenna (703); the mounting platform (701) is arranged on one side of the data display (601); the rotating base (702) is arranged on the top surface of the mounting platform (701); and the signal transmitting antenna (703) is arranged on the top surface of the rotating base (702).

7. The external deformation detection device for cable production according to claim 1, characterized in that: The gripping assembly comprises a gripping handle (801) and an anti-slip pad (802); the gripping handles (801) are arranged on both sides of the detection device body (1); and the anti-slip pad (802) is arranged on the inner side of the gripping handle (801).

8. The external deformation detection device for cable production according to claim 1, characterized in that: When doing the work, the following steps are included: S11: First, move the deformation detection device to an appropriate position of the cable production line; S12: Ensure that the deformation detection device can fit tightly to the outside of the cable and that the power supply of the deformation detection device is well connected; S13: configuring equipment parameters according to production requirements, including but not limited to deformation threshold and data transmission frequency; S14: When the cable starts to be produced, the deformation detection device starts to monitor the deformation of the cable outside in real time and converts the deformation data into electrical signals for transmission; S15: The operator transmits the cable deformation information through the signal component in the remote monitoring center, checks the external deformation of the cable during the production process in real time, and makes adjustments and optimizations as needed; S16: If the external deformation of the cable exceeds a preset threshold, the alarm (602) will immediately sound an alarm to remind the operator to take timely measures to deal with it.

9. The external deformation detection device for cable production according to claim 1, characterized in that: When processing cable deformation data, the following steps are included: S21: The remote monitoring center first receives an electrical signal from the pressure sensor (303) and the deformation detection camera (402); S22: The data display (601) pre-processes the noise in the electrical signal, including but not limited to filtering and denoising; S23: After receiving the electrical signal, the remote monitoring center analyzes and calculates the electrical signal through the core algorithm to identify the type and degree of external deformation of the cable; S24: The analyzed data are converted into numbers, charts or reports and presented to staff.

10. The external deformation detection device for cable production according to claim 1, characterized in that: When detecting cable deformation, the following steps are included: S31: When the cable deformation is detected to exceed the set threshold, the alarm (602) sounds an alarm; S32: After receiving the alarm, the operator checks and takes timely measures.

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