A dust removal and purification device for a steel pipe production workshop
By designing a dust purification device with multi-layer suction, circulation filtration and dust removal cleaning mechanism in the steel pipe production workshop, the problems of low efficiency, blockage and uneven use in the existing devices are solved, and a more efficient and uniform smoke and dust purification effect is achieved.
Patent Information
- Application Number
- CN202411895918.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2044-12-23
AI Technical Summary
In the steel pipe production workshop, the existing dust removal and purification devices have problems such as low efficiency, blocked filter element and uneven use during the suction and filtration process, resulting in unsatisfactory purification results.
A dust removal purification device including a multi-layer suction mechanism, a circulating filter assembly and a dust removal cleaning mechanism is designed. The multi-layer suction mechanism achieves uniform suction at high, medium and low levels through the top, middle and bottom air intakes; the circulating filter assembly realizes the recycling of the filter plate through the servo transverse shift module and hydraulic cylinder; the dust removal and cleaning mechanism ensures uniform cleaning of the filter element through the horizontal and rotary cleaning method of the ring brush.
Through the design of the multi-layer suction mechanism, the suction efficiency and uniformity are improved; the linkage between the circulating filter assembly and the dust removal and cleaning mechanism extends the service life of the filter plate and the filter element, improves the purification effect, and avoids the problems of blockage and uneven use.
Smart Images

Figure CN119345819B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dust removal and purification, and specifically relates to a dust removal and purification device for a steel pipe production workshop. Background Art
[0002] The steel pipe production workshop is a comprehensive industrial environment for steel pipe production. Steel pipe production includes multiple steps such as raw material preparation, forming and welding, heat treatment, surface treatment and finishing. Each step will produce different pollutants and impurities, especially in the process of steel pipe forming and welding, which will produce a lot of smoke and dust, so the smoke needs to be removed and purified.
[0003] 1. The welding fume of steel pipe contains metal oxides, fluorides, nitrogen oxides and other fine particles, which are usually filtered by filter elements. After filtering, activated carbon is used for adsorption and deodorization before discharge. The treatment effect on fine particles and harmful gases is poor, and the filter element is directly used for adsorption. Larger particles and impurities are in direct contact with the filter element, which can easily cause the filter element to be blocked and shorten the service life of the filter element.
[0004] 2. Before smoke purification, smoke needs to be sucked. The existing method is usually to lay an exhaust duct on the top of the steel pipe production workshop, and use the exhaust duct to suck the smoke into the purification equipment for purification. However, the steel pipe production workshop is large in area, and the welding smoke is distributed in the bottom, middle and high layers of the workshop's internal space. The top suction method has poor suction effect on the middle and bottom layers, which reduces the purification efficiency.
[0005] 3. During filtration and purification, the filter material that first contacts the smoke has more dust and impurities adsorbed on it, while the filter material that contacts the smoke later has fewer impurities. The first layer of filter material is overused, while the utilization rate of the subsequent filter materials is low, resulting in uneven filtration and reducing the overall purification effect. Summary of the invention
[0006] The purpose of the present invention is to provide a dust removal and purification device for a steel pipe production workshop with a simple structure and reasonable design in order to solve the above problems.
[0007] The present invention achieves the above-mentioned purpose through the following technical solutions:
[0008] A dust removal and purification device for a steel pipe production workshop comprises a purification box, a No. 1 suction fan is fixedly installed at the bottom of the right side of the purification box, a multi-level suction mechanism for sucking dust is arranged on the right side of the No. 1 suction fan, a circulation mechanism is arranged on the right side of the purification box, and a partition is arranged in the middle of the purification box, a plurality of filter elements are evenly installed on the partition in a circumferential direction, and a dust removal and cleaning mechanism for cleaning the filter element is arranged between the circulation mechanism and the partition, a plurality of exhaust holes are opened on the top of the left side of the purification box, and a No. 2 suction fan is arranged on the left side of the purification box at the position of the exhaust holes;
[0009] The circulation mechanism includes a servo transverse movement module, a lifting and clamping assembly and a circulation filtering assembly. The lifting and clamping assembly is arranged below the servo transverse movement module. The servo transverse movement module includes a servo motor, a fixed box, a screw and a movable block. The fixed box is fixedly connected to the right side of the top surface inside the purification box, and the servo motor is fixedly installed on the left end of the fixed box. The fixed box is rotatably connected with a screw, and the screw is fixedly connected to the output end of the servo motor. The movable block is threadedly connected to the screw through a ball nut. The lifting and clamping assembly includes a No. 1 hydraulic cylinder fixedly connected to the bottom of the movable block, and the bottom of the output end of the No. 1 hydraulic cylinder is fixedly connected to a fixed frame, and the circulation filtering assembly is fixedly connected to the bottom of the right side inside the purification box;
[0010] The dust removal cleaning mechanism includes a driving assembly and a linkage rod, the right end of the linkage rod is fixedly connected to the bottom of the fixed end of the No. 1 hydraulic cylinder, and the left end of the linkage rod is fixedly installed with a rotating cleaning assembly, and the rotating cleaning assembly is provided with a driving assembly. The rotating cleaning assembly includes a mounting plate fixedly connected to the left end of the linkage rod, and a plurality of through holes are evenly opened on the mounting plate, and the through holes are movably sleeved on the outside of the filter element;
[0011] The multi-level suction mechanism includes a suction pipe fixedly connected to the input end of the No. 1 suction fan, and the suction pipe is fixedly connected to the top of the steel pipe production workshop, a plurality of top air inlets are evenly opened on the front side of the suction pipe, and a plurality of corrugated folded hoses are evenly installed on the bottom of the suction pipe, a middle air inlet is opened in the middle of the corrugated folded hose, and a bottom air inlet is opened at the bottom of the corrugated folded hose.
[0012] Preferably, a number of reinforcing ribs are evenly fixedly installed on the outer circumference of the fixed end of the No. 1 hydraulic cylinder, a No. 1 fixed plate is fixedly connected to the bottom of the fixed frame, two limiting slide grooves are symmetrically provided on the No. 1 fixed plate, and clamping arms are slidably connected inside the two limiting slide grooves, a two-way cylinder is commonly fixedly connected to the top of the two clamping arms, a mounting seat is fixedly installed on the bottom of the fixed end of the two-way cylinder, and the mounting seat is fixedly connected to the top center of the No. 1 fixed plate, and clamping plates are fixedly installed on the opposite sides of the bottom of the two clamping arms, and a positioning plug-in is fixedly installed at the bottom center of the No. 1 fixed plate for positioning and plugging.
[0013] Preferably, the circulating filtration assembly includes a filter box fixedly connected to the right side of the bottom surface of the purification box, a connecting pipe is fixedly connected to the center of the right side of the filter box, the connecting pipe is connected to the output end of the No. 1 suction fan, and the connecting pipe is communicated with the inside of the filter box, a plurality of filter frames are movably plugged into the filter box, filter plates are fixedly installed inside the filter frames, sealing rings are provided between adjacent filter frames, and sealing gaskets are provided between the filter frames and the filter box, a plug-in sleeve is fixedly connected to the center of the top of the filter frame, and a plug-in positioning groove matching the positioning plug-in plate is provided on the plug-in sleeve.
[0014] Preferably, a No. 2 fixing plate is fixedly connected to the left end of the filter box, and a No. 2 hydraulic cylinder is fixedly installed in the middle of the right end of the No. 2 fixing plate, a connecting frame is fixedly connected to the output end of the No. 2 hydraulic cylinder, a pressure frame is fixedly connected to the right end of the connecting frame, the right end of the pressure frame is fitted with the left side of the filter frame located on the far left, two guide plates are fixedly connected symmetrically on the front and back of the bottom surface of the filter box, and a limiting groove is opened at the bottom of the filter frame, and the filter frame is slidably connected to the guide plate through the limiting groove.
[0015] Preferably, the left end of the mounting plate is located outside the through hole and is rotatably connected to a rotating sleeve, a driven gear is fixedly sleeved on the outside of the rotating sleeve, and an annular brush for cleaning the filter element is fixedly sleeved on the inside of the rotating sleeve, multiple driven gears are commonly meshed with annular teeth on the outside, and the annular teeth are rotatably connected to the mounting plate, and a driven bevel gear is fixedly sleeved on the outside of the annular teeth.
[0016] Preferably, the top of the mounting plate is fixedly connected to a mounting frame, the top of the mounting frame is rotatably mounted with a fixed shaft, the bottom of the fixed shaft is fixedly sleeved with a driving bevel gear meshing with the driven bevel gear, and the top of the fixed shaft is fixedly sleeved with a driving gear, and the top left side of the partition is fixedly connected with a rack meshing with the driving gear.
[0017] Preferably, the left sides of the plurality of filter elements are fixedly connected to a junction box through a pipeline, an exhaust pipe is fixedly connected to the left center of the junction box, the exhaust pipe is connected to the inside of the junction box, a suction pump is provided in the middle of the exhaust pipe, and a nozzle is fixedly connected to the bottom of the exhaust pipe, a water tank is fixedly connected to the left side of the bottom surface of the purification box, the water tank is filled with absorption liquid, and the nozzle is located in the absorption liquid.
[0018] Preferably, an activated carbon adsorption box is arranged on the top left side of the purification box, and the four side walls of the activated carbon adsorption box are respectively fixedly connected to the inner wall of the purification box and the left side of the partition. A door is hinged on the front side of the purification box, and a door handle and an observation window are installed on the door, and a sealing ring is arranged between the door and the purification box.
[0019] Preferably, a fixing frame is fixedly connected to the bottom edge of the corrugated folded hose, and a lifting component is provided between the fixing frame and the suction pipe.
[0020] Preferably, the lifting assembly includes a driving motor fixedly connected to the right end of the rear side of the suction pipe, the output end of the driving motor is fixedly connected to a transmission shaft, a number of winding wheels are evenly fixedly sleeved on the transmission shaft, two ear blocks are symmetrically fixedly connected to the fixed frame, and the tops of the two ear blocks are fixedly connected to a No. 2 lifting ring, the top of the No. 2 lifting ring is connected to a No. 1 lifting ring, the top of the No. 1 lifting ring is fixedly connected to a steel rope, the top of the steel rope is wound around the winding wheel, and the bottom of the suction pipe is symmetrically fixedly connected to fixed pulleys corresponding to the steel ropes one by one, and the fixed pulleys and the steel ropes are slidably connected.
[0021] The beneficial effects of the present invention are:
[0022] 1. The present invention realizes high, medium and low levels of dust suction in the steel pipe production workshop through a multi-level suction mechanism, thereby improving the suction effect. Compared with the top-level suction method, the suction is more uniform and rapid. At the same time, the lifting component realizes the lifting and lowering of the corrugated folding hose, which automatically folds after use, thereby reducing the size of the equipment and reducing the space occupancy rate.
[0023] 2. The present invention realizes the recycling of filter plates in the filter frame by setting a circulation mechanism, moves the filter plate in the front filter frame to the rear filter frame, ensures uniform adsorption and filtration of each filter plate, and avoids the problem of decreased filtration efficiency due to excessive use of a single filter plate.
[0024] 3. The present invention realizes cleaning of the filter element by lateral scraping and circumferential rotation while the annular brush in the dust removal cleaning mechanism moves horizontally to the left and right, thereby improving the cleaning efficiency and avoiding the problem of clogging. The circulation mechanism and the dust removal cleaning mechanism are integrated and linked, and the cleaning of the dust removal cleaning mechanism is driven by the horizontal movement of the circulation mechanism to the left and right.
[0025] 4. The present invention filters the smoke in the steel pipe production workshop through the filter plate in the filter frame, realizing the primary treatment, and uses the filter element for secondary treatment. Then, the smoke is atomized by the nozzle and enters the water tank for adsorption, realizing the tertiary treatment, and finally, the smoke is adsorbed and filtered through the activated carbon adsorption box. The smoke is treated in a multi-stage manner with different working principles, and the purification effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0027] Figure 2 It is a partial cutaway stereoscopic view of the overall structure of the present invention;
[0028] Figure 3 is a rear view of the multi-level suction mechanism of the present invention;
[0029] Figure 4 The present invention Figure 3A magnified schematic diagram of the middle A area;
[0030] Figure 5 It is a three-dimensional diagram of the circulation mechanism of the present invention;
[0031] Figure 6 The present invention Figure 5 A magnified schematic diagram of the middle B area;
[0032] Figure 7 is a front view of a circulating filter assembly of the present invention;
[0033] Figure 8 It is a schematic diagram of a partial cross-section of the dust removal and cleaning mechanism, partition, water tank and filter element of the present invention from a first viewing angle;
[0034] Fig. 9 The present invention Figure 8 Enlarged schematic diagram of the middle C area;
[0035] Fig.10 It is a schematic diagram of a partial cross-section of the dust removal and cleaning mechanism, partition, water tank and filter element of the present invention from a second viewing angle.
[0036] In the figure: 1. Purification box; 2. Multi-level suction mechanism; 21. Top air inlet; 22. Suction pipe; 23. Corrugated folding hose; 24. Middle air inlet; 25. Fixed frame; 26. Lifting assembly; 261. Drive motor; 262. Winding wheel; 263. Transmission shaft; 264. Fixed pulley; 265. Steel rope; 266. No. 1 lifting ring; 267. No. 2 lifting ring; 268. Ear block; 3. No. 1 suction Fan; 4, exhaust hole; 5, circulation mechanism; 51, servo traverse module; 511, servo motor; 512, fixed box; 513, movable block; 52, lifting clamping assembly; 521, reinforcing rib; 522, No. 1 hydraulic cylinder; 523, fixed frame; 524, two-way cylinder; 525, positioning plug plate; 526, clamping plate; 527, No. 1 fixed plate; 528, limit slide; 529, clamping arm; 5 3. Circulation filter assembly; 531. Filter box; 532. Filter frame; 533. Press frame; 534. Connecting frame; 535. Guide plate; 536. No. 2 hydraulic cylinder; 537. No. 2 fixed plate; 538. Plug sleeve; 539. Plug positioning groove; 6. Dust removal and cleaning mechanism; 61. Driving assembly; 611. Rack; 612. Active bevel gear; 613. Fixed shaft; 614. Mounting frame; 615. Active Gear; 62, linkage rod; 63, rotary cleaning assembly; 631, driven bevel gear; 632, mounting plate; 633, annular gear; 634, driven gear; 635, rotating sleeve; 636, annular brush; 637, through hole; 7, partition; 8, activated carbon adsorption box; 9, water tank; 10, exhaust pipe; 11, junction box; 12, filter element; 13, connecting pipe; 14, nozzle; 15, No. 2 suction fan. DETAILED DESCRIPTION
[0037] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0038] Example: See Figure 1 and Figure 2 , a dust removal and purification device for a steel pipe production workshop comprises a purification box 1, a No. 1 suction fan 3 is fixedly installed at the bottom of the right side of the purification box 1, a multi-level suction mechanism 2 for sucking dust is arranged on the right side of the No. 1 suction fan 3, a circulation mechanism 5 is arranged on the right side of the purification box 1, and a partition 7 is arranged in the middle of the purification box 1, a plurality of filter elements 12 are evenly installed on the partition 7, and a dust removal and cleaning mechanism 6 for cleaning the filter element 12 is arranged between the circulation mechanism 5 and the partition 7, a plurality of exhaust holes 4 are opened on the top left side of the purification box 1, a No. 2 suction fan 15 is arranged at the position of the exhaust holes 4 on the left side of the purification box 1, an activated carbon adsorption box 8 is arranged on the top left side of the purification box 1, and the four side walls of the activated carbon adsorption box 8 are respectively fixedly sealed and connected with the inner wall of the purification box 1 and the left side of the partition 7, a box door is hinged on the front side of the purification box 1, and a door handle and an observation window are installed on the box door, and a sealing ring is arranged between the box door and the purification box 1.
[0039] When the present invention is in use, the No. 1 suction fan 3, the No. 2 suction fan 15 and the suction pump are started, and the multi-level suction mechanism 2 is used to perform high, medium and low level suction on the smoke in the steel pipe production workshop, and the suction efficiency is high. After being sucked into the purification box 1, the smoke is subjected to primary treatment by the circulation mechanism 5, and the filter element 12 is used for secondary treatment. The dust removal and cleaning mechanism 6 is used to clean and remove dust from the filter element 12, and the activated carbon adsorption box 8 is used to adsorb the smoke, and the treated gas is discharged from the exhaust hole 4.
[0040] See also Figure 2 The multi-level suction mechanism 2 includes a suction pipe 22 fixedly connected to the input end of the No. 1 suction fan 3, and the suction pipe 22 is fixedly connected to the top of the steel pipe production workshop, a plurality of top air inlets 21 are evenly opened on the front side of the suction pipe 22, and a plurality of corrugated folded hoses 23 are evenly installed on the bottom of the suction pipe 22, a middle air inlet 24 is opened in the middle of the corrugated folded hose 23, and a bottom air inlet is opened at the bottom of the corrugated folded hose 23, a fixed frame 25 is fixedly connected to the bottom edge of the corrugated folded hose 23, and a lifting assembly 26 is commonly arranged between the fixed frame 25 and the suction pipe 22.
[0041] See also Figure 2 , Figure 3and Figure 4 The lifting assembly 26 includes a driving motor 261 fixedly connected to the right end of the rear side of the suction pipe 22, a transmission shaft 263 is fixedly connected to the output end of the driving motor 261, a plurality of winding wheels 262 are evenly fixedly sleeved on the transmission shaft 263, two ear blocks 268 are fixedly connected to the fixed frame 25 symmetrically, and a No. 2 lifting ring 267 is fixedly connected to the top of the two ear blocks 268, a No. 1 lifting ring 266 is connected to the top of the No. 2 lifting ring 267, a steel rope 265 is fixedly connected to the top of the No. 1 lifting ring 266, and the top of the steel rope 265 is wound around the winding wheel 262, and fixed pulleys 264 corresponding to the steel ropes 265 are fixedly connected to the bottom of the suction pipe 22 symmetrically, and the fixed pulleys 264 and the steel ropes 265 are slidably connected.
[0042] During the use of the multi-level suction mechanism 2, in the initial state, the corrugated folding hose 23 is in a folded state. When suction is needed, the drive motor 261 is started, and the output end of the drive motor 261 drives the transmission shaft 263 and the winding wheel 262 thereon to rotate, and the winding wheel 262 loosens the connection with the steel rope 265. At this time, under the gravity of the fixed frame 25 and the corrugated folding hose 23 itself, the corrugated folding hose 23 is driven to begin to extend downward until it extends to the specified position. At this time, the No. 1 suction fan 3 is started for suction, and the smoke and dust in the steel pipe production workshop enters from the top air inlet 21, the middle air inlet 24 and the bottom air inlet respectively, realizing multi-level suction with good suction effect. The smoke and dust enter the purification box 1 through the suction pipe 22. When it is not needed, the drive motor 261 is reversed to realize the folding and storage of the corrugated folding hose 23, thereby reducing the space occupancy rate.
[0043] See also Figure 2 , Figure 5 and Figure 6The circulation mechanism 5 includes a servo transverse movement module 51, a lifting clamping assembly 52 and a circulation filtering assembly 53. The lifting clamping assembly 52 is arranged below the servo transverse movement module 51. The servo transverse movement module 51 includes a servo motor 511, a fixed box 512, a screw rod and a movable block 513. The fixed box 512 is fixedly connected to the right side of the top surface inside the purification box 1, and the servo motor 511 is fixedly installed on the left end of the fixed box 512. The fixed box 512 is rotatably connected with a screw rod inside, and the screw rod is fixedly connected to the output end of the servo motor 511. The movable block 513 is threadedly connected to the screw rod through a ball nut. The lifting clamping assembly 52 includes a No. 1 hydraulic cylinder 522 fixedly connected to the bottom of the movable block 513, and the bottom of the output end of the No. 1 hydraulic cylinder 522 is fixedly connected to a fixed frame 523. The circulation mechanism 5 The filter assembly 53 is fixedly connected to the bottom right side of the purification box 1; a number of reinforcing ribs 521 are evenly fixedly installed on the outer circumference of the fixed end of the No. 1 hydraulic cylinder 522, and a No. 1 fixed plate 527 is fixedly connected to the bottom of the fixed frame 523. Two limiting slide grooves 528 are symmetrically provided on the No. 1 fixed plate 527, and the two limiting slide grooves 528 are slidably connected inside the two limiting slide grooves 528. A two-way cylinder 524 is fixedly connected to the top of the two clamping arms 529. A mounting seat is fixedly installed at the bottom of the fixed end of the two-way cylinder 524, and the mounting seat is fixedly connected to the top center of the No. 1 fixed plate 527, and clamping plates 526 are fixedly installed on the opposite sides of the bottom of the two clamping arms 529, and a positioning plug-in 525 for positioning and plugging is fixedly installed at the bottom center of the No. 1 fixed plate 527.
[0044] See also Figure 5 and Figure 7 The circulation filter assembly 53 includes a filter box 531 fixedly connected to the right side of the bottom surface of the purification box body 1, a connecting pipe 13 is fixedly connected to the center of the right side of the filter box 531, the connecting pipe 13 is connected to the output end of the first suction fan 3, and the connecting pipe 13 is communicated with the inside of the filter box 531, a plurality of filter frames 532 are movably plugged into the filter box 531, a filter plate is fixedly installed in the filter frame 532, a sealing ring is arranged between adjacent filter frames 532, and a sealing gasket is arranged between the filter frame 532 and the filter box 531, a plug sleeve 538 is fixedly connected to the center of the top of the filter frame 532, and the plug sleeve 53 8 is provided with a plug-in positioning groove 539 that matches with the positioning plug plate 525, the left end of the filter box 531 is fixedly connected to the second fixing plate 537, and the middle part of the right end of the second fixing plate 537 is fixedly installed with the second hydraulic cylinder 536, the output end of the second hydraulic cylinder 536 is fixedly connected to the connecting frame 534, the right end of the connecting frame 534 is fixedly connected to the pressing frame 533, the right end of the pressing frame 533 is fitted with the left side of the filter frame 532 located on the far left, and two guide plates 535 are fixedly connected to the bottom front and back symmetrically inside the filter box 531, and the filter frame 532 is slidably connected to the guide plate 535 through a limiting groove.
[0045] During the use of the circulation mechanism 5, the smoke enters the connecting pipe 13 after being sucked by the suction pipe 22, and then enters the filter box 531, and multi-stage filtration is performed using the filter plates in the multiple filter frames 532. The filter plates in the filter frames 532 that first come into contact with the smoke absorb more smoke. At this time, the servo transverse movement module 51 is started, and the servo transverse movement module 51 drives the No. 1 hydraulic cylinder 522 and the fixed frame 523 thereon to move to the rightmost end. At this time, the No. 1 hydraulic cylinder 522 is started, and the output end of the No. 1 hydraulic cylinder 522 extends, driving the fixed frame 523 and the No. 1 fixed plate 527 thereon to move downward, and synchronously drives the positioning plug plate 525 to move downward until the positioning plug plate 525 is inserted into the plug-in positioning groove 539 in the plug-in sleeve 538. At this time, the two-way cylinder 524 is started, and the output end of the two-way cylinder 524 contracts, driving the clamping arm 529 and the clamping plate 526 thereon to move toward each other, and the clamping plate 526 is used to clamp and fix the plug-in sleeve 538 , at this time, the output end of the No. 1 hydraulic cylinder 522 contracts, thereby driving the plug-in sleeve 538 clamped by the clamping plate 526 and the filter frame 532 thereon to move upward. When the filter frame 532 is separated from the filter box 531, the No. 2 hydraulic cylinder 536 is started at this time, and the output end of the No. 2 hydraulic cylinder 536 extends, synchronously driving the connecting frame 534 and the pressing frame 533 thereon to move rightward, and utilizing the squeezing of the pressing frame 533 to drive the remaining filter frames 532 to move rightward until the second filter frame 532 is squeezed to the rightmost position. At this time, the output end of the No. 2 hydraulic cylinder 536 contracts, synchronously driving the pressing frame 533 to move leftward and make room. At this time, the servo transverse movement module 51 drives the lifting clamping assembly 52 and the filter frame 532 clamped thereon to move leftward, and then the output end of the No. 1 hydraulic cylinder 522 extends to insert the filter frame 532 into the leftmost position of the filter box 531, thereby realizing the recycling of the filter plates in the filter frame 532 and avoiding the problem of excessive use of the rightmost filter plate.
[0046] See also Figure 2 , Figure 8 and Fig.10 The dust removal cleaning mechanism 6 includes a driving assembly 61 and a linkage rod 62. The right end of the linkage rod 62 is fixedly connected to the bottom of the fixed end of the No. 1 hydraulic cylinder 522, and a rotating cleaning assembly 63 is fixedly installed on the left end of the linkage rod 62. The driving assembly 61 is arranged on the rotating cleaning assembly 63. The rotating cleaning assembly 63 includes a mounting plate 632 fixedly connected to the left end of the linkage rod 62. A plurality of through holes 637 are evenly opened on the mounting plate 632. The through holes 637 are movably sleeved on the outside of the filter element 12.
[0047] See also Figure 8 , Fig. 9 and Fig.10The left end of the mounting plate 632 is located outside the through hole 637 and is rotatably connected to a rotating sleeve 635, a driven gear 634 is fixedly sleeved on the outside of the rotating sleeve 635, and an annular brush 636 for cleaning the filter element 12 is fixedly sleeved on the inside of the rotating sleeve 635, multiple driven gears 634 are meshed with annular teeth 633 on the outside, and the annular teeth 633 are rotatably connected to the mounting plate 632, and a driven bevel gear 631 is fixedly sleeved on the outside of the annular teeth 633, a mounting frame 614 is fixedly connected to the top of the mounting plate 632, a fixed shaft 613 is rotatably installed on the top of the mounting frame 614, a driving bevel gear 612 meshing with the driven bevel gear 631 is fixedly sleeved on the bottom of the fixed shaft 613, and a driving gear 615 is fixedly sleeved on the top of the fixed shaft 613, and a rack 611 meshing with the driving gear 615 is fixedly connected to the top of the left side of the partition 7.
[0048] When the dust removal cleaning mechanism 6 is in use, the servo transverse movement module 51 drives the lifting clamping assembly 52 to move horizontally to the left and right, and synchronously drives the linkage rod 62 and the mounting plate 632 thereon to move horizontally to the left and right, and at the same time drives the rotating sleeve 635 and the annular brush 636 thereon to move horizontally to the left and right, and uses the annular brush 636 to clean the outside of the filter element 12 horizontally and reciprocatingly. At the same time, the mounting plate 632 moves horizontally while synchronously driving the mounting frame 614 and the fixed shaft 613 thereon to move horizontally, and synchronously drives the driving gear 615 and the driving bevel gear 612 to move horizontally. Since the driving gear 615 is meshed with the rack 611, the driving gear 615 is meshed with the rack 611. The driven gear 615 rotates during the lateral movement, synchronously driving the fixed shaft 613 and the active bevel gear 612 thereon to rotate, and at the same time driving the driven bevel gear 631 to rotate, synchronously driving multiple driven gears 634 to rotate at the same time, and then synchronously driving the rotating sleeve 635 and the annular brush 636 thereon to rotate, and the filter element 12 is cleaned by the rotation of the annular brush 636. The filter element 12 is cleaned by the reciprocating lateral movement and rotation of the annular brush 636, and the cleaning effect is good, which effectively avoids the problem of clogging of the filter element 12, and realizes the linkage between the circulation mechanism 5 and the dust removal and cleaning mechanism 6.
[0049] See also Figure 2 and Figure 8 A plurality of filter elements 12 are fixedly connected to a junction box 11 on the left side through a pipeline, the pipeline is fixedly connected to the partition 7, an exhaust pipe 10 is fixedly connected to the center of the left side of the junction box 11, a suction pump is provided in the middle of the exhaust pipe 10, the exhaust pipe 10 is communicated with the inside of the junction box 11, and a nozzle 14 is fixedly connected to the bottom of the exhaust pipe 10, a water tank 9 is fixedly connected to the left side of the bottom surface of the purification box 1, the water tank 9 contains absorption liquid, and the nozzle 14 is located in the absorption liquid, and a plurality of spray holes are opened at the bottom of the nozzle 14, which is conducive to uniformly transporting the gas filtered by the filter element 12 into the absorption liquid, thereby achieving full contact between the gas and the absorption liquid.
[0050] Start the suction pump to suck the gas filtered by the filter element 12 into the junction box 11, then into the exhaust pipe 10, and then discharged through the nozzle 14. The gas enters the water tank 9 and is adsorbed by the absorption liquid. The adsorbed gas is then sucked by the No. 2 suction fan 15 and further adsorbed by the activated carbon adsorption box 8 before being discharged from the exhaust hole 4, thus realizing multi-stage treatment of smoke.
[0051] It should be noted that when the dust removal and purification device of the steel pipe production workshop is used, the driving motor 261 in the multi-level suction mechanism 2 is started, and the output end of the driving motor 261 drives the transmission shaft 263 and the winding wheel 262 thereon to rotate, and the winding wheel 262 loosens the connection to the steel rope 265, thereby lowering the corrugated folding hose 23 to the lowest position, and the No. 1 suction fan 3, the No. 2 suction fan 15 and the suction pump are started. At this time, the multi-level suction mechanism 2 is used to realize the simultaneous suction of the smoke and dust in the upper, middle and lower layers of the steel pipe production workshop, with high suction efficiency and fast speed. After the smoke and dust enters the purification box 1, the filter plate in the circulation mechanism 5 is used for primary treatment, and with the coordinated use of the servo transverse movement module 51, the lifting clamping assembly 52 and the circulating filter assembly 53, the filter plate in the filter frame 532 is used in a circulating manner, thereby avoiding the problem of excessive use of a single filter plate leading to a decrease in filtering effect. Then the filter element 12 is used for secondary treatment. At the same time, when the circulation mechanism 5 is cyclically replaced, the linkage rod 62 and the mounting plate 632 thereon are moved horizontally to the left and right, and the rotating sleeve 635 and the annular brush 636 thereon are driven to move horizontally to the left and right. The annular brush 636 is used to clean the outside of the filter element 12 horizontally and reciprocatingly. Since the active gear 615 is meshed with the rack 611, the active gear 615 rotates simultaneously during the horizontal movement, thereby synchronously driving the dust removal and cleaning mechanism 6 to scrape and rotate the filter element 12 horizontally, and the cleaning effect is good, which effectively avoids the problem of clogging of the filter element 12. The gas filtered by the filter element 12 is ejected by the nozzle 14 and then enters the water tank 9 for adsorption, realizing the three-level treatment of the smoke. After further adsorption by the activated carbon adsorption box 8, it is discharged from the exhaust hole 4, realizing the multi-stage purification of the smoke in the steel pipe production workshop, and the purification effect is good.
[0052] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A dust removal and purification device for a steel pipe production workshop, comprising a purification box (1), characterized in that: A first suction fan (3) is fixedly installed at the bottom of the right side of the purification box (1); a multi-layer suction mechanism (2) for sucking dust is arranged on the right side of the first suction fan (3); a circulation mechanism (5) is arranged on the right side of the purification box (1); a partition (7) is arranged in the middle of the purification box (1); a plurality of filter elements (12) are evenly arranged on the circumference of the partition (7); a dust removal and cleaning mechanism (6) for cleaning the filter elements (12) is arranged between the circulation mechanism (5) and the partition (7); a plurality of exhaust holes (4) are opened at the top of the left side of the purification box (1); and a second suction fan (15) is arranged on the left side of the purification box (1) at the position of the exhaust holes (4); The circulation mechanism (5) comprises a servo transverse movement module (51), a lifting and clamping assembly (52) and a circulation filtering assembly (53); the lifting and clamping assembly (52) is arranged below the servo transverse movement module (51); the servo transverse movement module (51) comprises a servo motor (511), a fixed box (512), a screw and a movable block (513); the fixed box (512) is fixedly connected to the right side of the top surface inside the purification box (1); the servo motor (511) is fixedly installed at the left end of the fixed box (512); a screw is rotatably connected inside the fixed box (512); the screw is fixedly connected to the output end of the servo motor (511); the movable block (513) is threadedly connected to the screw via a ball nut; the lifting and clamping assembly (52) comprises a No. 1 hydraulic cylinder (522) fixedly connected to the bottom of the movable block (513); the bottom of the output end of the No. 1 hydraulic cylinder (522) is fixedly connected to a fixed frame (523); and the circulation filtering assembly (53) is fixedly connected to the bottom right side inside the purification box (1); The circulation filter assembly (53) comprises a filter box (531) fixedly connected to the right side of the bottom surface of the purification box (1); a connecting pipe (13) is fixedly connected to the center of the right side of the filter box (531); the connecting pipe (13) is connected to the output end of the first suction fan (3), and the connecting pipe (13) is communicated with the inside of the filter box (531); a plurality of filter frames (532) are movably plugged into the inside of the filter box (531); filter plates are fixedly installed in the filter frames (532); sealing rings are provided between adjacent filter frames (532); and sealing gaskets are provided between the filter frames (532) and the filter box (531); a plug-in sleeve (538) is fixedly connected to the center of the top of the filter frame (532); and a plug-in positioning groove (539) matching the positioning plug plate (525) is provided on the plug-in sleeve (538); The dust removal cleaning mechanism (6) comprises a driving assembly (61) and a linkage rod (62), wherein the right end of the linkage rod (62) is fixedly connected to the bottom of the fixed end of the first hydraulic cylinder (522), and a rotating cleaning assembly (63) is fixedly installed on the left end of the linkage rod (62), and the rotating cleaning assembly (63) is provided with a driving assembly (61). The rotating cleaning assembly (63) comprises a mounting plate (632) fixedly connected to the left end of the linkage rod (62), and a plurality of through holes (637) are evenly formed on the mounting plate (632), and the through holes (637) are movably sleeved on the outside of the filter element (12); The multi-level suction mechanism (2) comprises a suction pipe (22) fixedly connected to the input end of a No. 1 suction fan (3), and the suction pipe (22) is fixedly connected to the top of a steel pipe production workshop, a plurality of top air inlets (21) are evenly provided on the front side of the suction pipe (22), and a plurality of corrugated folded hoses (23) are evenly installed on the bottom of the suction pipe (22), and a middle air inlet (24) is provided in the middle of the corrugated folded hose (23).
2. The dust removal and purification device for a steel pipe production workshop according to claim 1 is characterized in that: A plurality of reinforcing ribs (521) are evenly fixedly installed on the outer circumference of the fixed end of the No. 1 hydraulic cylinder (522); a No. 1 fixed plate (527) is fixedly connected to the bottom of the fixed frame (523); two limit slide grooves (528) are symmetrically provided on the No. 1 fixed plate (527); and clamping arms (529) are slidably connected inside the two limit slide grooves (528); a two-way cylinder (524) is fixedly connected to the top of the two clamping arms (529); a mounting seat is fixedly installed on the bottom of the fixed end of the two-way cylinder (524); and the mounting seat is fixedly connected to the center of the top of the No. 1 fixed plate (527); and clamping plates (526) are fixedly installed on opposite sides of the bottom of the two clamping arms (529); and a positioning plug-in plate (525) for positioning and plugging is fixedly installed at the center of the bottom of the No. 1 fixed plate (527).
3. The dust removal and purification device for a steel pipe production workshop according to claim 1 is characterized in that: The left end of the filter box (531) is fixedly connected to a No. 2 fixing plate (537), and a No. 2 hydraulic cylinder (536) is fixedly installed in the middle of the right end of the No. 2 fixing plate (537). The output end of the No. 2 hydraulic cylinder (536) is fixedly connected to a connecting frame (534), and the right end of the connecting frame (534) is fixedly connected to a pressing frame (533). The right end of the pressing frame (533) is fitted with the left side of the filter frame (532) located at the leftmost side. Two guide plates (535) are fixedly connected to the bottom of the filter box (531) in a symmetrical manner in the front and rear directions, and a limiting groove is provided at the bottom of the filter frame (532). The filter frame (532) is slidably connected to the guide plate (535) through the limiting groove.
4. The dust removal and purification device for a steel pipe production workshop according to claim 1 is characterized in that: The left end of the mounting plate (632) is located outside the through hole (637) and is rotatably connected to a rotating sleeve (635); a driven gear (634) is fixedly sleeved on the outside of the rotating sleeve (635); and an annular brush (636) for cleaning the filter element (12) is fixedly sleeved on the inside of the rotating sleeve (635); annular teeth (633) are meshed together on the outside of the plurality of driven gears (634); the annular teeth (633) are rotatably connected to the mounting plate (632); and a driven bevel gear (631) is fixedly sleeved on the outside of the annular teeth (633).
5. The dust removal and purification device for a steel pipe production workshop according to claim 4 is characterized in that: The top of the mounting plate (632) is fixedly connected to a mounting frame (614), the top of the mounting frame (614) is rotatably mounted with a fixed shaft (613), the bottom of the fixed shaft (613) is fixedly sleeved with a driving bevel gear (612) meshing with a driven bevel gear (631), and the top of the fixed shaft (613) is fixedly sleeved with a driving gear (615), and the top of the left side of the partition plate (7) is fixedly connected with a rack (611) meshing with the driving gear (615).
6. The dust removal and purification device for a steel pipe production workshop according to claim 1, characterized in that: The left sides of the plurality of filter elements (12) are fixedly connected to a junction box (11) via a pipeline; an exhaust pipe (10) is fixedly connected to the center of the left side of the junction box (11); the exhaust pipe (10) is communicated with the inside of the junction box (11); a suction pump is provided in the middle of the exhaust pipe (10); a nozzle (14) is fixedly connected to the bottom of the exhaust pipe (10); a water tank (9) is fixedly connected to the left side of the bottom surface of the purification box (1); an absorption liquid is contained in the water tank (9), and the nozzle (14) is located in the absorption liquid.
7. The dust removal and purification device for a steel pipe production workshop according to claim 6 is characterized in that: An activated carbon adsorption box (8) is arranged at the top left side of the interior of the purification box (1); the four side walls of the activated carbon adsorption box (8) are respectively fixedly connected to the inner wall of the purification box (1) and the left side of the partition (7); a box door is hingedly connected to the front side of the purification box (1); a door handle and an observation window are installed on the box door; and a sealing ring is arranged between the box door and the purification box (1).
8. The dust removal and purification device for a steel pipe production workshop according to claim 1 is characterized in that: A bottom air inlet is provided at the bottom of the corrugated folded hose (23); a fixing frame (25) is fixedly connected to the bottom edge of the corrugated folded hose (23); and a lifting assembly (26) is provided between the fixing frame (25) and the suction pipe (22).
9. The dust removal and purification device for a steel pipe production workshop according to claim 8, characterized in that: The lifting assembly (26) comprises a driving motor (261) fixedly connected to the right end of the rear side of the suction pipe (22); the output end of the driving motor (261) is fixedly connected to a transmission shaft (263); a plurality of winding wheels (262) are evenly fixedly sleeved on the transmission shaft (263); two ear blocks (268) are fixedly connected to the fixed frame (25) in a left-right symmetrical manner; the tops of the two ear blocks (268) are fixedly connected to a second lifting ring (267); the top of the second lifting ring (267) is connected to a first lifting ring (266); the top of the first lifting ring (266) is fixedly connected to a steel rope (265); the top of the steel rope (265) is wound around the winding wheel (262); and the bottom of the suction pipe (22) is fixedly connected to fixed pulleys (264) corresponding to the steel ropes (265) in a left-right symmetrical manner; and the fixed pulleys (264) and the steel ropes (265) are slidably connected.
Citation Information
Patent Citations
Multi-layer filtering air purification and dust removal equipment
CN213761278U
Chemical exhaust gas purifying and filtering device
CN218485479U