Mobile phone camera triple prism visual inspection equipment

By designing mobile phone camera prism visual inspection equipment that fully automates loading, inspection and sorting and unloading, the problems of low manual operation efficiency and poor accuracy in the existing technology are solved, and efficient and accurate detection and classification are achieved.

CN119346442APending Publication Date: 2025-01-24SUZHOU WISETECH AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202411379387.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The prior art relies on manual viewing of camera displays during the detection of mobile phone camera prism, resulting in long working time, low efficiency, and easy visual fatigue and errors.

Method used

Design a mobile phone camera visual detection equipment, including fully automated material, detection agencies, and sorting feeding agencies. The feeding agency realizes the fully automatic feed of the components through conveying and transmission institutions. The detection agency uses multiple groups of detection components and sliding racks for precise testing. product.

Benefits of technology

It realizes fully automated loading and inspection of mobile phone camera components, reduces manual operations, improves inspection efficiency and accuracy, avoids manual errors, and significantly improves the practicality of inspection equipment.

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Abstract

The invention relates to the technical field of visual inspection equipment, and particularly discloses mobile phone camera triple prism visual inspection equipment which comprises an equipment body, and a mobile phone camera part feeding mechanism is arranged on the equipment body so as to achieve full-automatic feeding of mobile phone camera parts; the equipment body is further provided with a detection mechanism, the detection mechanism comprises a third supporting frame installed in the equipment body, the third supporting frame is provided with a sliding frame used for installing mobile phone camera parts, and the third detection frame is further provided with multiple sets of detection parts; the equipment body is further provided with a sorting and discharging mechanism used for sorting the mobile phone camera parts. According to the detection equipment, qualified and unqualified products can be automatically classified, manual separate distinguishing is not needed, the detection efficiency can be improved, meanwhile, errors can be avoided, and the practicability of the detection equipment is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of visual inspection equipment, and in particular to a mobile phone camera prism visual inspection equipment. Background Art

[0002] In optics, a dispersive prism is an optical prism used as a beam splitting element, usually in the shape of a geometric prism. Although spectral dispersion is not the most common purpose for which optical prisms are used in practice, it is the most famous property of optical prisms. Prisms are used to disperse light, that is, to separate it into its spectral components (the colors of the rainbow). Light of different wavelengths (colors) will be deflected by the prism at different angles, producing a spectrum on the detector (or viewed through the eyepiece). This is a result of the refractive index of the prism material (usually but not always glass) varying with wavelength.

[0003] A prism is an optical element consisting of three parallel planes, two of which are at right angles and the other is parallel. A prism can be used to produce refraction and reflection, thereby changing the direction of light propagation. In optical instruments, prisms are often used to produce light bands of various colors, such as rainbows. In photography, prisms can be used to produce colored spots to enhance the effect of photos. In addition, prisms can also be used to produce polarized light, thereby controlling the direction of light propagation. In some optical devices, such as microscopes and telescopes, prisms can be used to produce polarized light to enhance the clarity and contrast of images.

[0004] Prisms are widely used inside mobile phone lenses. Before the prism is installed inside the mobile phone lens, it is usually necessary to use testing equipment to inspect the prism to ensure that the prism is in a qualified state before it can be installed inside the mobile phone lens.

[0005] In the prior art, such as a Chinese patent with application number 202020070345.5, authorization announcement number CN211043940U, and name "A camera lens detection device", the above patent discloses a camera lens detection device, which includes a support plate, a light is fixedly connected to the left side of the inner wall of the U-shaped frame, an optical glass is fixedly connected between the top and the bottom of the inner wall of the U-shaped frame, a cooling fan is fixedly connected to the left side of the inner wall of the U-shaped frame, and a lens interface is opened on the right side of the fixed box and located on the right side of the U-shaped frame.

[0006] The output end of the motor of the camera lens detection device in the above patent is fixedly connected with a lead screw, which can make the lens detect by optical detection, so that the detection result is more accurate. At the same time, the camera lens can be detected under different light source environments, which greatly improves the reputation and sales of the product, and improves the practicality of the detection efficiency device. It is known that in the process of detecting the prism, the mobile phone camera parts need to be placed on the detection station first, and then the detection operation is carried out through the detection mechanism, and the material is unloaded after the detection operation is completed. However, in the prior art, during this operation, the staff needs to classify the photographic results according to the camera display. The existing classification method relies on manual viewing and distinguishing operations, which takes a long time and has low efficiency. The staff is also prone to visual fatigue. Since the work is relatively cumbersome and monotonous, manual distinction will inevitably lead to errors and unnecessary losses. Summary of the invention

[0007] The object of the present invention is to provide a mobile phone camera prism visual inspection device to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a mobile phone camera prism visual inspection device, comprising a device body, the device body is provided with a feeding mechanism for mobile phone camera parts to realize fully automatic feeding of mobile phone camera parts; the device body is also provided with a detection mechanism, the detection mechanism comprises a third support frame installed inside the device body, the third support frame is provided with a sliding frame for mounting mobile phone camera parts, and the third detection frame is also provided with multiple groups of detection components for performing detection operations on mobile phone camera parts; the device body is also provided with a sorting and unloading mechanism for mobile phone camera parts, the sorting and unloading mechanism comprises a first unloading station, a second unloading station, a third unloading station, and a fourth unloading station, which are used for sorting mobile phone camera parts.

[0009] Furthermore, the loading mechanism includes a first support frame installed on the equipment body, the first support frame is provided with a bearing component, the bearing component is provided with a lifting member, and a clamping unit is also provided on the top of the bearing component, and the bearing component is also provided with a conveying mechanism for conveying a carrying plate carrying mobile phone camera components; and transmission mechanisms are provided on both sides of the first support frame, and the two transmission mechanisms are respectively arranged on both sides of the conveying mechanism.

[0010] Furthermore, the bearing component includes a mounting frame installed on the first supporting frame, a fixing frame is arranged on the mounting frame, and a plurality of groups of abutment frames are fixedly connected to the top of the fixing frame, and the bearing plate is installed between the plurality of groups of abutment frames; a lifting member is arranged on the fixing frame; the lifting member includes a first lifting cylinder installed on the bottom of the fixing frame, and a lifting plate is arranged on the output end of the first lifting cylinder; the clamping unit includes cylinders arranged on both sides of the fixing frame, and a clamping plate is arranged on the output end of each cylinder.

[0011] Furthermore, a pre-unloading mechanism is provided between the feeding mechanism and the detection mechanism to transport the mobile phone camera components on the feeding mechanism to the position of the detection mechanism for detection operations.

[0012] Furthermore, a mounting block is provided on the supporting plate, and a plurality of groups of supporting blocks are rotatably connected to the mounting block, and each supporting block is respectively installed with mobile phone camera components through corresponding mounting grooves; and a power mechanism for driving the supporting blocks to rotate is provided on the supporting plate.

[0013] Furthermore, an adapter rod is fixedly connected to the bottom of each of the supporting blocks, and a rotating rod is rotatably connected to the bottom of the adapter rod, and the rotating rod is rotatably connected to the mounting block through a rotating groove; the power mechanism includes a sliding block slidably connected to the supporting plate, and the supporting plate is provided with a power cylinder for driving the sliding block to slide; and each adapter rod is connected to the sliding block through a corresponding connecting piece, and when the sliding block slides, the adapter rod is driven to rotate through the connecting piece; the connecting piece includes a connecting plate, and an avoidance groove is opened on the connecting plate, and a connecting rod is fixedly connected to the sliding block, and the connecting rod slides in the avoidance groove; and an adapter groove adapted to the adapter rod is opened on the connecting plate, and when the connecting plate rotates, the connecting plate drives the adapter rod to rotate together.

[0014] Furthermore, the detection mechanism and the sorting mechanism are connected by a transmission through a third transfer mechanism, so that the mobile phone camera components after detection are transferred from the detection mechanism to the sorting mechanism.

[0015] Furthermore, the first unloading station, the second unloading station, the third unloading station and the fourth unloading station are all provided with unloading mechanisms, which can unload the mobile phone camera components separately.

[0016] Furthermore, the unloading mechanism includes a first conveying unloading part arranged on a fourth support frame, and second conveying unloading parts are arranged on both sides of the first conveying unloading part; a stacking component is arranged between each of the second conveying unloading parts and the fourth support frame, and the stacking component is used for stacking a carrying plate carrying mobile phone camera components.

[0017] Furthermore, the unloading mechanism also includes a clamping component arranged on the fourth support frame; the clamping component includes a fifth support frame installed on the fourth support frame, the fifth support frame is provided with a second mechanical arm, and the end of the second mechanical arm is provided with an adsorption part for adsorbing mobile phone camera components.

[0018] Compared with the prior art, the beneficial effect of the present invention is that the mobile phone camera prism visual inspection equipment can realize fully automatic loading of mobile phone camera parts through the loading mechanism. The conveying mechanism is used to slide the carrier plate containing the mobile phone camera parts to one side of the transmission mechanism, and the transmission mechanism is used to transfer the carrier plate to the predetermined station, which greatly improves the loading efficiency of the mobile phone camera parts and can also save costs. By setting the detection mechanism, the mobile phone camera parts on the carrier block will be driven to rotate at the detection station, so that the detection component can fully illuminate the mobile phone camera parts, reduce the detection dead angle, and improve the accuracy of the mobile phone camera parts detection, thereby greatly improving the practicality of the detection. Moreover, the first unloading station unloads qualified products; the second unloading station unloads unqualified products in size; the third unloading station unloads unqualified products in shape; and the fourth unloading station unloads suspected unqualified products. Therefore, during use, the detection equipment can automatically classify qualified and unqualified products without manual individual distinction, which can not only improve the detection efficiency, but also avoid errors, improve the accuracy of detection, and further improve the practicality of the detection equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;

[0021] Figure 2 A schematic diagram of a partial structure of a feeding mechanism provided in an embodiment of the present invention;

[0022] Figure 3 A schematic diagram of the structure of the first support frame in hidden state provided by an embodiment of the present invention;

[0023] Figure 4 A schematic diagram of the installation structure of the conveying mechanism and the transmission mechanism provided in an embodiment of the present invention;

[0024] Figure 5 A structural schematic diagram of a bearing component installation method provided in an embodiment of the present invention;

[0025] Figure 6 A schematic diagram of a partial structure of a lifting component provided in an embodiment of the present invention;

[0026] Figure 7 A schematic diagram of the structure of a flip unit provided in an embodiment of the present invention;

[0027] Figure 8 A schematic diagram of a partial structure of a migration mechanism provided by an embodiment of the present invention;

[0028] Fig. 9 A schematic diagram of the structure of the adsorption unit installation method provided in an embodiment of the present invention;

[0029] Fig.10 A schematic diagram of the structure of the installation method of the detection mechanism provided in an embodiment of the present invention;

[0030] Fig.11 A schematic diagram of a partial structure of a detection mechanism provided by an embodiment of the present invention;

[0031] Fig.12 A schematic diagram of the structure of the installation method of multiple groups of detection components provided by an embodiment of the present invention;

[0032] Fig.13 A structural schematic diagram of a carrier plate installation method provided in an embodiment of the present invention;

[0033] Fig.14 A schematic diagram of a partial structure of a power mechanism provided in an embodiment of the present invention;

[0034] Fig.15 A schematic diagram of the structure of a detection component provided in an embodiment of the present invention;

[0035] Fig.16 A schematic diagram of the structure of a sorting and unloading mechanism provided in an embodiment of the present invention;

[0036] Fig.17 A schematic diagram of the internal structure of a fourth support frame provided in an embodiment of the present invention;

[0037] Fig.18 A schematic diagram of the structure of the installation method of multiple groups of unloading stations provided in an embodiment of the present invention;

[0038] Fig.19 A schematic diagram of a partial structure of a feeding mechanism provided in an embodiment of the present invention;

[0039] Fig. 20 A schematic diagram of a partial structure of a transmission mechanism provided in an embodiment of the present invention;

[0040] Fig.21 A schematic diagram of the structure of the second mechanical arm installation method provided in an embodiment of the present invention;

[0041] Fig. 22 A schematic diagram of the partial structure of a palletizing component provided in an embodiment of the present invention.

[0042] Description of reference numerals: 1. Equipment body; 2. First support frame; 3. Bearing member; 3.1. Mounting frame; 3.2. Fixing frame; 3.3. Abutting frame; 4. Lifting member; 4.1. First lifting cylinder; 4.2. Lifting plate; 5. Clamping unit; 6. Conveying mechanism; 7. Transmission mechanism; 8. Limiting unit; 9. Second support frame; 10. First mechanical arm; 11. Adsorption unit; 12. First flipping unit; 12.1. Flipping frame;

[0043] 12.2, flip motor; 12.3, flip fixture; 12.4, installation station; 13, first migration mechanism;

[0044] 13.1, migration frame; 13.2, truss; 13.3, power unit; 13.4, clamping hand; 14, third support frame; 15, sliding frame; 16, slide rail; 17, power unit; 18, bearing plate; 19, mounting block; 20, bearing block; 21, mounting slot; 22, power mechanism; 22.1, rotating rod; 22.2, adapter rod; 22.3, connecting plate; 22.4, avoidance slot; 22.5, connecting rod; 22.6, sliding block; 22.7, power cylinder; 23, second migration mechanism; 24, detection component; 24.1, positioning frame; 24.2, detection camera; 25, fourth support frame; 26, the Three migration mechanisms; 27, the fifth support frame; 28, the first unloading station; 29, the second unloading station; 30, the third unloading station; 31, the fourth unloading station; 32, the feeding mechanism; 32.1, the mounting plate; 32.2, the servo motor; 33.3, the sliding plate; 32.4, the second flip unit; 33, the first conveying unloading section; 34, the second conveying unloading section; 35, the stacking component; 35.1, the stacking frame; 35.2, the connecting frame; 35.3, the adapter frame; 35.4, the pushing plate; 35.5, the second lifting cylinder; 35.6, the fastening cylinder; 35.7, the protective frame; 36, the second robot arm; 37, the adsorption part. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] See also Figure 1-22The present invention provides a technical solution: a mobile phone camera prism visual inspection device, comprising a device body 1, on which a feeding mechanism for mobile phone camera parts is provided to realize fully automatic feeding of mobile phone camera parts; a detection mechanism is also provided on the device body 1, and the detection mechanism comprises a third support frame 14 installed inside the device body 1, on which a sliding frame 15 for mounting mobile phone camera parts is provided, and a plurality of detection components 24 are also provided on the third detection frame to perform inspection operations on mobile phone camera parts; a sorting and unloading mechanism for mobile phone camera parts is also provided on the device body 1, and the sorting and unloading mechanism comprises a first unloading station 28, a second unloading station 29, a third unloading station 30, and a fourth unloading station 31, which are used for sorting mobile phone camera parts.

[0047] Specifically, the mobile phone camera prism visual inspection device includes a device body 1, and a loading mechanism for mobile phone camera parts is provided on the device body 1 to realize fully automatic loading of mobile phone camera parts. The conveying mechanism 6 is used to slide the carrier plate containing mobile phone camera parts to the side of the transmission mechanism 7, and the transmission mechanism 7 is used to transfer the carrier plate to the predetermined station, which greatly improves the efficiency of loading mobile phone camera parts and can also save costs, and is suitable for wide promotion and use. In addition, a detection mechanism is also provided on the device body 1, and the detection mechanism includes a third support frame 14 installed inside the device body 1, and a sliding frame 15 for installing mobile phone camera parts is provided on the third support frame 14, and a plurality of detection components 24 are also provided on the third detection frame to perform detection operations on mobile phone camera parts. When the bearing block 20 rotates, the mobile phone camera parts on the bearing block 20 will be driven to rotate at the detection station, so that the detection component 24 can fully illuminate the mobile phone camera parts, reduce the detection blind spot, and improve the accuracy of mobile phone camera parts detection, thereby greatly improving the practicality of the detection, and is suitable for wide promotion and use. At the same time, a sorting and unloading mechanism for mobile phone camera parts is also provided on the device body 1. The sorting and unloading mechanism includes a first unloading station 28, a second unloading station 29, a third unloading station 30, and a fourth unloading station 31, which are used for sorting mobile phone camera parts. The first unloading station 28 unloads qualified products; the second unloading station 29 unloads products with unqualified sizes; the third unloading station 30 unloads products with unqualified shapes; and the fourth unloading station 31 unloads suspected unqualified products. Therefore, during use, the detection equipment can automatically classify qualified and unqualified products without manual individual distinction, which can not only improve the detection efficiency, but also avoid errors, improve the accuracy of detection, and further improve the practicality of the detection equipment.

[0048] In the embodiment provided by the present invention, the feeding mechanism includes an equipment body 1 and a first support frame 2 installed on the equipment body 1, and a bearing component 3 is arranged on the first support frame 2. Specifically, a lifting member 4 is arranged on the bearing component 3, and a clamping unit 5 is also arranged on the top of the bearing component 3, and the clamping unit 5 is used to clamp the bearing plate containing the mobile phone camera parts, and a conveying mechanism 6 is also arranged on the bearing component 3, which is used to convey the bearing plate carrying the mobile phone camera parts; and a transmission mechanism 7 is arranged on both sides of the first support frame 2, wherein the transmission mechanism 7 and the transmission mechanism 6 are both existing technologies, and can be used to transmit the bearing plate. The two transmission mechanisms 7 are respectively arranged on both sides of the conveying mechanism 6. Therefore, during use, the carrier tray carrying the mobile phone camera parts after stacking is placed on the carrier component 3. When loading is required, the clamping unit 5 unlocks the carrier tray, and the stacked carrier tray is slid downward by the stroke of one carrier tray through the lifting member 4. Then the clamping unit 5 clamps and fixes the penultimate carrier tray. After the fixation is completed, the lifting mechanism continues to slide downward so that the bottom carrier tray contacts the conveying mechanism 6. The conveying mechanism 6 is used to slide the carrier tray containing the mobile phone camera parts to the side of the transmission mechanism 7, and the transmission mechanism 7 is used to transfer the carrier tray to the predetermined work station. Repeat the above operation so that the next carrier tray slides to another transmission mechanism 7, and the transmission mechanism 7 is used to transfer the carrier tray to the predetermined work station, and the cycle is repeated. While greatly improving the loading efficiency of mobile phone camera parts, it can also save costs and is suitable for wide promotion and use.

[0049] In the embodiment provided by the present invention, the bearing component 3 includes a mounting frame 3.1 mounted on the first support frame 2, a fixing frame 3.2 is arranged on the mounting frame 3.1, and a plurality of abutting frames 3.3 are fixedly connected to the top of the fixing frame 3.2, and the bearing plate is mounted between the plurality of abutting frames 3.3, so as to improve the stability of the bearing plate during installation. The lifting member 4 is arranged on the fixing frame 3.2, so as to further facilitate the use of the lifting member 4.

[0050] In the embodiment provided by the present invention, the lifting member 4 comprises a first lifting cylinder 4.1 installed on the bottom of the fixing frame 3.2, and a lifting plate 4.2 is arranged on the output end of the first lifting cylinder 4.1.

[0051] In the embodiment provided by the present invention, the clamping unit 5 includes cylinders arranged on both sides of the fixing frame 3.2, and a clamping plate is arranged at the output end of each cylinder. During use, the cylinder fixes the carrier plate through the clamping plate.

[0052] In the embodiment provided by the present invention, a pre-unloading mechanism is provided between the feeding mechanism and the detection mechanism to transport the mobile phone camera parts on the feeding mechanism to the detection mechanism for detection. Specifically, the pre-unloading mechanism includes a second support frame 9, which is fixedly connected to the first support frame 2, and first mechanical arms 10 are provided on both sides of the second support frame 9, and each output end of the first mechanical arm 10 is provided with an adsorption unit 11 for adsorbing mobile phone camera parts, and the specific adsorption unit 11 can be a vacuum suction cup to adsorb mobile phone camera parts.

[0053] In the embodiment provided by the present invention, a first flipping unit 12 for flipping the mobile phone camera components is also provided between each transmission mechanism 7 and the corresponding first mechanical arm 10. Since the mobile phone camera components need to be laid flat during the subsequent inspection process, the mobile phone camera components can be flipped by the first flipping unit 12 during use to meet work needs.

[0054] In the embodiment provided by the present invention, the first flip unit 12 includes a flip frame 12.1 installed on the first support frame 2, a flip fixture 12.3 is rotatably connected to the flip frame 12.1, and a plurality of installation stations 12.4 for installing mobile phone camera components are provided on the flip fixture 12.3; and a flip motor 12.2 for driving the flip fixture 12.3 is provided on the flip frame 12.1. Specifically, the flip motor 12.2 controls the flip fixture 12.3 to perform a flipping operation, and the specific flipping angle is 45°, or it can be other angles, which will not be described here, and it is only necessary to control the movement amplitude of the flip motor 12.2.

[0055] In the embodiment provided by the present invention, two first migration mechanisms 13 are further provided on the first support frame 2 to respectively load the mobile phone camera components flipped by the corresponding first flipping units 12, thereby facilitating the loading of the mobile phone camera components.

[0056] In the embodiment provided by the present invention, the first migration mechanism 13 includes a migration frame 13.1 installed on the first support frame 2, and the migration frame 13.1 is fixedly connected with a truss 13.2, and a mounting plate 32.1 is slidably connected to the truss 13.2, and a clamping hand 13.4 for clamping mobile phone camera parts is provided on the mounting plate 32.1, and a power unit 13.3 for driving the mounting plate 32.1 to slide horizontally on the migration frame 13.1 is provided on the migration frame 13.1, and specifically, the power unit 13.3 is also a motor, and specifically, a screw rod is provided on the truss 13.2, and the motor drive shaft is coaxially connected with the screw rod, and the mounting plate 32.1 is threadedly connected with the screw rod, so as to control the horizontal sliding of the mounting plate 32.1. At the same time, the clamping hand 13.4 is also controlled by a cylinder to clamp and discharge the mobile phone camera parts on the flip jig 12.3.

[0057] In the embodiment provided by the present invention, a plurality of groups of limit units 8 are arranged between the lifting plate 4.2 and the fixing frame 3.2; the limit units 8 include a limit rod fixedly connected to the bottom of the lifting plate 4.2, and a limit groove matched with the limit rod is opened on the fixing frame 3.2, and the limit rod is slidably connected in the limit groove, thereby being able to further improve the stability of the lifting plate 4.2 when sliding.

[0058] The multi-directional detection mechanism includes a third support frame 14, on which a sliding frame 15 is provided, and a bearing plate 18 is slidably connected to the sliding frame 15, that is, during the working process, the bearing plate 18 slides on the sliding frame 15. A power unit 17 for driving the bearing plate 18 to slide is provided on the sliding frame 15, and the state of the sliding frame 15 can be adjusted according to the working needs. At the same time, a mounting block 19 is provided on the bearing plate 18, and a plurality of groups of bearing blocks 20 are rotatably connected to the mounting block 19, and each bearing block 20 is respectively installed with mobile phone camera parts through corresponding mounting grooves 21, which can improve the stability of the mobile phone camera parts during installation. The bearing plate 18 is provided with a power mechanism 22 for driving the bearing block 20 to rotate, so that during use, the bearing block 20 is driven to rotate by the power mechanism 22, and the bearing plate 18 slides on the sliding frame 15 at the same time, and the effect is better; and a plurality of groups of detection components 24 are provided on the third support frame 14, which can fully detect the mobile phone camera parts on the bearing block 20. Therefore, during actual use, when the power unit 17 drives the carrying plate 18 to slide on the sliding frame 15, the mobile phone camera components on the carrying block 20 will pass through the inspection station illuminated by the detection component 24. During this stroke, the power mechanism 22 drives the carrying block 20 to rotate. When the carrying block 20 rotates, it will drive the mobile phone camera components on the carrying block 20 to rotate at the inspection station, so that the detection component 24 can fully illuminate the mobile phone camera components, reduce detection blind spots, and improve the accuracy of mobile phone camera component detection, thereby greatly improving the practicality of the detection and being suitable for wide promotion and use.

[0059] In the embodiment provided by the present invention, an adapter rod 22.2 is fixedly connected to the bottom of each supporting block 20, and a rotating rod 22.1 is rotatably connected to the bottom of the adapter rod 22.2, and the rotating rod 22.1 is rotatably connected to the mounting block 19 through a rotating groove, thereby improving the stability of the adapter rod 22.2 during rotation.

[0060] In the embodiment provided by the present invention, the power mechanism 22 includes a sliding block 22.6 slidably connected to the carrier plate 18, and the carrier plate 18 is provided with a power cylinder 22.7 for driving the sliding block 22.6 to slide; and each adapter rod 22.2 is connected to the sliding block 22.6 through a corresponding connecting piece, and when the sliding block 22.6 slides, the adapter rod 22.2 is driven to rotate through the connecting piece. Specifically, the connecting piece includes a connecting plate 22.3, and an avoidance groove 22.4 is provided on the connecting plate 22.3, and a connecting rod 22.5 is fixedly connected to the sliding block 22.6, and the connecting rod 22.5 slides in the avoidance groove 22.4; and an adapter groove adapted to the adapter rod 22.2 is provided on the connecting plate 22.3, and when the connecting plate 22.3 rotates, the connecting plate 22.3 drives the adapter rod 22.2 to rotate together. The cross section of the adapter rod 22.2 is a square, and the cross section of the adapter groove is also a square, so when the connecting plate 22.3 rotates, the adapter rod 22.2 can be passively driven to rotate.

[0061] In the embodiment provided by the present invention, the slide rail 16 is fixedly connected to the bearing plate 18, and the mounting block 19 is slidably connected to the bearing plate 18 via the slide rail 16, so as to further improve the stability of the mounting block 19 when sliding.

[0062] In the embodiment provided by the present invention, there are two sliding frames 15, and the two sliding frames 15 are connected by a second migration mechanism 23, that is, there are more detection components 24 to perform detection operations on mobile phone camera components, and the use effect is better. The structure and working principle of the second migration mechanism 23 are consistent with those of the first migration mechanism 13, and are not repeated here. Specifically, the mobile phone camera component has right-angle surface A, B ink-coated surface, C large surface, D ink-coated surface, E ink-coated surface, F ink-coated surface, G ink-coated surface, H ink-coated surface, I ink-coated surface, J ink-coated surface, etc., so it is necessary to use multiple detection components 24 for detection operations.

[0063] In the embodiment provided by the present invention, a plurality of groups of illumination light sources are arranged on the third support frame 14, which play the role of illumination operation and improve the brightness of the detection station during the detection operation. In the embodiment provided by the present invention, the detection component 24 includes a positioning frame 24.1, and a detection camera 24.2 is installed on the positioning frame 24.1. Specifically, the detection camera 24.2 is a CCD detection camera 24.2. Specifically, the CCD camera is in the security system. The image generation currently mainly comes from the CCD camera. CCD is the abbreviation of charge coupled device (charge coupled device). It can convert light into electric charge and store and transfer the charge. It can also take out the stored charge to change the voltage. Therefore, it is an ideal CCD camera element. The CCD camera composed of it has the characteristics of small size, light weight, not affected by magnetic field, and anti-vibration and impact, and is widely used.

[0064] In the embodiment provided by the present invention, a support mechanism is provided at the bottom of the third support frame 14, which is more stable during operation. A plurality of support members are provided at the bottom of the support mechanism, and a heat dissipation component is also provided inside the support mechanism, which has a better use effect.

[0065] In the embodiment provided by the present invention, the detection mechanism and the sorting mechanism are connected by a third migration mechanism 26. Specifically, the third migration mechanism 26 is consistent with the first migration mechanism 13 in structure and working principle, which will not be elaborated here. It can transfer the mobile phone camera components after detection from the detection mechanism to the sorting mechanism.

[0066] In the embodiment provided by the present invention, the first unloading station 28, the second unloading station 29, the third unloading station 30, and the fourth unloading station 31 are all provided with unloading mechanisms, which can unload the mobile phone camera components separately.

[0067] More specifically, the sorting and unloading mechanism includes a fourth support frame 25, and a plurality of unloading stations are arranged on the fourth support frame 25. By setting up a plurality of unloading stations, the mobile phone camera parts after detection can be sorted, and the use effect is better. At the same time, each unloading station is provided with an unloading mechanism, so that the work efficiency can be further improved. The unloading mechanism includes a first conveying unloading part 33 arranged on the fourth support frame 25, and a second conveying unloading part 34 is arranged on both sides of the first conveying unloading part 33. Specifically, the first conveying unloading part 33 and the second conveying unloading part 34 are both prior arts, and their structures and working principles are not repeated here. A stacking component 35 is arranged between each second conveying unloading part 34 and the fourth support frame 25, and the stacking component 35 is used for stacking the carrying plate carrying the mobile phone camera parts. Therefore, during use, when the inspection operation of mobile phone camera components is completed, each mobile phone camera component is driven by the central control system to perform unloading operations at the corresponding unloading station. After unloading is completed, it is driven to the second conveying unloading part 34 through the first conveying unloading part 33 until it is transferred to the position of the stacking component 35 for stacking operation. In this process, the carrying trays containing mobile phone camera components are stacked in sequence by the stacking component 35, and are transported away by the staff after reaching a certain height. Therefore, the working efficiency of the sorting and unloading mechanism can be greatly improved, the workload of the staff can be reduced, and the use effect is better.

[0068] In the embodiment provided by the present invention, the stacking component 35 includes a stacking frame 35.1 installed on the fourth support frame 25, a connecting frame 35.2 is arranged on the stacking frame 35.1, and an adapter frame 35.3 is fixedly connected to the top of the connecting frame 35.2, and a plurality of groups of protective frames 35.7 are fixedly connected to the adapter frame 35.3. By setting the protective frame 35.7, the stability of the mobile phone camera component carrier plate during installation can be improved to a certain extent, and a lifting portion is arranged on the adapter frame 35.3.

[0069] In the embodiment provided by the present invention, the lifting part includes a pushing plate 35.4 slidably connected to the adapter frame 35.3, and the adapter frame 35.3 is provided with a second lifting cylinder 35.5 for driving the pushing plate 35.4 to slide vertically. When in use, the second lifting cylinder 35.5 drives the pushing plate 35.4 to slide upward to perform the lifting operation.

[0070] In the embodiment provided by the present invention, a fastener for fixing the carrier plate is provided on the adapter frame 35.3; the fastener includes a fastening cylinder 35.6 installed on the adapter frame 35.3, and a clamping plate is provided on the output end of the fastening cylinder 35.6, and the fastening cylinder 35.6 drives the clamping plate to fix the carrier plate. Specifically, during use, when the second conveying and unloading part 34 conveys the carrier plate carrying the mobile phone camera components to the top of the push plate 35.4, the second jacking cylinder 35.5 at this moment is started, driving the push plate 35.4 to slide upward, and after the push plate 35.4 drives the carrier plate on the push plate 35.4 to move upward to a predetermined height, the fastening mechanism drives the clamping plate to slide, and fixes the carrier plate through the clamping plates on both sides. After that, the second jacking gas drives the push plate 35.4 to retract. When the next carrying plate is again transported to the top of the pushing plate 35.4 by the second conveying and unloading part 34, the second lifting cylinder 35.5 is started at this moment, driving the pushing plate 35.4 to slide upward, and the pushing plate 35.4 drives the carrying plate on the pushing plate 35.4 to move upward to a predetermined height. When the two carrying plates are in contact, the fastening mechanism drives the previous carrying plate to unlock, and then the second lifting cylinder 35.5 is started again, driving the pushing plate 35.4 to slide upward, driving the carrying plate to slide upward a carrying plate stroke, and then the fastening mechanism drives the clamping plate to fix the carrying plate at the bottom, and the cycle is repeated to realize the stacking operation of the carrying plates.

[0071] In the embodiment provided by the present invention, the multiple groups of unloading stations are specifically the first unloading station 28, the second unloading station 29, the third unloading station 30, and the fourth unloading station 31. Specifically, the first unloading station 28 unloads qualified products; the second unloading station 29 unloads products with unqualified dimensions; the third unloading station 30 unloads products with unqualified shapes; and the fourth unloading station 31 unloads suspected unqualified products. When it is uncertain whether the size is unqualified or the shape is unqualified, further manual judgment is required.

[0072] In the embodiment provided by the present invention, a feeding mechanism 32 for conveying mobile phone camera components is provided on the fourth support frame 25, so that the mobile phone camera components can be conveniently conveyed to a predetermined position.

[0073] In the embodiment provided by the present invention, the feeding mechanism 32 comprises a mounting plate 32.1, a sliding plate 33.3 is slidably connected to the mounting plate 32.1, and a servo motor 32.2 for driving the sliding plate 33.3 to slide is arranged on the mounting plate 32.1.

[0074] In the embodiment provided by the present invention, a second flip unit 32.4 is installed on the sliding plate 33.3. The structure and working principle of the second flip unit 32.4 are consistent with those of the first flip unit 12, and can meet the needs of more working occasions. By setting the second flip unit 32.4, the mobile phone camera parts can be flipped, and then the materials can be unloaded in a more standard posture, which is convenient for subsequent operations.

[0075] In the embodiment provided by the present invention, a clamping component is provided on the fourth support frame 25; the clamping component includes a fifth support frame 27 installed on the fourth support frame 25, and a second mechanical arm 36 is provided on the fifth support frame 27. An adsorption component 37 for adsorbing mobile phone camera components is provided at the end of the second mechanical arm 36, wherein the adsorption component 37 is a vacuum suction cup, which can facilitate the unloading of mobile phone camera components and better sorting of mobile phone camera components.

[0076] In the embodiment provided by the present invention, the fourth support frame 25 is also provided with a third transfer mechanism 26, which facilitates the transfer of mobile phone camera parts to the sorting mechanism for sorting operations.

[0077] In the embodiment provided by the present invention, the unloading mechanism includes a first conveying unloading portion 33 arranged on the fourth support frame 25, and second conveying unloading portions 34 are arranged on both sides of the first conveying unloading portion 33; a stacking component 35 is arranged between each second conveying unloading portion 34 and the fourth support frame 25, and the stacking component 35 is used for stacking a carrying plate carrying mobile phone camera components.

[0078] In the embodiment provided by the present invention, the unloading mechanism also includes a clamping component arranged on the fourth support frame 25; the clamping component includes a fifth support frame 27 installed on the fourth support frame 25, and a second mechanical arm 36 is arranged on the fifth support frame 27, and an adsorption component 37 for adsorbing mobile phone camera components is arranged at the end of the second mechanical arm 36.

[0079] It should be noted that the electrical equipment involved in this application can be powered by batteries or external power supply.

[0080] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0081] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mobile phone camera prism visual inspection device, comprising a device body (1), characterized in that: The device body (1) is provided with a feeding mechanism for mobile phone camera parts to realize fully automatic feeding of mobile phone camera parts; The device body (1) is also provided with a detection mechanism, the detection mechanism comprising a third support frame (14) installed inside the device body (1), the third support frame (14) is provided with a sliding frame (15) for mounting mobile phone camera components, and the third detection frame is also provided with a plurality of detection components (24) for performing detection operations on mobile phone camera components; The equipment body (1) is also provided with a mechanism for sorting and unloading mobile phone camera parts. The mechanism comprises a first unloading station (28), a second unloading station (29), a third unloading station (30), and a fourth unloading station (31), and is used for sorting mobile phone camera parts.

2. The mobile phone camera prism visual inspection device according to claim 1, characterized in that: The loading mechanism comprises a first support frame (2) mounted on the equipment body (1), a bearing component (3) being arranged on the first support frame (2), a lifting component (4) being arranged on the bearing component (3), a clamping unit (5) being arranged on the top of the bearing component (3), and a conveying mechanism (6) being arranged on the bearing component (3) for conveying a bearing tray carrying mobile phone camera components; Furthermore, transmission mechanisms (7) are arranged on both sides of the first support frame (2), and the two transmission mechanisms (7) are arranged on both sides of the conveying mechanism (6) respectively.

3. The mobile phone camera prism visual inspection device according to claim 2, characterized in that: The bearing component (3) comprises a mounting frame (3.1) mounted on the first support frame (2); a fixing frame (3.2) is arranged on the mounting frame (3.1); a plurality of abutment frames (3.3) are fixedly connected to the top of the fixing frame (3.2); and the bearing plate is mounted between the plurality of abutment frames (3.3); The lifting member (4) is arranged on the fixing frame (3.2); the lifting member (4) comprises a first lifting cylinder (4.1) installed on the bottom of the fixing frame (3.2), and a lifting plate (4.2) is arranged on the output end of the first lifting cylinder (4.1); The clamping unit (5) comprises cylinders arranged on both sides of a fixing frame (3.2), and a clamping plate is arranged at the output end of each cylinder.

4. The mobile phone camera prism visual inspection device according to claim 3, characterized in that: A pre-unloading mechanism is provided between the feeding mechanism and the detection mechanism to transport the mobile phone camera components on the feeding mechanism to the position of the detection mechanism for detection operation.

5. The mobile phone camera prism visual inspection device according to claim 4, characterized in that: The bearing plate (18) is provided with a mounting block (19), and a plurality of groups of bearing blocks (20) are rotatably connected to the mounting block (19), and each bearing block (20) is respectively mounted with a mobile phone camera component through a corresponding mounting slot (21); The bearing plate (18) is provided with a power mechanism (22) for driving the bearing block (20) to rotate.

6. The mobile phone camera prism visual inspection device according to claim 5, characterized in that: An adapting rod (22.2) is fixedly connected to the bottom of each bearing block (20), and a rotating rod (22.1) is rotatably connected to the bottom of the adapting rod (22.2), and the rotating rod (22.1) is rotatably connected to the mounting block (19) through a rotating groove; The power mechanism (22) comprises a sliding block (22.6) slidably connected to a carrying plate (18), and a power cylinder (22.7) for driving the sliding block (22.6) to slide is arranged on the carrying plate (18); Each adapter rod (22.2) is connected to the sliding block (22.6) through a corresponding connecting piece. When the sliding block (22.6) slides, the adapter rod (22.2) is driven to rotate through the connecting piece. The connecting piece comprises a connecting plate (22.3). An avoidance groove (22.4) is provided on the connecting plate (22.3). A connecting rod (22.5) is fixedly connected to the sliding block (22.6). The connecting rod (22.5) slides in the avoidance groove (22.4). The connecting plate (22.3) is provided with an adapting groove adapted to the adapting rod (22.2); when the connecting plate (22.3) rotates, the connecting plate (22.3) drives the adapting rod (22.2) to rotate together.

7. The mobile phone camera prism visual inspection device according to claim 5, characterized in that: The detection mechanism and the sorting mechanism are connected by transmission via a third transfer mechanism (26), so that the mobile phone camera components after detection are transferred from the detection mechanism to the sorting mechanism.

8. The mobile phone camera prism visual inspection device according to claim 7, characterized in that: The first blanking station (28), the second blanking station (29), the third blanking station (30) and the fourth blanking station (31) are all provided with blanking mechanisms, which can blank the mobile phone camera components separately.

9. The mobile phone camera prism visual inspection device according to claim 8, characterized in that: The material discharge mechanism comprises a first conveying and discharging portion (33) arranged on a fourth support frame (25), and second conveying and discharging portions (34) are arranged on both sides of the first conveying and discharging portion (33); A stacking component is provided between each of the second conveying and unloading parts (34) and the fourth support frame (25), and the stacking component is used for stacking a carrying plate carrying mobile phone camera components.

10. The mobile phone camera prism visual inspection device according to claim 9, characterized in that: The material unloading mechanism also includes a material clamping component arranged on the fourth support frame (25); the material clamping component includes a fifth support frame (27) installed on the fourth support frame (25); a second mechanical arm (36) is arranged on the fifth support frame (27); and an adsorption component (37) for adsorbing mobile phone camera components is arranged at the end of the second mechanical arm (36).

Citation Information

Patent Citations

  • Camera lens detection device

    CN211043940U