Cooking tank and cooking process for jelly production

Abstract

The invention relates to a cooking pot and a cooking process for jelly production, belonging to the technical field of stirring pots, comprising a heating pot, a stirring system and a bag unpacking system, wherein the stirring system is installed in the heating pot, the bag unpacking system comprises a bag unpacking support frame, a bag unpacking support barrel, an air suction system, a cutting device and an opening clamping system, the bag unpacking support barrel is provided with a bag unpacking seam, the bag unpacking support frame is installed in the bag unpacking support barrel, the air suction system is connected between the bag unpacking support frame and the bag unpacking support barrel, a vibration device is installed on the bag unpacking support frame, the vibration device is installed between the bag unpacking support frame and the bag unpacking support barrel, the cutting device is adaptable to the bag unpacking seam, and the opening clamping system comprises two bag unpacking clamping devices, each of which is respectively installed on both sides of the bag unpacking seam to prevent impurities from mixing in.

Description

Technical Field

[0001] The invention relates to the technical field of heating pots, in particular to a cooking pot and a cooking process for jelly production. Background Art

[0002] Before the jelly is formed, the glue and various ingredients need to be heated, which requires adding various materials into the cooking tank. Since the materials are packaged and transported from various raw material manufacturers, the outside of the bag is very easy to get dirty. The current method is to pour the cut-open bag directly into the filling tank to take out the material. When the material is added into the cooking tank, the dirt on the outside of the bag can easily fall into the cooking tank, causing food safety hazards. Summary of the invention

[0003] In order to overcome the technical defects of the prior art, the present invention provides a cooking pot and a cooking process for jelly production, which can accurately weigh materials and prevent impurities from mixing in.

[0004] The technical solution adopted by the present invention is:

[0005] A cooking pot for jelly production comprises a heating pot, a stirring system and a bag unpacking system, wherein the stirring system is installed in the heating pot, the bag unpacking system comprises a bag unpacking support frame, a bag unpacking support barrel, a suction system, a cutting device and an opening clamping system, the bag unpacking support barrel is provided with a bag unpacking seam, the bag unpacking support frame is installed in the bag unpacking support barrel, the suction system is connected between the bag unpacking support frame and the bag unpacking support barrel, a vibration device is installed on the bag unpacking support frame, the vibration device is located between the bag unpacking support frame and the bag unpacking support barrel, the cutting device can be adapted to the bag unpacking seam, and the opening clamping system comprises two bag unpacking clamping devices, each of which is respectively installed on both sides of the bag unpacking seam.

[0006] Preferably, the heating pot is an electric heating pot or a natural gas heating pot.

[0007] Preferably, the stirring system includes a stirring shaft and a plurality of stirring paddles, each of which is mounted on the stirring shaft, an upper inclined plate is provided on the upper side of each stirring paddle, and a lower inclined plate is installed on the lower side of the stirring paddle, and the upper inclined plate and the lower inclined plate are parallel to each other.

[0008] Preferably, a plurality of dust suction holes are installed on the bag unpacking support frame.

[0009] Preferably, the suction system comprises a suction fan, and the suction fan is connected between the bag unloading support frame and the bag unloading support barrel.

[0010] Preferably, the cutting device comprises a cutting gripping plate and a cutting knife, and the cutting knife is mounted on the cutting gripping plate.

[0011] Preferably, the vibration device is a vibration motor.

[0012] Preferably, the bag unloading clamping device includes a clamping flip plate, a clamping wheel and a clamping traction rope, wherein the clamping flip plate is rotatably installed on the side of the bag unloading seam, the clamping wheel is installed on the outside of the bag unloading support barrel, one end of the clamping traction rope is wound around the clamping wheel, and the other end of the clamping traction rope is installed on the clamping flip plate at a position inside the bag unloading support barrel.

[0013] The jelly cooking process, using a cooking tank for jelly production, includes the following steps:

[0014] S1: The heating pot heats the water in the pot;

[0015] S2: The stirring system is started, thereby causing the water in the heating pot to flow;

[0016] S3: The bagged raw materials are placed in the bag opening support frame, the suction system is started, the vibration device is started, the cutting device passes along the bag opening seam, and then the bag body of the bagged raw materials is cut, and the two bag opening clamping devices are turned over respectively to clamp the cut position of the bag body.

[0017] The beneficial effects of the present invention are:

[0018] The stirring system is installed in the heating pot, and the stirring system is used to stir the heating pot. The stirring system is driven and rotated by a commercially available motor. The bag unpacking system includes a bag unpacking support frame, a bag unpacking support barrel, an air suction system, a cutting device and an opening clamping system. The bag unpacking support barrel is provided with a bag unpacking seam on the bottom in an upright state. The bag unpacking support frame is installed in the bag unpacking support barrel. The bag unpacking support frame is used to directly carry the bag body. The air suction system is connected between the bag unpacking support frame and the bag unpacking support barrel to absorb dirt on the outside of the bag body. A vibration device is installed on the bag unpacking support frame, and the vibration device is located at the bag unpacking support frame. The bag opening clamping system comprises two bag opening clamping devices, each of which is respectively installed on both sides of the bag opening seam. After the bag is opened, the bag opening clamping devices clamp the bag on both sides of the bag opening seam to prevent impurities outside the bag from mixing into the stirring and heating pot. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention.

[0020] Figure 2 Schematic diagram of the stirring system structure.

[0021] Figure 3 It is a schematic cross-sectional view of the present invention.

[0022] Figure 4 for Figure 1 Enlarged schematic diagram at point A in the middle.

[0023] Figure 5 for Figure 3 Schematic diagram of the structure when the bag support frame is removed at B and no bag body is placed.

[0024] Figure 6 for Figure 3 Schematic diagram of the structure after the bag support frame is removed and the bag body is placed at B in the middle.

[0025] Figure 7 for Figure 3 Schematic diagram of the structure after the bag support frame is removed at B in the middle, the bag body is placed, and the bag body is cut open.

[0026] Description of reference numerals:

[0027] 1. Heat the pot;

[0028] 2. stirring system; 21. stirring shaft; 22. stirring paddle; 221. upper inclined plate; 222. lower inclined plate;

[0029] 3. Bag unloading system; 31. Bag unloading support frame; 311. Dust suction hole; 32. Bag unloading support barrel; 321. Bag unloading seam; 322. Negative pressure air pipe; 323. Long hole; 33. Bag unloading clamping device; 331. Clamping flip plate; 332. Clamping wheel; 333. Clamping traction rope; 34. Cutting device; 341. Cutting grip plate; 342. Cutting knife. DETAILED DESCRIPTION

[0030] The present invention will be further described below in conjunction with the accompanying drawings:

[0031] like Figure 1 —7, this embodiment provides a cooking pot for jelly production, including a heating pot 1, a stirring system 2 and a bag opening system 3. The stirring system 2 is installed in the heating pot 1, and the stirring system 2 is used to stir the heating pot 1. In the present application, the stirring system 2 is driven and rotated by a commercially available motor. The stirring system 2 driven by a motor belongs to the prior art and will not be described in detail here.

[0032] The bag unpacking system 3 includes a bag unpacking support frame 31, a bag unpacking support barrel 32, a suction system, a cutting device 34 and an opening clamping system. The bag unpacking support barrel 32 is provided with a bag unpacking seam 321 on the bottom in an upright state. The bag unpacking support frame 31 is installed in the bag unpacking support barrel 32. The bag unpacking support frame 31 is used to directly support the bag body. The suction system is connected between the bag unpacking support frame 31 and the bag unpacking support barrel 32 to absorb dirt outside the bag body. A vibration device is installed on the bag unpacking support frame 31. The vibration device is located between the bag unpacking support frame 31 and the bag unpacking support barrel 32 to vibrate dirt off the bag body. Specifically, the vibration device is a vibration motor. When the vibration motor is turned on, the vibration device vibrates. The dirt on the bag body is first vibrated off by the vibrating bag opening support frame 31, and then sucked away by the suction system. The cutting device 34 is compatible with the bag opening seam 321. The cutting device 34 cuts through the bag opening seam 321 and then cuts the bag body. The opening clamping system includes two bag opening clamping devices 33, each of which is installed on both sides of the bag opening seam 321. After the bag body is cut open, the bag opening clamping devices 33 clamp the bag body on both sides of the bag opening seam 321 to prevent impurities outside the bag body from mixing into the stirring and heating pot 1.

[0033] Specifically, the heating pot 1 is an electric heating pot or a natural gas heating pot, which is used to heat the water in the heating pot 1. It is worth noting that in order to reduce the water mist generated after the heating pot 1 is heated, which causes condensed water to be generated in the bag unloading support barrel 32, the width of the above-mentioned bag unloading seam 321 should be less than 6MM, reducing the amount of water mist entering the stirring heating pot 1 from the bag unloading seam 321, avoiding the subsequent bag body loaded into the bag unloading support barrel 32 from being soaked, avoiding the outer side of the bag body from being soaked and causing a small amount of material to stick to the bag body and unable to fall off, thereby avoiding waste. On the other hand, it also ensures the accuracy of the weighed material.

[0034] Specifically, the stirring system 2 includes a stirring shaft 21 and a plurality of stirring paddles 22, each stirring paddle 22 is respectively installed on the stirring shaft 21, an upper inclined plate 221 is provided on the upper side of each stirring paddle 22, and a lower inclined plate 222 is installed on the lower side of the stirring paddle 22, the upper inclined plate 221 and the lower inclined plate 222 are parallel to each other, because the upper inclined plate 221 and the lower inclined plate 222 are parallel to each other, when the stirring paddle 22 rotates following the stirring shaft 21, the upper inclined plate 221 and the lower inclined plate 222 can form a combined force to promote the movement of water flow, specifically, when the upper inclined plate 221 and the lower inclined plate 222 are stirring, they will simultaneously push the water flow to have an upward movement component or a downward movement component, thereby producing a greater mixing effect.

[0035] Specifically, a plurality of dust suction holes 311 are installed on the bag unloading support frame 31. When the suction system sucks air, the dirt on the outside of the bag body is sucked in through the dust suction holes 311, thereby preventing the dust on the outside of the bag body from entering the heating pot 1. Specifically, since the dust suction holes 311 are evenly distributed on the bag unloading support frame 31, the dirt outside the bag body can be sucked into the space between the bag unloading support frame 31 and the bag unloading support barrel 32 through the nearest dust suction holes 311.

[0036] Specifically, the suction system includes an suction fan, which is connected between the bag unpacking support frame 31 and the bag unpacking support barrel 32 to generate negative pressure between the bag unpacking support frame 31 and the bag unpacking support barrel 32, so that the dust on the outside of the bag body is sucked away from the dust suction hole 311. The suction principle of the suction system is that the top of the bag unpacking support barrel 32 is sealed and welded near the bag unpacking support frame 31, and the bottom of the bag unpacking support frame 31 and the two sides of the bag unpacking support barrel 32 where the bag unpacking clamping device 33 is installed are sealed and welded. Of course, the bottom of the bag unpacking support frame 31 and the bag unpacking support barrel 32 can also be sealed by a rubber sealing strip, thereby forming a negative pressure space between the bag unpacking support frame 31 and the bag unpacking support barrel 32, and a negative pressure air pipe 322 is opened on the bag unpacking support barrel 32, and the negative pressure air pipe 322 is connected to the suction fan.

[0037] Specifically, the cutting device 34 includes a cutting grip plate 341 and a cutting knife 342. The cutting knife 342 is installed on the cutting grip plate 341. The cutting grip plate 341 is held and the cutting knife 342 is cut along the bag opening seam 321 to cut the bag body. It is worth noting that before the bag body is cut, the suction fan and the vibration motor should be turned on to prevent dirt outside the bag body from falling into the heating pot 1. In order to facilitate the storage of the cutting device 34, a magnet is installed on the cutting grip plate 341 to stick the cutting grip plate 341 to the outside of the bag opening support barrel 32. Of course, the cutting device 34 can also be stored separately.

[0038] Specifically, the vibration device is a vibration motor, which is used to vibrate the outside of the bag body, thereby facilitating the extraction of dust and pollutants outside the bag body.

[0039] Specifically, the bag unloading clamping device 33 includes a clamping flip plate 331, a clamping wheel 332 and a clamping traction rope 333. The clamping flip plate 331 is rotatably installed on the side area of ​​the bag unloading seam 321 of the bag unloading support barrel 32 through a pin shaft. The clamping flip plate 331 is also installed with a reset torsion spring at the pin shaft position. The action direction of the reset torsion spring makes the two clamping flip plates 331 approach each other to form the bag unloading seam 321. The clamping wheel 332 is installed on the outer side of the bag unloading support barrel 32. One end of the clamping traction rope 333 is wound around the clamping wheel 332. The clamping wheel 332 is driven by a motor. The other end of the clamping traction rope 333 passes through Figure 4The other end of the clamping traction rope 333 is installed on the inner side of the bag dismantling support barrel 32 of the clamping flip plate 331 after passing through the long hole 323 preset in the middle and passing around the pin shaft. Since the clamping wheel 332 is installed on the outer side of the bag dismantling support barrel 32 and the other end of the clamping traction rope 333 is installed on the inner side of the clamping flip plate 331 of the bag dismantling support barrel 32, when the clamping wheel 332 rotates, the clamping traction rope 333 pulls the clamping flip plate 331 to rotate and open the bag dismantling seam 321, until the clamping flip plate 331 clamps the opening position of the bag body to prevent dust from the outside of the bag body from entering. It is worth noting that there will inevitably be water droplets on the outside of the clamping flip plate 331. When the material falls from the opened bag-opening seam 321, it will adhere to the clamping flip plate 331. After the material is dropped, the reset torsion spring resets each clamping flip plate 331. After that, a spatula is used to scrape off the wet material on the clamping flip plate 331, and this part of the material falls into the heating pot 1 for continued stirring.

[0040] In order to fully explain the working process of the stripping clamping device 33, see the attached manual for details. Figure 5 (The state when the bag support bracket 31 is removed and has not yet been loaded into the bag body); see the attached manual for details Figure 6 (The state when the bag support bracket 31 is removed and loaded into the bag body, the bold line is the bag body); see the attached manual for details Figure 7 (After the bag opening support frame 31 is loaded into the bag body, and the cutting knife 342 is used to cut into and cut the bag body along the bag opening seam 321, and when the clamping wheel 332 rotates, the clamping traction rope 333 pulls the clamping flip plate 331 to rotate and open the bag opening seam 321, the bold line is the bag body).

[0041] The reason why the clamping traction rope 333 is arranged to pull the clamping flip plate 331 to rotate when the clamping wheel 332 rotates instead of directly arranging the motor drive at the pin shaft position of the clamping flip plate 331 is that if the motor drive is arranged at the pin shaft position, the motor needs to be arranged in the bag unloading support bracket 31, reducing the volume of the bag unloading support bracket 31.

[0042] Due to the negative pressure generated by the suction fan, the bag can be always expanded, making it easy to unload the material quickly.

[0043] The jelly cooking process, using a cooking tank for jelly production, includes the following steps:

[0044] S1: Heating pot 1 heats the water in the pot;

[0045] S2: the stirring system 2 is started, thereby causing the water in the heating pot 1 to flow;

[0046] S3: The bagged raw materials are placed in the bag opening support frame 31, the suction system is started, the vibration device is started, the cutting device 34 passes along the bag opening seam 321, and then the bag body of the bagged raw materials is cut, and the two bag opening clamping devices 33 are respectively turned over to clamp the position where the bag body is cut.

[0047] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A cooking pot for jelly production, characterized in that: The invention comprises a heating pot, a stirring system and a bag unpacking system, wherein the stirring system is installed in the heating pot, the bag unpacking system comprises a bag unpacking support frame, a bag unpacking support barrel, an air suction system, a cutting device and an opening clamping system, the bag unpacking support barrel is provided with a bag unpacking seam, the bag unpacking support frame is installed in the bag unpacking support barrel, the air suction system is connected between the bag unpacking support frame and the bag unpacking support barrel, a vibration device is installed on the bag unpacking support frame, the vibration device is located between the bag unpacking support frame and the bag unpacking support barrel, the cutting device is provided with a bag unpacking support frame, and the bag unpacking support barrel is provided with a bag unpacking support frame. The device can be adapted to the bag unpacking seam, and the opening clamping system includes two bag unpacking clamping devices, each of which is respectively installed on both sides of the bag unpacking seam, and the bag unpacking clamping device includes a clamping flip plate, a clamping wheel and a clamping traction rope. The clamping flip plate is rotatably installed on the side of the bag unpacking seam, and the clamping wheel is installed on the outer side of the bag unpacking support barrel. One end of the clamping traction rope is wound around the clamping wheel, and the other end of the clamping traction rope is installed on the clamping flip plate at a position inside the bag unpacking support barrel.

2. The cooking pot for jelly production according to claim 1, characterized in that: The heating pot is an electric heating pot or a natural gas heating pot.

3. The cooking pot for jelly production according to claim 1, characterized in that: The stirring system includes a stirring shaft and a plurality of stirring paddles, each of which is mounted on the stirring shaft. An upper inclined plate is disposed on the upper side of each stirring paddle, and a lower inclined plate is disposed on the lower side of the stirring paddle. The upper inclined plate and the lower inclined plate are parallel to each other.

4. The cooking pot for jelly production according to claim 1, characterized in that: A plurality of dust suction holes are installed on the bag unpacking support frame.

5. The cooking pot for jelly production according to claim 1, characterized in that: The air suction system comprises an air suction fan, and the air suction fan is connected between the bag unloading support frame and the bag unloading support barrel.

6. The cooking pot for jelly production according to claim 1, characterized in that: The cutting device comprises a cutting gripping plate and a cutting knife, wherein the cutting knife is mounted on the cutting gripping plate.

7. The cooking pot for jelly production according to claim 1, characterized in that: The vibration device is a vibration motor.

8. A jelly cooking process, using the jelly production cooking pot as claimed in claim 1, characterized in that: The steps include: S1: The heating pot heats the water in the pot; S2: The stirring system is started, thereby causing the water in the heating pot to flow; S3: The bagged raw materials are placed in the bag opening support frame, the suction system is started, the vibration device is started, the cutting device passes along the bag opening seam, and then the bag body of the bagged raw materials is cut, and the two bag opening clamping devices are turned over respectively to clamp the cut position of the bag body.

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